static assessment - .b product audit procedureproduct audit procedure static assessment checks on

Download Static assessment - .b Product Audit ProcedureProduct Audit Procedure Static assessment Checks on

Post on 10-Aug-2019

213 views

Category:

Documents

0 download

Embed Size (px)

TRANSCRIPT

  • b Product Audit Procedureb Product Audit Procedure Static assessment

    Checks on electrics Body and assembled parts

    Checks within i t t Body- and assembled partsengine compartment

    Bumpers / exterior trim Cabling / hoses

    Level of consumable liquids

    Chassis number / stickers

    Bumpers / exterior trim

    Seats / carpeting / interior trim Lights and instruments

    Optional equipmentChassis number / stickers p q p Doors / boot and bonnet ...

  • b Product Audit Procedureb Product Audit Procedure  Customer-oriented

    assessment of faults in accordance with a check list and with quality gradequality grade

     Input of data G ti f Generation of a comprehensive vehicle-specific faultvehicle-specific fault report

  • b Product Audit Procedureb Product Audit Procedure  Presentation of

    vehicle to following Quality grade = 2,8

    groups – Manufacturing – Quality assurance– Quality assurance – Development

    F lt l i Fault analysis

    Di i f Discussion of remedial action

  • bb

    and what has that all...and what has that all to do with SAS?to do with SAS?

  • bb "Everything in life can be traced

    back to simple beginnings"

    The History of IT Solutions EventsEvents

  • b The History of IT Solutions for Product Auditsb for Product Audits  Prior to 1988

    » Product audits performed essentially by aProduct audits performed essentially by a single central department (Quality Assurance)

    – ...we have a guy who can write programs in BASIC

     1988 / 1990 » Production plants wish to perform audits

    themselves – ...there's a PC application available – ...let's give it a try and see if it works

  • b Hardware zoob Hardware zoo Application 2

    Regensburg

    Application 2

    H d Offi

    Munich Dingolfing

    Head Office

    Application 2

    Application 1

    Application 2

  • b The History of IT Solutions for Product Auditsb  1990:

    for Product Audits  1990:  Production plants increase the number of

    monthly audited carsmonthly-audited cars -...where is the programmer, our PC is forever crashing

    D i i t k b H d f Q lit Decision taken by Head of Quality -...this can't go on. We need a reliable, comprehensive

    l tisolution.

     Planning and initial implementation of d t dit li ti h t tproduct audit applications on host systems -...but we'll stick to our PC.

  • b Hardware zoob Hardware zoo Application 2

    Regensburg

    Application 2

    Munich Dingolfing Head Office

    Application 2

    Application 1

    Application 2

  • b The History of IT Solutions for Product Auditsb for Product Audits  1991: Host-based audit applications now in actual 1991: Host based audit applications now in actual

    not trial use – ...but we still need the following functions...g

     1992: Enhancement of host-based audit applications -... auditing is "in", but everyone is creating their own... auditing is in , but everyone is creating their own check lists. No uniform system and no way of comparing results !

     1993: Development of PC-based audit applications – ...it needs to be flexible!

     Enhancement of host-based audit applications – ...generation of master check lists

  • b Hardware zoob Hardware zoo Regensburg

    VM / CMSVM / CMS

    Head Office

    Munich Dingolfing

    Head Office

  • b The History of IT Solutions for Product Auditsb for Product Audits  1994: 1994:

    » International deployment of PC-based audit applicationsapplications

    – South Africa wants to use it, Spartanburg as well and the CKD-countries as well

    – ...the poor, over-worked programmer and the need for on-going support and maintenance

     Inreased use for special tests – in some cases 100% deployment for dynamic testing

     Pilot test for mobile data capture – ...we replace the long hard-copy check list with a

  • b Hardware zoob Hardware zoo RegensburgSouth Africa U S A

    VM / CMSMobile data

    ?

    CKD-Plants VM / CMSMobile data

    capture

    Head Office

    Munich Dingolfing

    Head Office

    Pentop

  • b The History of IT Solutions for Product Auditsb for Product Audits  Incorrect audit results  Total reliance on the skills

    of individual employees  Decision to replace the

    host-based system at the end of 1996

  • b The History of IT Solutions f P d A dib for Product Audits  Establishment of a special

    team for "project analysis of product audits"product audits" » Analysis of product audit

    situation with regard tosituation with regard to specific aspect of product quality being tested and in terms of required informationterms of required information technology

    » Proposal for a new world-wide p audit concept

  • b Strengths of the System in Use todayb Use today  High system

    availability of a host- based system

     High level of securityHigh level of security for data on host

     Flexibility in terms of Flexibility in terms of available data assessment functionassessment function on the PC-level

  • b Weaknesses of the System in Use todayb in Use today  Lack of data

    consistencyconsistency  Unreliable exchange

    of data between PCof data between PC and host L k f l t l Lack of completely effective project managementmanagement

  • b Proposed Solutionb Proposed Solution  Implementation in the form of a

    client/server-application operating under pp p g SAS and ORACLE » Can be run on all hardware platformsCan be run on all hardware platforms » Software portability » Reusable modules» Reusable modules

  • b Objectives and Principlesb Objectives and Principles  Flexible evaluation functions on all

    hardeware platformsp  Distributed databases  General licence for all hardware General licence for all hardware

    platforms W ld id d l t di World-wide deployment on diverse platforms

  • b Client/Server Overviewb Client/Server Overview Central host with ORACLECe t a ost t O C

    South Africa U S A

    Munich CKD plants Dingolfing Regensburgp Dingolfing Regensburg

  • b Prototype Developmentb Prototype Development  Development under Windows/NT SAS  Functioning prototype with the core Functioning prototype with the core

    functions of the audit system  Portability to PC MVS and UNIX Portability to PC,MVS and UNIX  Client/Server testing under conditions

    hi h l l i i t lwhich closely mimic actual use  Evaluation function employing SAS/EIS  Graphics and statistics

  • b Prototype Developmentb Prototype Development  Project team drawn from and

    responsible for all production plants

     Co-ordinated system of deputising for absent colleagues Cl ll ti f Clear allocation of responsibilities for overall applicationapplication

  • b "Made in Bavaria""Made in Bavaria"b Made in BavariaMade in Bavaria

    Munich

    Regensburg

    Dingolfing

  • b "Made by BMW""Made by BMW"b Made by BMWMade by BMW

  • bUniform, EnterpriseUniform, Enterprise--wide Information Technology for Product Auditswide Information Technology for Product Auditsb FFFFFromFrom

    "M d i B i ""M d i B i "

    FromFrom

    "M d i B i ""M d i B i ""Made in Bavaria""Made in Bavaria"

    toto

    "Made in Bavaria""Made in Bavaria"

    toto Munich

    Regensburg Dingolfing

    toto

    "Made by BMW""Made by BMW"

    toto

    "Made by BMW""Made by BMW"Made by BMWMade by BMWMade by BMWMade by BMW Helga van AnkenHelga van Anken

    Ulrich Blank

    BMW AG

    SEUGI '96 Hamburg

  • b Production Plants in Germanyb Production Plants in Germany

    Munich 3 Series limousines / compact cars

  • b Production Plants in Germanyb Production Plants in Germany

    Dingolfing 3 Series / 5 Series / 7 Series / 8 Series

    Munich 3 Series limousines / compact cars

  • b Production Plants in Germanyb Production Plants in Germany

    3 Series / estate cars / convertibles / coupes / M3

    Regensburg

    Dingolfing 3 Series / 5 Series / 7 Series / 8 Series

    Munich 3 Series limousines / compact cars

  • b Production Plants Abroadb Production Plants Abroad Spartanburg (USA)

    South Afrika

  • b Production Plants Abroadb Production Plants Abroad

    CKD VietnamC et a

    CKD Thailand

    CKD Malaysia CKD Mexico

    CKD Malaysia

    CKD Indonesia

  • b Procuction Plants Abroadb Procuction Plants Abroad

    ROVERROVER

  • bb  How do we make sure that the customer

    gets consistent "made by BMW" quality g y q y when production is internationally structured ?

     Quality system  Checking the effectiveness of the Checking the effectiveness of the

    quality system E b f d t dit E.g. by means of product audits

  • b Product Auditsb Product Audits  Post-production checks on the conformance of

Recommended

View more >