stainless steel cooking utensils
TRANSCRIPT
PROJECT PROFILE
PRODUCT : STAINLESS STEEL COOKING UTENSILS
PRODUCT CODE : 71416
QUALITY & STANDARDS : IS : 14756 – 2000
PRODUCTION CAPACITY : 1. Cooking utensils 45 MT 2. Serving Utensils 9 MT3. Table Utensils 18 MT4. Storage Utensils 48 MT
MONTH AND YEAR OF : Nov, 2010PREPARATION
PREPARED BY : MECHANICAL DIVISIONMSME-DEVELOPMENT INSTITUTE10-Industrial Estate, Pologround,Indore (MP) – 452 015PH : 0731-2421540/2421659/2421037Fax: 0731-2420723
Email : [email protected]
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1. INTRODUCTION :
The cooking utensils are used in every home and by the commercial food suppliers. These are made up of stainless steel and good for cooking as well as for storage of food items without changing in the taste and quality of food. In our country and at international level stainless steel cooking utensils are very popular due to its easy maintenance and unbreakable property.
2. MARKET POTENTIAL :
The market for these utensils is very competitive and huge in nature, very few industries are engaged for manufacturing these utensils in this region. These utensils can be categorized as (a) cooking utensils (b) serving storage utensils.
Now a days, the Indian trend towards eating habit has been changed remarkably, every home, hotel, restaurant, snakes bars and small caterers are in need of a good quality and durable utensils which will not destroy the food quality, easy to handle, easy to clean. Hence, scope for these items remaining progressive with the development of the society. Also these items are required in defense and other para military forces for their regular use and good quality utensils can be exported, if made as per the quality standards.
3. BASIS AND PRESUMPTIONS :
1. The project profile has been prepared on the basis of single shift of eight hours each day and
at 75 % efficiency.
2. It is presumed that in the Ist year, the capacity utilization will be 70 % followed by 85 % in
the next year and 100 % in the subsequent years.
3. Arrangements for labour wages has been made as per prevailing market rates, which may
vary from place to place and the minimum wages fixed by concerned authorities.
4. Interest on fixed capital and working capital has been calculated at an average rate of 16 %
per annum.
5. A provision of 30 % of project cost / investment has to be made by the entrepreneur for
margin money.
6. The cost of land and constructed/built up shed and office has been taken as per prevailing
market rates at the time of preparation of this project profile and are likely to vary from
supplier to supplier and place to place.
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4. IMPLEMENTATION SCHEDULE :
1. Preparation of project report - 3 weeks
2. Provisional registration as SSI - 2 weeks
3. Financial arrangements - 8 – 12 weeks
4. Purchase and procurement of machinery - 4 – 6 months
5. Installation of machinery - 1 – 2 months
6. Electrification - 2 months
7. Recruitment of staff and workers - 2 – 3 months
5. TECHNICAL ASPECTS
Process of manufacture :
The domestic utensils are of mainly following types i. e. (a) Cooking utensils (b) Serving utensils (c)
Table utensils (d) Storage utensils
The process of manufacturing involves sheet cutting on circle cutting machine from deep drawing or
punching or rolling operation is done. According to the requirement of the utensils after their
operations spot welding, grinding, drilling, spinning, polishing and buffering inspections are
performed according to the requirement of the products and finally there are packed in suitable and
procurable packing.
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4. FLOW PROCESS CHART
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7. PRODUCTION CAPACITY :
1. Cooking utensils - 45 MT 2. Serving Utensils - 9 MT3. Table Utensils - 18 MT4. Storage Utensils - 48 MT
8. MOTIVE POWER REQUIREMENT : 16 KW
9. POLLUTION CONTROL REQUIREMENT : Stainless steel utensils making is not pollution creating industry. As such, no special type of
pollution control equipment needs to be installed.
10. ENERGY CONSERVATION :Suitable energy efficient motors are to be used on proposed machines with provision of
recommended shunt capacitor.
11. FINANCIAL ASPECTS :
A. Fixed capital Land & building : built up / covered area [rented] 200 sq. meters – Rs. 5000/-
B. Machinery and Equipment S No. Description of M/c Qty. H.P. Prices01. Deep Drawing action power press – 25
Ton01 1 HP 1,25,000.00
02. Cutting press – 25 Ton 02 2 HP 90,000.0003. Cold rolling machine 01 1 HP 75,000.0004. Spot welding machine 01 1 HP 65,000.0005. Grinding machine 01 1 HP 20,000.0006. Grinding machine 02 2 HP 40,000.0007. Hand press 02 -- 80,000.0008. Cutting press 09. Lathe machine 01 1 HP 1,20,000.0010. Drilling machine pillar type 01 ½ HP 45,000.0011. Milling machine 01 1 HP 2,50,000.0012. Powered polishing machine 02 1 HP 50,000.0013. Spinning machine 02 1 HP 60,000.0014. Hand tools 10,000.00
11,30,000.0015. Installation and electrification charges @
10 %1,13,000.00
16. Cost of dies, jigs and fixtures 50,000.0017. Office equipment and furniture 50,000.00
13,43,000.00
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Raw Material
Punching & cutting on handling press
Deep drawing on deep drawing
Cold Rolling on rolling machine
Spot welding
Grinding on grinding machine
Drilling on drilling machine
Spinning on spinning machine
Polishing on polishing machine
Buffing on buffing machine
WORKING CAPITAL (Per month):
a. Personnel :
S. No.
Designation Nos. Salary (Rs.) Total (Rs.)
01 Manager 01 10,000.00 10,000.0002 Supervisor 01 6,000.00 6,000.0003 Accountant /Clerk 01 5000.00 5,000.0004 Skilled workers 04 3000.00 12,000.0005 Semi skilled 04 2500.00 10,000.0006 Peon /chowkidar 01 2,000.00 2000.0007 Helper 01 2,000.00 2000.00
47,000.00Add. Perquisites @ 15 % of salary
7050.00
54050.00
b. Raw material:
Particulars Qty. Rates Rs.) Value (Rs.)Assorted sheet 0.7 mm – 0.9 mm
10 MT 60,000.00/MT 60,000.00
15000.006,15,000.00
c. Utilities :
Power 16 KW x 8 x 25 x 4 12,800.00Water 300.00
d. Other contingent expenses (per month) :
Rent 5000.00Postage & Stationary 2000.00Telephone 1500.00Consumable stores 2000.00Repairs & Maintenance 1000.00Transport Charges 2000.00Advertisement 3000.00Sales expenses 1500.00Misc. expenses 500.00Packing charges 2000.00
------------Total 19,000.00
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12. TOTAL WORKING CAPITAL
a. Personnel 54,050.00b. Raw Material 6,15,000.00c. Utilities 13,100.00d. Other contingent expenses 19,000.00
-----------------Total 7,01,150.00
Working capital for 3 months 21,03,450.00
Total capital investment :
i. Fixed cost Rs. 13,43,000.00ii. Working capital for 3 months Rs. 21,03,450.00
13. FINANCIAL ANALYSIS
1. Cost of production (Per year ) :
i. Total recurring cost 84,13,800.00ii. Depreciation on machinery equipment @ 10 % 1,13,000.00iii. Depreciation on office equipment@ 20 % 10,000.00iv. Interest on total investment @ 16 % per annum 5,51,432.00
2. Turn over ( per year ) :
S. No.
Item Qty. Rates Value
01. Cooking utensils 45 MT 78,000/MT 35,10,000.0002. Serving utensils 9 MT 1,42,500/MT 12,82,500.0003. Table utensils 18 MT 1,20,000/MT 21,60,000.0004. Storage utensils 48 MT 706.000/MT 36,48,000.00
Total 1,06,00,500.00
3. Net profit (per year) :
Total turn over - cost of production
1,06,00,000 - 90,88,232 = 15,11,768
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4. Net profit ratio :
Net profit ------------- x 100 Turn over
15,11,768--------------- x 1001,06,00,000
5. Rates of Return :
Net Profit------------------- x 100Total Investment
15,11,768 ------------- x 100 = 43.86 %34,46,450
6. Break even point :
(1) Fixed Cost a. Rent 60,000.00b. Depreciation on machinery & equipment & office eq. 1,23,000.00c. Interest on total investment @ 16 % per annum 5,51,432.00d. 40 % of salary and wages 2,59,440.00e. 40 % of utilities and other contingent expenses 1,30,080.00
------------------Total 11,23,952.00
Fixed costB.E.P. = ---------------------- x 100
Fixed cost + profit
11,23,952 = --------------------------- x 100 = 42.64 %
11,23,952 + 15,11,768
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Names and address of machinery and equipment suppliers :
1. M/s Bharat MachineryTransport Nagar, Bhawarkuan , Indore [M P]
2. M/s Quality Machinery116, Jawahar Marg, Indore [M P]
3. M/s Jay Fluid Society Ltd., D – 1, Plot 18/1, Chinchwad, Pune
Names and address of Raw Material suppliers :
Local Market
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