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SMS Concast

1 2017 Special Products

CONTINUOUS CASTING The world’s leading technology for long products

Special Products

© SMS group GmbH All rights reserved

SMS Concast – Deburrer for effective burr removal

CONMARK – Product Marking Machine

CONREAD – Optical Product Recognition

CONYARD – Warehouse Management System

CONGAUGE – STEEL & POWDER LEVEL MEASURING

CONDRIVE – DIRECT OSCILLATION DRIVE

SMS Concast – Tundish Monitoring System

SMS Concast – Weighing Systems

Special Products - Content Overview

SMS Concast

SMS Concast – Long Life Tundish

CONFLOW – Stopper Control

CONSAFE – Thermal Mould Level Control

CONSTIR – Electromagnetic Stirrers

CONSTIR-MWS – Modulated Wave Stirring

CONCOR – Guiding Roll for Beam Blanks

CONCOR – Guiding Roll for Blooms

COOL – Real Time Solidification Model

2017 Special Products 2

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SMS CONCAST – LONG LIFE TUNDISH A stronger tundish for higher productivity

SMS CONCAST Long Life Tundishes - Lower production

costs and better quality!

SMS Concast


‹ overview contact ›

Lower operating and maintenance costs compared to conventional tundishes

Extended service life - Advanced structural design increases stability against heat and deflection

Consistent steel quality and stable processes thanks to the optimized flow of liquid steel


CONFLOW The reliable tundish stopper control

SMS Concast


‹ overview

CONFLOW – Assuring a stable

steel flow for reliable casting!

Precise and stable steel flow assured - Reliable casting thanks to CONFLOW’s robust design

Easy integration - A true plug-and-play stopper solution, ready for your system

Maintenance-free, extra long service life - The industry standard - over 2000 reference installations!

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CONSAFE The innovative mould level control for open stream casting

SMS Concast


CONSAFE -eliminates radioactive

materials for greater safety,

savings and speed!

CONSAFE delivers safety - Operators no longer risk radioactive exposure

CONSAFE delivers savings - No more paperwork for approvals, import licenses, use and disposal of radioactive material. No more costly staff training either.

CONSAFE delivers faster - Reliable auto-starts thanks to quicker sensor reaction



CONSTIR- ELECTROMAGNETIC STIRRERS Robust, long-life stirrers customized for your caster

SMS Concast


CONSTIR Electromagnetic

Stirrers – The industry

benchmark for quality and process

stability Enhanced steel quality and process stability thanks to

customized design and SMS Concast’s total process know-how

Extended service life thanks to robust design. Over 1000 reference installations worldwide

Modulated Wave Stirring option significantly boosts performance and efficiency



CONSTIR- MODULATED WAVE STIRRING A powerful tool to boost your EMS performance

SMS Concast


CONSTIR Modulated Wave

Stirring - cuts EMS energy use by 30% and delivers better

steel quality too!

Energy savings of 30% thanks to much more efficient stirring

Improved quality – MWS markedly enhances the stirring effect on the solidifying steel

Quick and easy implementation with no interruption to production



CONCOR® for Beam Blanks Ideal web support for optimal shape containment

SMS Concast


CONCOR® - The future of beam blank casting has

arrived!

Excellent shape control and product quality - Compact, internally cooled CONCOR® rolls actively contain the beam’s critical web zone

Big operational savings thanks to reduced secondary water cooling and elimination of a separate central greasing system for bearings

Big maintenance savings too thanks to CONCOR’s robust design, minimal cooling water needs and internal lifetime lubrication


© SMS group GmbH All rights reserved SMS Concast


CONCOR ® for Blooms The innovative strand guiding roll

CONCOR® - Win-win-win: Higher quality,

lower maintenance, longer

service life!

Lower maintenance costs: Robust design assures extended service life

Higher product quality: Fewer roll marks thanks to vastly improved roller operation

Lower operating costs: No need to install and maintain a central greasing system for bearings




COOL – The real-time solidification simulator to fine-tune your continuous caster!

COOL - fine-tunes your

caster for optimum efficiency and

product quality!

Consistent steel quality and accurate process reproducibility thanks to a tightly defined solidification model

Less cracking from internal reheating thanks to real-time spray cooling adjustments

Improved center segregation and porosity thanks to optimized dynamic MSR control

A powerful metallurgical tool to develop your steel grade portfolio




SMS Concast Deburrer For effective burr removal

SMS Concast Deburrer

The finishing touch for roll-ready long

products!

Clean products, ready to roll – whether you sell them on or roll them yourself, deburred products add value

Works on any steel grade thanks to the high quality cutting plates

Easy installation – Compact, stand-alone units can be readily installed in most plants




CONMARK Product Marking Machine

CONMARK Step 1 in reliable product tracking!

Fast, legible, reliable marking for accurate product tracking downstream

Low operating costs - unit has no hydraulics or pneumatics, draws minimal electrical power and is easy to maintain, with only a few spare parts

Accurate deliveries – Together with our CONREAD optical product recognition system, reliable product-tracking is assured




CONREAD The optical product recognition for seamless product tracking

CONREAD - lets you track your

products seamlessly, from

caster to customer

No delivery mistakes. No more costly surprises when the wrong material goes to the rolling mill

Airtight product traceability thanks to high recognition rate and intelligent system design

Full-spectrum reading capability for stamped marks on hot, cold and rough surfaces, stationary or moving, plus printed bar code labels




CONGAUGELB6755 STEEL & POWDER LEVEL MEASURING

CONGAUGE - the powerful new tool for accurate

mold level control

Improved surface quality due to constant thickness of powder layer above the meniscus.

Improved yield due to reduced downtime: The two critical measurements from CONGAUGELB6755 support a stable casting process.

Easy upgrade: Compact size makes CONGAUGELB6755 easy to install in almost any caster

contact › ‹ overview



CONDRIVE Online oscillation control, simplified

Improved product surface quality thanks to online oscillation adjustment, tuned for each steel grade.

Torque drive with superior controls enables online stroke adjustment at a lower cost than hydraulics.

High reliability and lowered operational cost due to the purely electrical direct drive concept.

CONDRIVE - delivering the functionality of

hydraulic servos at a fraction of the

price




Tundish Monitoring System For longer casting sequences and improved safety

Increased safety from continuous tundish temperature monitoring

Increased output thanks to longer casting sequences and fewer tundish changes

Refractory costs reduced by 10-20% due to optimal utilization of the tundish wear lining

Tundish Monitoring System -

taking the guesswork out of

tundish operations




SMS CONCAST INLINE WEIGHT OPTIMIZATION Less handling, less scrap – more efficient production

More production in the same time raises plant utilization – save money by increasing the number of just-in-weight products

Cut unnecessary handling — No more resources wasted for handling of substandard products

Online TCM monitoring — Operator is alerted, should the TCM produce off target product weight.

Inline weight optimization -

save money, time and scrap costs!




CONYARD-Out Advanced warehouse management for customer satisfaction

‹ overview

CONYARD Track your

products door-to-door and improve

your delivery performance!

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Improved delivery performance thanks to shorter handling times in your yard

Greater operational safety, since personnel no longer need to go on ‘hunting expeditions’ in the storage yard

User-friendly portable touchscreen tablet makes using the system easy


www.sms-group.com/contact/

The information provided in this presentation contains a general description of the performance characteristics of the products concerned. The actual products may not always have these characteristics as described and, in particular, these may change as a result of further developments of the products. The provision of this information is not intended to have and will not have legal effect.

General contact

https://www.sms-group.com/plants/all-plants/continuous-caster-for-long-products/

[email protected]

+41 44 204 6511

Please contact me for further information or to arrange a personal meeting

www.sms-concast.ch

SMS Concast

Toedistrasse 9 8027 Zürich, Switzerland

‹ overview

sms group - new presentation , starter kit · sms concast special products 2017 1 continuous...

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