sparrows corporate presentation
DESCRIPTION
Engineering Lifting Solutions for Operating companies, Drilling contractors, Well service companies on jack-up rigs and offshore platforms.TRANSCRIPT
“Sparrows, leaders in mechanical, hydraulic & lifting services, encompassing; design,
manufacture, construction, rental, operation and maintenance within the oil, gas and
energy industries”
How We Deliver
Value to the client
Integrated Management / HSEQ Systems & Procedures
38 years Company Experience
Sound Finance & Talent Management
Management Structure
Project teams
Individuals
Unique ‘life-of-asset’ scope
CAPEX OPEX
Our Offering
Concept Design
Lifting /Handling Consultancy Specifying
FEED
Procure Equipment
EPC
Operate Maintain
Repair
Operations & Production
Consult Engineer
Implement
Life Extension Upgrade
Rental Supply
Services
De- commission
- Consult, plan, engineer, supply, install, operate, maintain, extend, remove, recycle
On your door step
Partner
Luanda, Angola
Support in all major oil and gas hubs
Aberdeen, UK
Abu Dhabi, UAE
Mumbai, India
Singapore
Jakarta, Indonesia
Perth, Australia
Houston, USA
Abbeville, USA Broussard, USA Houma , USA Slidell, USA
Office/Facility
Mexico
Macae, Brazil
Lagos, Nigeria
China
Doha, Qatar
People and Diversity - Support at major oil and gas hubs
UK, 56% Africa, 7%
USA, 23%
M/East/Ind/ APAC, 14%
UK
Africa
USA
M/East/Ind/APAC
Headcount by Region
Eng and Ops, 79%
Manufacturing, 3%
Training, 3%
Rental, 4%
Fluid Power, 3%
Global Support, 8%
Eng and Ops
Manufacturing
Training
Rental
Fluid Power
Global Support
Headcount by Brand/Function
ca. 2100 Employees
A fully integrated service offering
Aberdeen Facility
Location Office (Sq m) Workshop/Warehouse (Sq m) Open Storage (Sq m) Seton House 1,050 1,910 1,168 Scott House 1,100 2,000 9,000 Denmore Yard 5,500 Tern Base 500 1,162 1,800 Middlemuir Yard 1,715 22,250 Foveran House 1,070 635 2,067 Total 3,720 7,422 41,785
Aberdeen Facility
Middle East Facility
Support Facility – Abu Dhabi
Sparrows Offshore Services has a Middle East regional facility at Musaffah, Abu Dhabi. This facility supports some 130 staff comprising of:
Management: 2 Crane Engineers: 10 Crane Supervisors: 11 Crane Operators: 19 Crane Maintainers: 38 Riggers: 30 Fabricators: 5
Operations personnel: 15
Support Facility – Abu Dhabi Sparrows Offshore Services have established office, workshop and warehousing facilities in Mussafah, Abu Dhabi. Comprising of: - Mechanical, Electrical, Hydraulic Workshops: 630 m2 Fabrication Workshop : 540 m2 Offices: 700 m2 Yard: 1850 m2 These facilities are new in 2013 and are dedicated to the provision of crane and lifting equipment services.
Local Support Facility – Abu Dhabi
Engineering/Admin offices, AC Parts store and Hydraulic Workshop
Engineering Department
Warehousing space of 200 square metres comprising of floor and racking for
storage of consumable and general spares and air conditioned parts room storage of 150 square metres purposely for holding
perishable spares
Workshop Facilities – Abu Dhabi The workshop facilities that are available for use are located in Mussafah, Abu Dhabi and are used for the inspection, refurbishment and testing of a full range of lifting equipment ranging from Chain blocks to complete Offshore pedestal cranes. The workshop is controlled by a Supervisor who manages safety and QA/QC. Lathe and Milling machines are located within the workshop with a dedicated operator and are used for the manufacture of spare parts and refurbishment of other components. Two Overhead gantry cranes (5Te x 10Te SWL) service the workshop facility, load testing bed and general yard areas.
Fabrication Facilities – Abu Dhabi
Fabrication of Boom Sections Manufacture of Crane Boom Assemblies
Sparrows has an in-house fabrication shop with equipment and personnel dedicated for the inspection, repair, refurbishment and manufacture of pedestal crane load path components ie boom sections, A Frames, Operators cabins
Manufacture of Operators Cabins
Singapore Facility
Similar Set up to Middle East Facility
Moving into larger premises Q1 2014
Singapore Office Facility
Sparrows Asia Pacific Region including Singapore facility supports some 72 staff comprising of: Management/Admin: 10 Engineering: 13 Offshore: 49
Singapore Facility Breakdown Management/Admin : 8 Crane Engineers: 4 Crane Supervisors/Flying Squad Inspector: 10 Crane Mechanics: 12
Service Support - Five Yearly Re-certification on Cranes
• Preparation for survey: Function Test, Remove ropes • Boom assembly: Strip down, inspect equipment • Winch units (Main hoist, Aux hoist and Boom
luffing): Inspection • Gantry assembly: Inspection structural/mechanical
equipment • Swing Table assembly : Inspection and checks • Machinery House, Pedestal and Cabin inspection • Electrical control system and Electrical Motors:
Checks and Inspection of equipment • Hydraulic control system and Components:
Inspection and checks • Crane Wire Ropes, Pendant and End connectors:
Remove/Replace equipment • Crane Safe Load Indicator: Check of functions • Crane Proof Load Testing: Function checks, Proof
Load Test and post checks
Engineering & Operations
Services portfolio:
• Crane management, operation and maintenance
• Crane inspection/condition surveys CCE
• Crane refurbishment, modification and up-grade (Pedestal and BOP)
• Crane installation and removal (including supplementary craneage)
• Crane consultancy services
• FMECA services
• Component, spares sourcing, rigging lofts
• Insitu - machining & bolting
• Adhoc crane operator personnel
• Tubular handling equipment & powered access
• Strategic alliances with AADI (Mipeg), Paccar- Braden / Bosch Rexroth / Stahl Cranes / Orlaco & Latchways, Outreach powered access
Lifting engineering, offshore crane operation and maintenance services
• Driven by legislation (LOLER SI2307 & PUWER SI2306, API RP-2D)
• Company policy
• Thorough assessment of all components and records
• Required to be undertaken by competent & independent person
• Verifies integrity & compliance with safety regulations
• Helps prevent failure & downtime
• Generates a recommended action list & detailed report
• Creates opportunity to review and optimise maintenance routines and crane performance
• Increases visibility of required crane maintenance/repair activity
• Co-ordinated and planned to minimise disruption
Annual Crane Inspection
Global CCE Service • Managed and coordinated from Central Database to ensure
compliance across different regions
• Dedicated focal point to coordinate activities at a global level,
whilst maintaining relationships with Asset Management at a
regional level
• Guaranteed competent inspectors in every region
• Dedicated training sessions rolled out in each region to
offshore and onshore staff, ensuring consistency
• Guaranteed consistency in activity plans, workpacks,
proposals, procedures, reporting methods
• Active monitoring of trends and findings
• Regular communication to every region with alerts, safety
issues, trends, updates
• Integration with other Management systems to make remedial
actions happen
• Centralised library for all crane data
• KPI driven
Secure On-Line Database
• A detailed visual inspection of offshore cranes, reporting of findings and recommended actions
• 443 point checklist
• Secure access
• Scheduling of annual and 5 yearly crane inspections
• Evidence of compliance with inspection schedules
• Web-based, can be accessed anywhere, anytime
• Useful tool to plan and budget for future maintenance strategy
Global CCE Service – The benefits
• Managed service – reduces your efforts in planning and coordinating
• Guaranteed consistency in quality and reporting
• Guaranteed consistency of personnel
• Centralised data
• Increased visibility of crane integrity
• Track, trend and share findings
• Integration with management system ensures recommended actions will be acted upon
• Helps with audit trail
Live Maintenance Process
Failure Mode Effects and Criticality Analysis
• Maintenance strategy a risk-based approach based on a combination of non-intervention, inspection and condition monitoring
• Key equipment assemblies and components receiving condition monitoring:
– Slew Bearing – grease samples, ‘rocking motions’, RCI load history, fasteners, UT / Eddy current monitoring
– Oils – hydraulic, gearbox and winches
– Brake pressures
– Wire ropes – UT following change for re-use
– Drive splines
– Structural NDT inspection
Condition Monitoring
Crane Technical Reviews
• Specifications - Provide engineering assistance to compile appropriate specifications for New Cranes & Refurbished Cranes that meet the platform / lift requirements of the customer.
• Maintenance Strategy Reviews - Develop or review a comprehensive crane maintenance strategy based upon applicable legislation (e.g. API RP 2D ) and/or FMEA / FMECA type studies
• Load Chart Verification - A comprehensive review of existing load radius charts and revision where necessary to comply with legislation and equipment specifications.
• Lift Procedures - The provision of lifting method statements for critical lifts (e.g. Lift Plans)
• Documentation Compliance - Provision of personnel to review and collate documentation associated with offshore cranes. This review would include compliance with current regulations, specifications, and customer requirements.
• Platform Lifting Management Review - A comprehensive review of how crane and lifting operations are managed on offshore installations and the ability to provided plans to increase worker safety, efficiency, and reduce down time.
Crane Modification
Performance Upgrades - The design, supply, and installation of components to improve the performance (lifting capabilities) of the crane in either a speed or capacity aspect
Safety Upgrades - The design, supply, and installation of components to enhance the crane’s safety
Reliability Upgrades - The re-engineering of crane components to replace items that are either obsolete, of inferior quality or that are under-specified
Jacking Solutions
• Some objects are too large, unstable or inaccessible to be moved by cranes. In such cases, jacking systems are the appropriate handling solution – and Sparrows have the experience to design and deliver them
• Our expertise in the field of having to jack up entire cranes, atop tall pedestals, in the offshore environment provides a specialized engineering solution to allow for inspection or change out of the crane slew bearing
• Wherever jacking solutions can overcome weight, stability or confined space problems, Sparrows are equipped to develop solutions
Skidding Solutions
• In cases where platform cranes do not have sufficient reach or capacity to allow loads to be moved around a platform deck, Sparrows have developed skidding solutions to meet the client’s requirements
• The hydraulically-controlled “skid claw” developed by Sparrows permits accurate and controlled movement of the loads with minimal specialized equipment • Sparrows can also integrate the skidding solutions within an overall mechanical
handling solution package
Parts Refurbishment
• Sparrows can provide competent and skilled personnel to refurbish proprietary crane components
• Braden Winch approved Service Center • Structural component refurbishment services, Boom, gantry, body etc • Mechanical component refurbishment services : Winches, engine, cylinders,
gearboxes etc
Case Studies
Total Elgin PUQ New Accommodation Installation
Challenge
• How best to safely & cost effectively facilitate the lifting & installation of new accommodation units on the Elgin PUQ with minimal disruption to production operations?
Solution
• Use National OS215 to install new living quarters
• Install crane on heli - deck with supporting skid structure
• Use existing platform cranes to erect the temporary crane & convey the new accommodation units
Benefits / Results
• Eliminated the need to consider using a crane barge
• Best use of existing platform cranes
• Independence/minimal interference of platform operations
• Most cost effective & Safest method
Magnus– Temporary Crane & Elevated Skidtrack
National OS435 Crane Refurbishment:
Challenge
• How best to safely & cost effectively facilitate the refurbishment of a 30 year old crane back to as new condition. Installation of new larger cab, refurbishing all components and ensuring structural integrity.
Solution
• The refurbishment programme included for the crane Chassis, Boom, A-Frame and all Components to under go this at the Sparrows Aberdeen facility.
• Fully function tested on Sparrows purpose built test pedestal
• Supplied complete with the following:
• Updated Operation and Parts Manuals
• FMECA
Benefits / Results
• National crane reconditioned suitable for an other 20 years in the field, maintaining the familiarity to operator and maintainer.
• Most cost effective solution.
Successes Our Proven Track Record
BOP Handling Systems :
• A 150t SWL BOP crane with four explosion-proof electric hoists fitted to two overhead travelling BOP crab units.
• Double rail underslung design, arranged to run along the bottom flanges of the twin deck beams.
• Crab traverse drive is of the rack and pinion type, fitted with eight single-flanged runner wheels.
• Driven by twin Stahl EEx de-geared motor units travelling along a machined rack.
• Two crab units are tied in tandem to give the combined lifting capacity of 150t.
• Each BOP unit consists of twin Stahl AS 7100-8 EEx hoist units in a ZW configuration, lifting on eight falls of wire rope from twin barrels.
Successes Our Proven Track Record
Engineered solutions to best fit customer requirements are offered for ATEX rated lifting
equipment in Zone 1 & 2 areas. We offer and support Stahl products throughout UK and
Norway.
Sparrows and Stahl Crane Systems have worked together for 25 years.
• Drilling derrick strength review
• Client consultation and conceptual design
• Project management
• Structural design interface
• Engineering support
• Complete interface manufacturing drawings
• Fabrication of components
• Procurement
• Structural and Hydraulic Equipment Installation
• Commissioning and Test of Equipment to CA
Mechanical Handling Services
Our proven track record
OFFSHORE ACCESS & PIPEHANDLERS Sparrows and Outreach have a non exclusive global agreement for sale of Access Systems
Manufacturing
Tailored to meet our clients needs:
• Box boom & Lattice boom cranes to API - 2C specification
• Load capacities from 5 tons to 120 tons
• OEM Spares & components for:
o Energy Cranes / American Aero / Titan / Weatherford / Houston Roto Systems / Bucyrus Marine Cranes
o Parts support for all major offshore crane makes
• Engineering services & solutions
• Fabrication facilities
• Test stand facilities
Offshore crane design, manufacture and after-sales support
Rental
“Rapid Deployment and Expertise”
Rapid deployment and expertise
• Best value when limited deck space, capital expenditure or crane barge rental impractical or costly
• Rapid deployment within days due to unique modularity of our cranes
• Type of cranes available: 5t to 120t capacity; boom lengths 20 to 140 feet; purpose-built; skid-mounted ; possibility to supply larger cranes
• We guarantee: o Cranes maintained up to API RP2D standards; o Qualified, experienced maintainer/crane operators; o Project management expertise; o An engineering team on hand
Supply of fully crewed offshore crane rental services
Training
• Five centres offering Crane, lifting, rigging operations and Fluid Power training courses.
• UK courses accredited by OPITO, IMCA, etc
• National Fluid Power Centre (NFPC) approved UK training centre
• US Courses accredited to API RP2D
• Also recognized by the IADC
• Global network of training and assessment centers
• Instructors to deliver courses at clients location/premises
• Crane simulator facilities
• Actual hands on crane experience
Training for all categories of crane, rigging and load handling personnel, lifting equipment inspectors and hydraulics technicians
Fluid Power
• Service Support
• Component Supply
• Systems Design
• Manufacture
• Test/Repair
• Hire Equipment
• Hydraulic Hose Management
• Engineering Solutions
Design, manufacture, test and repair of hydraulic systems, field service and component supply
• System Consultancy
• Turbine Starter System Maintenance and Upgrade
• Power Generation Hydraulic Control Systems
• Jack-Up Hydraulic System Upgrades
• Turbine Lube Oil System Flushing
• Rig Skidding System Upgrades
• Ballast Control Systems
• Mooring/Anchor Handling Systems
• Flushing and Hydraulic pipework installation on
various systems
Fluid Power Engineering Solutions
Servtech is an international specialist in the provision of inspection and
inspection-related services to the oil & gas industry
Since 1985 we’ve been delivering quality services in support of
exploration and production activities around the world
As our multi-national business has grown, so has our reputation
That’s because our objective is always the same: to help our clients
sustain an operational environment characterised by safety and integrity
To give them peace of mind
Services
Project Management
Structural Repairs
Client Representatives
Vendor Inspection
Life Enhancement
Piping Surveys & Engineering
Development of Procedures/SOPS
Client QA/QC Surveys
Disciplines
Lifting Gear
Magnetic Particle
Ultrasonic
Eddy Current
Welding
Dye Penetrant
Visual
Drops
Crane Evaluation
Rotatory Tool Inspection
Why talk to Sparrows?
At the heart of our risk management excellence:
chart
• HSEQ processes with most advanced 3rd party certification in its industry sector and class
• HSEQ teams embedded in all our Business Units
• Continuous investment in HSEQ management systems tailored to meet local business requirements
The result: best-in-class standards of safety performance
Health, safety, environment and quality
Why talk to Sparrows?
• Sparrows draws on its unique experience to develop efficient, cost effective, and
customer-focused solutions
• We continuously invest in our people, bringing outstanding competence to every
project
• Your project benefits from our supply-chain buying-power and relationships
• We deliver within a framework of quality, safety and ethical policies which aligns us
with clients and host communities
www.sparrowsgroup.com Benji George
Business Development Manager
Middle East, India & Asia Pacific.
Mob +971 562 190 301