striving to excellence in api manufacturing sound r & d...
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Striving to excellence in API manufacturing
Sound R & D for product development and CramsStriving towards excellence in API manufacturing
The Mission The Mission
• Be a facility capable of providing highest standards of API forregulated and developing markets
•Focus on product development from lab to kilo lab. Scale up throughpilot plant to commercial production batch and to be a responsibleCRAMs partner
•Provide Quick and Appropriate response to the needs of all stake-holders
•Be a Preferred and Reliable Partner through commitment to Intellectual Property and Integrity
•To excel as research based , technology driven API manufacturingand development organisation
Vision
Mission
History & Milestones
1984: Incorporated for the manufacture of Pharmaceuticals asCurekraft Chemicals
1991: Acquired by the Chemcrown group
2005:
• Change in management control
• Renamed as ProVentus Life Sciences 2006: • Manufacture of generic APIs for human consumption
• Commencement of CRAMS activities 2007: Inauguration of R&D and cGMP Kilo-lab
2008: Inauguration of new cGMP manufacturing facilities
Revamp and relocation of intermediates manufacturing facility tomake the facility fully cGMP compliant
2009:
Location
Maraimalai Nagar, Chennai, Tamil Nadu
- In a leading industrial belt
- 30 Km from Chennai airport
- 40 Km from Chennai sea port
- Just off an arterial highway - NH45
- Land area: 5.3 Acres (3 acres is unutilized)
Site Plan
UTILITIES VACANT EMPTY BLDG.
WARE HOUSE
B L
SOLVENT O
STORAGE C VACANT VACANT VACANT
K 1
ENTRY
V A C R&D, KILO-LAB
EMPTY BLDG. ANALYTICAL A N T
ENTRY
Process Research
Scale up : Kilo Lab & Pilot Plant
Generic API Manufacture
Emerging Technologies
High Potency Compunds-
Research & Scale up
Large scale manufacture of Generic APIs, NCEs &
Intermediates
FutureFuture
Activities
Span of Activities
To be provide integrated drug discovery programs of high quality
API Pre- Pilot Drug Med Scale Animal Clinic Manufac-Biology Design formulation Manufac-Chem up Tox Trial turing development turing
Long-term strategy; partnership based
Current
Not planned as a core-competency; to offer through partners
Core Competencies
Process research:
• Produce high quality of API in cGMP compliance plant
• Scale-up process developed by customer;
• Develop process and scale-up to provide multi-kilo material
• Route selection
• Process optimization - Reaction conditions, Solvent optimization, cycle-
time optimization
Contract manufacturing
Custom synthesis
APIs in manufacturing
Primidone
Oxybutynin hydrochloride
Isopropamide Iodine
Tropicamide
Trospium chloride
Raloxifene hydrochloride
Modafinil
Propatyl Nitrate
Gabapentin
APIs under development
Olmesartan
Brinzolamide
Chlorthalidone
APIs ready for production
Calcium Dobesilate
Biperiden hydrochloride
Ambroxol
Veterinary APIs in manufacturing
Febantel
Oxyclozanide
Quinapyramine salts
Manufacturing - Bay 1
Temperature Capacity MOC Pressure
Range
1. 3,000 L Stainless Steel FV to 4 atm -5 - 135 C
2. 2,000 L Stainless Steel FV to 4 atm -5 - 135 C
3. 2,000 L Stainless Steel FV to 6 atm -5 - 135 C
4. 2,000 L Glassed steel FV to 4 atm -5 - 135 C
5. 2,000 L Glassed steel FV to 4 atm -5 - 135 C
6. 2,500 L PP FRP --- ---
1. Centrifuge SS 316 48”
2. Centrifuge SS 316 36”
3. Tray Dryer SS 316 48 Tray
Manufacturing - Bay 2
Capacity MOC Pressure Temperature
1. 500 L Glassed steel FV to 6 atm -15 to + 135 C C , 2. 1000 L Glassed steel FV to 6 atm -15 to + 135 C
3. 3000 L Glassed steel FV to 6 atm -15 to + 210 C
4. 2000 L Stainless Steel FV to 6 atm -15 to + 135 C
1. Centrifuge SS 316 48”
2. Centrifuge SS 316 36”
3. Vacuum Tray Dryer SS 316 24 Tray
4. Multi-mill SS 316 100 Kg / hr
5. Sieve-shaker SS 316 22” dia
6. Octagonal blender SS 316 500 L
7. Rotary vacuum dryer (to be installed) SS 316 1,000 L
Manufacturing - Bay 2
Capacity MOC Pressure Temperature
1. 500 L Glassed steel FV to 6 atm -15 to + 135 C C , 2. 1000 L Glassed steel FV to 6 atm -15 to + 135 C
3. 3000 L Glassed steel FV to 6 atm -15 to + 210 C
4. 2000 L Stainless Steel FV to 6 atm -15 to + 135 C
1. Centrifuge SS 316 48”
2. Centrifuge SS 316 36”
3. Vacuum Tray Dryer SS 316 24 Tray
4. Multi-mill SS 316 100 Kg / hr
5. Sieve-shaker SS 316 22” dia
6. Octagonal blender SS 316 500 L
7. Rotary vacuum dryer (to be installed) SS 316 1,000 L
Kilo Lab
Capacity MOC Temperature
1. 100 L Suite 1 All glass Atm to FV -78 to +250 C
2. 100 L Suite 1 All glass Atm to FV -78 to +250 C
3. 100 L Suite 2 All glass Atm to FV -78 to +250 C Class 100,000
1. Nutsche filter SS 316 25 L
2. Nutsche filter PP FRP 50 L
3. Vacuum Tray Dryer SS 316 4 Tray
4. Vacuum Tray Dryer SS 316 4 Tray
5. Multi-mill SS 316 10 Kg / hr
6. Sieve-shaker SS 316 12” dia
Utilities
• Steam - 600 Kg / hr
• Chilled Brine - 30 TR @ 0 deg. C
• Cooling water - 100 TR
• Hot Oil - 200,000 Kcal/hr @ 250 deg. C
• High vacuum - 1 mm Hg
• House vacuum @ 720 mm Hg
• Nitrogen - Cylinder bank
Analytical
HPLC
Shimadzu Prominence PDA, ELS detectors
Shimadzu Prominence UV, ELS detectors, Auto sampler
GC
Perkin Elmer Head Space Sampler
UV
Shimadzu
Auto Titrator
Metrohm 794 Titration capabilities - Non-aqueous, acid-base, redox, argentometric & KF
The following analysis are currently outsourced:
1H & 13-C-NMR, Elemental analysis, Mass spectra (LC-MS / GC-MS / EI / CI), Particle Size Analysis (Laser based with long bench), X-Ray diffraction (single / powder), Infrared
Regulatory Status
• Kilo-lab & Manufacturing facilities conform to cGMP requirement
• US-FDA inspection expected in 2011
• Regulatory support can be provided with all products
Audited by our customers which include Big Pharmaceutical
companies from USA and Europe
Looking ahead ..
Pilot Plant (4Q 2010)
High-end Fluorination capabilities (2Q 2011) • At laboratory and kilo scale
Containment facility(1Q 2012) • Research, Scale-up & Manufacture of high potency compounds
Large scale Manufacturing of APIs and Intermediates (3Q 2011) • Manufacture of NCEs
Why ProVentus ?
1. Strategic location - Chennai, South India; a prime location Insulated from major pharmaceutical companies Availability of talent-pool
2. Established track record with leading pharma-majors across the globe
3. Management & operations expertise available
4. Proposed growth plans encompasses the entire spectrum of chemistry related pharmaceutical services
Contact Information
ProVentus Life Sciences Private Limited
C-9, Industrial Estate
Maraimalainagar
Chennai - 603209
Tamil Nadu
India
Tel:+91-44-47400141
E-Mail: [email protected]
Web: www.proventuslife.com