Stako BV Cuttingmachine Spektrum

Multifunctional – one system ! The Spektrum is an industrial CNC controlled cutting machine for the metal industry until 15 mm thickness. The plasma is mounted on a cutting machine which has an integrated cutting frame and a drive along exhaustion. Depending on the applied plasma power source the Spektrum can compete with laser techniques. The Spektrum can be adjusted with several tools, like a drilling unit, a tapping unit etc. The Track In order to achieve a huge precision in the along direction, the track is very important. Stako BV uses for this a 5-side grinded rail track. In this rail the precision racks are integrated. The Portal The portal consists of a traverse beam and two robust constructed wheel houses. In these wheel houses the adjustable wheels and guiding rolls are mounted. The applied bearings don’t need maintenance and guarantee a precise guiding of the portal over the track both with low and high speeds. The Control By using three AC Servo controls a problem free control is obtained in along-direction and cross-direction. In this way the movements of the machine can be arranged without vibrations and deviations. The applied AC-servo’s are suitable for higher temperatures and an continuous pressure. The motors are provided with a delay, that guarantee through the gear drive the right speed with a high couple moment. The control in cross-direction takes place through a servo motor that grasps directly in the pinion rack, so that a precise movement in along-direction is guaranteed. The control/operation The control and the operation panel are mounted on the wheel house. With these two units the machine, its processes and its functions are operated. For the control Stako BV uses the reliable Burny control. Cutting length : 1300mm Cutting width : 2500mm Cutting speed: 100 – 10.000mm/min CNC Control Hardware 2 GHz Intel processor The Burny10 LCD PLUS makes use of the strength and possibilities of the latest processors. Touch screen for industrial applications (HMI) Operation of the Burny10 is easy and simple to learn thanks to huge buttons and simplified prompt schedule. 15-inch (380mm) LCD Huge, clear colour LCD screen with good reproduction simplifies the usage in factory environments. Hard disk 30 GB This is enough storage on the hard disk for part programs and other important files. 3,5 “ disk station There is an easy to reach disk station on the front panel for loading and saving files. USB connection on front panel On the front panel there is a connection for USB, which can be used for mouse, keyboard and/or USB memory stick. Cutting machine in 8 directions movable This is a superior way to move the machine within the cutting part in circles.

Switch for industrial applications: Start, Stop, Go To, Reverse Emergency Stop. The important movement control switch of the machine for easy access placed together on a slanting panel. Industrial closet with hinging valve for easy access. The design experience that Burny10 has for many years has been built in this robust closet protected by EMI/RFI and easy to access, which is durable even in the worst circumstances. Dimensions: Width : 465 mm Height : 365 mm Depth : 305 mm Weight App. 14.0 kg Software Windows XP Embedded version 2002 The Burny10 LCD PLUS is equipped with the following operating system: Windows XP Embedded Version 2002. Installation, Installation and Diagnostics Remote diagnostics via internet The Burny10 can be interrogated and diagnosed (your shop floor to our factory) via phone modem and internet providing extremely rapid, powerful and low-cost maintenance and diagnostic services. Real-Time Diagnostics Extensive built-in diagnostic routines monitor I/O status in real time, minimizing set-up time and increasing service functionality. Manuals are loaded into Burny10LCD PLUS: Entire machine and cutting systems manuals can be loaded into Burny10 creating a centralized and easily accessible complete machine database and technical reference library. BURNY10 LCD PLUS Standard I/O Communication ports for external keyboard; pointing device and fully isolated RS 232/422 serial communications (Upload/download). The multiple communication ports make it possible to easy communicate in different configurations with the Burny10 LCD PLUS, which are customizable. Optical Isolation of I/O This provides system noise immunity from surrounding RFI noise for trouble free operation. 4 encoder inputs for X, Y, X” and C-axis feedback Closed loop encoder feed back is used on each axis to insure precise position feedback and accurate cut parts. Further Specifications - 4 D/A analogue outputs for X, Y, X’ and C-axis - 4 24-230 V AC/DC inputs for oxy fuel and plasma cutting processes - 8 24 VDC/230 VAC 5-amp. VDE approved relay outputs for oxy fuel, plasma and marking units - External contact (OK to run) output - Emergency Stop input 24-230V AC/DC Plasma Powermax 900 The Powermax 900 is the latest addition to the Powermax G3 series. With advanced technologies in both power supply and torch, Hypertherm G3 products cut faster and more economically than any system available today. Cutting Specifications . Hand Torch Machine Torch

Recommended Capacity to 5/8" (16 mm) 1/4" (6 mm) @ 100%

Maximum Capacity 7/8" (22 mm) 3/8" (10 mm) @ 50%

Severance Capacity 1 1/8" (28 mm)

Material Thickness Current Approximate Travel Speed*

(inches) (mm) (amps) (ipm) (mm/min)

Mild Steel 24 GA. 12 GA.

1/4 3/8 5/8 7/8

0.6 2.7 6 10 16 22

20 35 55 55 55 55

490 140 75 35 16 9

12,446 3,556 1,905 889 406 229

Aluminum 1/32 1/8 1/4 3/8 5/8

0.8 3.2 6 10 16

20 35 55 55 55

450 160 135 55 30

11,430 4,064 3,429 1,397 762

Stainless 24 GA. 1/8 1/4 3/8 5/8 7/8

0.6 3.2 6 10 16 22

20 55 55 55 55 55

430 140 55 28 11 7

10,922 3,556 1,397 711 279 178

3th Generation Torch lifter SLK 200-1 This third generation torch carrier has a high positioning speed and because of that the cutting orders can be done quicker. Standard this torch carrier finds the plate through sensor measurement and set the piercing height. This torch carrier will be controlled by a Siemens PLC. In this PLC is also an arc voltage included, where the parameter for this setting can be given in through the Siemens OP Panel, or can be set through the Stakonest software by means of the CNC-file automatically. Specifications:

• Guidance : Ball circulation spindle • Speed : 24 m/min • Net strike length : 200 mm

Control motor : 150 W DC motor, 0-30V Ac Servo’s Through heavy servomotors with digital reading, an enormous strong and precise control is guaranteed. The servomotors are coupled to leeway-free transitions (less than 5 arc minutes leeway). The motors are maintenance free. Arc Voltage For cutting with plasma it is very important that the distance between plate and torch remains constant. By means of this arc voltage the cutting distance (cutting height) remains constant, even if the plate shows asperities, or will deform during cutting. This regulation is executed by the PLC (Siemens). Values like arc voltage, cutting height and ignition height are programmed through the Siemens operating panel, or can be programmed through the Stakonest software by means of the CNC-file automatically. Exhaustion unit Kemper 8000 - 2500m3/h – 3KW High quality exhaustion unit from the producer Kemper, is suitable for the above mentioned machine measurements and plasma cutting.