sputter-deposited oxides for interface passivation mzo/ta ... · photoresist on tec10/mzo for...
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Jason M. Kephart1, Anna Kindvall1, Desiree Williams1, Darius Kuciauskas2, Pat Dippo2, Amit Munshi1, and W.S. Sampath1
1Department of Mechanical Engineering, Colorado State University, Fort Collins, CO USA2National Renewable Energy Laboratory, Golden, CO USA
Sputter-deposited Oxides for Interface Passivation
of CdTe Photovoltaics
Al K Zn L
Mg K SE
Interface Passivation Strategy
Oxides have shown interface passivation in c-SI,
CIGS, CZTS, and other materials systems. Sputter
deposition is favored by industry as a cost-
effective deposition method.
Oxides were screened to identify the best
passivation. Patterning of the oxide on the scale of
the diffusion length is necessary to collect carriers
through the insulator.
Oxide material screening (front passivation)
Candidate materials were chosen and deposited via RF magnetron
sputter deposition (MSD) or ion beam sputter deposition (IBSD):
• MgO (MSD)
• Mg0.35Zn0.65O (MSD)
• SiO2 (IBSD)
• TiO2 (IBSD)
• Ta2O5 (IBSD)
• Al2O3 (IBSD)
Micropatterning
• Patterning of oxide layers was performed with
photolithography
• A lift-off process was developed for materials that
would be difficult to etch on top of MZO
• A an etching process was developed for Al2O3 using
tetramethylammonium hydroxide, which can be
used for front or rear passivation
Acknowledgments
The authors would like to acknowledge James
Sites and Alex Huss for LBIC and PL assistance and
Chungho Lee and Gang Xiong for advice and TRPL.
This work was funded under the US Department of
Energy Photovoltaics R&D “Small Innovative
Projects in Solar” Program (DE-EE0007365).
Contact
Jason Kephart, Research Scientist, CSU
Background and Motivation
Cadmium Telluride is the lowest cost PV
technology and most widely deployed thin-film PV
technology. Further efficiency gains require
improved passivation of the bulk absorber
material, grain boundaries, and interfaces.
A highly resistive MgxZn1-xO (x = 0.23) window
layer has previously been demonstrated to replace
CdS as the CdTe front contact with 18.3%
efficiency. Its bandgap of 3.7 eV nearly eliminates
optical losses from the window layer. Oxide
materials have the potential to further passivate
the front and rear interface.
Front-patterned Device Results
CdTe was deposited on patterned oxides
with MZO point contacts. Here, devices with
20 nm Al2O3 are shown.
Conclusions
• Al2O3 passivates CdTe and CdSeTe interfaces
• CdSeTe/Al2O3 can produce lifetimes over 500 ns
• Front and rear patterning can be performed
with 3-μm point size
• Improved doping and contact resistance are
needed for high efficiency
Time-resolved photoluminescence (TRPL) and photluminescence emission intensity (PL) were used to
compare passivation due to oxide layers (full coverage) relative to baseline MZO/CdTe devices. MgO and
Mg0.35Zn0.65O had little effect compared to standard MZO. TiO2 and Ta2O5 caused a decrease in lifetime,
while SiO2 and Al2O3 caused an increase. CdTe growth on SiO2 was poor.
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Voltage [V]
Cu
rre
nt
De
nsity [
mA
/cm
2] No Al2O3
Al2O3 , 6 m hole spacing
Al2O3 , 10 m hole spacing
Al2O3 , 20 m hole spacing
Al2O3 , Full Coverage
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-0.4 -0.2 0.0 0.2 0.4 0.6 0.8 1.0
Voltage [V]
Cu
rre
nt
De
nsity [
mA
/cm
2] No Al2O3
Al2O3 , 6 m hole spacing
Al2O3 , 10 m hole spacing
Al2O3 , 20 m hole spacing
Al2O3 , Full Coverage
Laser beam induced current (LBIC) scans a focused laser (638 nm) across part
of the cell to map photocurrent. In forward bias (0.4V), current collection is
much more uniform for the device with a CdSexTe1-x graded absorber,
attributed to its higher lifetime.
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x [ m]
y [
m]
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1.0
I/Imax
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x [ m]
y [
m]
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1.0
I/Imax
CdTe CdSexTe1-x/ CdTe
CdTe CdTe/CdSexTe1-x
101
102
103
104
0 5 10 15 20 25
Time [ns]
Counts
MZO/CdTeMZO/TiO2/CdTeMZO/Ta2O5/CdTeMZO/SiO2/CdTe
101
102
103
104
0 5 10 15 20 25
Time [ns]
Counts
MZO/CdTeMZO/Al2O3/CdTe
Front Al2O3 passivation
Photoresist on TEC10/MZO for lift-off 3-μm holes in Al2O3 patterned by lift-off
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0 1 5 10 20 50 100
Al2O3 Thickness [nm]
PL I
nte
nsity [
counts
]
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Voltage [V]
J [
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/cm
2]
0 nm1 nm5 nm10 nm
20 nm50 nm100 nm
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0 10 20 30 40 50 60 70 80
Time [ns]
Co
un
ts
MZO/CdTe
MZO/CdTe/Al2O3
Al2O3/CdTe/Al2O3
Al2O3/CdSeTe/Al2O3
Al2O3 (20 nm) or none
CdTe or CdSexTe1-x (2 μm)
Al2O3 (20 nm) or none
MZO
TEC10 TCO-coated glass
Al2O3 (20 nm) or none
CdSexTe1-x (2.5 to 2.7 μm)
Al2O3 or MZO (100 nm)
Soda-lime glass
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0 100 200 300 400 500 600 700 800
Time [ns]
Co
un
ts
MZO/CdSeTe (2.7 m)
Al2O3/CdSeTe (2.7 m)
MZO/CdSeTe (2.5 m)/Al2O3
Al2O3/CdSeTe (2.5 m)/Al2O3
Rear-patterned Device Results
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Voltage [V]
Cu
rre
nt D
en
sity [m
A/c
m2]
4.5 m
6 m
8 m
10 m
14 m
20 m
30 m
CdTe/CdCl2 CdTe/Al2O3/CdCl2 CdTe/Al2O3/CdCl2/Etch
Rear Al2O3 passivation
Lifetimes of 100 ns and 599 ns have been measured on TEC
10 and glass, respectively for front- and rear-passivation
• Rear passivation has a
stronger effect on lifetime
• MZO/CdSeTe/Al2O3
structures exhibit high
lifetime
• Double heterostructures
on glass exceed 500 ns
5 ns18 ns
100 ns
410 ns
599 ns
CdCl2 is performed after Al2O3 deposition
Aluminum oxide
exhibits field-effect
passivation, which has
been shown for p-type c-
Si, CIGS, and CZTS.
Negative fixed charge
repels minority carriers
from the interface.
negative fixed charge
repels minority
carriers from interface
------
+++++
e-
oxide
absorber
A backscattered
electron image shows
CdTe point contacts
(light) surrounded by
aluminum oxide (dark).
• Slight upward trend in VOC
• Maintenance of FF and JSC with
significant Al2O3 coverage
• Improved contacting/doping
needed Glass/TCO
MZO
1.5-μm CdSeTe/CdTe
telluriumNickel paint
Al2O3 CdTe point
contact
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Lifetime [ns]
Ap
pro
x.
Diffu
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n L
en
gth
[ m
] Electron Mobility [cm2/V-s]
50100200