simulation driven innovation manufacturing

© 2016 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

Altair HyperWorks – CAE solutions

Multiphysics Analysis and Optimization

Structural

Analysis

OptiStruct

sT Inspire

StressCheck

nCode

CAEfatigue

FEMFAT

Systems

Simulation

MotionSolve

sT Activate

MapleSim

DSHplus

CarSim

TruckSim

Fluid

Dynamics

AcuSolve

Virtual Wind-

Tunnel

SC/Tetra

scSTREAM

AcuNexus

nanoFluidX

Thermal

Analysis

OptiStruct

AcuSolve

TAITherm

ThermoFlo

ElectroFlo

Crash &

Impact

RADIOSS

Crash Cad-

Calculate

MADYMO

Electro-

Magnetics

FEKO

winProp

Flux

CHARGE

JMAG

Math &

Systems

sT Compose

sT Activate

sT Embed

Maple

DSHPlus

HPC & Cloud

Solutions

PBS ProCompute Manager

Display Manager

Private Cloud

(HWUL-PA)

Cloud

(HWUL-VA)

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Manufacturing Solutions

Stamping

HyperForm

Design Profit


Extrusion

HyperXtrude

Design Profit

Casting

Click2Cast

NovaFlow

Design Profit

Injection

Molding

Moldex3D

Design Profit

Forging

AFDEX

Design Profit

Welding

Weld

Certification

Director

Virfac

Design Profit

3D-

Printing

sT Inspire

OptiStruct

3-maticSTL

Design Profit

HPC & Cloud

Solutions


Display Manager

Private Cloud

(HWUL-PA)

Cloud

(HWUL-VA)


HyperForm is an industry proven comprehensive simulation

software solution for stamping and tooling industries. It allows to

engineer and optimize all aspects of stamped product

development cycle from concept design to finished part for metals

and composites.

Benefits:

• Accurate blank-shape prediction and intuitive nesting interface.

• The fastest inverse solver for quick one-step analysis.

• Parametric and NURBS Surface based die development tool.

• Comprehensive interface to perform incremental analysis with an

auto-setup and multi-stage manager for hands-off job execution.


HyperForm can be used for Simulating the Forming of Thermoplastic Composites

• Find changes in fibre direction

• Detect resin dry and rich areas, voids

• Predict the final thickness

• Calculate the fibre stresses after manufacturing

Benefits:



Stamping

HyperForm

Design Profit


Extrusion

HyperXtrude

Design Profit

Casting

Click2Cast

NovaFlow

Design Profit

Injection

Molding

Moldex3D

Design Profit

Forging

AFDEX

Design Profit

Welding

Weld

Certification

Director

Virfac

Design Profit

3D-

Printing

sT Inspire

OptiStruct

3-maticSTL

Design Profit

HPC & Cloud

Solutions


Display Manager

Private Cloud

(HWUL-PA)

Cloud

(HWUL-VA)


HyperXtrude® 2015 introduces a new CAD

interface for HyperXtrude solver and takes a giant

leap to a direct CAD to solution approach.

• Film/Sheet Extrusion Die

• Tube Extrusion Die

• Solid Profile Extrusion Die

• Hollow Profile Extrusion Die

• Coextrusion

• Calibrator – Cooling of the Profile

• Mixing

• Runner Balancing

Benefits:



Stamping

HyperForm

Design Profit


Extrusion

HyperXtrude

Design Profit

Casting

Click2Cast

NovaFlow

Design Profit

Injection

Molding

Moldex3D

Design Profit

Forging

AFDEX

Design Profit

Welding

Weld

Certification

Director

Virfac

Design Profit

3D-

Printing

sT Inspire

OptiStruct

3-maticSTL

Design Profit

HPC & Cloud

Solutions


Display Manager

Private Cloud

(HWUL-PA)

Cloud

(HWUL-VA)


Click2Cast is a casting process simulation software that

allows the user to enhance and optimize their

manufactured components.

• Quickly evaluate ‘Castability’

• Quickly evaluate casting complexity for quoting

• Predict common casting defects upfront

• Minimal Training with Maximum Benefit

• Avoid expensive trial and error

Benefits:


NovaFlow&Solid is a mold filling and solidification simulation package based on

advanced fluid flow and heat transfer theories.

• For most castings, simulation time is reduced to around 10 percent

with the same or improved accuracy (FDM).

• You receive a higher accuracy in simulation, due to perfect

description of the 3D model, since all sections are correct in size.

• The meshing process is completely automatic and only takes

seconds (FEM)

• Advanced calculations are enabled, such as gas flow, full contact

task (stress) or full mould process (FDM)

Benefits:



Stamping

HyperForm

Design Profit


Extrusion

HyperXtrude

Design Profit

Casting

Click2Cast

NovaFlow

Design Profit

Injection

Molding

Moldex3D

Design Profit

Forging

AFDEX

Design Profit

Welding

Weld

Certification

Director

Virfac

Design Profit

3D-

Printing

sT Inspire

OptiStruct

3-maticSTL

Design Profit

HPC & Cloud

Solutions


Display Manager

Private Cloud

(HWUL-PA)

Cloud

(HWUL-VA)


Moldex3D is regarded as the most innovative simulation package for plastic injection molding process. With

20 years of demanding trials by various industries, Moldex3D enables in-depth simulation and visualization

with the widest application range of injection molding processes to validate and optimize plastic design and

manufacturability, shorten time-to-market, and maximize product ROI.

• Automatic 3D mesh (eDesign) makes the analysis work very

productive yet still reliable. Average meshing time is in 10 minutes,

LABOR FREE

• Available resource worldwide. Basic training can be done in 1 hour

• Versatile element support is good for high end users while Moldflow

only supports Tetra

• High performance parallel processing makes analysis accelerate

more than 5~10 times faster while Moldflow can only reach 2 times

as max

Benefits:



Stamping

HyperForm

Design Profit


Extrusion

HyperXtrude

Design Profit

Casting

Click2Cast

NovaFlow

Design Profit

Injection

Molding

Moldex3D

Design Profit

Forging

AFDEX

Design Profit

Welding

Weld

Certification

Director

Virfac

Design Profit

3D-

Printing

sT Inspire

OptiStruct

3-maticSTL

Design Profit

HPC & Cloud

Solutions


Display Manager

Private Cloud

(HWUL-PA)

Cloud

(HWUL-VA)


AFDEX is a general-purpose metal forming simulator based on rigid elasto/thermo/viscoplastic finite

element method, specialized in forging and other bulk forming processes.

• User-friendly GUI equipped with fool-proof

capabilities

• Fully automatic simulation techniques which have

been adopted for the cases of multi-stage processes

• Strong functions of metal flow line prediction on the

arbitrary cross-sectional area

• Powerful material identification functions

• Higher accuracy for a wide range of metal forming

processes

Benefits:



Stamping

HyperForm

Design Profit


Extrusion

HyperXtrude

Design Profit

Casting

Click2Cast

NovaFlow

Design Profit

Injection

Molding

Moldex3D

Design Profit

Forging

AFDEX

Design Profit

Welding

Weld

Certification

Director

Virfac

Design Profit

3D-

Printing

sT Inspire

OptiStruct

3-maticSTL

Design Profit

HPC & Cloud

Solutions


Display Manager

Private Cloud

(HWUL-PA)

Cloud

(HWUL-VA)


Virfac® addresses the advanced simulation of welding processes,

heat treatment, surface treatment, carburizing and other

manufacturing processes.

• Control parts distortions during manufacturing operations

and improving quality mastering at the earliest stage before

launching the production.

• Control residual stresses generated during manufacturing

operations and monitoring of the impact of manufacturing

on life and durability.

• Understanding the complex physical phenomena occurring

during manufacturing and the influence of process operating

condition in order to reduce scrap and increase cash return.

Benefits:



Stamping

HyperForm

Design Profit


Extrusion

HyperXtrude

Design Profit

Casting

Click2Cast

NovaFlow

Design Profit

Injection

Molding

Moldex3D

Design Profit

Forging

AFDEX

Design Profit

Welding

Weld

Certification

Director

Virfac

Design Profit

3D-

Printing

sT Inspire

OptiStruct

3-maticSTL

Design Profit

HPC & Cloud

Solutions


Display Manager

Private Cloud

(HWUL-PA)

Cloud

(HWUL-VA)


solidThinking Inspire – Topology Optimization

Inspire allows design engineers, product designers and architects to generate and investigate structurally

efficient concepts quickly and easily. Inspire embeds Altair’s OptiStruct algorithms bringing topology

optimization to a broader audience.


3-matic enables design modification and remeshing,

allowing you to (re)design CAD, scanned or topology-

optimized data for 3D Printing. 3-matic is the ideal tool

to clean up and enhance the surface quality of rough

topology data.

• Convert CAD data to STL

• Execute fixing operations or Boolean

operations on STL files

• Group and split sets of triangles into

surfaces to bring structure to an STL file

(several segmentation methods are

provided)

• Perform surface level and surface

contour level operations

• Use additional elements on a part, such

as curves and sketches

Benefits:

• Re-build analytical shapes (cylinders, planes, etc.) on the

topology in just one click.

• Replace rough surfaces by using splines and surface

reconstruction algorithms, making the newly created surface

tangent to the existing surface

• Apply lattice structures

• Smooth, clean up and redesign the raw output after topology

optimization on STL level

• Easily compare and combine different topology results into

one



Stamping

HyperForm

Design Profit


Extrusion

HyperXtrude

Design Profit

Casting

Click2Cast

NovaFlow

Design Profit

Injection

Molding

Moldex3D

Design Profit

Forging

AFDEX

Design Profit

Welding

Weld

Certification

Director

Virfac

Design Profit

3D-

Printing

sT Inspire

OptiStruct

3-maticSTL

Design Profit

HPC & Cloud

Solutions


Display Manager

Private Cloud

(HWUL-PA)

Cloud

(HWUL-VA)


HP

C S

olu

tio

ns

Already have Hardware/Cloud

PBS Pro

Compute Manager

Display Manager

Looking for Hardware/Cloud

HWUL-PA

HWUL-VA


PBS Professional is Altair's market-leading workload manager and job

scheduler for high-performance computing (HPC) environments, used by

thousands of companies worldwide to improve productivity, optimize

resource utilization & efficiency, and simplify the process of cluster

workload management.

• Million-core scalability and end-to-end resilience

• Flexible plugin framework to meet complex requirements with ease

• Unparalleled security with EAL3+ certification and support for SELinux

• Fast, powerful scheduling with power and topology awareness and

GPU / Xeon Phi support

Benefits:


Compute Manager is PBS Works’ application for web-based job

submission, management and monitoring – simplifying HPC for end users.

Staging

Area

Folders

Application

Template

• a simple but powerful Web-based interface for

submitting and monitoring jobs in PBS Pro

• Automate job submission tasks to maximize

end-user productivity

• Consistent job submission and monitoring

interface

• Automated staging of input and output files

Benefits:

2 HyperWorks Units


Altair’s Display Manager, a web-based portal within the

integrated PBS Works suite of high-performance computing

(HPC) solutions, provides users the ability to remotely

visualize and interact with their data and applications, even

across challenging data latency networks.

• A simple, but powerful Web-based interface for remote visualization

of large datasets

• Consolidate hardware and software resources

• A secure and traceable way to access their intellectual property

• Reduces software maintenance and deployment costs.

Benefits:


HyperWorks Unlimited Physical Appliance is a

private cloud solution with fully configured hardware

and software, offering unlimited use of all Altair

software within the appliance. Altair is the only

company to offer best-in-class application software,

HPC workload management tools, and industry leading

licensing and business model to fit your growing

simulation needs.

Minimum Configuration:

• 112 cores, Intel E5-2680 V3, 2.5 GHz

• 1,088 GB RAM DDR4 Memory DIMMs

• 36 HDDs TB 7200 RPM SAS

• FDR Infiniband connectivity

• OS: RHEL6.XBenefits:

• Contains unlimited HyperWorks Unit (HWU) licenses

• Reduced operational expenses in setting up and supporting HPC

infrastructure and software.

• Conveniently leased to customers, shifting HPC investments from

capital expense (CapEx) to operational expense (OpEx).

• Third party solver support: LS-Dyna, ABAQUS, ANSYS, etc…


HyperWorks Unlimited Virtual Appliance is a CAE cloud solution,

bringing software, platform and infrastructure as a service – SaaS, PaaS

and IaaS – to Altair customers within a single and intuitive portal. It

leverages Altair’s patented licensing system, providing access to a

selection of the HyperWorks products and a modern, scalable HPC

infrastructure through a secure and efficient web-based platform.

Benefits:

• The Power of HyperWorks: Power and flexibility

of running Altair products with unlimited licensing

• The Power of PBS Works: leverages the market-

leading HPC workload manager, PBS Professional

• The Power of Now!: HyperWorks Unlimited

Virtual Appliance can be ideally configured within

minutes

simulation driven innovation manufacturing

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