1. 1. Stephen Egan - CAD Product Design Specialist www.linkedin.com/in/stegan 25 years Automotive Product design experience in Australia, England, Germany, Spain, Belgium and the USA. 2 years Product design experience in the Defence Industry. Sheetmetal Design Closures, Structures and Exterior Panels Plastics Design Interior and Exterior Trim Powertrain and Engine Packaging Design Mechanical and Tooling Design Wireharness Routing and Schematics CAD Systems: Unigraphics NX, Solidworks, I-Deas, some exposure to CATIA V5. The following pages display projects I have been involved with - highlights including being involved with vehicles that has won four Wheels Australian Car of the Year awards and two won European Car of the Year awards
2. 2. Stephen Egan - CAD Design Specialist www.linkedin.com/in/stegan Defence Projects Program Code: M113, JP2048, Mack and Unimog Design Involvement: Cable Routing of the Communications and Battle Management Systems. Location: Elbit Systems of Australia , Port Melbourne,
3. 3. 2014 GM Holden VF Commodore Program Code: MY14 Design Involvement: Wire-harness Routing of the Body Harness Location: GM Holden, Port Melbourne, Australia Stephen Egan - CAD Design Specialist www.linkedin.com/in/stegan 2015 GM Holden VF Commodore Program Code: MY15 Design Involvement: Wire-harness Routing of the Instrument Panel and Console Location: GM Holden, Port Melbourne, Australia
4. 4. Stephen Egan - CAD Design Specialist www.linkedin.com/in/stegan 2012 GM Holden VE Commodore Program Code: MY12 Design Involvement: Wire-harness Routing of the Engine Bay connections and rear lighting. Location: GM Holden, Port Melbourne, Australia 2012 Chevrolet Police Pursuit Vehicle Program Code: PPV Design Involvement: Wire-Harness Routing of the Centre Console. Location: GM Holden, Port Melbourne, Australia Based on the GM Zeta global platform (VE Commodore) .
5. 5. 2011 GM Chevrolet Camaro Convertible Program Code: GMX511 Design Involvement: Body Side Reinforcement Structures Location: GM Holden, Port Melbourne Based on the GM Zeta global Platform (VE Commodore ). 2011 GM Cadillac DTS Program Code: GMX556 Design Involvement: Preliminary structures studies Location: GM Holden, Port Melbourne, Australia Based on the GM Zeta global platform (VE Commodore) . Program transferred to the USA in 2008. Stephen Egan - CAD Design Specialist www.linkedin.com/in/stegan
6. 6. 2010 GM Chevrolet Camaro Coupe Program Code: GMX521 Design Involvement: Hood Assembly, Rear Seat Back Structure and Rear Shelf Location: GM Holden, Port Melbourne Based on the GM Zeta global Platform (VE Commodore ). Hood design involved head impact protection with Inner panels designed 15cm from any engine or strut hard point. Stephen Egan - CAD Design Specialist www.linkedin.com/in/stegan 2010 GM Chevrolet Impala Program Code: GMX551 Design Involvement: Hood Assembly Location: GM Holden, Port Melbourne, Australia Based on the GM Zeta global Platform (VE Commodore ). This project was transferred to the US in 2008.
7. 7. 2009 GM Pontiac G8 Program Code: GMX557 Design Involvement: carried over my work on the pedal assemblies and wiring mechanical components. Location: GM Holden, Port Melbourne Based on the GM Zeta global Platform (VE Commodore ) 2008 Ford FG Falcon Program Code: Orion Design Involvement: Instrument Panel including Glove Box and Lower Panels (Passenger Side). Console fitment studies Location: Ford of Australia, Broadmeadows Stephen Egan - CAD Design Specialist www.linkedin.com/in/stegan
8. 8. 2007 GM Holden VE Commodore Design Involvement: Manual and Auto Pedal Systems Cross Car Beam, Wire Harness Mechanical components Locations: Venture Advanced Design & Engineering, Port Melbourne, Australia Australian Arrow, Carrum Downs, Australia First of the GM Zeta global Platform . Pedal design included safety "Breakaway" brackets so pedal blades dropped in front-on accidents preventing leg trauma. Holden VE Commodore won the 2006 Wheels Australian Car of the Year award 2004 GM Holden VZ Commodore Wagon Design Involvement: Rear Seat Location: Air International, Port Melbourne, Australia Stephen Egan - CAD Design Specialist www.linkedin.com/in/stegan
9. 9. 2004 Ford SX/TX Territory Design Involvement: Carry over pedals from BA Falcon, 2nd Row sliding seating and 3rd Row folding Seating Locations: Air International, Port Melbourne, Australia TWR Australia, Clayton, Australia Ford Territory won the 2004 "Wheels" Australian Car of the Year award 2004 GM Holden WK Long Wheelbase Design Involvement: Centre Console Location: TWR Australia, Clayton, Australia Stephen Egan - CAD Design Specialist www.linkedin.com/in/stegan
10. 10. 2002 Ford BA Falcon Design Involvement: Adjustable Pedal Systems, HVAC Lever System module and window regulators Locations: Air International, Port Melbourne, Australia Ford BA Falcon won the 2002 "Wheels" Australian Car of the Year award 2001 GM Holden VU Ute Design Involvement: Body Side reinforcement structures Location: GM Holden, Port Melbourne, Australia Stephen Egan - CAD Design Specialist www.linkedin.com/in/stegan
11. 11. 2000 GM Holden WH Long Wheelbase Design Involvement: Body Side reinforcement Structures Location: GM Holden, Port Melbourne, Australia 1998 Ford AU Falcon Program Code: EA169 Design Involvement: Rear End Body Panels & Reinforcements plus the Tow Bar assembly Location: Ford of Australian, Broadmeadows Stephen Egan - CAD Design Specialist www.linkedin.com/in/stegan
12. 12. 1997 GM Holden VT Commodore Design Involvement: Body Structures systems such as inner panels and related reinforcements Location: GM Holden, Port Melbourne, Australia Holden VT Commodore won the 1997 "Wheels" Australian Car of the Year award 1997 Ford Heavy Truck Program Code: HN80 Design Involvement: Front Grille Opening Panel and ABS Mesh Grilles for the full range of Heavy Truck Tractor and Vocation Louisville/AeroMax models Location: Mascotech Engineering-North America, Dearborn, Michigan, USA Stephen Egan - CAD Design Specialist www.linkedin.com/in/stegan
13. 13. 1996 Ford Ka Program Code: BE146 Design Involvement: Concept Design Quarter Panels and related reinforcement structures Location: Mascotech Engineering Europe Ltd Rochford, Essex, England 1996 Ford Fiesta Courier Van Program Code: ??? Design Involvement: ??? Location: Mascotech Engineering Europe Ltd Rochford, Essex, England Stephen Egan - CAD Design Specialist www.linkedin.com/in/stegan
14. 14. 1994 KIA Sephia Program Code: S Car Project Design Involvement: Interior Door Trims Location: International Automotive Design (UK) Ltd Worthing, West Sussex, England 1994 Audi A4 Program Code: B5 Platform Design Involvement: Rear Bumpers Location: Konstruktions und Beratungs Service GmbH PAD Karosserietechnik GmbH Ingolstadt, Germany Stephen Egan - CAD Design Specialist www.linkedin.com/in/stegan
15. 15. 1993 Ford Mondeo Program Code: CDW27 Design Involvement: Powertrain Systems Launch Team Location: Ford Werke AG (Ford Assembly Plant) I Genk, Belgium A world car released in the USA as the Ford Contour and Mercury Mystique Ford Mondeo won the 1994 European Car on the Year 1993 Fiat Tipo 3 Door Hatchback Design Involvement: Rear Quarter Outer Panels Location: International Automotive Design (UK) Ltd in Worthing, West Sussex, England Fiat Tipo won the 1989 European Car on the Year - This was the 3 door version of this model Stephen Egan - CAD Design Specialist www.linkedin.com/in/stegan
16. 16. 1992 Airbus A340 Airliner French Aerospatiale A340 Airbus "wide bodied" passenger airliner Location: Aerospace Technologies of Australia Ltd Port Melbourne, Australia Design Involvement: Project consisted of landing doors and central bay underbody composite structures. My role here was as applications CAD support Stephen Egan - CAD Design Specialist www.linkedin.com/in/stegan
17. 17. 1991 Pegaso Truck Design Involvement: Engine installation drawings Location: International Automotive Design (Espaa) SA Located within the Pegaso Bus and Truck Plant Zona Franca, Barcelona, Spain 1988 GM Holden VN Commodore Design Involvement: Exterior Trim and Bumper reinforcement Location: Multi-Ax CAD/CAM Serviices (CS Cavity Tooling), Cheltenham, Australia Stephen Egan - CAD Design Specialist www.linkedin.com/in/stegan
18. 18. Summary of Product Design Expertise Stephen T. Egan Electrical: Engine Bay Wire-Harness Assembly,Rear End Wire-Harness Assembly (HoldenMY11&MY12VESeriesIICommodore) Body Wire-Harness Assembly,Instrument Panel Wire Harness Assembly (HoldenMY14&MY15VFCommodore&Caprice,MY14ChevroletSS) Cable Assemblies for Battle Management Systems Line Replacement Units (M113Armoured,CargoandAmphibiouslandingVehicles) Body-in White: Bodyside Assembly(FordFiestaNotchbackB195Project) Bodyside Assembly(FordFiestaVanPVW175) Front Quarter Panel Assembly(FordKaBE146Project) Rear End Body Panel Assembly(FordFalconEA169Project) Rear Quarter Panel Assembly(Fiat3DoorTipo) Closures: Hood Assembly(GMX521ChevroletCamaro&GMX551PontiacImpala) Hood Assembly(MackTrucksVision2000) Grille Opening Panel Assembly(FordHeavyTruckHN80Project) Window Regulator AssemblyFront&RearDoors(FordBAFalcon) Structures: Centre Racking Audio/Visual Assembly(FordBAFalcon) Inner Body Structure Side Assembly(GMX556CadillacDTS) Instrument Panel Cross-Car Beam Assembly(HoldenVECommodore) Instrument Panel Cross-Car Beam Assembly(FordBAFalcon) Rear Seat Back Assembly (GMX511ChevroletCamaro) Rear Shelf Assembly(GMX511ChevroletCamaroConvertible) Outer, Inner & Re-enforcement Panels(HoldenVTII,WHCaprice,VUUteCommodore) Tow Bar Assembly(FordEA169Falcon) Exterior: Rear Bumper Assembly(AudiB5Project) Rear Quarter Outer Moulding Panel Assembly(Nissan) Rocker Side Skirt Assembly (OpelT-Carproject) Rocker Side Skirt Assembly(Mitsubishi)
19. 19. Summary of Product Design Expertise Stephen T. Egan Interior: Centre Console Assembly(HoldenWKCaprice) Instrument Panel Assembly(FordFGFalcon) Interior Door Trim Front & Rear Doors(KiaG-CarProject) Second Row Seating(FordE265Territory) Third Row Seating(FordE265Territory) Mechanical: Wire-Harness Protective Formers, Grommets(HoldenVECommodore) HVAC: Instrument Panel Ducting(FordSYIITerritory) HVAC Integrated Module(FordBAFalcon) Powertrain: Accelerator, Manual & Auto Brake Pedal and Clutch Pedal Assemblies (HoldenVECommodore) Brake Auto & Manual Pedal(FordBAFalcon) Powertrain components(FordMondeoCDW27LaunchTeam) 6 Cyl Turbo Diesel Engine Assembly(PegasoBus&Truck) Machine Design: Laser & Plasma Cutting Machines(HGFarleyLaserlab) Machine Plant Canning Layout(SouthcorpPackaging) Washing station Disposal, Treatment and Cleansing Line(DanielsCorp) Tooling Design: Aluminium & Steel Can Press Tool Design(SouthcorpPackaging) Plastic Tool Design (HoldenSpecialVehicles) Aerospace CAD Supervisor CAD Systems Management(AerospatialeA340Airbus& McDonnellDouglasF/A18projectsatAerospaceTechnologiesofAustralia)