soil, waste & vent systems - marley pipes and fittings ... · the plumbing, civil,...

soil-waste-n-vent-sys_v001© Copyright Marley Pipe Systems (Pty) Ltd 2009

Soil, Waste & Vent Systems

soil-waste-n-vent-sys_v001 ▮Soil, Waste & Vent Systems �/�6

Marley Pipe Systems is one

of South Africa’s leading

manufacturers and suppliers of

Plastic Pipe reticulation

systems, meeting the needs of

the plumbing, civil, agricultural,

industrial and petrochemical

industries, primarily in South

Africa, but also supplying into

Africa, the Indian Ocean

Islands, Europe, Australia and

America.


ContentsAbout Standards & Quality 4

Introduction 5

Features and Benefits 5

Material Properties and Temperature

Considerations 6

Systems Overview 6

Marley Waste System 6

Marley Soil & Vent System 6

Marley Waste Pipe 7

Marley Soil & Vent Pipe 7

Marley Waste Fittings 8

Marley Soil & Vent Fittings 17

Design and Installation 25

Disclaimer 25

Marley Contact Details 25

Appendix A: Referenced Documents 26


About Standards &

QualityIn most modern homes the owners are very aware of the finishes to their buildings, but less aware of what goes on inside the walls, underneath the floors, in fact almost anywhere out of sight. Yet water supply and sanitation are vital components of convenient living.

Standards and the regulating authorities are there to protect consumers; by preparing National Standards - increasingly harmonized with International Standards, by testing products and by certifying products as compliant, ultimately providing assurance of quality and safety.

Marley Pipe Systems have been manufacturing SABS approved products since consumer protection was first mandated in the industry.

In keeping with international

trends, Marley is a market leader in

converting to lead free materials.

Marley’s commitment to quality and safety has all pipe and components manufactured in an ISO9001 accredited facility.

SOUTHERN AFRICAN PLASTIC PIPEMANUFACTURERS ASSOCIATION (SAPPMA)


IntroductionMarley Soil, Waste and Vent is a certified uPVC System for above ground sanitation, conveying soil and waste water into underground drainage systems.

A full complement of fittings is available for 40 and 50mm waste water applications. For soil and vent applications, moulded and fabricated fittings are available in 75, 110 and 160mm sizes, including transition to 40 and 50mm waste dimensions.

Features and Benefits

Ease of Installation and secure joints. Contractors enjoy the ease with which installations may be undertaken and the increased productivity.

For non-pressure applications, the Marley B-ring System offers maximum joint integrity. No special tools are required to establish joints and minimal training is required.

Solvent weld joints are also utilised for establishing joints. This jointing method has proven through the years to be economical, efficient and secure for the application.

Approvals and quality assurance. Specifiers, engineers, contractors and property owners alike can rest assured in knowing that the Marley System conforms to the relevant SANS standard and bears the SABS mark. Marley’s commitment to quality and safety has all pipe and components manufactured in an ISO9001 accredited facility.[Insert picture of test lab with same annotation as Underground Sewer & Drainage PDF]

Standard Title

967

SANS 967 (SABS 967)

Unplasticized poly(vinyl chloride) (PVC-U) soil, waste and vent pipes and pipe fittings

Performance and Aesthetics. The Marley Soil, Waste and Vent System is a uPVC solution, being white in colour and offers corrosion resistance and excellent flow rates. The system is tough and offers resistance to impact. As a result, site breakages and other failures are minimal. The system is UV stabilised to prevent weathering and oxidation in Southern Africa’s harsh climate. Completed installations are neat in appearance and will provide many years of service free use under normal operating conditions.

soil-waste-n-vent-sys_v001 ▮Soil, Waste & Vent Systems 6/�6

Material Properties and Temperature

ConsiderationsMarley Soil, Waste and Vent pipes and fittings are manufactured from UV stabilised uPVC which is tough and resilient. uPVC, the major material component is self extinguishing and will not support combustion. Furthermore uPVC is unaffected by coastal or industrial atmospheres, or by the use of domestic cleaning agents.

uPVC does not soften under load below 75°C to 80°C. Therefore

it is completely satisfactory for use in waste systems where full

bore discharges of effluent occur at temperatures of up to 60°C.

Where pipes are not flowing full, longer periods of discharge can

be safely accommodated.

Where installations are proposed in hospitals, canteens or

laundries, particular care should be taken to ensure that high

temperature discharges from autoclaves, sterilizers or similar

appliances are not run directly into PVC pipework.

Systems OverviewMarley Waste FittingsDiameter

(mm)Marley

Waste PipeMoulded fittings

Fabricated fittings

40

50

Marley Soil & Vent FittingsDiameter

(mm)Marley SV

PipeMoulded fittings

Fabricated fittings

75

110

160


Marley Waste PipeCode Size

(mm)Length

(m) Type

SABS 967

WPE211 40 2 Plain ended






Marley Soil & Vent PipeCode Size

(mm)Length

(m) Type

SABS 967

SL306 75 2 Plain ended


SLE312 75 4 Plain ended


SLE320 75 6 Plain ended




SLE420 * 110 6 Plain ended



* Non SABS


Marley Waste Fittings

WF4

Waste Female

Adaptor BSP,

40 x 1 ½27.5

55.0

56.025.5

WF4

WF04

Waste Female

Adaptor BSP,

40 x 1 ¼ 24.0

23.049.5

46.5

WF04

50.558.5

54.0

WFO5

30.0

21.0WF05

Waste Female

Adaptor BSP,

50 x 1 ½

WF5

Waste Female

Adaptor BSP,

50 x 2”

WF5

61.5

66.0

33.0

25.5

54.5

51.023.0

26.0

WFO51

WF051

Waste Female

Adaptor BSP,

50 x 1 ¼


WM05

Waste Male

Adaptor BSP,

50 x 1 ½ 30.0

20.0

60.0

53.0

WMO5

WM5

Waste Male

Adaptor BSP,

50 x 2”32.5

56.0

61.0

68.4

WM5

20.0

WM4

Waste Male

Adaptor BSP,

40 x 1 ½

20.551.5

54.0

28.0

WM4

WM04

Waste Male

Adaptor BSP,

40 x 1 ¼ 23.0

23.0

48.5

48.0

WMO4

WM051

Waste Male

Adaptor BSP,

50 x 1 ¼ 26.5

59.0

50.522.0

WMO51


WA4

Waste Stopend 1 ¼

BSP,

40mm

55.0

58.517.0 14.0

WA4

WA500

Waste Stopend

Female,

50mm

WA500

27.0

56.0

24.0

WA5

Waste Stopend 1 1/5

BSP,

50mm

17.070.0

66.514.0

WA5

WR5

Waste Reducer,

50 x 40

40.5

27.533.0

50.0

WR5

WA400

Waste Stopend

Female,

40mm24.0

44.5

22.0

WA400


WHB4

Holderbat & Hilti

Nail,

40mm

WHB4

6.0mm slot for 6 by 60mmnail in anchor (included)

15.0Ø40.0

11.0

57.0

55.5

WAB5

Waste Strap on Boss,

110 x 50mm147.5

Ø105.0

50.0

88.0

87.5°35.0

FLOW

WAB5

WS5

Waste Socket,

50mm

WS5

52.0

55.0

25.0

WS4

Waste Socket,

40mm

27.5

47.0

59.0

WS4

soil-waste-n-vent-sys_v001 ▮Soil, Waste & Vent Systems 1�/�6

WH5

Pipe Clip,

50mmØ4.8

74.0

86.5

Ø50.0

71.0

WH5

12.5

WH4

Pipe Clip,

40mm

WH4

Ø40.5

60.5

60.5

13

Ø5.0

73.0

WHB5

Holderbat & Hilti

Nail,

50mm

6.0mm slot for 6 by 60mmnail in anchor (included)

WHB5

67.0

11.0 15.0

Ø50.065.2


WTE51

Waste Junction

e-spec 87.5

Inspection Eye,

50mm

103.00FLOW

81.5

87.50°

54.50

WTE51

WTE50

Waste Junction

e-spec 87.5 pl,

50mm103.0

FLOW

81.5

87.5°

54.5

WTE50

WTE41

Waste Junction

e-spec 87.5

Inspection Eye,

40mm FLOW

7944.5

83.5

87.5°

WTE41

WTE40

Waste Junction

e-spec 87.5 pl,

40mm

6744.5

83.5

87.5°

WTE40


WB52

Waste Bend 135˚

Plain,

50mm

96.0

78.5

56.5

135.0°

WB52

WB43

Waste Bend 135˚

Inspection Eye,

40mm

WB43

83.5

87.5

135.0°

47.5

WB42

Waste Bend 135˚

Plain,

40mm

70.5

47.5

135.0°

87.5

WB42

WTE53

Waste Junct e-spec

135 Inspection Eye,

50mm

135.0°

54.5117.0

123.0

WTE53


WBE41

Waste Bend

e-spec 87.5˚

Inspection Eye,

40mm

WBE41

92.5°

44.5

69.0

68.0

WBE40

Waste Bend

e-spec 87.5˚ Plain,

40mm

64.5

44.5

92.5°

64.5

WBE40

WBE52

Waste Bend 135˚

Plain,

50mm

WBE52

81.5

73.0

55.0

135.0°

WBE53

Waste Bend 135˚

Inspection Eye,

50mm

85.0

80.5

54.5

135.0°

WBE53


WV52

45.0

54.0 50.514.0

WV52

Vent Cowl,

50mm

WAV50

One Way Vent Valve,

50mm

Vacuum relief

WAV50

25.0

55.5

54.0

64.0

SAV50

Vent Valve Two Way,

50mm

Two-way vent

SAV50

82.0

68.0

66.0

WBE51

Waste Bend

e-spec 87.5˚

Inspection Eye,

50mm

54.5

92.5°

84.5

85.0

WBE51

WBE50

Waste Bend

e-spec 87.5˚ Plain,

50mm

WBE50

80.5

79.5

54.5

92.5°


Marley Soil & Vent Fittings

SY400

Junction 135˚ Single

Inspection Eye ,

110 x 110mm

270.0

105.0

45.0°

132.0

198.0

SY400

103.0

300.0

SY41


Plain ,

110 x 110mm

SY41

92.5°

132.0

145.0

262.0

213.5

SY42


Inspection Eye Heel,

110 x 110mm

SY42

105.0

232.0

145.0

132.0

92.5°

262.0

SY49


Plain ,

110 x 110mm

SY49

253.0

132.0

103.0

198.0

300.0

45.0°


SW48

Junction 95˚ Double

Reducing Plain,

110 x 50mm

217.0

SW48

132.0

226.0

92.5°

110.0

SW41


Reducing,


110 x 50mm

66.0168.0

FLOW

87.5°

132.0

SW41

SW40


Reducing Plain,

110 x 50mm

FLOW

87.5°

132.0155.5

223.0

66.0

SW40

SW49

Junction 95˚ Double

Reducing,

Inspection Eye,

110 x 50mm

SW49

132.0146.0

226.0

217.0

92.5°

110.0


SB41

Bend 95˚

Inspection Eye heel,

110mm

213.0

214.5

132.0

92.5°

SB41

SB40

Bend 95˚ Plain,

110mm

SB40

207.5

92.5°

132.0

210

SB31

Bend 95˚

Inspection Eye heel,

75mm

95.0°

94.0

136.0

SB31

139.5

SB30

Bend 95˚ Plain,

75mm

136.0

94.0

95.0°

SB30

139.5

soil-waste-n-vent-sys_v001 ▮Soil, Waste & Vent Systems �0/�6

SB49

Bend 135˚


110mm 135.0°

111.0

132.0190.0

197.0

SB49

SB48

Bend 135˚ Plain ,

110mm

132.0

111.0

135.0°

SB48

197.5

SB400

Bend Vent Horn


110mm

SB400

222.0

234.0

92.5°

132.0

SG47

Kwickpan Connector,

110mm

138.0

90.0

87.096.0

SG47


SG40

Straight Pan Collar,

110mm 45.0

116.0

147.0

110.0

SG40

SG45

Offset Pan

Connector,

110mm

116.0

45.0

147.0

123.0

SG45

SG46

Straight Pan Collar,

Rubber Seal Ring,

110mm

132.0

125.0

147.0

SG46ST44

Pan Connector

90˚ Bend,

110mm

162.0

174.0

117.0

90.0°

ST44

ST41

Pan Connec

90˚ Bend

Inspection Eye,

110mm

184.5

162.0

117.0

90.0°

ST41

soil-waste-n-vent-sys_v001 ▮Soil, Waste & Vent Systems ��/�6

SE401

Socket Double,

110mm

SE401

62.5

132.0

127.0

SE400

Single Socket,

110mm 110.0

117.0

132.0

44.0

110.0

SE400

SE300

Single Socket,

75mm

35.0

SE300

84.0

81.0

94.0

SE600

Single Socket,

SE600

190.0

60.0

170.0

145.0

SE402

Kimberley Socket

110mm

SE402

127.0

132.0


SE404

Eccentric Reducer,

110 x 50mm

20.5

66.0

163.0

68.0

110.0

SE404

SES400

Solvent Weld Socket

110mm

111.0

46.595.0

117.0

SES400

SGH40

Overflow Gulley

Head,

110mm

1. Install min. 125mmabove ground level.2. Install min. 30mmabove paved surface.

28.5

111.0

197.0

93.0

SGH40SEA402

Stopend Access

110mm

SEA402

126116

1826

110.5

30 34


SAV110

Vent Valve Two Way,

110mm

Two-way vent

123.0

132.0

66.0

68.0

SAV110

SE403

Stopend Plain

110mm 63.0

110.0

118.0

SE403SV42

Vent Cowl,

110mm

90.0

116.0 111.026.0

SV42


Design and InstallationPlease consult the following Marley documentation for information on Design & Installation:

Soil, Waste & Vent InstallationTypical Soil, Waste & Vent Connections to DrainuPVC Materials Handling & Storage

See Appendix A for all referenced standards, documentation and

their availability.

DisclaimerWhilst every care has been taken in the preparation of this instruction manual, neither Marley Pipe Systems nor any of their agencies can be held liable for any errors in this publication. It should also be noted that this manual is intended for reference only. Due consultation is required when designing for particular applications, and no liability will be entertained in this regard.

Marley Contact DetailsHead Office: 1 Bickley Road, Pretoriusstad, Nigel • P.O. Box 67, Nigel, 1490Tel: (011) 739-8600 • Fax: (011) 739-8680 • www.marleypipesystems.co.za

Bloemfontein (051) 434-2331/5

Cape Town (021) 949-5590

Durban (031) 792-9500

East London (043) 726-6505

George (044) 878-0100

Nelspruit (013) 753-2571

Polokwane (015) 293-1167

Port Elizabeth (041) 484-7744

Also available from:

Marley (Namibia) (Pty) Ltd.

(00264) 61-237201

Contract Supplies (Botswana)

(00267) 392-2922

Marley Export Division

(011) 739-8600

•••


Appendix A: Referenced DocumentsDocument or Standard Description

Standards

SANS 967 (SABS 967)Unplasticized poly(vinyl chloride) (PVC-U) soil, waste and vent pipes and pipe fittings

ISO9001 of 2000 Quality management systems

Marley Documentation

Soil, Waste & Vent InstallationDesign and installation guidelines for the Marley Soil, Waste & Vent System.

Typical Soil, Waste & Vent Connections to Drain

Illustrated: Typical Soil, Waste & Vent Connectionsto Drain.

uPVC Materials Handling & StorageGeneric handling and storage guidelines for uPVC extrusions, fittings and accessories.

The SABS standards library may be contacted for the purchase of SANS (South African National Standards) and other standards.Visit their website at www.sabs.co.za or contact the head office on 012 428 7911 in Pretoria for your nearest branch.

Marley documentation may be downloaded from www.marleypipesystems.co.za in Adobe® PDF® format.