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PARTS MANUAL PN 9914571 and MICROFICHE PN 9915239 8/98 SPORTSMAN 500 Model #W98CH50A Model #W98CH50AB ONLY Rev. 02

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PARTS MANUAL PN 9914571 and MICROFICHE PN 9915239 8/98

SPORTSMAN 500Model #W98CH50AModel #W98CH50AB

ONLYRev. 02

TABLE OF CONTENTSSPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

Parts Manual

AA-ARM/STRUT MOUNTING C3. . . . . . . . . . . . .AIR BOX B3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CCARBURETOR D9-10. . . . . . . . . . . . . . . . . . . . . . . .CLUTCH COVER C6. . . . . . . . . . . . . . . . . . . . . .CONTROLS, MASTER CYLINDER

& BRAKE LINE B11. . . . . . . . . . . . . . . . . . . .CONTROLS, THROTTLE ASM./CABLE B10. . .COOLING SYSTEM A12. . . . . . . . . . . . . . . . . . . .CRANKCASE D4. . . . . . . . . . . . . . . . . . . . . . . . .CRANKSHAFT and PISTON D7. . . . . . . . . . . . .CV JOINT B4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .CYLINDER D5-6. . . . . . . . . . . . . . . . . . . . . . . . . . . .

DDECALS A10-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DRIVE CLUTCH C4. . . . . . . . . . . . . . . . . . . . . . .DRIVEN CLUTCH C5. . . . . . . . . . . . . . . . . . . . . .

EELECTRICAL/TAILLIGHT C7. . . . . . . . . . . . . . .ENGINE MOUNTING A13-14. . . . . . . . . . . . . . . . . . .EXHAUST SYSTEM B1. . . . . . . . . . . . . . . . . . . .

FFRAME MOUNTING C2. . . . . . . . . . . . . . . . . . . .FRONT BRAKE B9. . . . . . . . . . . . . . . . . . . . . . . .FRONT CAB A7. . . . . . . . . . . . . . . . . . . . . . . . . .FRONT HOUSING C13. . . . . . . . . . . . . . . . . . . . . .FRONT RACK and BUMPER MOUNTING A9.FRONT STRUT B7. . . . . . . . . . . . . . . . . . . . . . . .FRONT WHEEL B8. . . . . . . . . . . . . . . . . . . . . . . .FUEL PUMP E3. . . . . . . . . . . . . . . . . . . . . . . . . . .FUEL TANK B2. . . . . . . . . . . . . . . . . . . . . . . . . . .

GGEAR SELECTOR C14. . . . . . . . . . . . . . . . . . . . .

GGEARCASE (CASES & SNORKEL) D3. . . . . .GEARCASE (INTERNAL COMPONENTS) D1-2.

HHANDLEBAR and HEADLIGHT POD B13-14. . . . .

IINTAKE and EXHAUST D8. . . . . . . . . . . . . . . . .

MMAGNETO E1. . . . . . . . . . . . . . . . . . . . . . . . . . . .

OOIL FILTER D14. . . . . . . . . . . . . . . . . . . . . . . . . . . .OIL PUMP D13. . . . . . . . . . . . . . . . . . . . . . . . . . . . .OIL TANK C1. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PPART NUMBER INDEX E5-11. . . . . . . . . . . . . . . . .PROP SHAFT B6. . . . . . . . . . . . . . . . . . . . . . . . .

RREAR BRAKE/FOOT PEDAL C11-12. . . . . . . . . . . .REAR CAB and SEAT A5-6. . . . . . . . . . . . . . . . . .REAR DRIVE SHAFT B5. . . . . . . . . . . . . . . . . . .REAR RACK MOUNTING A8. . . . . . . . . . . . . . .REAR SUSPENSION C9-10. . . . . . . . . . . . . . . . . . .REAR WHEEL DRIVE C8. . . . . . . . . . . . . . . . . .RECOIL STARTER D11. . . . . . . . . . . . . . . . . . . . .

SSTARTING MOTOR E2. . . . . . . . . . . . . . . . . . . .STEERING POST B12. . . . . . . . . . . . . . . . . . . . . .

TTOOL KIT E4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WWATER PUMP D12. . . . . . . . . . . . . . . . . . . . . . . . .

The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.

1998 SPORTSMAN 500 SPECIFICATIONSBRAKES

Type/BrakesType/Brakes - AuxiliaryPark Brake

Hydraulic DiscMechanical

Hydraulic Lock, All Wheel

CAPACITIESCoolant Capacity (quarts)Fuel Tank (gallons)Gearcase Oil (ounces)Engine Counter Balance 10W30Oil (quarts) InjectorOil (quarts) Engine OW40Rack, Front (pounds)Rack, Rear (pounds)Tongue WeightTow HitchTow Weight

2.255.2532N/AN/A29018030

Standard850

DRIVE TRAINType PVT

DRIVE CLUTCHCenter Distance (inches)Clutch Offset (inches)Clutch WeightSpring Color

111/2

10MH(50g)Blue/Green

DRIVEN CLUTCHHelix AngleSpring Position

Compound2-2

DIMENSIONAL FEATURES

Approx. Turning RadiusBox, ToolBox (cubic feet)Ground Clearance (inches)Height (inches)Length (inches)Seat Height (inches)Weight (lbs. dry)Wheel Base (inches)Width (inches)

65�6x7x14

N/A10478134660

50.5046

ENGINEEngine Model NumberEngine TypeLubrication TypeBore & Stroke (mm)Displacement (cc’s)Compression RatioCoolingAlternator OutputElec. Start w/Recoil Back UpCarburetors (no. of/size)

Main JetPilot JetNeedle JetCut AwayAir Screw/Pilot ScrewJet Needle

IgnitionIgnition (Type & Deg. BTDC)Spark Plug Gap (inches)Spark Plug (Type)Exhaust

EH50PLE-074 Cycle, Single Cyl.

Dry Sump92x75498

10:2 Full StrokeLiquid200W

Standard1/BST34(CV type)

142.542.5P-1N/A

2.0 Turn5D78-3

CDI30 @ 3500

.028NGKBKR5EUSFS Appr.

GEARCASETransmissionShift TypeGear Reduction - LowGear Reduction - ReverseGear Reduction - HighFront Drive (ratio)Final Drive (ratio)Center Drive (ratio)Axle to AxleChain Type

PRDSide Lever

6.69/15.17/13.34/1

2:13-16:1N/AN/A

Shaft

GRAPHICSBody StyleBumper Caps/Polyprop.Cargo Box or BedFender, Front

Fender, Rear

FootwellFrame/SteelFront Cover

Handlebar Cover w/DecalHeadlight/Dash Pod

Rack, FrontRack, RearRims

Seat VinylSide Panel

Spring, Front

Spring, Rear

Tank CoverTool Box Cover

w/lettering Color

Gen IVN/AN/A

Olive Green (Option 1)Porsche Red (Option 2)Olive Green (Option 1)Porsche Red (Option 2)

BlackSemi Flat BlackBlack(Option 1)

Porsche Red (Option 2)Black

Olive Green/Black (Option 1)Porsche Red/Black (Option 2)

BlackBlack

Black (Option 1)Aluminum (Option 2)

BlackOlive Green (Option 1)Porsche Red (Option 2)

Black (Option 1)Bonnie Blue (Option 2)

Black (Option 1)Bonnie Blue (Option 2)

N/AN/AN/A

ELECTRICALHeadlight - Handlebar (watts)Headlight - Front Hood (watts)Headlight - Grill (watts)Taillights (watts)Brake Light (watts)Indicator Bulb

1 Single Beam, 60WN/A

2 Single Beam, 27W8.26W26.9W1.0W

SUSPENSIONFront Type -

Front Travel (inches)Rear Type -

Rear Travel (inches)ShockAdjustment

MacPherson Strut6.25

Independent9.5

2 - 1� Bore Gas BagCAM

TIRES & WHEELSTire ManufacturerTire Size - FrontTire Size - RearTire Size - CenterTire Pressure - FrontTire Pressure - RearTire Pressure - Center

Goodyear25x8x1225x11x10

N/A55

N/A

Polaris Industries Inc. reserves the right tomake changes in designand specifications and/or tomake additions or improvements to its productswithout notice.

1998 ATV PUBLICATION NUMBERS

MODEL MODEL NO. OWNER’SMANUAL

OWNER’SMANUAL

SUPPLEMENT

PARTSMANUAL

PARTSMICROFICHE

ASSEMBLYINSTRUCTIONS

Sportsman 500 W98CH50A(B) 9914659 9914570 9914571 9915239 9914573

1998 ATV PAINT CODES

MODEL MODEL NO.COMPONENT

TYPE COLOR DESCRIPTIONPOLARIS“P” NO.

Sportsman 500 (Opt. 1) W98CH50A Springs Black P067

Sportsman 500 (Opt. 2) W98CH50AB Springs Bonnie Blue P157

A5

REAR CAB and SEATSPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

2

8

3

7

5

1011

15

14

16

17

18

4544

13

20

22

23

39

6

47

48

49

1

46

41

12

26

27

4

42

19

3

3336

34

35

33

9

25

43

3029

28

37

38

3132

40

21

24

A6

REAR CAB and SEATSPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7661645 10 Rivet, T-Lock2 7511930 2 Bolt3 7555792 6 Washer4 5811107 1 Foil, Rear Cab, Rear5 5411042 1 Grommet6 5432117-191

5432117-13611

Cab, Rear, Olive Green (W98CH50A)Cab, Rear, Porsche Red(W98CH50AB)

7 7541925 4 Nut, Nylok8 5224592 1 Retainer, Seat Latch9 5811308 1 Foil, Tape, Rear Cab10 7512242 4 Screw11 7555859 4 Washer, Flat12 7512085 2 Screw13 5431786 1 Box, Tool14 7621403 2 Rivet, Pop15 5211033 2 Bracket, Lever Retainer16 1040387 1 Latch, Seat17 7041370 1 Spring, Latch18 2682360-070

2681747-07058111045811105

1111

SeatCovering, SeatFoil, Seat Base, LargeFoil, Seat Base, Small

19 5410414 8 Bumper, Rubber20 7517312 2 Screw21 7555748 2 Washer22 5431787 1 Cover, Tool Box23 5410896 1 Cap, Drain24 7052192 1 Fitting, Vent

25 7541923 2 Nut, Well26 7661638 4 Rivet27 5241403-067 1 Guard, Clutch28 -------------- 1 Asm., Gearcase (See Gearcase (Inter-

nal Components) Pg. D2 for Details)29 7552603 4 Washer, Spring Lock30 7515458 4 Bolt31 7080653 1 Clamp, Hose32 7512024 1 Screw33 7542122 28 Nut, Nylok34 5432280 2 Spacer, Footwell35 7517377 4 Screw36 1040439-067 1 Frame, Main37 5410770 2 Grommet38 7077542 1 Decal - Hitch39 7517376 8 Screw40 5432118-070

5432221-07011

Footwell, RH, BlackFootwell, LH, Black

41 5811111 1 Foil, Foam, Rear Fender42 5811106 2 Foil, Rear Cab, Front43 7541929 2 Nut44 7073761 1 Decal - Carb Information45 7077446 1 Decal - Filter Element46 5811087 1 Foil, Foam47 7512232 12 Screw48 7670057 12 Nut, U-Type Speed49 5431797

543179611

Guard, Mud, Rear, RHGuard, Mud, Rear, LH

8/98

A7

FRONT CABSPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

5

6

7

8

910

11

32

2021

4

1819

1312

14

1516

8

1

17

4

4

4

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 5811491 1 Foil, Side Panel, Gen. IV, RH2 5810996 1 Foil, Foam, Side Panel3 2620085-191

5431809-191

2620085-136

5431809-136

1

1

1

1

Panel, Side, RH w/Foil, Olive Green(W98CH50A)Panel, Side, LH, Olive Green(W98CH50A)Panel, Side, RH w/Foil, PorscheRed (W98CH50AB)Panel, Side, LH, Porsche Red(W98CH50AB)

4 7512232 12 Screw5 5432088-070

5432088-13611

Cover, Front, Black (W98CH50A)Cover, Front, Red (W98CH50AB)

6 7670085 2 Clip, Spring7 2631927-191

2631927-136

1

1

Cab, Front, Olive Green w/WarningDecals (W98CH50A)Cab, Front, Porsche Red w/Warn-ing Decals (W98CH50AB)

8 7670057 10 Nut, U-Type Speed9 7670009 2 Nut, Push-on10 7661645 4 Rivet, T-Lock11 5431799

543179811

Guard, Mud, Front, RHGuard, Mud, Front, LH

12 7541929 2 Nut, Nylok13 7555792 2 Washer14 7512085 2 Screw15 7080693 1 Clamp, Hose16 8450073-600 AR Line, Breather17 7512017 1 Screw18 7555931 2 Washer, Flat19 7542122 2 Nut, Nylok20 7670088 4 Clip, Dart21 5811489 2 Shield, Deflector

8/97

A8

REAR RACK MOUNTINGSPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

5

4

2

3

10

11

6

12

14

1513

13

11

8

1

7

9

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 2871501 1 Kit - Rack Extender, Rear (Incl. 7)2 7515193 2 Screw3 7515194 2 Screw4 2670174 1 Asm., Rack, Rear

(Incl. Ref. 5 & Warning Decal)5 2670070 2 Reflector, Red6 7517264 2 Screw7 7517208 6 Screw8 1040490-067 1 Support, Rear Rack

9 5241663-067 1 Bracket, Silencer, Frame10 7512329 4 Bolt11 7542343 8 Nut, Nylok12 1040524-067

1040525-06711

Mount, Front, Rear Rack, LHMount, Front, Rear Rack, RH

13 7555770 2 Washer, Wrought14 5333332-067 4 Spacer15 7515385 4 Screw

8/97

A9

FRONT RACK and BUMPER MOUNTINGSPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

13

14

16

1718

19

12

6

5

8

910

20

21

22

24

25

26

2

3

4

11

4

7

1

27

15

23

6

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7515194 4 Screw2 2670180 1 Asm., Rack, Front

(Incl. Ref. 3 & Warning Decal)3 2670071 2 Reflector, Amber4 7515399 6 Screw5 2200775 1 Kit - Front Rack Mount6 7542324 4 Nut, Nylok7 7555955 2 Washer8 5432155-070 1 Bumper9 7515391 2 Screw10 7515390 2 Screw11 7555954 4 Washer12 1040554-067

1040555-06711

Support, Front Rack, LHSupport, Front Rack, RH

13 7512232 4 Screw14 2431015

24310144030059

112

Headlight, RHHeadlight, LHBulb, Replacement, 27W

15 2460610 1 Harness, Headlight, Low16 7515384 2 Bolt17 7558402 4 Washer18 5810467 1 Plug, Frame19 5241398-067

5241399-06711

Extension, Frame, LHExtension, Frame, RH

20 5241583-067 1 Guard, Brush21 5240591-067 1 Grill, Brush Guard22 7621330 7 Rivet, Pop23 7517208 2 Screw24 7670094 6 Nut, U-Type25 7512097 6 Screw26 5431815

543181411

Shield, Side, Radiator, RHShield, Side, Radiator, LH

27 5131312 1 Spacer, Brush Guard

8/97

A10

DECALSSPORTSMAN 500 W98CH50A

1 23 4 5 6 7

8

1011

1213

147

16

1718519 3

20

21

2210

15

LH

RH

9

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7074954 1 Decal - Rear Rack2 7074110 1 Decal - Load Distribution, 4W3 7077889 2 Decal - “4x4 Indy Shaft Drive”4 7076506 1 Decal - Side Panel, RH5 7076502 2 Decal - “SPORTSMAN”6 7076504 1 Decal - Tank Side, RH7 7076501 2 Decal - ‘‘POLARIS”8 7074935 1 Decal - Warning, AWD Switch9 7078003 1 Decal - Headlight Adjustment10 7074220 1 Decal - “MacPherson Strut”11 7075413 1 Decal - Discretionary Warning

12 7075741 1 Decal - Drain Recoil13 7076508 1 Decal - “Demand 4 Drive”14 7073024 1 Decal - USA15 7076202 1 Decal - CE Regulation16 7076273 1 Decal - Override Switch, AWD17 7076503 1 Decal - Tank Side, LH18 7074827 1 Decal - Age Warning, ATV19 7076505 1 Decal - Side Panel, LH20 7077920 1 Decal - Passenger Warning21 7075834 1 Decal - Tire Pressure22 7077919 1 Decal - Warning, General, CPSC

8/98

A11

DECALSSPORTSMAN 500 W98CH50AB

20

2

22

6

12

15

11

9

21

17

14

5 7

18

10

4

19

31

RH

LH

7 5

3

13

11

16

8

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7074954 1 Decal - Rear Rack2 7074110 1 Decal - Load Distribution3 7077882 2 Decal - “4X4 Indy Shaft Drive”4 7076668 1 Decal - Side Panel, RH5 7077468 2 Decal - “SPORTSMAN”6 7074827 1 Decal - Age Warning7 7076664 2 Decal - “POLARIS”8 7078003 1 Decal - Headlight Adjustment9 7074935 1 Decal -Warning AWD Switch10 7076666 1 Decal - Tank Side, RH11 7074220 1 Decal - “MacPherson Strut”

12 7075413 1 Decal - Discretionary Warning13 7075741 1 Decal - Drain Recoil14 7076483 1 Decal - Demand 4 Drive15 7073024 1 Decal - USA16 7076202 1 Decal - CE Regulation17 7076273 1 Decal - Override Switch, AWD18 7076665 1 Decal - Tank Side, LH19 7076667 1 Decal - Side Panel, LH20 7077920 1 Decal - Passenger Warning21 7075834 1 Decal - Tire Pressure22 7077919 1 Decal - Warning, General, CPSC

8/98

A12

COOLING SYSTEMSPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

31

7

1918

1716

89

11

10

12

1

30

32

33

3435

29

31

2 54

28

2427

15

22

6

14

26

2021

8

2518

23

13

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7080614 4 Clamp, Hose, Worm Gear2 8450050-305 1 Hose, Water3 5411072 1 Hose, Lower Engine4 2460515 1 Harness, Fan/Thermal Switch5 4110256 1 Switch, Thermal, Fan6 2511189 1 Cap, Pressure7 1240015 1 Radiator, U-Flow8 7552605 2 Washer, Spring Lock9 7512113 2 Bolt10 5410607 4 O-Ring11 5431760 1 Cover, Radiator w/Mesh12 5410584 2 Bushing, Mount, Lower Radiator13 7052181 1 Valve, Drain Cock14 5432593 1 Shroud, Fan, ATV15 7542154 1 Nut, Flanged16 5020572 2 Spacer, Mount, Radiator17 3110032 2 Mount, Rubber, Radiator18 7558301 4 Washer, Flat

19 7542122 4 Nut, Nylok20 7547004 3 Nut21 7558201 3 Washer22 4170009 1 Asm., Fan Motor, Liquid Cooled

(Incl. 15,27)23 7541915 4 Nut, Nylok24 5241355-067 1 Bracket, Cooling Fan25 7512232 4 Screw26 7511875 3 Screw27 5333457 1 Spacer28 5240822 1 Blade, Fan29 5430743 1 Cap, Overflow, Drilled30 5810279 1 Gasket, Overflow Cap31 5431895 1 Plug, Cap32 5431673 1 Tank, Surge33 8450003-1525 1 Line, Fuel34 7052065 1 Fitting, Barbed, 90 Degree35 7512084 2 Screw

11/99

A13

ENGINE MOUNTINGSPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

28

47

49

39

44

21

10

33

5

30 29

34

23

19

6

2

31

41

4342

45

27

32

48

38

3

36

4

37

1

50

11

12

26

22

2

99

38

4041

1311

1312

15

19

76

8

2425

35

18

17

39

14

20

16

46

19

19

19

A14

ENGINE MOUNTINGSPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7546601 2 Nut, Nylok2 7080003 8 Clamp, Hose, Red3 5811490 1 Hose, 1.75” Long4 8450040-600 AR Line, Fuel5 -------------- 1 Asm., Carburetor

(See Carburetor Pg. D10, Ref. 47)6 7080413 1 Clamp, Narrow Band7 5410995 1 Boot, Carburetor8 7080656 1 Clamp, Narrow Band9 8450003-1525 AR Line, Fuel10 7052075 1 Fitting, Tee11 3110032 2 Mount, Carburetor, Rubber12 7552605 4 Washer13 7542105 4 Nut14 ------------ 1 Screw and Washer

(See Crankcase Page D4, Ref. 6)15 5211626-067 1 Strap, Carb Mount16 7512232 1 Screw17 7552901 2 Washer, Spring Lock18 7512315 1 Bolt19 7542403 6 Nut, FLEXLOC20 7080694 1 Clamp, Spring Hose21 -------------- AR Hose, Breather

(See Air Box PageB3, Ref.21)22 7555815 2 Washer23 3110046 2 Mount, Rubber, Front24 7080539 1 Clamp, Nylon25 7621462 1 Rivet, Pop26 5224658-067 1 Strap, Frame Support27 7512566 1 Bolt28 7575202 1 Washer, Interlock

29 5210748 1 Washer, Clutch Retainer30 5430261 1 Bushing31 5410421 1 Boot, Clutch Intake32 -------------- 1 Asm., Drive Clutch, ATV-06

(See Drive Clutch Pg. C4, Ref. 14)33 -------------- 2 Screw and Washer

(See Crankcase Pg. D4, Ref. 6)34 -------------- 1 Bracket, Retainer, Seal

(See Clutch Cover Pg. C6, Ref. 22)35 7080474 2 Clamp, Hose36 7515417 2 Bolt37 5241150-067 1 Mount, Engine, Front38 3110044 2 Mount, Rubber, Top39 7555801 2 Washer, Wrought40 7080614 1 Clamp, Hose41 5411410 AR Hose, Chafe Protected42 3080285 2 Nut43 3080530 2 Washer, Lock44 1260771-029 1 Manifold, Black45 -------------- 1 Gasket, Exhaust

(See Cylinder Page D6, Ref. 20)46 7080696 1 Clamp, Hose47 3085556 1 Engine, EH50PLE01,02,03-SB

NOTE: The Short Block assemblycontains a crankcase assembly,cylinder & cylinder head assemblyand a piston & crankshaft assem-bly. Prior authorization is requiredfor warranty consideration.

48 5241453-067 1 Mount, Engine, Top49 4010132 1 Cable, Ground, Engine50 2530009 1 Filter

8/98

B1

EXHAUST SYSTEMSPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

14

9

15

5

14

7

3

1

8

13

10

2

12

6

12

7

4

5

16

5

8

1312

7

8

32

1

1111

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7542324 3 Nut, Nylok2 7555716 3 Washer3 5410436 3 Washer, Rubber4 7555863 2 Bushing5 5010192 3 Bushing6 ------------ 1 Bracket, Silencer Frame (See Rear

Rack Mounting Page A8, Ref. 9)7 5410241 3 Dampener, Vibration8 7515316 1 Bolt, Carriage

9 1260715-029 1 Silencer, Exhaust10 7512666 1 Bolt11 7042031 4 Spring, Exhaust12 7515197 4 Screw13 7555935 4 Washer14 5241678 2 Shield, Heat, Exhaust15 1260716-029 1 Pipe, Exhaust16 5240898 1 Seal, Exhaust

8/98

B2

FUEL TANKSPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

21

5

16 13

9

1918

1

10

2

12

3

20

15

17

7

4

14

8

6

15

11

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 5430725 1 Cap, Gas Tank2 5810144 1 Gasket, Fuel Cap3 5811310 1 Seal, Foam4 8360009-600 AR Line, Fuel5 5431053 1 Vent, Tank6 7517451 2 Screw7 7552801 2 Washer, Spring Lock8 7558301 2 Washer9 5222154-067

5222155-06711

Bracket, Mounting, Rear, LHBracket, Mounting, Rear, RH

10 5332457 2 Spacer

11 7542143 4 Insert12 5810317 2 Pad, Fuel Tank Bracket13 7052150 1 Fitting, Fuel Outlet, Main14 8450040-600 AR Line, Fuel15 7080003 4 Clamp, Hose, Red16 7052149 1 Fitting, Fuel Outlet, Reserve17 7517505 1 Screw18 5432559 1 Knob, Fuel Valve19 5432733 1 Nut, Fuel Valve20 7052161 1 Valve, Fuel, 3-Way21 2520144 1 Asm. Fuel Tank (Incl. 13,16)

1/98

B3

AIR BOXSPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

7

33

4

5

3

8

32

2

31

27

6

14

16

24

1

15

29

1113

12

25

6

15

30

2328

10

22

26

18

9

1719 20

2119

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7542127 6 Nut, Wing2 5432142 1 Cover, Air Box3 5410996 1 Seal, Cover4 5811137 1 Foam, Filter5 7080595 1 Filter, Air Intake6 7080707 2 Clamp, Band7 1040463 1 Retainer, Plate8 5411014 1 Boot, Silencer9 5811532 1 Filter, Foam10 5811373 1 Foil, Tape, Air Box11 5432144 1 Duct, Silencer, Inlet12 5811309 1 Seal, Foam13 5432086 1 Duct, Air Inlet, Clutch14 7512279 2 Bolt15 7555859 4 Washer, Flat16 -------------- 2 Nut, Well (See Rear Cab and Seat

Page A6, Ref. 25)

17 7080699 1 Clamp, Hose18 8450073 AR Hose19 7080544 2 Clamp, Hose20 2530029 1 Filter, Breather, In-line21 5411477 1 Hose, Breather22 7080656 1 Clamp, Narrow Band23 5432143 1 Duct, Carb, Inlet24 7541925 6 Nut, Nylok25 7080560 1 Clamp, Hose26 5241339 1 Plate, Air Box Retainer27 5432377 1 Plug, Trap28 5411349 AR Line, Breather29 8450059-150 AR Line, Fuel30 7080650 1 Clamp, Hose31 5811138 2 Foil, Tape, Air Box32 5432667 1 Box, Air Intake33 1253144 1 Asm., Air Filter (Incl. 4,5)

8/98

B4

CV JOINT - BTBSPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

BTB

1012 3 4 5

6

7

8 9

12

11

13

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 1380119 2 Asm., CV Housing w/Sleeve2 5222299 1 Sleeve, Drive Shaft Seal3 3260115 1 Clamp, CV Joint, Large4 7670091 1 Circlip5 5411106 1 Boot, CV6 1380094 1 Shaft Replacement (Incl. 4)7 1380092 1 Cardan Replacement (Incl. 4,6,8,9)

8 2200771 1 Kit - Cross and Bearing9 3260130 1 Yoke, Splined10 7661913 3 Pin, Spring11 7080627 1 Clamp, Band, Small12 2200773 1 Kit - Boot Replacement, CV Joint

(Incl. 3,5,11)13 2200961 1 Kit - Drive Shaft w/sleeve BTB

1/98

B5

REAR DRIVE SHAFTSPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

123

45 6

879

11

10

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1380110 2 Asm., Drive Shaft, Rear (Incl. 1-11)1 3260137 1 Yoke2 1590257 1 Joint, Cardan, 1200 Series3 3260134 1 Yoke, Tube, and Sleeve4 5411161 1 Boot, Shaft, Rear Half5 5241755 2 Clamp, Boot

6 3260138 1 Yoke, Shaft7 3260135 1 Yoke8 1590256 1 Joint, Cardan, 1800 Series9 7515433 1 Bolt10 5020890 1 Spacer11 7555832 1 Washer

8/98

B6

PROP SHAFTSPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

1 23

45

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1380115 1 Prop Shaft1 3260133 1 Yoke, Front Gear Case2 -------------- 2 Kit - Cross & Bearing

(See CV Joint - BTB Pg. B4, Ref. 8)

3 3260136 1 Shaft, Prop4 3260131 1 Yoke, Prop Shaft, Transmission5 5411092 1 O-Ring

8/98

B7

FRONT STRUTSPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

1

2

35

67

9

10

4

1112

13

15

16

8

14

17

1819

21

4

20

2223

24

252627

1112

4

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 5411468 2 Bumper, Strut2 7041374 2 Strut, Front3 5211115 2 Washer, Spring Retainer4 7558402 10 Washer5 7080573 2 Clamp, Rubber Coated6 7542303 4 Nut, FLEXLOC7 7512365 4 Bolt8 7552901 4 Washer, Spring Lock9 5810439 2 Retainer, Strut Casting Wire10 ---------------- 1 Asm., Front Brake Caliper, RH (See

Front Brake Pg. B9 for Details)11 3554509 4 Bearing, Tapered Roller12 3554507 4 Bearing, Tapered Roller Cup13 5222193 2 Sleeve, Hubstrut Seal14 7080306 2 Fitting, Lubrication15 2410122 2 Coil, Magnetic

16 2200766

2200767

1

1

Asm., Hubstrut, Heavy, LH (32mm)(Incl. 9,12-15,23)Asm., Hubstrut, Heavy, RH (32mm)(Incl. 9,12-15,23)

17 7041375-067 2 Spring, Coil18 5220602 2 Retainer, Spring, Top19 5430807 2 Ball, Pivot, Bottom20 7515339 4 Bolt21 5130668 2 Spacer, Threaded22 -------------- 1 Kit - Drive Shaft w/Sleeve, Neapco

(See CV Joint -BTB Pg. B4, Ref. 13)23 3610028 2 Seal, Hubstrut24 5430806 2 Ball, Pivot, Top25 5810291 2 Spacer, Rubber26 7555749 2 Washer27 7542507 2 Nut, FLEXLOC

8/98

B8

FRONT WHEELSPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

10

1112

14

1 2

34

5

79

8

15

1625

24 7

17 18 2021

23

13

6

6

22

19

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7512325 8 Bolt2 5211326 2 Disc, Brake3 3610019 2 Seal, Front Hub4 5211148 2 Plate, Armature5 1520214 2 Clutch, Front Hub, Elec./Mech.6 3554506 4 Bearing, Tapered Roller Cone7 3554509 4 Bearing, Tapered Roller Cup8 7515523 8 Stud9 1520243 2 Asm., Hub w/Bearing Race

(Incl.3,7,8)10 3250028 2 Cage, Roll11 3250010 12 Roll12 3250032 2 Spring, Garter13 3250031 2 Spacer

14 3250030 2 Cam15 7052045 2 Plug, Magnetic Drain16 5410947 2 Tire (25x8x12)17 7556004 2 Washer18 7542810 2 Nut, Slotted19 7661401 2 Pin, Cotter20 5410470 2 O-Ring21 5432611 2 Cap, Hub22 7512027 6 Screw23 7542459 8 Nut, Lock24 1520179-067

1520179-11722

Rim, Front, Black (Option 1)Rim, Front, Aluminum (Option 2)

25 1525017 2 Valve, Rim

6/98

B9

FRONT BRAKESPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

1

2 3

9

10

12

11

131415

4

5 6 78

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

NOTE* Quantities listed are percaliper.

1910234 1 Asm., Front Brake Caliper, LH(Incl. 1-8,10,11)

1910235 1 Asm., Front Brake Caliper, RH(Incl. 1-8,10,11)

1 7080352 1 Screw, Bleeder2 7515489 1 Screw, Socket Set3 5131115

51311161930642

111

Caliper, Brake, LHCaliper, Brake, RHKit - Front Brake Boot

4 1930665 1 Kit - Piston and Insulator Seal(Incl. 5-8)

5 5410779 1 Square Ring, Molded (.094)6 5410780 1 Square Ring, Molded (.103 x .134)

7 5020506 1 Piston, Caliper8 5910026 1 Insulator, Caliper9 2200465

22009012201149

111

Kit - Front Brake Pad, General DutyKit - Front Brake Pad, Severe DutyKit - Front Brake Pad, Soft Duty

10 1910056 1 Mount, Caliper11 5410495 1 Boot, Bushing12 5410494 1 Boot, Pin Seal13 -------------- 4 Washer

(See Front Strut Page B7, Ref. 4)14 -------------- 4 Washer, Spring Lock

(See Front Strut Page B7, Ref. 8)15 -------------- 4 Bolt

(See Front Strut Page B7, Ref. 7)

8/98

B10

CONTROLS -- THROTTLE ASM./CABLESPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

12

3

4

5

6

5

8

9

10

11

13

7

12

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 2010079 3 Screw2 7072724 1 Decal - Throttle3 2010080 1 Cap4 2010081 1 Packing5 2010158 1 Asm., Throttle Control (Incl. 1-12)6 4110166 1 Switch, Demand Drive7 4030047 1 Bulb, Demand Drive Indicator

8 2010078 1 Holder9 2010077 2 Screw10 2010076 1 Bolt11 2010075 1 Plate12 4110203 1 Switch, ETC13 7080617 1 Cable, Throttle Control

8/97

B11

CONTROLS -- MASTER CYLINDER/BRAKE LINESPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

2

3

5

10

6

4

12

1

11

13

23

27

17

20

21

22

22

24

2526

16

18

19

28

15

14

9

8

7

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

2050078

2200809

1

1

Asm., Master Cylinder(Incl. 1-6,10-13)Kit - Master Cylinder Reservoir(Incl. 1-3,13)

1 1930797 2 Bolt, Cap2 1930796 1 Cap, Reservoir3 1930795 1 Diaphragm4 2200808 1 Kit - Master Cylinder Clamp5 1930799 1 Asm. Piston Master Cylinder6 1930804 1 Rivet7 2201034 1 Kit - Brake Lever, w/Pkg. Latch

(Incl. 6-9)8 -------------- 1 Spring, Flat9 2201090 1 Kit - Park Brake Lever (Incl. 6,8)10 1930806 1 Nut11 1930792 2 Bolt, Reservoir12 1930805 1 Bolt, Lever13 -------------- 1 Ring, Square, Reservoir

14 5411297 1 Boot, Brake Line, Rubber15 5410988 2 Seal16 4110164 1 Switch, Brake Line17 -------------- 1 Line, Brake, Rear (See Front

Brake/Foot Pedal Pg. C12, Ref. 5)18 7621462 2 Rivet, Pop19 7080539 2 Clamp, Nylon20 8360031-30 1 Conduit21 1930752 1 Line, Brake, Left Front w/Fittings22 7080272 6 Strap, Black, Weather Resistant23 7512024 2 Screw24 8360031-38 1 Conduit25 1930753 1 Line, Brake, Right Front w/Fittings26 7052129 1 Fitting, Inverted Flare Cross27 1930760 1 Line, Brake, Hyd., Pod28 1930674 1 Bolt, Banjo

8/98

B12

STEERING POSTSPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

1

16

1514

2

3

4

13

9

125

6

10

5

5

8

11

6

7

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 1843051 1 Asm., Steering Post (Incl. 12,13)2 5431573 1 Bushing, Steering, Console3 7080424 1 Fitting, Lubrication4 7515321 2 Bolt5 7555878 3 Bushing6 5410772 2 O-Ring7 5431571 1 Spacer, Steering Post8 7543203 1 Nut

9 7661633 1 Pin, Cotter10 5431570 1 Bushing, Steering, Lower11 7661632 2 Rivet12 5431574 1 Plug, Grease, Steering13 7080433 1 Fitting, Lubrication14 5431572 1 Bushing, Steering, Console15 5222999-067 1 Bracket, Upper Steering Bushing16 7542324 2 Nut, Nylok

8/97

B13

HANDLEBAR and HEADLIGHT PODSPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

40

4341

4445

46

41

42

1

2

3

15

14

13

6

7

10

12

16

18

20

19

21

25 26

30 29

39

37

363237

31

5

23

28

8

4

4

11

9

24

38

333435

22

To Terminal Board

To Indicator Lights

8

27

47

17

B14

HANDLEBAR and HEADLIGHT PODSPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3280172 1 Asm., Speedometer, 3� (Incl. 13,14)2 4040013

40400534040054

111

Indicator, High Beam WarningIndicator, Hot TemperatureIndicator, Neutral/Reverse

3 7511881 3 Screw4 7670086 3 Nut, U-Type5 2460574 1 Harness, Wire, Indicator, Lower6 ------------ 1 Asm., Throttle Control

(See Control - Throttle Asm./CablePage B10 Ref. 5)

7 5224607-067 1 Tube, Handlebar8 2460573 1 Harness, Wire, Indicator, Headlight9 2460387 1 Harness, Wire, Speedometer10 2200774

5630616-067

1

2

Kit - Handlebar Block(Incl. Blocks &10,12,30)Block, Handlebar Retainer

11 4030015 1 Bulb, Replacement12 7515188 4 Screw13 3280175 1 Clamp, Back, Speedometer14 3280174 1 Gasket, Shock Mount15 5431812-191

5431812-13611

Pod, Headlight, Upper (W98CH50A)Pod, Headlight, Upper (W98CH50AB)

16 -------------- 1 Asm., Master Cylinder (SeeControls - Master Cylinder/BrakeLine Page B11 for Details)

17 5433198 1 Spacer, Plastic18 4110193 1 Switch, Handlebar, LH19 5431030 2 Grip, Handlebar20 2010055 2 Screw21 5240586-067 1 Bracket, Pod Mounting22 7517317 2 Screw23 4032079 1 Knob, Adjusting24 5411120 1 Boot, Headlight25 4032077 1 Collar, Locking

26 40320752870448

11

Lens & ReflectorBulb, Headlight, Halogen

27 4032078 1 Rod, Adjusting28 5410163 2 O-Ring29 7080726

220018811

Cable, Choke Control w/AdjusterKit - Choke Lever

30 7542122 4 Nut, Nylok31 7670089 2 Nut, U-Type32 7522021 2 Screw33 2460471 1 Harness, Outlet, 12V34 2410025 1 Plug, Power, 12V35 7621334 2 Rivet, Bulbex36 5432314-070 1 Pod, Headlight, Lower37 4110194 1 Switch, Ignition (Incl. Key)

NOTE: Ignition Key may be or-dered by using the four digitnumber on the key.

38 5431964 1 Cover, Key39 7080229 1 Nut, Choke Slide40 3280236 1 Cable, Speedometer41 7555725 3 Washer, Wrought42 7515378 3 Bolt43 -------------- 1 Adaptor, Drive (See Gearcase

(Case and Snorkel) Pg. D3, Ref. 5)44 -------------- 1 Key, Speedometer

(See Gearcase (Case and Snorkel)Page D3, Ref. 6)

45 -------------- 1 Seal (See Gearcase (Case andSnorkel) Page D3, Ref. 7)

46 -------------- 1 Bushing, Speedometer Drive(See Gearcase (Internal Compo-nents) Page D2, Ref. 34)

47 -------------- 1 Shaft, Output, Front Housing (SeeFront Housing Pg. C13, Ref. 21)

8/98

C1

OIL TANKSPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

23

1

2

4

11

10

7

8

12

13

14

1617

19

2021

22

18

5

3

6

9

9

15

9

To Top Oil Pump Fitting on Engine

To Lower Oil Pump Fitting on Engine

To Airbox

1Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7511848 2 Screw2 5211523 1 Plate, Vent, Oil Tank3 5830053 1 Gasket, Oil Reservoir4 7052163 1 Fitting5 5411349 AR Line, Breather6 7051535 1 Plug, Nylon7 5432289 1 Dipstick8 5410889 1 O-Ring9 7555896 4 Washer10 7052109 1 Tube, Banjo Return11 7517102 1 Bolt, Banjo12 7052133 1 Tube, Banjo Intake

13 2530020 1 Screen, Oil Filter14 5131785 1 Tank, Oil, LH15 5411042 1 Grommet16 5410828 2 Grommet, Mounting, Reservoir17 5333204 2 Bushing18 7558301 2 Washer19 7512242 2 Bolt20 7051524 1 Plug, Mag.21 5850135 1 Washer22 7515158 9 Screw23 5131255 1 Tank, Oil, RH

8/97

C2

FRAME MOUNTINGSPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

1

2

3

4

65

78

9

11

12

13

14

6

210

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7661013 2 Pin, Clevis2 5431107 2 Bushing3 5020850 1 Tube, Pivot4 7542124 1 Nut, Nylok5 7542122 2 Nut, Nylok6 7558301 2 Washer7 7512269 2 Bolt8 7552605 2 Washer, Spring Lock

9 7512249 1 Bolt10 -------------- 2 Rod End, LH

(See Gear Selector Pg. C14, Ref. 20)11 7512144 1 Screw12 1040494-067 1 Pivot, Shift13 5131277 1 Arm, Shift14 7661103 2 Pin, Cotter

8/98

C3

A--ARM/STRUT MOUNTINGSPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

1 45

6

7

89

3

10

1112

13

14

15

17

1618

20

24

25

2322

21

2627

27 26

2221

19

2928

2

12

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7542403 2 Nut, FLEXLOC2 5333367 1 Bushing3 1820567 2 Asm., Tie Rod (Incl. 4-9)4 5411291 2 Boot, Seal, Rod End5 7061034 2 Rod End, RH6 7542711 2 Nut7 5020926 2 Tie Rod8 7547028 2 Nut, LH9 7061033 2 Rod End w/Fitting, LH10 7555806 4 Washer11 7546904 2 Nut12 7661203 4 Pin, Cotter13 ---------------- 1 Asm., Hubstrut, Heavy

(See Front Strut Pg. B7, Ref. 16)14 7080673 2 Joint, Ball15 5211121 2 Bracket, Ball Joint

16 7512284 6 Bolt17 5410548 2 Boot, Rubber18 7542438 2 Nut, Castle19 5431838

543183711

Shield, CV Joint, RHShield, CV Joint, LH

20 7512084 6 Screw21 5431596 4 Bushing, A-Arm, Long22 5020677 4 Bushing23 5020681 2 Shaft, A-Arm24 2200736

220073711

Kit - A-Frame, LHKit - A-Frame, RH

25 7080433 2 Fitting, Lubrication26 7515458 4 Bolt27 7552603 4 Washer, Spring Lock28 7517527 1 Screw29 7515415 1 Bolt

8/98

C4

DRIVE CLUTCHSPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

14

1 2

3 4

5

6

7 8 5

9

13

12

1011

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7512176 6 Bolt2 7552801 6 Washer, Spring Lock3 3576510 1 Cover, Bearing4 7041157 1 Spring, Clutch, Blue/Green5 5431936 6 Button, Clutch, Stemless6 5020422 3 Pin, Roller7 5430945 6 Washer, Multilube8 1321457 3 Roller and Bushing

9 5210752524298152107535210754

ARARARAR

Spacer (.020)Spacer (.025)Spacer (.032)Spacer (.050)

10 5630513 3 Weight, Shift, 10 MH11 7512266 3 Bolt, Shoulder12 7541906 3 Nut, FLEXLOC13 3576504 1 Bearing, Moveable, 1/2I14 1321632 1 Asm., Drive Clutch, ATV-06

(Incl. All Less 4,10)

1/98

C5

DRIVEN CLUTCHSPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

7

3

45

6

8

11

12

13

14

16

1718

3

12

10

15

9

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 5010266 1 Spacer, Driven Clutch2 7556401 AR Bushing3 1322182 1 Asm., Driven Clutch, 3-Angle,

Heavy Return (Incl. 8-18)4 5220646 1 Washer, Domed5 7552901 1 Washer, Spring Lock6 7515327 1 Bolt7 3211077 1 Belt, Drive8 7555898 AR Washer, Spacer (.020)9 7556076 AR Washer (.025)

10 7556804 AR Washer11 3576504 1 Bearing, Moveable, 1/2�12 3576511 1 Bearing, Moveable, 1I13 7041198 1 Spring, Clutch14 5131447 1 Ramp, Stationary15 5210752 1 Spacer16 7710448 1 Ring, Retaining17 7511854 3 Bolt18 5430766 3 Button, Ramp

8/98

C6

CLUTCH COVERSPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

4

7

3

9

1012

13

14

15

11

18

17

20

21

2223

28

27

16

2526

24

1

19

2

19

5

8

6

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 1040519-067 1 Bracket, Clutch Cover, Rear2 7512240 2 Bolt3 5410489 2 Seal, Cover Case4 2200793 1 Kit - Inner Clutch Cover

(Incl. 12,16,24)5 7555748 3 Washer6 7512247 1 Bolt7 7512277 1 Bolt8 7512278 1 Bolt9 5521301 1 Seal, Clutch Cover10 5431961 1 Cover, Clutch, Front11 7670051 1 Clip, Clutch Cover12 7512093 5 Screw13 7074946 1 Decal - Clutch Cover14 7077377 1 Decal - Engine/Clutch Modification15 7074782 1 Decal - Automatic Transmission

16 7512094 2 Screw17 5410421 1 Boot, Clutch Intake18 7080492 2 Strap, Panduit19 7512232 2 Screw20 5432145 1 Duct, Air Outlet21 ------------ 3 Screw & Washer

(See Crankcase Pg. D4, Ref. 6)22 5240409-067 1 Bracket, Retainer, Seal23 5410575 1 Seal, Cover Case24 7512095 1 Screw25 5241156-067 1 Bracket, Clutch Cover26 7555935 1 Washer27 7080511 1 Clamp, Narrow Band28 -------------- 1 Duct, Air Inlet, Clutch

(See Air Box Pg. B3, Ref. 13)

8/98

C7

ELECTRICAL/TAILLIGHTSPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

1

2

3 4

5

67

89 12

11

10

23

15

13

14

22

1617 18

19

20

2124

37

1110

36

32

35

30

25

34

33

31

28

2927

31

15

26

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 2460544 1 Harness, Main Wire2 2200593 1 Kit - Circuit Breaker, 20 AMP3 2432034 1 Asm., Taillight w/Brake Light

(Incl. 4-9)4 4032046 1 Lens, Taillight5 4032029 2 Screw, Taillight6 4030043 1 Bulb, Taillight7 4032045 1 Gasket, Taillight8 4032064 1 Backing, Taillight/Brake Light9 7670054 2 Nut, Speed10 7541925 4 Nut, Nylok11 7571602 2 Washer12 7512027 2 Screw13 5810290 3 Pad, Battery14 7072606 1 Decal - Battery15 4010094 1 Cable, Battery/Solenoid16 2200361 1 Kit - Battery Bolt, Short17 4010095 1 Cable, Battery/Engine18 7010032 2 Hook, Battery Strap

19 5410424 1 Strap, Battery Holddown20 5432077 AR Tube, Vent, Battery21 4140006 1 Battery22 5431769 1 Cover, Battery23 4010093 1 Cable, Solenoid/Starter24 7512007 2 Bolt25 5810455 2 Pad, Rack Mount26 7080138 2 Cable Tie27 7080492 1 Cable Tie, 11�28 2460442 1 Pigtail, Power29 2410022 1 Plug, Power, 12V30 5241416 1 Bracket, CDI31 7512018 4 Screw32 4060205 1 Limiter, RPM, Hub Ground33 5131036 1 Sink, Heat34 4060173 1 Regulator35 7512024 4 Screw36 7621336 5 Rivet37 4040064 1 Board, Terminal

8/97

C8

REAR WHEEL DRIVESPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

78

1011

1

12

6

9

2

3

5

4

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7661404 2 Pin, Cotter2 7542459 8 Nut3 5131649 2 Hub, Rear Wheel4 -------------- 2 Carrier, Bearing, Wheel (See Rear

Suspension Page C10, Ref. 44)5 7710440 2 Ring, Retaining6 7515513 8 Stud

7 5410948 2 Tire, 25x11x10, Tracker P8 1525017 2 Valve, Rim9 1520217-067

1520217-11722

Rim, Rear, Black (W98CH50A)Rim, Rear, Aluminum (W98CH50AB)

10 7555796 2 Washer, Cone11 7543005 2 Nut, Castle12 5411164 2 Cover, Dust, Hub

8/98

C9

REAR SUSPENSIONSPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

27

29

28

30

26

24

43

10

219

18

11

35

3433

42

17

3940

41

44

37

32

31

38

22

2

19

13

15

1

3 14

16

7

6

5

4

3

1

16

1415

9

9 9

10

1010

11

11

11

11

11

2020

18

17

1033

36

18

42

98

20

6

54

9

20

5

8

8

1817

17

25

24

23

18

12

65

45

12 12

6

10

C10

REAR SUSPENSIONSPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7512329 6 Bolt2 1580107-067 2 Arm, Stabilizer Bar3 7542303 6 Nut, FLEXLOC4 7517231 4 Screw5 7555761 8 Washer6 5432598 8 Bushing, Stabilizer7 5020827 2 Rod, Linkage, Stabilizer8 5020826 6 Shaft, A-Arm, Short9 5432091 12 Bushing, A-Arm, Short10 5020677 12 Bushing11 7080433 12 Fitting, Lubrication12 7515472 6 Bolt13 5333393-067 1 Bar, Stabilizer Tube14 7555939 4 Washer15 5432169 2 Bushing, Stabilizer Tube16 7558402 8 Washer17 7515458 12 Bolt18 7552603 12 Washer, Spring Lock19 1580097-067 1 Support, Stabilizer20 7542403 8 Nut, FLEXLOC21 5242077-067 2 Bracket, A-Arm Pivot22 7515433 2 Bolt23 7542321 2 Nut, Flange24 7515321 4 Bolt

25 5224667-067 1 Support, Transmission26 7552901 2 Washer, Spring27 5630885 2 Retainer, Spring28 7041453-067 2 Spring, Compression, Rear29 5431032 2 Sleeve, Spring Protector30 5630334 2 Cam, Adjusting, Spring31 7041454 2 Shock, Rear32 5630351 2 Adaptor, Spring33 5431596 4 Bushing, A-Arm, Long34 5020681 2 Shaft, A-Arm35 1040445-067

1040446-06711

Arm, Control, Lower, LHArm, Control, Lower, RH

36 7542439 2 Nut, Nylok37 7080586 2 Fitting, Lubrication38 7515415 2 Bolt39 7517297 4 Screw40 7555936 4 Washer41 5131883 4 Bushing, Bearing Carrier42 5432092 8 Bushing, Control, Lower43 1040586-067

1040587-06711

Arm, Control, Upper, LHArm, Control, Upper, RH

44 5131186 2 Carrier, Bearing, Wheel45 3585502 2 Bearing, Carrier, Wheel

1/98

C11

REAR BRAKE/FOOT PEDALSPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

25

4

24

3632

18

29

37

21

1719

23

26

27

38

33

7

34 35

22

13

1

20

30

6

3

31

5

12

8

14

10

9

9

1817

23 19

18

18

17

19

17

32

16

20

11

11

28

39

15

C12

REAR BRAKE/FOOT PEDALSPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7515497 2 Bolt2 7552603 2 Washer3 7555806 3 Washer4 1930818 1 Caliper, Brake5 1930853 1 Line, Rear Brake6 1930851 1 Line, Brake, Caliper w/Fittings7 1930819 1 Master Cylinder, Brake, Rear8 7515177 2 Bolt9 7080003 2 Clamp, Hose10 7512111 1 Bolt11 5242677 1 Bracket, Reservoir12 1930854 1 Reservoir, Rear Brake13 7542153 1 Nut14 1930855 1 Hose, Reservoir15 7542130 2 Nut16 7661401 1 Pin, Clevis17 7555919 4 Washer18 5431107 4 Bushing, Pivot, Pedal19 7661011 3 Pin, Cotter20 7080644 2 Clevis, Threaded21 1910255-067 1 Brake, Foot

22 7042031 1 Spring, Exhaust23 7661843 2 Pin, Clevis24 7542129 2 Nut25 1910254

5224805

1

1

Asm., Rod, Brake Linkage(Incl. 20,24,25)Rod, Brake

26 7512539 2 Screw27 7542525 2 Nut28 5131765 1 Fitting, Lubrication w/Mount29 1040612-067 1 Mount, Pivot, Rear Brake30 7515148 1 Bolt31 7558301 1 Washer32 5211839 1 Lever, Linkage, Long33 7547046 1 Nut34 7571620 1 Washer, Spring35 1910188 1 Brake Disc36 1910256 1 Linkage, Brake37 7080433 1 Fitting, Lubrication38 1910258

5020941

1

1

Asm., Plunger, Rear Brake(Incl. 20,24,38)Plunger, Brake

39 2201093 1 Kit - Brake Pad

1/98

C13

FRONT HOUSINGSPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

12

34

56

78

1011

12

12 1617

14

18 19

20

2122

25

26

271

9

13

1523

24

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1341257 1 Asm., Gearcase, Front(Incl. 1-27, and all on Pg. D2)

1 3233248 2 Seal2 3233315 1 O-Ring3 3233316 1 Cover, Front Housing Input4 3233019 1 Bearing, Ball5 3233306 2 Ring, Retaining6 3233020 1 Bearing, Ball7 3233489 1 Shaft, Input, Front Housing8 3233479 1 Bushing9 3233480 1 Washer10 3233319 1 Seal11 3233320 1 Ring, Retaining12 3233321 2 Screw13 3233037 1 Tube, Vent

14 3233481 1 Front Housing, Gearcase15 3233463 1 Rivet16 3233254 1 Washer17 3233253 1 Plug, Drain18 3233324 1 Washer19 3233325 1 Plug20 3233326 1 Bearing, Needle21 3233327 1 Shaft, Output, Front Housing22 3233328 1 Gear, 31T, Spiral Bevel23 3233346 1 Washer, Thrust24 3233347 1 Washer, Thrust25 3233329 1 Bearing, Ball26 3233330 1 Cover, Output, Front Housing27 3233331 1 O-Ring

8/97

C14

GEAR SELECTORSPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

22

20

1718

21

2

3

4

5

7

8

9

10

29

11

12 13

14

15

2726

25

30

6

20

19

2317

16

28

1

24

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1341215 Asm., Gear Selector(Incl. 1-16,24-27,29,30)

1 3233195 1 Knob, HLR2 7512024 1 Screw3 3233131 1 Strap, Wire4 3233132 1 Clamp5 3233368 1 Boot, Gear Selector6 3233498 5 Screw7 3233213 1 Cover, Gear Selector8 3233158 1 Spring, Holding9 3233227 1 Handle10 3233063 1 Cup, Bearing11 3233083 1 Spring, Centering12 3233062 1 Pin, Stop13 3233069 2 Spring, Detent14 3233060 2 Bullet, Detent

15 3233208 1 Switch, Gear Selector16 3233090 1 Strap, Wire17 7061014 2 Rod End, RH18 7546702 2 Nut, LH19 5020823 1 Rod, Shift Linkage, Hi-Range20 7061013 2 Rod End, LH21 7546707 4 Nut, FLEXLOC22 5020824 1 Rod, Shift Linkage, Low-Range23 7546701 2 Nut, RH24 3233076 2 O-Ring25 3233500 1 Slide, Low26 3233499 1 Slide, High/Reverse27 3233343 1 Body, Gear Selector28 7515181 3 Screw29 3233084 1 Butterfly, Interlock30 3233070 1 Pin, Dowel

8/97

D1

GEARCASE (Internal Components)SPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

11

109

87

14

33

32

5

13

3123

30

29

2827

2425

22 21 2019

35

37

40

42

43

54

47

50

51

4

26

44

45

46

15

1817

11

109

8

76

26

23

4

15

16

34

6

12

16

4

1

3

2

3938

36

53

52 49 48

41

D2

GEARCASE (Internal Components)SPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1341230 1 Asm., Gearcase(Incl. 1-54 and all on Pg. D3)

1 3233019 1 Bearing2 3233361 1 Shaft, Input, HCR3 3233036 1 Chain, Silent, 34P4 3233018 3 Bearing5 3233342 1 Shaft, Shift, H/R6 3233044 2 O-Ring7 3233040 2 Washer8 3233045 2 Ring, Retaining9 3233153 2 Bellcrank, HLR10 3233054 6 Washer11 3233055 2 Nut12 3233258 1 Shaft, Shift, Low13 3233259 1 Fork, Shift, Low14 3233260 1 Fork, Shift, H/R15 3233033 2 Screw16 3233308 2 Pin, Interlock17 3233309 1 Bracket, Interlock18 3233032 1 Spring19 3233177 1 Ring, Retaining20 3233176 1 Washer, Thrust21 3233017 1 Bearing, Needle22 3233359 1 Gear, 30T, HCR23 3233010 2 Washer24 3233128 1 Engagement Dog, High/Rev.25 3233029 1 Ring, Retaining26 3233012 2 Washer27 3233014 1 Bearing, Needle

28 3233127 1 Sprocket, 24T29 3233362 1 Shaft, Reverse, 29T, HCR30 3233126 1 Engagement Dog, Low31 3233009 1 Bearing, Needle32 3233125 1 Gear, 33T33 3233007 1 Washer34 5020741 1 Bushing, Speedo Drive35 3233020 2 Bearing36 3233485 1 Shaft, Center Drive37 3233360 1 Gear, Output, 100T, HCR38 3233262 4 Screw39 7552901 4 Washer, Spring Lock40 3233263 1 Cover, Center Drive Bearing41 3233364 1 Ring, Retaining42 3233265 1 Bearing, Ball43 3233365 1 Gear, 16T, Spiral Bevel, Snorkel44 3233282 2 Screw45 3233283 1 Screw46 3233284 1 Deflector, Oil47 3233435 2 Washer48 3233434 1 Cam, Chain Tensioner49 3233433 1 Shoe, Chain Tensioner50 3233432 2 Pin, Dowel51 3233431 1 Spring, Torsion52 3233268 2 Bearing, Ball53 3233429 1 Sprocket, 60T54 3233430 1 Chain, Silent

8/97

D3

GEARCASE (Cases and Snorkel)SPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

15

8

2728

3031

26

16

19

20

212322

24

3

34

12

56

11

10

12

7

135

4

9

33

9

32

29

13

17

25

14

14

18

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

-------------- 1 Asm., Gearcase(See Gearcase (Internal Compo-nents Page D2 for Details)

1 3233256 2 Seal2 3233252 2 Screw3 7515378 3 Bolt4 7555725 3 Washer, Wrought5 3280219 1 Adapter, Drive6 3280217 1 Key, Speedometer7 3280164 1 Seal8 3233289

32330261818

Nut, FLEXLOCScrew

9 3233248 3 Seal10 3233473 1 Gearcase, LH11 3233247 3 Pin, Dowel12 3233037 1 Vent13 3233475 1 Dipstick14 -------------- Washer (See Pg. D2, Ref. 10)15 3233442 2 Bolt16 3233352 1 Washer17 3233476 1 Gear, 31T, Extended18 -------------- Ball Bearing (See Pg. D2, Ref. 35)

19 3233446 1 Shaft, Snorkel20 3233302 1 O-Ring21 3233303 1 Snorkel22 3233305 1 Bearing, Ball23 3233353

3233354323335532333563233357

11111

Spacer (1.180x.995x.010)Spacer (1.180x.995x.025)Spacer (1.180x.995x.040)Spacer (1.180x.995x.005)Spacer (1.180x.995x.008)NOTE: Ref. 23 indicates choices,may also be used in combinations.

24 3233306 1 Ring, Retaining25 3233444 1 Gear, Snorkel, Bolt Lock26 3233351 1 Bolt27 3233291 2 Nut, FLEXLOC28 3233292 1 Bushing29 3233293 1 Seal30 3233294 1 Stamping, Cover Plate31 3233295 4 Washer, Lock32 3233296 4 Screw33 3233253 1 Plug, Drain34 3233254 1 Washer, Plug35 3233487 1 Gearcase, RH

8/98

D4

CRANKCASESPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

2

4

10

11

2

19

20

1

22

7

5

16

3

1817

9

1514

1213

21

6

5

8

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3083669 1 Bushing Starter2 3085633 1 Asm., Crankcase

(Incl. 1,4,5,7,8,10,11,16,19,20,22)3 3084838 2 Pin, Straight4 3080676 3 Ball Bearing5 3084840 2 Pin, Dowel6 3084205 5 Screw and Washer7 3084839 1 Seal, Oil8 3085525 1 Pipe, Air Breather9 3084842 2 Union10 3084834 2 Bearing, Ball11 3084835 1 Bearing, Ball

12 3084845 1 Plug13 3084846 1 Gasket, Aluminum14 3084844 1 Spring, One Way Valve15 3084843 1 Valve, One Way16 3084841 10 Bolt, Flange17 3082956 1 Gasket18 3083453 1 Plug19 3084837 1 Seal, Mechanical20 3084836 1 Seal, Oil21 3084847 1 O-Ring22 3080103 2 Pin, Dowel

8/97

D5

CYLINDERSPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

2

20

38

2223

21

12

5

4

37

107

34

9

25

29

1617

3

6

18

27

1

26

13

35

28

33

31

32

8

11

30

36

14

24

15

19

5

36

36

13

9

18

D6

CYLINDERSPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3083166 1 Band, Adapter (Incl. 2)2 3081497 1 Screw3 3081330 2 Bolt4 3084857 2 Pin, Straight5 3084994 4 Guide, Valve6 3084858 2 Seal, Intake Valve7 3084867 1 O-Ring8 3085072 1 Adapter, Water Out9 3084877 10 Bolt, Flange10 3084866 1 Adapter, Camshaft11 3085074 1 Gasket, Rocker Cover12 3085073 1 Cover, Rocker13 3084874 10 Bolt, Flange14 3084859 2 Seal, Exhaust Valve15 3084875 4 Bolt, Cylinder Head16 3084860 1 Plug17 3084861 1 Gasket18 3084862 1 Plug, Blind19 3084215 2 Bolt, Flange20 3085075 1 Gasket, Exhaust

21 3085326 2 Stud22 3080285 2 Nut23 3080530 2 Washer, Lock24 3084880 1 Bolt, Rocker Shaft25 3084876 4 Bolt26 3084864 1 Support, Valve Rocker Shaft (PTO)27 3084863 1 Support, Valve Rocker Shaft (MAG)28 3084838 2 Pin, Straight29 3084849 1 Union, Oil Pump30 3084873 4 Bolt, Flange31 3085526 1 Cylinder (Incl. 32)32 3084130 1 Elbow Pipe 233 3085370 1 Gasket, Cylinder34 3084868 1 Cover, Camshaft35 3084869 1 Gasket, Cover, Cam36 3085527 1 Cylinder Head

(Incl. 4-6,14,16-18,21)37 3085371 1 Gasket, Head38 3084879 1 Adapter

8/97

D7

CRANKSHAFT and PISTONSPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

19

20

6

10

1412

5

8

18 13

9

17

7

2

11

1

15

21

16

3

4

1

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3085534 2 Clip2 3085533 1 Pin, Piston3 3085635

3085636

3085637

1

1

1

Asm., Piston and Pin (Std)(Incl. 2,3)Asm., Piston and Pin(.010�/0.25mm O/S) (Incl. 2,3)Asm., Piston and Pin(.020�/0.50mm O/S) (Incl. 2,3)

4 30853793085380

3085381

11

1

Piston Ring Set (Std)Piston Ring Set(.010�/0.25mm O/S)Piston Ring Set(.020�/0.50mm O/S)

5 3085374 1 Crankshaft 26 3085341 1 Pin, Crank7 3085376 1 Rod, Connecting8 3085400 1 Bearing, Large End9 3085024 1 Ball, Steel10 3085399

30853731 Asm., Crankshaft (Incl. 5-11,19)

Crankshaft 1

11 3085401 1 Balancer Gear 112 3085404 1 Balancer Shaft13 3084895

30848963084897

111

Spacer (0.8)Spacer (1.0)Spacer (1.2)

14 3240088308489230848933084894

1111

Spacer (0.6)Spacer (0.8)Spacer (1.0)Spacer (1.2)

15 3084882 1 Sprocket 116 3085528 1 Nut, Slit17 3083904 1 Washer18 3083905 1 Nut, Lock19 3085346 1 Pin, Dowel20 3081447 1 Key21 3080130 1 Key, Woodruff

8/97

D8

INTAKE and EXHAUSTSPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

14

18

15

16

17

25

26

13 1211

10

6

98

22

7

19

8

21

24

4

3

21

5

20

27

23

89 6

9

1211

13

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3084845 1 Plug2 3084920 1 Gasket, Plug3 3084919 1 Spring, Tensioner4 3084918 1 Asm., Tensioner (Incl. 1-3)5 3084922 1 Gasket, Tensioner6 3084910 2 Asm., Rocker Arm, Intake (Incl. 8,9)7 3084913 1 Asm., Rocker Arm, Exhaust

(Incl. 8,9)8 3084912 4 Nut9 3084911 4 Screw, Adjusting10 3084909 1 Shaft, Rocker11 3084908 8 Collet, Valve12 3084907 4 Retainer, Spring13 3084906 4 Spring, Valve

14 3084898 1 Camshaft (Incl. 15-18)15 3080103 1 Pin, Dowel16 3085348 1 Lever, Release17 3085076 1 Spring, Return18 3084899 1 Pin, Dowel19 3084914 1 Sprocket 220 3081657 3 Bolt and Washer21 3084916 1 Guide, Chain22 3084915 1 Chain, Timing23 3084924 1 Bolt, Pivot, Lever24 3084917 1 Lever25 3085349 2 Valve, Intake26 3084905 2 Valve, Exhaust27 3084874 2 Bolt, Flange

8/97

D9

CARBURETORSPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

47

37

34

9

50

5

49

12

4

6

4142

38

36

12 3513 1214

15

21

19

27

30

29

26

1110

3

22

20

16

24

18

25

40

23

51

4445

87

46

39

33

32

31

28

17

48

43

D10

CARBURETORSPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3130507 1 Ring2 3130508 1 E-Ring3 3130667 1 Needle, Jet (5D78-2)4 3130752 1 Ring5 3130732 1 Diaphragm6 3130666 1 Jet, Needle (P-1)7 3130541 2 Screw8 3130540 2 Washer, Spring9 3130504 1 Block, Jet10 3130014 1 Washer, Needle Jet Setter11 3130566 1 Jet, Main (#142.5)12 3130515 2 Seal13 3130517 1 Packing14 3130518 1 E-Ring15 3130519 1 Cap16 3130361 1 Pin, Float17 3130594 1 Plate18 3130532 1 O-Ring19 3130520 4 Screw20 3130590 1 Body, Float21 3130521 1 Screw22 3130529 1 Float23 3130591 1 Screw24 3130668 1 Valve, Needle (1.5)25 3130533 1 O-Ring26 3130526 1 Jet, Pilot (#42.5)

27 3130522 1 O-Ring28 3130523 1 Washer29 3130525 1 Spring30 3130524 1 Adjuster31 3130546 1 Screw, Adjust32 3130545 1 Ring33 3130544 1 Spring34 3130502 1 Valve, Throttle (100)35 3130589 1 Spring36 3130514 1 Ring37 3130501 2 Screw38 3130513 1 Shaft, Throttle39 3130543 1 Guide, Cable40 3130535 4 Screw41 3130511 1 Cover42 3130512 1 O-Ring43 3130199 1 Holder, Guide44 3130538 1 Spring45 3130593 1 Plunger46 3130625 1 Jet, Air (#160)47 3130754 1 Asm., Carburetor

(Incl. 1-38,43-51)48 3084205 2 Screw and Washer49 3130505 1 Spring50 3130503 1 Cover51 3130592 4 Screw

8/97

D11

RECOIL STARTERSPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

14

6

4

7

10

5

31 2

11

8

12

13

15

9

8

7

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3084822 1 Reel2 3083463 1 Spring, Return3 3083378 1 Ratchet4 3083379 1 Spring, Friction5 3084744 1 Plate, Friction6 3085266 1 Bolt and Washer7 3083453 2 Plug8 3082956 2 Gasket

9 3083669 1 Bushing, Starter10 3083185 1 Spring, Power11 3084750 1 Bushing12 3084933 1 Gasket, Recoil13 3084877 9 Bolt, Flange14 3085405

308540611

Asm., Recoil (Incl. 1-6,9-11,14,15)Starter Case (Incl. 11)

15 3085083 1 Rope

8/97

D12

WATER PUMPSPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

11

7

83

3

2

1

9

12

13

4

10

65

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3084940 1 Thermostat2 3085352 1 Switch, Thermostat3 3084191 2 Clamp, Hose4 3084938 1 Hose, Main5 3085359 1 Bolt, Flange6 3082758 1 Gasket, Aluminum7 3085351 1 Cover, Water Pump

8 3084937 1 Gasket, Water Pump9 3085077 1 Nut, Self Lock10 3083138 1 Gasket11 3084935 1 Impeller12 3084942 1 Washer, Seal13 3084877 4 Bolt, Flange

8/97

D13

OIL PUMPSPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

4

1

10

32

11

12

15

87

6

13

14

5

1617

9

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3084946 1 Oil Pump Case 22 3084949 1 Rotor, Outer (Feed)3 3084948 1 Rotor, Inner (Feed)4 3084944

3084945

1

1

Asm., Oil Pump(Incl. 1-8,10-15)Oil Pump Case 1

5 3085535 1 Screw6 3084955 2 Pin, Dowel7 3084954 2 Pin, Dowel8 3084953 1 Washer9 3084962 3 Bolt and Washer

10 3084947 1 Pump, Oil Pump Case 311 3084950 1 Rotor, Inner (Scav)12 3084951 1 Rotor, Outer13 3084956 1 Oil Strainer Unit14 3084205 3 Screw and Washer15 3084952 1 Shaft, Pump Complete16 3084958 1 Gear, Pump 217 3084959

30849603084961

ARARAR

Spacer (0.8)Spacer (1.0)Spacer (1.2)

8/97

D14

OIL FILTERSPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

1

4

5

3

3

3

2

2

2

2

2

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3084963 1 Oil Filter2 3084846 8 Gasket, Aluminum3 3084966 4 Bolt, Banjo

4 3084964 1 Oil Delivery Pipe 15 3085638 1 Oil Delivery Pipe 2

8/97

E1

MAGNETOSPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

206

5

8

9

10

11

12

13 14

4

7

1

2

16

19

3

1517

18

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 30852273085228

11

Asm., Ignition Coil (Incl. 1,2)Ignition Coil

2 3084980 1 Cap, Spark Plug3 3070175 1 Plug, Spark4 3084978 1 O-Ring5 3084972 1 Metal, Bearing6 3085559

308556011

Asm., Plate (Incl. 5,6,8-12,14,15)Plate

7 3081657 5 Bolt and Washer8 3084973 1 Seal, Oil9 3085561 1 Stator (Incl. 13)

10 3085563 3 Screw and Washer11 3085554 1 Band, Pulse12 3084976 2 Screw and Washer13 3085360 1 Coil, Pulser14 3084977 1 Clamp15 3081256 3 Screw and Washer16 3085639 1 CDI System17 3083073 2 Nut18 3080077 2 Washer, Spring19 3085521 1 Switch, Magnetic20 3085558 1 Flywheel w/Ring Gear

1/98

E2

STARTING MOTORSPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

1

10

12

2

6

11

5

4

18

13

17

16

15

14

78

9

32

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3084981 1 Starting Motor (Incl. 2-6,8-12)2 3084982 1 Washer Set3 3085353 1 Armature4 3084406 1 Brush5 3083649 2 Nut, Flange6 3084408 3 O-Ring7 3082038 2 Bolt and Washer8 3085034 1 Rear Bracket9 3085033 1 Front Bracket (Incl. 10)

10 3240114 1 O-Ring11 3084983 2 Asm., Set Bolt (Incl. 6)12 3084405 2 Ring, Rubber13 3083737 1 Washer, Gear Shaft14 3084412 1 Clip15 3084411 1 Spring, Weight16 3084410 1 Spring, Return17 3084409 1 Clip18 3085394 1 Asm., Gear Shaft (Incl. 13-17)

8/97

E3

FUEL PUMPSPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

5

2

4 3

3

5

1

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3085275 1 Asm., Fuel Pump (Incl. 2-5)2 3084999 1 Screw and Washer3 3085356 2 Screw and Washer

4 3084591 4 Screw5 3084998 1 Diaphragm Gasket Set

8/97

E4

TOOL KITSPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

1

3

6

2

8

4

5

10

7

9

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 2870694 1 Asm., Tool Kit (Incl. 2-6)2 2870725 1 Gauge, Tire Pressure3 3083843 1 Screwdriver4 3083612 1 Wrench, Box, Special5 3083613 1 Wrench, 10-12 Spanner6 2690016 1 Pouch, Tool Kit

7 2871515 1 Lube, U-Joint, 3 oz., Case8 9914659

991457011

Owner’s Manual, ‘98 ATVSupplement, Owner’s Manual’98 Sportsman 500

9 2871095-067 1 Wrench, Spanner, Cam10 2460442 1 Pigtail, Power

1/98

PartNo.

Ref.No.

PartNo.

Ref.No.

PartNo.

Ref.No.

PART NUMBER INDEX

GridNo.

GridNo.

GridNo.

SPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

E5

1040387 16 A6. . . . . . . . .1040439-067 36 A6. . . . .1040445-067 35 C10. . . .1040446-067 35 C10. . . .1040463 7 B3. . . . . . . . . .1040490-067 8 A8. . . . . .1040494-067 12 C2. . . . .1040519-067 1 C6. . . . . .1040524-067 12 A8. . . . .1040525-067 12 A8. . . . .1040554-067 12 A9. . . . .1040555-067 12 A9. . . . .1040586-067 43 C10. . . .1040587-067 43 C10. . . .1040612-067 29 C12. . . .1240015 7 A12. . . . . . . . .1253144 33 B3. . . . . . . . .1260715-029 9 B1. . . . . .1260716-029 15 B1. . . . .1260771-029 44 A14. . . .1321457 8 C4. . . . . . . . . .1321632 14 C4. . . . . . . . .1322182 3 C5. . . . . . . . . .1341215 C14. . . . . . . . . . . .1341230 D2. . . . . . . . . . . . .1341257 C13. . . . . . . . . . . .1380092 7 B4. . . . . . . . . .1380094 6 B4. . . . . . . . . .1380110 B5. . . . . . . . . . . . .1380115 B6. . . . . . . . . . . . .1380119 1 B4. . . . . . . . . .1520179-067 24 B8. . . . .1520179-117 24 B8. . . . . .1520214 5 B8. . . . . . . . . .1520217-067 9 C8. . . . . .1520217-117 9 C8. . . . . . .1520243 9 B8. . . . . . . . . .1525017 25 B8. . . . . . . . .

8 C8. . .1580097-067 19 C10. . . .1580107-067 2 C10. . . . .1590256 8 B5. . . . . . . . . .1590257 2 B5. . . . . . . . . .1820567 3 C3. . . . . . . . . .1843051 1 B12. . . . . . . . .1910056 10 B9. . . . . . . . .1910188 35 C12. . . . . . . .1910234 B9. . . . . . . . . . . . .1910235 B9. . . . . . . . . . . . .1910254 25 C12. . . . . . . .1910255-067 21 C12. . . .1910256 36 C12. . . . . . . .1910258 38 C12. . . . . . . .1930642 3 B9. . . . . . . . . .1930665 4 B9. . . . . . . . . .1930674 28 B11. . . . . . . .1930752 21 B11. . . . . . . .1930753 25 B11. . . . . . . .1930760 27 B11. . . . . . . .1930792 11 B11. . . . . . . .1930795 3 B11. . . . . . . . .1930796 2 B11. . . . . . . . .

1930797 1 B11. . . . . . . . .1930799 5 B11. . . . . . . . .1930804 6 B11. . . . . . . . .1930805 12 B11. . . . . . . .1930806 10 B11. . . . . . . .1930818 4 C12. . . . . . . . .1930819 7 C12. . . . . . . . .1930851 6 C12. . . . . . . . .1930853 5 C12. . . . . . . . .1930854 12 C12. . . . . . . .1930855 14 C12. . . . . . . .2010055 20 B14. . . . . . . .2010075 11 B10. . . . . . . .2010076 10 B10. . . . . . . .2010077 9 B10. . . . . . . . .2010078 8 B10. . . . . . . . .2010079 1 B10. . . . . . . . .2010080 3 B10. . . . . . . . .2010081 4 B10. . . . . . . . .2010158 5 B10. . . . . . . . .2050078 B11. . . . . . . . . . . .2200188 29 B14. . . . . . . .2200361 16 C7. . . . . . . . .2200465 9 B9. . . . . . . . . .2200593 2 C7. . . . . . . . . .2200736 24 C3. . . . . . . . .2200737 24 C3. . . . . . . . .2200766 16 B7. . . . . . . . .2200767 16 B7. . . . . . . . .2200771 8 B4. . . . . . . . . .2200773 12 B4. . . . . . . . .2200774 10 B14. . . . . . . .2200775 5 A9. . . . . . . . . .2200793 4 C6. . . . . . . . . .2200808 4 B11. . . . . . . . .2200809 B11. . . . . . . . . . . .2200901 9 B9. . . . . . . . . .2200961 13 B4. . . . . . . . .2201034 7 B11. . . . . . . . .2201090 9 B11. . . . . . . . .2201093 39 C12. . . . . . . .2201149 9 B9. . . . . . . . . .2410022 29 C7. . . . . . . . .2410025 34 B14. . . . . . . .2410122 15 B7. . . . . . . . .2431014 14 A9. . . . . . . . .2431015 14 A9. . . . . . . . .2432034 3 C7. . . . . . . . . .2460387 9 B14. . . . . . . . .2460442 28 C7. . . . . . . . .

10 E4. . .2460471 33 B14. . . . . . . .2460515 4 A12. . . . . . . . .2460544 1 C7. . . . . . . . . .2460573 8 B14. . . . . . . . .2460574 5 B14. . . . . . . . .2460610 15 A9. . . . . . . . .2511189 6 A12. . . . . . . . . .2520144 21 B2. . . . . . . . .2530009 50 A14. . . . . . . .2530020 13 C1. . . . . . . . .2530029 20 B3. . . . . . . . .

2620085-136 3 A7. . . . . .2620085-191 3 A7. . . . . .2631927-136 7 A7. . . . . .2631927-191 7 A7. . . . . .2670070 5 A8. . . . . . . . . .2670071 3 A9. . . . . . . . . .2670174 4 A8. . . . . . . . . .2670180 2 A9. . . . . . . . . .2681747-070 18 A6. . . . .2682360-070 18 A6. . . . .2690016 6 E4. . . . . . . . . .2870448 26 B14. . . . . . . .2870694 1 E4. . . . . . . . . .2870725 2 E4. . . . . . . . . .2871095-067 9 E4. . . . . .2871501 1 A8. . . . . . . . . .2871515 7 E4. . . . . . . . . .3070175 3 E1. . . . . . . . . .3080077 18 E1. . . . . . . . .3080103 22 D4. . . . . . . . .

15 D8. . .3080130 21 D7. . . . . . . . .3080285 42 A14. . . . . . . .

22 D6. . .3080530 43 A14. . . . . . . .

23 D6. . .3080676 4 D4. . . . . . . . . .3081256 15 E1. . . . . . . . .3081330 3 D6. . . . . . . . . .3081447 20 D7. . . . . . . . .3081497 2 D6. . . . . . . . . .3081657 20 D8. . . . . . . . .

7 E1. . .3082038 7 E2. . . . . . . . . .3082758 6 D12. . . . . . . . .3082956 17 D4. . . . . . . . .

8 D11. .3083073 17 E1. . . . . . . . .3083138 10 D12. . . . . . . .3083166 1 D6. . . . . . . . . .3083185 10 D11. . . . . . . .3083378 3 D11. . . . . . . . .3083379 4 D11. . . . . . . . .3083453 18 D4. . . . . . . . .

7 D11. .3083463 2 D11. . . . . . . . .3083612 4 E4. . . . . . . . . .3083613 5 E4. . . . . . . . . .3083649 5 E2. . . . . . . . . .3083669 1 D4. . . . . . . . . . .

9 D11. .3083737 13 E2. . . . . . . . .3083843 3 E4. . . . . . . . . .3083904 17 D7. . . . . . . . .3083905 18 D7. . . . . . . . .3084130 32 D6. . . . . . . . .3084191 3 D12. . . . . . . . .3084205 6 D4. . . . . . . . . . .

48 D10. .14 D13. .

3084215 19 D6. . . . . . . . .3084405 12 E2. . . . . . . . .3084406 4 E2. . . . . . . . . .

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SPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

E6

3084408 6 E2. . . . . . . . . .3084409 17 E2. . . . . . . . .3084410 16 E2. . . . . . . . .3084411 15 E2. . . . . . . . .3084412 14 E2. . . . . . . . .3084591 4 E3. . . . . . . . . .3084744 5 D11. . . . . . . . .3084750 11 D11. . . . . . . .3084822 1 D11. . . . . . . . .3084834 10 D4. . . . . . . . .3084835 11 D4. . . . . . . . .3084836 20 D4. . . . . . . . .3084837 19 D4. . . . . . . . .3084838 3 D4. . . . . . . . . . .

28 D6. . .3084839 7 D4. . . . . . . . . .3084840 5 D4. . . . . . . . . .3084841 16 D4. . . . . . . . .3084842 9 D4. . . . . . . . . .3084843 15 D4. . . . . . . . .3084844 14 D4. . . . . . . . .3084845 12 D4. . . . . . . . .

1 D8. . .3084846 13 D4. . . . . . . . .

2 D14. .3084847 21 D4. . . . . . . . .3084849 29 D6. . . . . . . . .3084857 4 D6. . . . . . . . . .3084858 6 D6. . . . . . . . . .3084859 14 D6. . . . . . . . .3084860 16 D6. . . . . . . . .3084861 17 D6. . . . . . . . .3084862 18 D6. . . . . . . . .3084863 27 D6. . . . . . . . .3084864 26 D6. . . . . . . . .3084866 10 D6. . . . . . . . .3084867 7 D6. . . . . . . . . .3084868 34 D6. . . . . . . . .3084869 35 D6. . . . . . . . .3084873 30 D6. . . . . . . . .3084874 13 D6. . . . . . . . .

27 D8. . .3084875 15 D6. . . . . . . . .3084876 25 D6. . . . . . . . .3084877 9 D6. . . . . . . . . . .

13 D11. .13 D12. .

3084879 38 D6. . . . . . . . .3084880 24 D6. . . . . . . . .3084882 15 D7. . . . . . . . .3084892 14 D7. . . . . . . . .3084893 14 D7. . . . . . . . .3084894 14 D7. . . . . . . . .3084895 13 D7. . . . . . . . .3084896 13 D7. . . . . . . . .3084897 13 D7. . . . . . . . .3084898 14 D8. . . . . . . . .3084899 18 D8. . . . . . . . .3084905 26 D8. . . . . . . . .3084906 13 D8. . . . . . . . .3084907 12 D8. . . . . . . . .3084908 11 D8. . . . . . . . .

3084909 10 D8. . . . . . . . .3084910 6 D8. . . . . . . . . .3084911 9 D8. . . . . . . . . .3084912 8 D8. . . . . . . . . .3084913 7 D8. . . . . . . . . .3084914 19 D8. . . . . . . . .3084915 22 D8. . . . . . . . .3084916 21 D8. . . . . . . . .3084917 24 D8. . . . . . . . .3084918 4 D8. . . . . . . . . .3084919 3 D8. . . . . . . . . .3084920 2 D8. . . . . . . . . .3084922 5 D8. . . . . . . . . .3084924 23 D8. . . . . . . . .3084933 12 D11. . . . . . . .3084935 11 D12. . . . . . . .3084937 8 D12. . . . . . . . .3084938 4 D12. . . . . . . . .3084940 1 D12. . . . . . . . .3084942 12 D12. . . . . . . .3084944 4 D13. . . . . . . . .3084945 4 D13. . . . . . . . .3084946 1 D13. . . . . . . . .3084947 10 D13. . . . . . . .3084948 3 D13. . . . . . . . .3084949 2 D13. . . . . . . . .3084950 11 D13. . . . . . . .3084951 12 D13. . . . . . . .3084952 15 D13. . . . . . . .3084953 8 D13. . . . . . . . .3084954 7 D13. . . . . . . . .3084955 6 D13. . . . . . . . .3084956 13 D13. . . . . . . .3084958 16 D13. . . . . . . .3084959 17 D13. . . . . . . .3084960 17 D13. . . . . . . .3084961 17 D13. . . . . . . .3084962 9 D13. . . . . . . . .3084963 1 D14. . . . . . . . .3084964 4 D14. . . . . . . . .3084966 3 D14. . . . . . . . .3084972 5 E1. . . . . . . . . .3084973 8 E1. . . . . . . . . .3084976 12 E1. . . . . . . . .3084977 14 E1. . . . . . . . .3084978 4 E1. . . . . . . . . .3084980 2 E1. . . . . . . . . .3084981 1 E2. . . . . . . . . .3084982 2 E2. . . . . . . . . .3084983 11 E2. . . . . . . . .3084994 5 D6. . . . . . . . . .3084998 5 E3. . . . . . . . . .3084999 2 E3. . . . . . . . . .3085024 9 D7. . . . . . . . . .3085033 9 E2. . . . . . . . . .3085034 8 E2. . . . . . . . . .3085072 8 D6. . . . . . . . . .3085073 12 D6. . . . . . . . .3085074 11 D6. . . . . . . . .3085075 20 D6. . . . . . . . .3085076 17 D8. . . . . . . . .3085077 9 D12. . . . . . . . .

3085083 15 D11. . . . . . . .3085227 1 E1. . . . . . . . . .3085228 1 E1. . . . . . . . . .3085266 6 D11. . . . . . . . .3085275 1 E3. . . . . . . . . .3085326 21 D6. . . . . . . . .3085341 6 D7. . . . . . . . . .3085346 19 D7. . . . . . . . .3085348 16 D8. . . . . . . . .3085349 25 D8. . . . . . . . .3085351 7 D12. . . . . . . . .3085352 2 D12. . . . . . . . .3085353 3 E2. . . . . . . . . .3085356 3 E3. . . . . . . . . .3085359 5 D12. . . . . . . . .3085360 13 E1. . . . . . . . .3085370 33 D6. . . . . . . . .3085371 37 D6. . . . . . . . .3085373 10 D7. . . . . . . . .3085374 5 D7. . . . . . . . . .3085376 7 D7. . . . . . . . . .3085379 4 D7. . . . . . . . . .3085380 4 D7. . . . . . . . . .3085381 4 D7. . . . . . . . . .3085394 18 E2. . . . . . . . .3085399 10 D7. . . . . . . . .3085400 8 D7. . . . . . . . . .3085401 11 D7. . . . . . . . .3085404 12 D7. . . . . . . . .3085405 14 D11. . . . . . . .3085406 14 D11. . . . . . . .3085521 19 E1. . . . . . . . .3085525 8 D4. . . . . . . . . .3085526 31 D6. . . . . . . . .3085527 36 D6. . . . . . . . .3085528 16 D7. . . . . . . . .3085533 2 D7. . . . . . . . . .3085534 1 D7. . . . . . . . . .3085535 5 D13. . . . . . . . .3085554 11 E1. . . . . . . . .3085556 47 A14. . . . . . . .3085558 20 E1. . . . . . . . .3085559 6 E1. . . . . . . . . .3085560 6 E1. . . . . . . . . .3085561 9 E1. . . . . . . . . .3085563 10 E1. . . . . . . . .3085633 2 D4. . . . . . . . . .3085635 3 D7. . . . . . . . . .3085636 3 D7. . . . . . . . . .3085637 3 D7. . . . . . . . . .3085638 5 D14. . . . . . . . .3085639 16 E1. . . . . . . . .3110032 17 A12. . . . . . . .

11 A14. .3110044 38 A14. . . . . . . .3110046 23 A14. . . . . . . .3130014 10 D10. . . . . . . .3130199 43 D10. . . . . . . .3130361 16 D10. . . . . . . .3130501 37 D10. . . . . . . .3130502 34 D10. . . . . . . .3130503 50 D10. . . . . . . .3130504 9 D10. . . . . . . . .

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SPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

E7

3130505 49 D10. . . . . . . .3130507 1 D10. . . . . . . . .3130508 2 D10. . . . . . . . .3130511 41 D10. . . . . . . .3130512 42 D10. . . . . . . .3130513 38 D10. . . . . . . .3130514 36 D10. . . . . . . .3130515 12 D10. . . . . . . .3130517 13 D10. . . . . . . .3130518 14 D10. . . . . . . .3130519 15 D10. . . . . . . .3130520 19 D10. . . . . . . .3130521 21 D10. . . . . . . .3130522 27 D10. . . . . . . .3130523 28 D10. . . . . . . .3130524 30 D10. . . . . . . .3130525 29 D10. . . . . . . .3130526 26 D10. . . . . . . .3130529 22 D10. . . . . . . .3130532 18 D10. . . . . . . .3130533 25 D10. . . . . . . .3130535 40 D10. . . . . . . .3130538 44 D10. . . . . . . .3130540 8 D10. . . . . . . . .3130541 7 D10. . . . . . . . .3130543 39 D10. . . . . . . .3130544 33 D10. . . . . . . .3130545 32 D10. . . . . . . .3130546 31 D10. . . . . . . .3130566 11 D10. . . . . . . .3130589 35 D10. . . . . . . .3130590 20 D10. . . . . . . .3130591 23 D10. . . . . . . .3130592 51 D10. . . . . . . .3130593 45 D10. . . . . . . .3130594 17 D10. . . . . . . .3130625 46 D10. . . . . . . .3130666 6 D10. . . . . . . . .3130667 3 D10. . . . . . . . .3130668 24 D10. . . . . . . .3130732 5 D10. . . . . . . . .3130752 4 D10. . . . . . . . .3130754 47 D10. . . . . . . .3211077 7 C5. . . . . . . . . .3233007 33 D2. . . . . . . . .3233009 31 D2. . . . . . . . .3233010 23 D2. . . . . . . . .3233012 26 D2. . . . . . . . .3233014 27 D2. . . . . . . . .3233017 21 D2. . . . . . . . .3233018 4 D2. . . . . . . . . .3233019 4 C13. . . . . . . . . .

1 D2. . .3233020 6 C13. . . . . . . . . .

35 D2. . .3233026 8 D3. . . . . . . . . .3233029 25 D2. . . . . . . . .3233032 18 D2. . . . . . . . .3233033 15 D2. . . . . . . . .3233036 3 D2. . . . . . . . . .3233037 13 C13. . . . . . . .

12 D3. . .

3233040 7 D2. . . . . . . . . .3233044 6 D2. . . . . . . . . .3233045 8 D2. . . . . . . . . .3233054 10 D2. . . . . . . . .3233055 11 D2. . . . . . . . .3233060 14 C14. . . . . . . .3233062 12 C14. . . . . . . .3233063 10 C14. . . . . . . .3233069 13 C14. . . . . . . .3233070 30 C14. . . . . . . .3233076 24 C14. . . . . . . .3233083 11 C14. . . . . . . .3233084 29 C14. . . . . . . .3233090 16 C14. . . . . . . .3233125 32 D2. . . . . . . . .3233126 30 D2. . . . . . . . .3233127 28 D2. . . . . . . . .3233128 24 D2. . . . . . . . .3233131 3 C14. . . . . . . . .3233132 4 C14. . . . . . . . .3233153 9 D2. . . . . . . . . .3233158 8 C14. . . . . . . . .3233176 20 D2. . . . . . . . .3233177 19 D2. . . . . . . . .3233195 1 C14. . . . . . . . .3233208 15 C14. . . . . . . .3233213 7 C14. . . . . . . . .3233227 9 C14. . . . . . . . .3233247 11 D3. . . . . . . . .3233248 1 C13. . . . . . . . . .

9 D3. . .3233252 2 D3. . . . . . . . . .3233253 17 C13. . . . . . . .

33 D3. . .3233254 16 C13. . . . . . . .

34 D3. . .3233256 1 D3. . . . . . . . . .3233258 12 D2. . . . . . . . .3233259 13 D2. . . . . . . . .3233260 14 D2. . . . . . . . .3233262 38 D2. . . . . . . . .3233263 40 D2. . . . . . . . .3233265 42 D2. . . . . . . . .3233268 52 D2. . . . . . . . .3233282 44 D2. . . . . . . . .3233283 45 D2. . . . . . . . .3233284 46 D2. . . . . . . . .3233289 8 D3. . . . . . . . . .3233291 27 D3. . . . . . . . .3233292 28 D3. . . . . . . . .3233293 29 D3. . . . . . . . .3233294 30 D3. . . . . . . . .3233295 31 D3. . . . . . . . .3233296 32 D3. . . . . . . . .3233302 20 D3. . . . . . . . .3233303 21 D3. . . . . . . . .3233305 22 D3. . . . . . . . .3233306 5 C13. . . . . . . . . .

24 D3. . .3233308 16 D2. . . . . . . . .3233309 17 D2. . . . . . . . .3233315 2 C13. . . . . . . . .

3233316 3 C13. . . . . . . . .3233319 10 C13. . . . . . . .3233320 11 C13. . . . . . . .3233321 12 C13. . . . . . . .3233324 18 C13. . . . . . . .3233325 19 C13. . . . . . . .3233326 20 C13. . . . . . . .3233327 21 C13. . . . . . . .3233328 22 C13. . . . . . . .3233329 25 C13. . . . . . . .3233330 26 C13. . . . . . . .3233331 27 C13. . . . . . . .3233342 5 D2. . . . . . . . . .3233343 27 C14. . . . . . . .3233346 23 C13. . . . . . . .3233347 24 C13. . . . . . . .3233351 26 D3. . . . . . . . .3233352 16 D3. . . . . . . . .3233353 23 D3. . . . . . . . .3233354 23 D3. . . . . . . . .3233355 23 D3. . . . . . . . .3233356 23 D3. . . . . . . . .3233357 23 D3. . . . . . . . .3233359 22 D2. . . . . . . . .3233360 37 D2. . . . . . . . .3233361 2 D2. . . . . . . . . .3233362 29 D2. . . . . . . . .3233364 41 D2. . . . . . . . .3233365 43 D2. . . . . . . . .3233368 5 C14. . . . . . . . .3233429 53 D2. . . . . . . . .3233430 54 D2. . . . . . . . .3233431 51 D2. . . . . . . . .3233432 50 D2. . . . . . . . .3233433 49 D2. . . . . . . . .3233434 48 D2. . . . . . . . .3233435 47 D2. . . . . . . . .3233442 15 D3. . . . . . . . .3233444 25 D3. . . . . . . . .3233446 19 D3. . . . . . . . .3233463 15 C13. . . . . . . .3233473 10 D3. . . . . . . . .3233475 13 D3. . . . . . . . .3233476 17 D3. . . . . . . . .3233479 8 C13. . . . . . . . .3233480 9 C13. . . . . . . . .3233481 14 C13. . . . . . . .3233485 36 D2. . . . . . . . .3233487 35 D3. . . . . . . . .3233489 7 C13. . . . . . . . .3233498 6 C14. . . . . . . . .3233499 26 C14. . . . . . . .3233500 25 C14. . . . . . . .3240088 14 D7. . . . . . . . .3240114 10 E2. . . . . . . . .3250010 11 B8. . . . . . . . .3250028 10 B8. . . . . . . . .3250030 14 B8. . . . . . . . .3250031 13 B8. . . . . . . . .3250032 12 B8. . . . . . . . .3260115 3 B4. . . . . . . . . .3260130 9 B4. . . . . . . . . .3260131 4 B6. . . . . . . . . .

PartNo.

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PART NUMBER INDEX

GridNo.

GridNo.

GridNo.

SPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

E8

3260133 1 B6. . . . . . . . . .3260134 3 B5. . . . . . . . . .3260135 7 B5. . . . . . . . . .3260136 3 B6. . . . . . . . . .3260137 1 B5. . . . . . . . . .3260138 6 B5. . . . . . . . . .3280164 7 D3. . . . . . . . . .3280172 1 B14. . . . . . . . .3280174 14 B14. . . . . . . .3280175 13 B14. . . . . . . .3280217 6 D3. . . . . . . . . .3280219 5 D3. . . . . . . . . .3280236 40 B14. . . . . . . .3554506 6 B8. . . . . . . . . .3554507 12 B7. . . . . . . . .3554509 11 B7. . . . . . . . . .

7 B8. . .3576504 13 C4. . . . . . . . .

11 C5. . .3576510 3 C4. . . . . . . . . .3576511 12 C5. . . . . . . . .3585502 45 C10. . . . . . . .3610019 3 B8. . . . . . . . . .3610028 23 B7. . . . . . . . .4010093 23 C7. . . . . . . . .4010094 15 C7. . . . . . . . .4010095 17 C7. . . . . . . . .4010132 49 A14. . . . . . . .4010202 5 A12. . . . . . . . .4030015 11 B14. . . . . . . .4030043 6 C7. . . . . . . . . .4030047 7 B10. . . . . . . . .4030059 14 A9. . . . . . . . .4032029 5 C7. . . . . . . . . .4032045 7 C7. . . . . . . . . .4032046 4 C7. . . . . . . . . .4032064 8 C7. . . . . . . . . .4032075 26 B14. . . . . . . .4032077 25 B14. . . . . . . .4032078 27 B14. . . . . . . .4032079 23 B14. . . . . . . .4040013 2 B14. . . . . . . . .4040053 2 B14. . . . . . . . .4040054 2 B14. . . . . . . . .4040064 37 C7. . . . . . . . .4060173 34 C7. . . . . . . . .4060205 32 C7. . . . . . . . .4110164 16 B11. . . . . . . .4110166 6 B10. . . . . . . . .4110193 18 B14. . . . . . . .4110194 37 B14. . . . . . . .4110203 12 B10. . . . . . . .4140006 21 C7. . . . . . . . .4170009 22 A12. . . . . . . .5010192 5 B1. . . . . . . . . .5010266 1 C5. . . . . . . . . .5020422 6 C4. . . . . . . . . .5020506 7 B9. . . . . . . . . .5020572 16 A12. . . . . . . .5020677 22 C3. . . . . . . . .

10 C10. .

5020681 23 C3. . . . . . . . .34 C10. .

5020741 34 D2. . . . . . . . .5020823 19 C14. . . . . . . .5020824 22 C14. . . . . . . .5020826 8 C10. . . . . . . . .5020827 7 C10. . . . . . . . .5020850 3 C2. . . . . . . . . .5020890 10 B5. . . . . . . . .5020926 7 C3. . . . . . . . . .5020941 38 C12. . . . . . . .5130668 21 B7. . . . . . . . .5131036 33 C7. . . . . . . . .5131115 3 B9. . . . . . . . . . .5131116 3 B9. . . . . . . . . . .5131186 44 C10. . . . . . . .5131255 23 C1. . . . . . . . .5131277 13 C2. . . . . . . . .5131312 27 A9. . . . . . . . .5131447 14 C5. . . . . . . . .5131649 3 C8. . . . . . . . . .5131765 28 C12. . . . . . . .5131785 14 C1. . . . . . . . .5131883 41 C10. . . . . . . .5210748 29 A14. . . . . . . .5210752 9 C4. . . . . . . . . . .

15 C5. . .5210753 9 C4. . . . . . . . . .5210754 9 C4. . . . . . . . . .5211033 15 A6. . . . . . . . .5211115 3 B7. . . . . . . . . . .5211121 15 C3. . . . . . . . . .5211148 4 B8. . . . . . . . . . .5211326 2 B8. . . . . . . . . .5211523 2 C1. . . . . . . . . .5211626-067 15 A14. . . . .5211839 32 C12. . . . . . . .5220602 18 B7. . . . . . . . .5220646 4 C5. . . . . . . . . .5222154-067 9 B2. . . . . .5222155-067 9 B2. . . . . .5222193 13 B7. . . . . . . . .5222299 2 B4. . . . . . . . . .5222999-067 15 B12. . . .5224592 8 A6. . . . . . . . . .5224607-067 7 B14. . . . .5224658-067 26 A14. . . .5224667-067 25 C10. . . .5224805 25 C12. . . . . . . .5240409-067 22 C6. . . . .5240586-067 21 B14. . . .5240591-067 21 A9. . . . .5240822 28 A12. . . . . . . .5240898 16 B1. . . . . . . . .5241150-067 37 A14. . . . .5241156-067 25 C6. . . . . .5241339 26 B3. . . . . . . . .5241355-067 24 A12. . . .5241398-067 19 A9. . . . .5241399-067 19 A9. . . . .5241403-067 27 A6. . . . .5241416 30 C7. . . . . . . . .

5241453-067 48 A14. . . .5241583-067 20 A9. . . . .5241663-067 9 A8. . . . . .5241678 14 B1. . . . . . . . .5241755 5 B5. . . . . . . . . .5242077-067 21 C10. . . .5242677 11 C12. . . . . . . .5242981 9 C4. . . . . . . . . .5332457 10 B2. . . . . . . . .5333204 17 C1. . . . . . . . .5333332-067 14 A8. . . . .5333367 2 C3. . . . . . . . . .5333393-067 13 C10. . . .5333457 27 A12. . . . . . . .5410163 28 B14. . . . . . . .5410241 7 B1. . . . . . . . . .5410414 19 A6. . . . . . . . .5410421 31 A14. . . . . . . .

17 C6. . .5410424 19 C7. . . . . . . . .5410436 3 B1. . . . . . . . . .5410470 20 B8. . . . . . . . .5410489 3 C6. . . . . . . . . .5410494 12 B9. . . . . . . . .5410495 11 B9. . . . . . . . .5410548 17 C3. . . . . . . . .5410575 23 C6. . . . . . . . .5410584 12 A12. . . . . . . .5410607 10 A12. . . . . . . .5410770 37 A6. . . . . . . . .5410772 6 B12. . . . . . . . .5410779 5 B9. . . . . . . . . .5410780 6 B9. . . . . . . . . .5410828 16 C1. . . . . . . . .5410889 8 C1. . . . . . . . . .5410896 23 A6. . . . . . . . .5410947 16 B8. . . . . . . . .5410948 7 C8. . . . . . . . . .5410988 15 B11. . . . . . . .5410995 7 A14. . . . . . . . .5410996 3 B3. . . . . . . . . .5411014 8 B3. . . . . . . . . .5411042 5 A6. . . . . . . . . . .

15 C1. . .5411072 3 A12. . . . . . . . .5411092 5 B6. . . . . . . . . .5411106 5 B4. . . . . . . . . . .5411120 24 B14. . . . . . . . .5411161 4 B5. . . . . . . . . . .5411164 12 C8. . . . . . . . . .5411291 4 C3. . . . . . . . . .5411297 14 B11. . . . . . . .5411349 28 B3. . . . . . . . .

5 C1. . .5411410 41 A14. . . . . . . .5411468 1 B7. . . . . . . . . .5411477 21 B3. . . . . . . . .5430261 30 A14. . . . . . . .5430725 1 B2. . . . . . . . . .5430743 29 A12. . . . . . . .5430766 18 C5. . . . . . . . .5430806 24 B7. . . . . . . . .5430807 19 B7. . . . . . . . .

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PART NUMBER INDEX

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SPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

E9

5430945 7 C4. . . . . . . . . .5431030 19 B14. . . . . . . .5431032 29 C10. . . . . . . .5431053 5 B2. . . . . . . . . .5431107 2 C2. . . . . . . . . . .

18 C12. .5431570 10 B12. . . . . . . .5431571 7 B12. . . . . . . . .5431572 14 B12. . . . . . . .5431573 2 B12. . . . . . . . .5431574 12 B12. . . . . . . .5431596 21 C3. . . . . . . . .

33 C10. .5431673 32 A12. . . . . . . .5431760 11 A12. . . . . . . .5431769 22 C7. . . . . . . . .5431786 13 A6. . . . . . . . .5431787 22 A6. . . . . . . . .5431796 49 A6. . . . . . . . .5431797 49 A6. . . . . . . . .5431798 11 A7. . . . . . . . .5431799 11 A7. . . . . . . . .5431809-136 3 A7. . . . . .5431809-191 3 A7. . . . . .5431812-136 15 B14. . . .5431812-191 15 B14. . . .5431814 26 A9. . . . . . . . .5431815 26 A9. . . . . . . . .5431837 19 C3. . . . . . . . .5431838 19 C3. . . . . . . . .5431895 31 A12. . . . . . . .5431936 5 C4. . . . . . . . . .5431961 10 C6. . . . . . . . .5431964 38 B14. . . . . . . .5432077 20 C7. . . . . . . . .5432086 13 B3. . . . . . . . .5432088-070 5 A7. . . . . .5432088-136 5 A7. . . . . .5432091 9 C10. . . . . . . . .5432092 42 C10. . . . . . . .5432117-136 6 A6. . . . . . .5432117-191 6 A6. . . . . . .5432118-070 40 A6. . . . . .5432142 2 B3. . . . . . . . . .5432143 23 B3. . . . . . . . .5432144 11 B3. . . . . . . . .5432145 20 C6. . . . . . . . .5432155-070 8 A9. . . . . .5432169 15 C10. . . . . . . .5432221-070 40 A6. . . . .5432280 34 A6. . . . . . . . .5432289 7 C1. . . . . . . . . .5432314-070 36 B14. . . .5432377 27 B3. . . . . . . . .5432559 18 B2. . . . . . . . .5432593 14 A12. . . . . . . .5432598 6 C10. . . . . . . . .5432611 21 B8. . . . . . . . .5432667 32 B3. . . . . . . . .5432733 19 B2. . . . . . . . .5433198 17 B14. . . . . . . .5521301 9 C6. . . . . . . . . .

5630334 30 C10. . . . . . . .5630351 32 C10. . . . . . . .5630513 10 C4. . . . . . . . .5630616-067 10 B14. . . .5630885 27 C10. . . . . . . .5810144 2 B2. . . . . . . . . .5810279 30 A12. . . . . . . .5810290 13 C7. . . . . . . . .5810291 25 B7. . . . . . . . .5810317 12 B2. . . . . . . . .5810439 9 B7. . . . . . . . . .5810455 25 C7. . . . . . . . .5810467 18 A9. . . . . . . . .5810996 2 A7. . . . . . . . . .5811087 46 A6. . . . . . . . .5811104 18 A6. . . . . . . . . .5811105 18 A6. . . . . . . . . .5811106 42 A6. . . . . . . . . .5811107 4 A6. . . . . . . . . . .5811111 41 A6. . . . . . . . . .5811137 4 B3. . . . . . . . . . .5811138 31 B3. . . . . . . . . .5811308 9 A6. . . . . . . . . .5811309 12 B3. . . . . . . . .5811310 3 B2. . . . . . . . . .5811373 10 B3. . . . . . . . .5811489 21 A7. . . . . . . . .5811490 3 A14. . . . . . . . .5811491 1 A7. . . . . . . . . .5811532 9 B3. . . . . . . . . .5830053 3 C1. . . . . . . . . .5850135 21 C1. . . . . . . . .5910026 8 B9. . . . . . . . . .7010032 18 C7. . . . . . . . .7041157 4 C4. . . . . . . . . .7041198 13 C5. . . . . . . . .7041370 17 A6. . . . . . . . .7041374 2 B7. . . . . . . . . .7041375-067 17 B7. . . . .7041453-067 28 C10. . . .7041454 31 C10. . . . . . . .7042031 11 B1. . . . . . . . . .

22 C12. .7051524 20 C1. . . . . . . . .7051535 6 C1. . . . . . . . . .7052045 15 B8. . . . . . . . .7052065 34 A12. . . . . . . .7052075 10 A14. . . . . . . .7052109 10 C1. . . . . . . . .7052129 26 B11. . . . . . . .7052133 12 C1. . . . . . . . .7052149 16 B2. . . . . . . . .7052150 13 B2. . . . . . . . .7052161 20 B2. . . . . . . . .7052163 4 C1. . . . . . . . . .7052181 13 A12. . . . . . . .7052192 24 A6. . . . . . . . .7061013 20 C14. . . . . . . .7061014 17 C14. . . . . . . .7061033 9 C3. . . . . . . . . .7061034 5 C3. . . . . . . . . .7072606 14 C7. . . . . . . . .

7072724 2 B10. . . . . . . . .7073024 14 A10. . . . . . . .

15 A11. .7073761 44 A6. . . . . . . . .7074110 2 A10. . . . . . . . .

2 A11. .7074220 10 A10. . . . . . . .

11 A11. .7074782 15 C6. . . . . . . . .7074827 18 A10. . . . . . . .

6 A11. .7074935 8 A10. . . . . . . . . .

9 A11. .7074946 13 C6. . . . . . . . .7074954 1 A10. . . . . . . . .

1 A11. .7075413 11 A10. . . . . . . . .

12 A11. .7075741 12 A10. . . . . . . .

13 A11. .7075834 21 A10. . . . . . . .

21 A11. .7076202 15 A10. . . . . . . .

16 A11. .7076273 16 A10. . . . . . . .

17 A11. .7076483 14 A11. . . . . . . .7076501 7 A10. . . . . . . . .7076502 5 A10. . . . . . . . .7076503 17 A10. . . . . . . .7076504 6 A10. . . . . . . . .7076505 19 A10. . . . . . . .7076506 4 A10. . . . . . . . .7076508 13 A10. . . . . . . .7076664 7 A11. . . . . . . . .7076665 18 A11. . . . . . . .7076666 10 A11. . . . . . . .7076667 19 A11. . . . . . . .7076668 4 A11. . . . . . . . .7077377 14 C6. . . . . . . . .7077446 45 A6. . . . . . . . .7077468 5 A11. . . . . . . . .7077542 38 A6. . . . . . . . .7077882 3 A11. . . . . . . . .7077889 3 A10. . . . . . . . .7077919 22 A10. . . . . . . .

22 A11. .7077920 20 A10. . . . . . . .

20 A11. .7078003 9 A10. . . . . . . . . .

8 A11. .7080003 2 A14. . . . . . . . . .

15 B2. . .9 C12. .

7080138 26 C7. . . . . . . . .7080229 39 B14. . . . . . . .7080272 22 B11. . . . . . . .7080306 14 B7. . . . . . . . .7080352 1 B9. . . . . . . . . .7080413 6 A14. . . . . . . . .7080424 3 B12. . . . . . . . .7080433 13 B12. . . . . . . .

25 C3. . .

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PART NUMBER INDEX

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SPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

E10

11 C10. .37 C12. .

7080474 35 A14. . . . . . . .7080492 18 C6. . . . . . . . .

27 C7. . .7080511 27 C6. . . . . . . . .7080539 24 A14. . . . . . . .

19 B11. .7080544 19 B3. . . . . . . . .7080560 25 B3. . . . . . . . .7080573 5 B7. . . . . . . . . .7080586 37 C10. . . . . . . .7080595 5 B3. . . . . . . . . .7080614 1 A12. . . . . . . . . .

40 A14. .7080617 13 B10. . . . . . . .7080627 11 B4. . . . . . . . .7080644 20 C12. . . . . . . .7080650 30 B3. . . . . . . . .7080653 31 A6. . . . . . . . .7080656 8 A14. . . . . . . . . .

22 B3. . .7080673 14 C3. . . . . . . . .7080693 15 A7. . . . . . . . .7080694 20 A14. . . . . . . .7080696 46 A14. . . . . . . .7080699 17 B3. . . . . . . . .7080707 6 B3. . . . . . . . . .7080726 29 B14. . . . . . . .7511848 1 C1. . . . . . . . . .7511854 17 C5. . . . . . . . .7511875 26 A12. . . . . . . .7511881 3 B14. . . . . . . . .7511930 2 A6. . . . . . . . . .7512007 24 C7. . . . . . . . .7512017 17 A7. . . . . . . . .7512018 31 C7. . . . . . . . .7512024 32 A6. . . . . . . . .

23 B11. .35 C7. . .2 C14. .

7512027 22 B8. . . . . . . . .12 C7. . .

7512084 35 A12. . . . . . . .20 C3. . .

7512085 12 A6. . . . . . . . .14 A7. . .

7512093 12 C6. . . . . . . . .7512094 16 C6. . . . . . . . .7512095 24 C6. . . . . . . . .7512097 25 A9. . . . . . . . .7512111 10 C12. . . . . . . . .7512113 9 A12. . . . . . . . .7512144 11 C2. . . . . . . . .7512176 1 C4. . . . . . . . . .7512232 47 A6. . . . . . . . .

4 A7. . .13 A9. . .25 A12. .16 A14. .19 C6. . .

7512240 2 C6. . . . . . . . . .

7512242 10 A6. . . . . . . . .19 C1. . .

7512247 6 C6. . . . . . . . . .7512249 9 C2. . . . . . . . . .7512266 11 C4. . . . . . . . .7512269 7 C2. . . . . . . . . .7512277 7 C6. . . . . . . . . .7512278 8 C6. . . . . . . . . .7512279 14 B3. . . . . . . . .7512284 16 C3. . . . . . . . .7512315 18 A14. . . . . . . .7512325 1 B8. . . . . . . . . .7512329 10 A8. . . . . . . . .

1 C10. .7512365 7 B7. . . . . . . . . .7512539 26 C12. . . . . . . .7512566 27 A14. . . . . . . .7512666 10 B1. . . . . . . . .7515148 30 C12. . . . . . . .7515158 22 C1. . . . . . . . .7515177 8 C12. . . . . . . . .7515181 28 C14. . . . . . . .7515188 12 B14. . . . . . . .7515193 2 A8. . . . . . . . . .7515194 3 A8. . . . . . . . . . .

1 A9. . .7515197 12 B1. . . . . . . . .7515316 8 B1. . . . . . . . . .7515321 4 B12. . . . . . . . . .

24 C10. .7515327 6 C5. . . . . . . . . .7515339 20 B7. . . . . . . . .7515378 42 B14. . . . . . . .

3 D3. . .7515384 16 A9. . . . . . . . .7515385 15 A8. . . . . . . . .7515390 10 A9. . . . . . . . .7515391 9 A9. . . . . . . . . .7515399 4 A9. . . . . . . . . .7515415 29 C3. . . . . . . . .

38 C10. .7515417 36 A14. . . . . . . .7515433 9 B5. . . . . . . . . . .

22 C10. .7515458 30 A6. . . . . . . . .

26 C3. . .17 C10. .

7515472 12 C10. . . . . . . .7515489 2 B9. . . . . . . . . .7515497 1 C12. . . . . . . . .7515513 6 C8. . . . . . . . . .7515523 8 B8. . . . . . . . . .7517102 11 C1. . . . . . . . .7517208 7 A8. . . . . . . . . . .

23 A9. . .7517231 4 C10. . . . . . . . .7517264 6 A8. . . . . . . . . .7517297 39 C10. . . . . . . .7517312 20 A6. . . . . . . . .7517317 22 B14. . . . . . . .7517376 39 A6. . . . . . . . .7517377 35 A6. . . . . . . . .

7517451 6 B2. . . . . . . . . .7517505 17 B2. . . . . . . . .7517527 28 C3. . . . . . . . .7522021 32 B14. . . . . . . .7541906 12 C4. . . . . . . . .7541915 23 A12. . . . . . . .7541923 25 A6. . . . . . . . .7541925 7 A6. . . . . . . . . . .

24 B3. . .10 C7. . .

7541929 43 A6. . . . . . . . .12 A7. . .

7542105 13 A14. . . . . . . .7542122 33 A6. . . . . . . . .

19 A7. . .19 A12. .30 B14. .5 C2. . .

7542124 4 C2. . . . . . . . . .7542127 1 B3. . . . . . . . . .7542129 24 C12. . . . . . . .7542130 15 C12. . . . . . . .7542143 11 B2. . . . . . . . .7542153 13 C12. . . . . . . .7542154 15 A12. . . . . . . .7542303 6 B7. . . . . . . . . . .

3 C10. .7542321 23 C10. . . . . . . .7542324 6 A9. . . . . . . . . . .

1 B1. . .16 B12. .

7542343 11 A8. . . . . . . . .7542403 19 A14. . . . . . . .

1 C3. . .20 C10. .

7542438 18 C3. . . . . . . . .7542439 36 C10. . . . . . . .7542459 23 B8. . . . . . . . .

2 C8. . .7542507 27 B7. . . . . . . . .7542525 27 C12. . . . . . . .7542711 6 C3. . . . . . . . . .7542810 18 B8. . . . . . . . .7543005 11 C8. . . . . . . . .7543203 8 B12. . . . . . . . .7546601 1 A14. . . . . . . . .7546701 23 C14. . . . . . . .7546702 18 C14. . . . . . . .7546707 21 C14. . . . . . . .7546904 11 C3. . . . . . . . .7547004 20 A12. . . . . . . .7547028 8 C3. . . . . . . . . .7547046 33 C12. . . . . . . .7552603 29 A6. . . . . . . . .

27 C3. . .18 C10. .2 C12. .

7552605 8 A12. . . . . . . . . .12 A14. .8 C2. . .

7552801 7 B2. . . . . . . . . . .2 C4. . .

7552901 17 A14. . . . . . . .8 B7. . .

PartNo.

Ref.No.

PartNo.

Ref.No.

PartNo.

Ref.No.

PART NUMBER INDEX

GridNo.

GridNo.

GridNo.

SPORTSMAN 500 W98CH50A and SPORTSMAN 500 W98CH50AB

E11

5 C5. . .26 C10. .39 D2. . .

7555716 2 B1. . . . . . . . . .7555725 41 B14. . . . . . . .

4 D3. . .7555748 21 A6. . . . . . . . .

5 C6. . .7555749 26 B7. . . . . . . . .7555761 5 C10. . . . . . . . .7555770 13 A8. . . . . . . . .7555792 3 A6. . . . . . . . . . .

13 A7. . .7555796 10 C8. . . . . . . . .7555801 39 A14. . . . . . . .7555806 10 C3. . . . . . . . .

3 C12. .7555815 22 A14. . . . . . . .7555832 11 B5. . . . . . . . .7555859 11 A6. . . . . . . . . .

15 B3. . .7555863 4 B1. . . . . . . . . .7555878 5 B12. . . . . . . . .7555896 9 C1. . . . . . . . . .7555898 8 C5. . . . . . . . . .7555919 17 C12. . . . . . . .7555931 18 A7. . . . . . . . .7555935 13 B1. . . . . . . . .

26 C6. . .7555936 40 C10. . . . . . . .7555939 14 C10. . . . . . . .7555954 11 A9. . . . . . . . .

7555955 7 A9. . . . . . . . . .7556004 17 B8. . . . . . . . .7556076 9 C5. . . . . . . . . .7556401 2 C5. . . . . . . . . .7556804 10 C5. . . . . . . . .7558201 21 A12. . . . . . . .7558301 18 A12. . . . . . . .

8 B2. . .18 C1. . .6 C2. . .31 C12. .

7558402 17 A9. . . . . . . . .4 B7. . .16 C10. .

7571602 11 C7. . . . . . . . .7571620 34 C12. . . . . . . .7575202 28 A14. . . . . . . .7621330 22 A9. . . . . . . . .7621334 35 B14. . . . . . . .7621336 36 C7. . . . . . . . .7621403 14 A6. . . . . . . . .7621462 25 A14. . . . . . . .

18 B11. .7661011 19 C12. . . . . . . .7661013 1 C2. . . . . . . . . .7661103 14 C2. . . . . . . . .7661203 12 C3. . . . . . . . .7661401 19 B8. . . . . . . . .

16 C12. .7661404 1 C8. . . . . . . . . .7661632 11 B12. . . . . . . .7661633 9 B12. . . . . . . . .

7661638 26 A6. . . . . . . . .7661645 1 A6. . . . . . . . . . .

10 A7. . .7661843 23 C12. . . . . . . .7661913 10 B4. . . . . . . . .7670009 9 A7. . . . . . . . . .7670051 11 C6. . . . . . . . .7670054 9 C7. . . . . . . . . .7670057 48 A6. . . . . . . . .

8 A7. . .7670085 6 A7. . . . . . . . . .7670086 4 B14. . . . . . . . .7670088 20 A7. . . . . . . . .7670089 31 B14. . . . . . . .7670091 4 B4. . . . . . . . . .7670094 24 A9. . . . . . . . .7710440 5 C8. . . . . . . . . .7710448 16 C5. . . . . . . . .8360009-600 4 B2. . . . . .8360031-30 20 B11. . . . .8360031-38 24 B11. . . . .8450003-1525 33 A12. . .

9 A14. .8450040-600 4 A14. . . . . .

14 B2. . .8450050-305 2 A12. . . . .8450059-150 29 B3. . . . .8450073 18 B3. . . . . . . . .8450073-600 16 A7. . . . .9914570 8 E4. . . . . . . . . .9914659 8 E4. . . . . . . . . .

PRINTED IN THE USA PARTS MANUAL PN 9914571 and MICROFICHE PN 9915239 8/98