stepanpol polyols - stepan company · stepanpol® polyols ... ¹ property values are typical and...
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An Overview FOr eUrOPe
STEPANPOL® PolyolsEvolution in Formulation
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The leader in polyester polyols for urethanes
Founded in 1932, Stepan Company is a publicly-traded manufacturer of specialty and intermediate chemicals serving consumer and industrial applications.
Our products — polyester polyols, organic surfactants, phthalic anhydride, and more — are manufactured and tested to the highest standards in our international network of world-class production facilities. we employ chemical engineers and process chemists not only in our r&D department, but throughout the organization to best meet the growing needs of our customers.
QualiTy • ConsisTenCy • ReliabiliTy
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innovaTive ChemiCal soluTions foR a CleaneR, healThieR, moRe eneRgy effiCienT WoRld
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Sustainability at Stepan
ReduCing ouR impaCTStepan is committed to improving the efficient use of energy and the reduction of waste in our processes. we will continuously strive to provide environmentally advantageous goods and services while working toward sustainable operations.
energy, waste, emissions, and water usage
paRTneRing WiTh CusTomeRsStepan will be a preferred global partner in our markets and technologies. we will work with our customers to provide innovative chemical solutions that enable the achievement of their current and future sustainability goals.
innovation and industry partnership
peopleStepan is committed to developing,
recognizing, and respecting our people, and to being an exemplary corporate
citizen through community outreach and responsible Care®. we will maintain a safe, productive environment in which
our people can thrive and grow personally and professionally.
learning and development, safety, health and wellness,
and community outreach
eConomiC pRogRessStepan will engage in responsible business
practices that deliver sustainable value to our customers, stockholders, employees, and the
communities in which we operate. we are committed to profitable growth through disciplined
investment, continuous improvement, operational excellence, and innovation.
sales and earnings growth, sustainable dividend growth, long-term investment,
responsible practices
COL
LA
BORATION
APPLICATION
FORMU
LATION
foRmulaTionStepan laboratory screening of our polyols in your formulation assists you in selecting the most effective polyol
appliCaTion experience the quality that Stepan materials bring to your end-use product
CollaboRaTionOur team works with you to develop polyols tailored to your performance needs – customer input is an integral part of our development process
The Stepan Value Proposition
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STePAnPOL® polyester polyols are designed for use in a wide variety of polyurethane and polyisocyanurate applications. we offer a full range of polyols, including those for C.A.S.e. (Coatings, Adhesives, Sealants, elastomers), Flexible Foam, and rigid Foam applications. Stepan’s technical excellence is key in the development of polyester polyols and our production expertise delivers results: our polyols offer unique performance and are of the highest quality, clarity and consistency. Collaborative screening is the key to performance. Stepan offers complete screening of our polyols in your application, a service that our customers truly value. You provide the formulation, we test it using our raw materials and deliver the performance results to you. it is an efficient way to experience the quality that Stepan materials bring to your end-use product while getting the benefit of knowing your formulation has been tested to the highest standard. Stepan ensures that confidentiality issues are respected throughout all stages of the process.
we excel at innovation: our global research and Development team —over 150 people strong — is constantly striving to improve existing products and develop new answers to formulation challenges. while our synthesis techniques and testing abilities are always evolving, we remain focused on the needs of our customers. This leads to successful new product development.
stepanpol®
at stepan, formulation represents opportunities for innovation.
H HO OO O O O
O O
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Rigid
Typical end uses Stepan is the global leader in the production and sale of aromatic polyester polyols for use in rigid polyisocyanurate and polyurethane foams. The largest end use for Stepan rigid aromatic polyester polyols is in applications where insulation, flammability, and structural performance are most important. These polyols contain innovative Stepan technology that improves foam processing and insulating performance to create value in end use applications. Stepan’s aromatic polyester polyol business uses a vertical integration model, world-class manufacturing and a global supply chain to deliver quality and reliability.
POLYESTER POLYOLS FOR RIGID POLYISOCYANURATE (PIR) AND POLYURETHANE (PUR) FOAM. increasing energy efficiency through improved insulation
spRay insulaTion
Stepan’s unique chemistry leads to superior insulation and flammability resistance, critical requirements in the construction industry. Spray formulations containing STEPANPOL® polyols are also easier to process due to low polyol viscosity and improved blowing agent solubility.
boaRdsToCk insulaTion
PIR foams made with STEPANPOL® polyester polyol deliver superior insulating performance, applied economics and reliability. This results from the combination of our proprietary technology, application expertise, and world-class manufacturing practices.
applianCe insulaTion
STEPANPOL® polyols produce PUR foams with finer cell structures and improved flow. This enables manufacturers to increase insulating value while reducing cost.
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RIGID
Typical End Uses Stepan is the global leader in the production and sale of aromatic polyester polyols for use in rigid polyisocyanurate and polyurethane foams. The largest end use for Stepan rigid aromatic polyester polyols is in applications where insulation, flammability, and structural performance are most important. These polyols contain innovative Stepan technology that improves foam processing and insulating performance to create value in end use applications. Stepan’s aromatic polyester polyol business uses a vertical integration model, world-class manufacturing and a global supply chain to deliver quality and reliability.
POLYESTER POLYOLS FOR RIGID POLYISOCYANURATE (PIR) AND POLYURETHANE (PUR) FOAM. Increasing energy efficiency through improved insulation
SpRay InSUlaTIon
Stepan’s unique chemistry leads to superior insulation and flammability resistance, critical requirements in the construction industry. Spray formulations containing STEPANPOL® polyols are also easier to process due to low polyol viscosity and improved blowing agent solubility.
BoaRDSTock InSUlaTIon
PIR foams made with STEPANPOL® polyester polyol deliver superior insulating performance, applied economics and reliability. This results from the combination of our proprietary technology, application expertise, and world-class manufacturing practices.
applIancE InSUlaTIon
STEPANPOL® polyols produce PUR foams with finer cell structures and improved flow. This enables manufacturers to increase insulating value while reducing cost.
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RIGID polyol SELECTION GUIDE
STEPANPOL®
PS-1812 • • • MDI saving, thermal efficiency 4,000 181 < 1.0
PS-1912 • • • MDI saving, thermal efficiency 3,000 191 < 1.0
PS-1952 • • • MDI saving, thermal efficienc 9,000 195 1.0
PS-2080 • • • promotes good flow, compatibility with HC & HFC 1,300 200 0.6
PS-2352 • • • promotes good flow, compatibility with HC & HFC 3,000 240 1.0
PS-2402 B • • • general purpose, thermal efficiency 10,000 240 2.25
PS-2402 L • • • general purpose, thermal efficiency 10,000 230 1.0
PS-2412 • • •improves green strength, enhances compatibility with HC & HFC 3,000 240 2.0
PS-3024 • • improves green strength 7,000 315 2.0
PS-3152 • • • • general purpose, increases insulation ability 2,500 321 2.5
T-255 • • good temperature resistance and fire retardant properties 3,500 250 1.5
T-301 • provides foam with good mechanical features and very good flame retardancy; high aromatic content contributes to polymer rigidity and heat resistance
3,500 330 2.5
T-327 • •provides foam with very good mechanical features; improves adhesion and surface curing
5,000 330 2.5
T-401 •medium aromatic content contributes to polymer rigidity and heat resistance
3,500 260 1.0
TYPICAL CHEMICAL PROPERTIES¹APPLICATIONS PERFORMANCE FEATURES
lam
InaT
E Bo
aRD
mET
al
pan
El
ocF
SpRa
y Fo
am
acID
Val
UE
(mgk
oH/g
)
VISc
oSIT
y
(cps
, 25°
c)
HyD
Roxy
l Va
lUE
(mgk
oH/g
)
pUR
Fo
RmUl
aTIo
n
Nothing contained herein grants or extends a license, express or implied, in connection with patents, issued or pending, of the manufacturer or others. The information contained herein is based on the manufacturer’s own study and the works of others. The manufacturer makes no warranties, expressed or implied, as to the accuracy, completeness or adequacy of the information contained herein. The manufacturer shall not be held liable (regardless of fault) to the vendee’s employees, or anyone for any direct, indirect, special, consequential or incidental damages arising out of or in connection with the accuracy, completeness, adequacy or furnishing of such information.
¹ Property values are typical and based on product concentration and/or mathematical and statistical calculations.
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FLEXIBLEPOLYESTER POLYOLS FOR FLEXIBLE SLABSTOCK POLYURETHANE FOAMExperience the performance advantages of finer cells.
FurnIturE & BEddIng
The addition of STEPANPOL® polyester polyols enhances mechanical properties resulting in higher quality foams, less scrap, and easier fabrication. This allows for the manufacture of more durable furniture, and in turn, more satisfied customers.
AutomotIvE FoAms
Our patented chemistry increases the bonding strength of foam to textile and nonwoven fabrics. The increased adhesion enables better shaping and provides the cushioning, vibration and sound reduction properties essential for automotive headliners.
typical End uses Stepan supplies both aromatic and aliphatic polyester polyols for use in flexible slabstock polyurethane foam applications. STEPANPOL® aromatic polyester polyols improve flame lamination bond strength and increase mechanical properties in polyether foams. Our aliphatic polyester polyol product line contains branched adipate polyols designed for specialty polyester foams.
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FLEXIBLEPOLYESTER POLYOLS FOR FLEXIBLE SLABSTOCK POLYURETHANE FOAMExperience the performance advantages of finer cells.
FurnIturE & BEddIng
The addition of STEPANPOL® polyester polyols enhances mechanical properties resulting in higher quality foams, less scrap, and easier fabrication. This allows for the manufacture of more durable furniture, and in turn, more satisfied customers.
AutomotIvE FoAms
Our patented chemistry increases the bonding strength of foam to textile and nonwoven fabrics. The increased adhesion enables better shaping and provides the cushioning, vibration and sound reduction properties essential for automotive headliners.
typical End uses Stepan supplies both aromatic and aliphatic polyester polyols for use in flexible slabstock polyurethane foam applications. STEPANPOL® aromatic polyester polyols improve flame lamination bond strength and increase mechanical properties in polyether foams. Our aliphatic polyester polyol product line contains branched adipate polyols designed for specialty polyester foams.
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our creativity, expertise and
discipline provide practical
solutions that deliver value
to our customers.
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FLEXIBLE PoLYoL SELECTION GUIDE
STEPANPOL®
AA-58 • • lower viscosity 18,500 61 1.3
AA-60 • • increases load bearing 21,000 60 1.3
PS-1552 • low viscosity, high bond strength 1,300 155 < 1.0
PS-1752 • imparts highest bond strength 3,900 175 1.0
PF-520 • • increased stability 21,000 52 1.2
APPLICATIONS PERFORMANCE FEATURES
PoLY
EstE
r Fo
Am FLAm
E
LAm
InAt
Ion
vIsc
osIt
Y
(cPs
, 25°
c)
AcId
vAL
uE
(mgK
oH/g
)
HYd
roXY
L vA
LuE
(mgK
oH/g
)
Nothing contained herein grants or extends a license, express or implied, in connection with patents, issued or pending, of the manufacturer or others. The information contained herein is based on the manufacturer’s own study and the works of others. The manufacturer makes no warranties, expressed or implied, as to the accuracy, completeness or adequacy of the information contained herein. The manufacturer shall not be held liable (regardless of fault) to the vendee’s employees, or anyone for any direct, indirect, special, consequential or incidental damages arising out of or in connection with the accuracy, completeness, adequacy or furnishing of such information.
¹ Property values are typical and based on product concentration and/or mathematical and statistical calculations.
TYPICAL CHEMICAL PROPERTIES¹
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C.A.S.E.URETHANE CoATiNgs, AdHEsivEs, sEAlANTs, ElAsTomERsTrust our specialty C.A.S.E. products to meet your unique formulation requirements.
PUR Hot MElt AdHESivES
sTEpANpol® polyester polyols allow formulators the versatility in pUR hot melt adhesive applications to improve green strength, creep resistance, substrate bonding profiles and to modify open time.Applications include fabric laminating, woodworking and product assembly.
FlExiblE PACkAging
sTEpANpol® delivers superior hydrolytic stability under acidic and basic conditions, improves flexibility, extends pot life and promotes adhesion to a variety of commonly used substrates.
inSUlAting SEAlAnt
one component foam (oCF) formulators choose sTEpANpol® aromatic polyester polyols for in-can stability, fire retardancy, adhesion to a variety of substrates and cost- effectiveness.
typical End Uses sTEpANpol® aromatic polyester polyols are specifically engineered to meet the diverse and demanding requirements of the C.A.s.E. industry. stepan has developed a line of high quality polyester polyols based on ortho-ester linkages. By using phthalic anhydride as the building block, stepan polyols deliver enhanced hydrolytic stability and adhesion to diverse substrates while improving abrasion resistance and overall hardness. Common end uses include liquid and hot melt urethane adhesives, flexible packaging, insulating sealants, polyurethane dispersions, thermalbreak, cast elastomers, and energy-cure and conventional-cure coatings.
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C.A.S.E.URETHANE CoATiNgs, AdHEsivEs, sEAlANTs, ElAsTomERsTrust our specialty C.A.S.E. products to meet your unique formulation requirements.
PUR Hot MElt AdHESivES
sTEpANpol® polyester polyols allow formulators the versatility in pUR hot melt adhesive applications to improve green strength, creep resistance, substrate bonding profiles and to modify open time.Applications include fabric laminating, woodworking and product assembly.
FlExiblE PACkAging
sTEpANpol® delivers superior hydrolytic stability under acidic and basic conditions, improves flexibility, extends pot life and promotes adhesion to a variety of commonly used substrates.
inSUlAting SEAlAnt
one component foam (oCF) formulators choose sTEpANpol® aromatic polyester polyols for in-can stability, fire retardancy, adhesion to a variety of substrates and cost- effectiveness.
typical End Uses sTEpANpol® aromatic polyester polyols are specifically engineered to meet the diverse and demanding requirements of the C.A.s.E. industry. stepan has developed a line of high quality polyester polyols based on ortho-ester linkages. By using phthalic anhydride as the building block, stepan polyols deliver enhanced hydrolytic stability and adhesion to diverse substrates while improving abrasion resistance and overall hardness. Common end uses include liquid and hot melt urethane adhesives, flexible packaging, insulating sealants, polyurethane dispersions, thermalbreak, cast elastomers, and energy-cure and conventional-cure coatings.
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CASE PolYol SELECTION GUIDE
STEPANPOL®
PS-1752 • • • imparts low viscosity, increases wetting, increases flexibility 3,900 175 1.0
PS-2002 • • promotes adhesion to metal, inherent Uv stability 26,000 200 2.0
PS-2402 B • general purpose, good adhesion properties 10,000 240 2.0
PS-2402 L • general purpose, good adhesion properties 10,000 230 1.0
PS-3152 • • general purpose, low viscosity 2,500 321 2.5
PS-20-200A • • • prepolymer grade, inherent hydrolytic stability, extends open time 26,000 200 1.0
AGENT 4099-24 • medium aromatic content contributes to polymer rigidity and heat resistance 3,500 260 1.5
T-401 • medium aromatic content contributes to polymer rigidity and heat resistance 3,500 260 1.0
T-501 • standard ester for Hot Cast elastomers 600 at 75°C 55 0.8
PD-190LV • increased functionality and green strength 6,000 190 1.5
PD-180LF • • increased functionality 3,300 180 1.5
PD-56 • • • provides good bonding profile, shortens open time 6,000 at 80°C 56 1.5
PH-56 • • • provides excellent bonding profile, extends open time 4,400 at 80°C 56 1.0
PHN-56 • • • improves green strength 21,700 at 80°C 56 1.5
PN-110 • • improves green strength 9,500 at 100°C 110 2.0
PC-160-01 • • • • imparts high tensile strength and good adhesion to a variety of substrates 2,450 160 1.5
PC-130-01 • • • • imparts high tensile strength and good adhesion to a variety of substrates 482 130 1.5
PC-020-01 • • good bonding profile, primary hydroxyl, crystalline prepolymer grade 500 at 80°C 20 1.0
PC-030-01 • • good bonding profile, primary hydroxyl, crystalline prepolymer grade 2,800 at 80°C 30 1.0
PC-030-02 • • excellent bonding profile, primary hydroxyl, amorphous prepolymer grade 10,500 at 80°C 30 1.0
PC-030-03 • • good bonding profile, primary hydroxyl, crystalline prepolymer grade 2,800 at 80°C 30 1.0
PC-125-01 • • • • • imparts flexibility elongation and toughness 6,700 125 1.5
PC-165-01 • • • good adhesion on variety of substrates 350 at 45°C 165 1.0
PC-270-01 • • • good pigment wetting and low viscosity 1,750 270 2.4
BC-180 • • • • • high bio content, with excellent hydrolysis resistance, thermal stability combined with a low viscosity
3,300 180 1.5
AdHE
SivE
SPU
R Ho
t M
EltS
Uv C
URE
PU C
oAti
ngS
oCF
PUd
ElAS
toM
ERS
Nothing contained herein grants or extends a license, express or implied, in connection with patents, issued or pending, of the manufacturer or others. The information contained herein is based on the manufacturer’s own study and the works of others. The manufacturer makes no warranties, expressed or implied, as to the accuracy, completeness or adequacy of the information contained herein. The manufacturer shall not be held liable (regardless of fault) to the vendee’s employees, or anyone for any direct, indirect, special, consequential or incidental damages arising out of or in connection with the accuracy, completeness, adequacy or furnishing of such information.
¹ property values are typical and based on product concentration and/or mathematical and statistical calculations.
our practices and products
reflect our core values of
sustainability, integrity,
and innovation.
®
APPLICATIONS PERFORMANCE FEATURES
viSC
oSit
Y
(cPs
, 25°
C) H
YdRo
xYl
vAlU
E (m
gkoH
/g)
ACid
vAl
UE
(mgk
oH/g
)
TYPICAL CHEMICAL PROPERTIES¹
www.stepan.comCopyright© 2012, Stepan Company. All rights reserved.
Stepan® and STEPANPOL® are registered trademarks of Stepan Company.
02/12V4
Stepan Corporate OfficePolymer Department22 West Frontage RoadNorthfield, IL 60093Tel (847) 446-7500 fax (847) 441-1466 [email protected]
Stepan europe (france) BP127 Chemin Jongkind 38340 VoreppeTel +33-476-50-5100 fax +33-476-50-5110 polyols-sales@stepan europe.com
Stepan Quimica ltda. (Brazil) Rua Pelotas 464 Vila Mariana CEP 04012-001 Sao Paulo - SP Tel +55-11-5089-2200 fax +55-11-5539-4587
Stepan Jinling (China) No. 92 Taixin RoadNanjing, 210038Tel +86-25-58976500 fax +86-25-85597068 [email protected]
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Longford Mills, Canada
Winder, GA
Matamorros, mexiCO
Bauan, philippineS
Vespasiano, BraSil
Manizales, COlOmBia
Elwood, IL Northfield, IL
Maywood, NJFieldsboro, NJ
Anaheim, CA
Voreppe franCe
Wesseling, germany
Stalybridge, UK
Nanjing, China
Brzeg Dolny, pOland
Polyol Manufacturing PlantsSurfactant Manufacturing PlantsStepan Corporate Office
Headquartered in Northfield, Illinois, Stepan’s reach extends through North and South America, Europe, Africa, Australia, the Middle East, and Asia. While large enough to service our customers globally, Stepan retains a small company approach to customer service — accessible, knowledgeable and resourceful.
iSO 9001:2008
> 1,000,000 mT Surfactants
> 400,000 mT pa & polymer products
HIGHLIGHTS
Stepan Company is a member of the American Chemistry Council and a charter member of Responsible Care.