steel slag for road pavement

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Steel slag is an environmental material to replace granite as asphalt pavement aggregate and provides excellent pavement quality.

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  • OUTLINE

    1. What is Steel Slag?

    2. Recycling of Steel Slag

    3. Properties of Steel Slag

    4. Sustainable Development

    5. Steel Slag Road Pavement

    6. Conclusions 2

    The contents of these slides are private, confidential and proprietary to NSL Chemicals Ltd. The recipient / viewer of these slides shall

    not use, divulge or reproduce the said information in any way without a written consent from NSL Chemicals Ltd.

  • 1. WHAT IS STEEL SLAG ?

    Steel slag is a co-product from the steelmaking process.

    There are two types of steel slag:

    EAF slag (from mini mills; Singapore)

    BOS slag (from integrated mills)

    Steel slag is a ceramic material formed from the reaction

    of flux such as calcium oxide with the inorganic non-

    metallic components present in the steel scrap.

    The chemical composition of steel slag depends on the

    quality of the feed material, the steelmaking process and

    the grade of steel produced. 3

    The contents of these slides are private, confidential and proprietary to NSL Chemicals Ltd. The recipient / viewer of these slides shall

    not use, divulge or reproduce the said information in any way without a written consent from NSL Chemicals Ltd.

  • 1. WHAT IS STEEL SLAG ?

    TREATED STEEL SCRAP

    ElectricArc

    MELTING

    SCRAP CHARGING BUCKET SLAG TAPPING

    Slag Pit

    Slag

    Steel slag floats on top of the molten steel.

    The hot slag is processed into steel slag aggregates.

    In-house treatment method ensures that the aggregate is

    suitable for use as road construction material.

    4

    Flux

    The contents of these slides are private, confidential and proprietary to NSL Chemicals Ltd. The recipient / viewer of these slides shall

    not use, divulge or reproduce the said information in any way without a written consent from NSL Chemicals Ltd.

  • 2. RECYCLING OF STEEL SLAG

    In many countries, steel slag is typically landfilled or dumped onsite. Reuse of steel slag conserves landfill site and promotessustainable development.

    NSL Chemicals, together with the local universities have jointlyconducted research projects on the use of steel slag since 1991.

    In 1993, a successful public road trial conducted with the LandTransport Authority of Singapore (Public Works Dept.) led to theapproval of steel slag for use on Singapore roads.

    Over the last 19 years, more than 1.3 million tons of steel slag hasbeen paved on Singapore roads.

    NSL Chemicals practice on steel slag reutilization has beenestimated to save over 520,000 m3 of landfill site in Singapore.

    Now 100% of the steel slag generated in Singapore is recycled intoroad-making materials. 5

    The contents of these slides are private, confidential and proprietary to NSL Chemicals Ltd. The recipient / viewer of these slides shall

    not use, divulge or reproduce the said information in any way without a written consent from NSL Chemicals Ltd.

  • 3. PROPERTIES OF STEEL SLAG Typical comparative chemical compositions of steel slag

    and granite:

    Steel slag contains significantly higher calcium and ferrouscontent compared to granite rock.

    Granite rock contains high silica and alumina content.

    Steel slag is hydrophobic in nature (better adhesion withbitumen) while natural rock is generally hydrophilic (higheraffinity to water than to organic materials, e.g. bitumen).

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    Components Steel Slag (wt%) Granite Rock (wt%)

    SiO2CaOFeOMgOMnOAl2O3

  • Properties Granite Slag Remarks

    pH 7 11 Steel slag is alkaline and bonds better with bitumen.

    Polished Stone Value 49 60-61 Steel slag has better resistance to skidding.

    LA Abrasion Value (%) 35 20-25 Steel slag has less abrasion loss.

    Aggregate Impact Value (%)

    21-31 14 Steel slag is harder than granite.

    Magnesium SulphateSoundness (%)

    2.1 0.6-2.4 Steel slag is more resistant to freeze-thaw weathering.

    Flakiness Index 22 3-16 Lower flakiness index indicates higher structural stability.

    3. PROPERTIES OF STEEL SLAG

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    Typical comparative physical properties of steel slag and

    granite aggregates:

    The contents of these slides are private, confidential and proprietary to NSL Chemicals Ltd. The recipient / viewer of these slides shall

    not use, divulge or reproduce the said information in any way without a written consent from NSL Chemicals Ltd.

  • 3. PROPERTIES OF STEEL SLAG

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    Granite Steel Slag

    Comparative physical properties of steel slag and granites:

    The good resistance to stripping and high Polished Stone Valueexhibited by the steel slag aggregates show that steel slag issuperior to natural granite as a road surfacing material.

    The superior adhesion between steel slag and bitumen reducestypical moisture damage problems affecting granite pavement.

    Steel slag pavement performs better in wet climate. Suchpavement surfaces tend to stay intact over longer period of time.

    The contents of these slides are private, confidential and proprietary to NSL Chemicals Ltd. The recipient / viewer of these slides shall

    not use, divulge or reproduce the said information in any way without a written consent from NSL Chemicals Ltd.

  • Road pavement mixes with steel slag formulation have

    better rut resistance and mechanical stability.

    This indicates a more durable wearing course for the

    road.

    Parameter Comparative Pavement

    Mixes

    LTA

    Specs

    Remarks

    Steel slag Granite

    Marshall Stability, kN

    20.6 11.0 9 kN Steel slag mix displays better Marshall stability.

    Flow, mm 3.60 3.85 2 4 Within specified range.

    Void in Mix 4.93% 4.00 % 3 5% Within specified range.

    Wheeltrack(mm/hr) 60oC

    3.68 9.90 Steel slag mix has less deformation and wear.

    3. PROPERTIES OF STEEL SLAG

    9

    The contents of these slides are private, confidential and proprietary to NSL Chemicals Ltd. The recipient / viewer of these slides shall

    not use, divulge or reproduce the said information in any way without a written consent from NSL Chemicals Ltd.

  • 4. SUSTAINABILTY

    Environmentally friendly

    Steel slag is classified as a non-hazardous waste.

    Leaching test result shows compliance with

    environmental regulation.

    Element Steel Slag (ppm) Limit (ppm) Element Steel Slag (ppm) Limit (ppm)

    As

  • 4. SUSTAINABILITY

    The use of steel slag

    Reduces the reliance on natural resources.

    Reutilizes waste material and conserves land.

    Helps to reduce greenhouse gases emission.

    0.00

    0.01

    0.02

    0.03

    0.04

    0.05

    Steel Slag Granite

    k

    g

    C

    O

    2

    e

    Transportation

    Electricity

    Diesel

    Explosives

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    Life Cycle Analysis of Steel Slag and

    Granite Aggregate

    The contents of these slides are private, confidential and proprietary to NSL Chemicals Ltd. The recipient / viewer of these slides shall

    not use, divulge or reproduce the said information in any way without a written consent from NSL Chemicals Ltd.

  • 5. STEEL SLAG ROAD PAVEMENT

    12

    The contents of these slides are private, confidential and proprietary to NSL Chemicals Ltd. The recipient / viewer of these slides shall

    not use, divulge or reproduce the said information in any way without a written consent from NSL Chemicals Ltd.

  • 6. CONCLUSIONS

    Steel slag aggregate can be beneficially used as a road

    surfacing material when it is properly treated, processed

    and engineered for the application.

    The physical and chemical characteristics are superior to

    granite in road pavement application, particularly in its

    Marshall stability and resistance to rutting, skid, and

    bitumen stripping.

    Use of steel slag aggregates mitigates the reliance on

    quarry material extraction and assists in sustainable

    development.

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    The contents of these slides are private, confidential and proprietary to NSL Chemicals Ltd. The recipient / viewer of these slides shall

    not use, divulge or reproduce the said information in any way without a written consent from NSL Chemicals Ltd.

  • Thank You!

    14

    The contents of these slides are private, confidential and proprietary to NSL Chemicals Ltd. The recipient / viewer of these slides shall

    not use, divulge or reproduce the said information in any way without a written consent from NSL Chemicals Ltd.

    NSL Chemicals Ltd

    26 Tanjong Kling Road, Singapore 628051

    Phone: (+65) 6513 6900

    Email: [email protected]

    Website: http://www.nslchemicals.com.sg/