stretch blow molding machine - mirage...

17

Upload: others

Post on 13-Jun-2020

25 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Stretch Blow Molding Machine - Mirage Industriesmirageindustries.com/...Bottle-Blowing-Equipment.pdf · 5 Gallon Stretch Blow Molding Machine Features 1. Special design for PET Gallon
Page 2: Stretch Blow Molding Machine - Mirage Industriesmirageindustries.com/...Bottle-Blowing-Equipment.pdf · 5 Gallon Stretch Blow Molding Machine Features 1. Special design for PET Gallon

Stretch Blow Molding Machine

Description

Semi-automatic stretch blowing machine is designed according to CE standards. With microcomputer controlling system, it controls various technical parameters more accurately and more steadily. Only one worker can operate it. It is suitable to blow carbonated beverage bottles, mineral water bottles, cosmetic bottles, and hot-filling bottles.

Page 3: Stretch Blow Molding Machine - Mirage Industriesmirageindustries.com/...Bottle-Blowing-Equipment.pdf · 5 Gallon Stretch Blow Molding Machine Features 1. Special design for PET Gallon

Technical Parameters

Item NO. JND-CP-880

Clamping Force 20T

Material PET

Power (Kw) 12Kw

Clamping Stroke 230mm

Max. Stretching Stroke 380mm

Number of Cavities 2 Cavity

Theoretical Output 0.1-2.5L:880BPH; 3.6L:380BPH

Max. Mold Thickness 300mm

Space Between Tie Bars 380x500mm

Voltage Standard AC 380V/50Hz

Number of Heating Zones 2 Sections

Total Power (Fully Loaded) 6kw

Max. Bottle Volume 0.1-2.5L (2cav); 3-6L (1cav)

Neck Diameter Range 15-60mm

Max. Container Diameter 35-220mm

Max. Container Height 450mm

Low Air Compressor 8-10 Bar

High Air Compressor 30 Bar

Air Dryer 2.0/30

Blow Molding Machine 1,480x600x2,130mm

Net Weight 0.82 Ton

Page 4: Stretch Blow Molding Machine - Mirage Industriesmirageindustries.com/...Bottle-Blowing-Equipment.pdf · 5 Gallon Stretch Blow Molding Machine Features 1. Special design for PET Gallon

Model JND-E1000 JND-E2000 JND-E3000 JND-E4000 JND-E6000

Clamping Force 150KN 180KN 250KN 370KN 5650KN

Clamping Stroke 80-120mm 80-120mm 80-120mm 80-120mm 80-120mm

Max. Stretching Stroke 370mm 370mm 370mm 370mm 370mm

Bottom Moving Stroke 70mm 70mm 70mm 70mm 70mm

Number of Cavities 1 Cavity 2 Cavity 3 Cavity 4 Cavity 6 Cavity

Theoretical Output 1,300BPH 2,500BPH 3,200BPH 4,000BPH 5,500BPH

Theoretical Output 250mm 250mm 250mm 250mm 250mm

Max. Mold Thickness

300mm 300mm 300mm 300mm 300mm

Low Air Compressor

8-10 Bar 8-10 Bar 8-10 Bar 8-10 Bar 8-10 Bar

Total Power 20KW 28KW 28KW 28KW 60KW

Voltage Standard 380v/3PH/50Hz or special order

Max. Container Volume

2.5L 2.5L 2.5L 2.5L 2.5L

High Air Compressor

30-40 Bar 30-40 Bar 30-40 Bar 30-40 Bar 30-40 Bar

Low Air Compressor

10 Bar 10 Bar 10 Bar 10 Bar 10 Bar

Blow Molding Machine

180x150x180cm 210x150x180cm 220x150x180cm 250x150x180cm 360x200x180cm

Preform Autoloader

100x80x200cm 110x90x220cm 110x120x220cm 110x120x220cm 110x120x220cm

Net Weight 1.8 Ton 2.0 Ton 2.5 Ton 3.5 Ton 4.0 Ton

Page 5: Stretch Blow Molding Machine - Mirage Industriesmirageindustries.com/...Bottle-Blowing-Equipment.pdf · 5 Gallon Stretch Blow Molding Machine Features 1. Special design for PET Gallon

Automatic Stretch Blow Molding Machine JND-E series

Description

Automatic bottle blowing machine is mainly used for PET and PP plastic bottles. This machine is very economic combined with many years of experience on the blowing machine. The optimized design and patented preform heating system reduces the area and energy consumption, meanwhile, this series blow molding machine equipped with advanced international pressure compensating device to ensure that the final quality of the plastic bottle. E series automatic blow molding machines with low investment, high efficiency, have good compatibility for different specifications of bottles.

Page 6: Stretch Blow Molding Machine - Mirage Industriesmirageindustries.com/...Bottle-Blowing-Equipment.pdf · 5 Gallon Stretch Blow Molding Machine Features 1. Special design for PET Gallon

Technical Parameters

Model JND-E1000 JND-E2000 JND-E3000 JND-E4000 JND-E6000

Clamping Force 150KN 180KN 250KN 370KN 5650KN

Clamping Stroke 80-120mm 80-120mm 80-120mm 80-120mm 80-120mm

Max. Stretching Stroke 370mm 370mm 370mm 370mm 370mm

Bottom Moving Stroke 70mm 70mm 70mm 70mm 70mm

Number of Cavities 1 Cavity 2 Cavity 3 Cavity 4 Cavity 6 Cavity

Theoretical Output 1,300BPH 2,500BPH 3,200BPH 4,000BPH 5,500BPH

Theoretical Output 250mm 250mm 250mm 250mm 250mm

Max. Mold Thickness 300mm 300mm 300mm 300mm 300mm

Low Air Compressor 8-10 Bar 8-10 Bar 8-10 Bar 8-10 Bar 8-10 Bar

Total Power 20KW 28KW 28KW 28KW 60KW

Voltage Standard 380v/3PH/50Hz or special order

Max. Container Volume 2.5L 2.5L 2.5L 2.5L 2.5L

High Air Compressor 30-40 Bar 30-40 Bar 30-40 Bar 30-40 Bar 30-40 Bar

Low Air Compressor 10 Bar 10 Bar 10 Bar 10 Bar 10 Bar

Blow Molding Machine 180x150x180cm

210x150x180cm

220x150x180cm

250x150x180cm

360x200x180cm

Preform Autoloader 100x80x200cm 110x90x220cm 110x120x220c

m110x120x220c

m110x120x220c

m

Net Weight 1.8 Ton 2.0 Ton 2.5 Ton 3.5 Ton 4.0 Ton

Page 7: Stretch Blow Molding Machine - Mirage Industriesmirageindustries.com/...Bottle-Blowing-Equipment.pdf · 5 Gallon Stretch Blow Molding Machine Features 1. Special design for PET Gallon

Automatic Bottle Blow Molding Machine JND-CPSS

Description

JND-CP-SS Series This blower is our lowest cost system with the benefits of automatic operation, from sorting, feeding the preforms, stretch blowing of bottles, and delivery of the finished product. This automatic linear PET blow molding machine is designed with two principles in mind. One, to lower the running cost for the bottle producer, and provide easy operation.The JND-CP-SS Series PET blow molding machine lowers your production costs so you can achieve maximum profit in your competitive bottling market. Reducing your energy expenses by up to 30% at a maximum output of 1,500BPH for the signalcavity machine.

Features

1. Full automatic running with theoretical output capacity up to 4,500 bottles per hour for 0.1L volume using four cavity blow mold.

Page 8: Stretch Blow Molding Machine - Mirage Industriesmirageindustries.com/...Bottle-Blowing-Equipment.pdf · 5 Gallon Stretch Blow Molding Machine Features 1. Special design for PET Gallon

2. Patented loading system carries the preform automatically with less moving parts.

3. Suitable to produce 01-2.5L standard neck PET container.

4. Advanced PLC control system with a user friendly control panel.

5. Built-in memory of the PLC saves all the sets of numbers required to produce different size bottles.

6. Multiple reliable sensor systems monitor the machine's automatic function.

7. Equipped with special designed air storage unit.

8. Powerful heating unit with precision controller and convenient adjusting mechanism.

9. Cooling system that provides a perfect cooling result.

10.Compact design that saves space.

11.Simple installation and startup operation.

12.Minimal transfer space for the air distribution system.

Page 9: Stretch Blow Molding Machine - Mirage Industriesmirageindustries.com/...Bottle-Blowing-Equipment.pdf · 5 Gallon Stretch Blow Molding Machine Features 1. Special design for PET Gallon

Technical Parameters

Model JND-CP-SS1500 JND-CP-SS2600 JND-CP-SS3500 JND-CP-SS4500

Clamping Force 14T 25T 31T 34T

Clamping Stroke 150mm 150mm 150mm 150mm

Max. Stretching Stroke 370mm 370mm 370mm 370mm

Bottom Moving Stroke 70mm 70mm 70mm 70mm

Number of Cavities 1 Cavity 2 Cavity 3 Cavity 4 Cavity

Theoretical Output 1,600BPH 2,500BPH 3,500BPH 4,500BPH

Theoretical Output 250mm 250mm 250mm 250mm

Max. Mold Thickness 300mm 300mm 300mm 300mm

Low Air Compressor 8-10 Bar 8-10 Bar 8-10 Bar 8-10 Bar

Total Power 20KW 28KW 28KW 60KW

Voltage Standard 380v/3PH/50Hz or special order

Max. Container Volume 2.5L 2.5L 2.5L 2.5L

High Air Compressor 30 Bar 30 Bar 30 Bar 30 Bar

Air Dryer 2.0/30 3.0/30 3.0/30 6.0/30

Blow Molding Machine 180x160x200cm 200x180x220cm 215x230x220cm 215x250x230cm

Preform Autoloader 140x105x200cm 150x120x250cm 150x120x250cm 150x120x250cm

Net Weight 2.6 Ton 3.8 Ton 4.5 Ton 6 Ton

Page 10: Stretch Blow Molding Machine - Mirage Industriesmirageindustries.com/...Bottle-Blowing-Equipment.pdf · 5 Gallon Stretch Blow Molding Machine Features 1. Special design for PET Gallon

5 Gallon Stretch Blow Molding Machine

Features

1. Special design for PET Gallon Bottles up to 6 Gallon.

2. Produce wide mouth bottle up to 25 liters with neck size up to 200mm.

3. Uses infrared reheat units to achieve uniform heating throughout the wall of preform.

4. Adopts special designed preform heating system to ensure the optimal heating effect for 740g thick-preform.

5. Special designed fan-cooling system in the heating channels to keep the oven with constant temperature and ensure the preform can be heated completely.

6. Water cooling system ensures the quality of preform neck.

7. Up to 90 bottles/hour using one-cavity mold for 5-gallon bottle.

8. Use advanced PLC control system with counting function and time-control precision to 0.01 seconds and a user-friendly panel.

9. Equipped with specially designed air storage units.

10.Simple installation and startup adjustments.

Page 11: Stretch Blow Molding Machine - Mirage Industriesmirageindustries.com/...Bottle-Blowing-Equipment.pdf · 5 Gallon Stretch Blow Molding Machine Features 1. Special design for PET Gallon

Technical Parameters

Model Item Unit JND-CP-90

Container

Product material / PET/PC/PE

Container volume L 5-6 (2-cavity) 10-25 (1-cavity)

Theoretic output Pcs/hr 5gallon: 90 5L: 400

Preform inner diameter mm 15-200

Molding

Max mold plate dimension (LxW) mm 420x500

Max mold thickness mm 400

Clamping force KN 100

Mold opening stroke mm 330

Air Compressor

High pressure compressor m3/Mpa KW ≥0.60/3.0

Air pressure for blowing Mpa 2.0-3.0

Low pressure compressor m3/Mpa KW ≥0.8/1.25 7.5

Main Machine ElectricityPower M 15

Voltage/frequency V/Hz 380-240-110/50-60 (3phase)

Machine Size and Weight

Main machine M 1.55x0.82x2.00

Main machine weight T 1

Heater (LxWxH) M 2.42x0.65x1.60

Heater weight T 0.38

High pressure compressor(LxWxH)

M 1.90x0.75x1.50

Air filter Kg 10x2pcs

Safety Auto emergency alarm Safety inter-locking device

Page 12: Stretch Blow Molding Machine - Mirage Industriesmirageindustries.com/...Bottle-Blowing-Equipment.pdf · 5 Gallon Stretch Blow Molding Machine Features 1. Special design for PET Gallon

SB-10 Series Single Cavity Automatic Blower

Description

We designed the drawing for the preform mould and bottle mould in coordination with clients needs. Also included is embossed design on the mould. We install the equipment according to US standards, and norms.

1. Auxiliary equipments included:

2. Air compressor is the air source for PET stretch blow molding machine, carrying out the process of compressing air from atmospheric to the required pressure

3. Air dryer is to remove the moisture from the compressed air and lower temperature of the compressed air in the heat exchanger

4. Air filter is to clear up the impurities out of the compressed air, like carbon-hydrogen, tiny dust and solid particles.

5. Air tank is to receive and supply air for the machine as storage.

Page 13: Stretch Blow Molding Machine - Mirage Industriesmirageindustries.com/...Bottle-Blowing-Equipment.pdf · 5 Gallon Stretch Blow Molding Machine Features 1. Special design for PET Gallon
Page 14: Stretch Blow Molding Machine - Mirage Industriesmirageindustries.com/...Bottle-Blowing-Equipment.pdf · 5 Gallon Stretch Blow Molding Machine Features 1. Special design for PET Gallon

Technical Parameters

Main Part

Pneumatic Part Valve SMC

Cylinder SMC

Electric Part PLC LG

Relay OMIRON

Note All of the electrical components adopts CE, UL, CCC approvedinternational advanced high-tech product.

Main Parameter

Model CM-A1

Productivity Depend on bottle design6000=-1,000CS/H

Product type Body Diameter≤100mm

Volume≤2L

Neck Diameter≤30mm

Mould Mould thickness 240mm

Mould size 250x240x360mm

Main machine power Electrical source power 380v/220v 50/60Hz

Power 25kw

Really use power 7kw

Air System HP air compressor (with a tank) 1.6m3/min 3.0MPa

Air tank 0.6m3 3.0MPa

Air Dryer (inside 2 air filters) 2.0m3/min 3.0MPa

Cooling 3 HP Water Chiller

(Water chiller is used to cool the machine and blow mould)

Machine size and weight Main machine dimension (LxWxH) 1,500x1,200x1,800mm

Pre-form Unscramble (LxWxH) 2,000x950x2,480mm

Main machine weight 1,500kg

Pre-form Unscramble 250kg

Resin Available / PET

Page 15: Stretch Blow Molding Machine - Mirage Industriesmirageindustries.com/...Bottle-Blowing-Equipment.pdf · 5 Gallon Stretch Blow Molding Machine Features 1. Special design for PET Gallon

Air Cooling Dryer

Air compressor Unit 1.6M3/min 30KG

Volume M3 1.6

Pressure Kg 30

Speed r/min 850

Power KW 18.5

Tank M3 0.3

Overall Dimension mm 1,810x754x1,482

Weight Kg 695

Air Storage Tank

Air storage tank Unit 1.6M3/min 30KG

Volume M3 1.6

Pressure Kg 30

Speed R/min 850

Power KW 18.5

Tank M3 0.3

Overall Dimension mm 1,810x754x1,482

Weight kg 695

Page 16: Stretch Blow Molding Machine - Mirage Industriesmirageindustries.com/...Bottle-Blowing-Equipment.pdf · 5 Gallon Stretch Blow Molding Machine Features 1. Special design for PET Gallon

Water Chiller

Model 3HP

4.4/38°C Cooling capacity (Kcal/h) 7,580

Compressor All-closed vorticity

Compressor power (KW) 2.5

Refrigerant R22

Chilled water pump power (KW) 0.75

10°C Max. Flow rate of chilled water (L/min) 55

Flow water inlet and outlet pipe 1”

Condensing water rate L/min≥36

Chilled water inlet and outlet pipe1”

Exterior dimension Length (mm) 850

Width (mm) 560

Height (mm) 870

Water tank capacity L 38

Weight Kg 180

Settings1. PLC display: LG(Korea) or Mitsubishi(Japan)2. Pneumatic and valve parts: SMC(Japan)3. Operating system: LG (KOREA)4. Relay:OMRON (Germany)5. Infrared thermometer: RAYTEK (USA)6. Neumatics Festo (USA)

Machine Features1. Reasonable design, full automatically control, save power and labor.2. Feeding system carries the preforms by robot arms automatically.3. Infrared oven heater adopts the quartz lamp to heat the PET tube.4. Fully automatic process with low investment, high efficiency, quick and safe for operation, easy for maintenance. 5. We have perfect service after sales.6. Adopting high quality components.

Page 17: Stretch Blow Molding Machine - Mirage Industriesmirageindustries.com/...Bottle-Blowing-Equipment.pdf · 5 Gallon Stretch Blow Molding Machine Features 1. Special design for PET Gallon

Configurations

Items Brand Origin

Air-break switch Mitsubishi Japan

Air-break switch contactor Siemens USA

Minitype breaker Siemens USA

relay OMRON Germany

Thermal overload reply Zhengtai China

Option switch Schneider France

Green directive button Schneider USA

Emergency stop switch Schneider USA

Normally open contact Schneider USA

Normally closed contact Schneider USA

Photoelectric switch OMRON Germany

Travel switch OMRON Germany

Proximity switch OMRON Germany

Photoelectric switch OMRON Germany

transducer FULIN China

Touch screen LG Korea

PLC LG Korea