sigma metal cast - smcast.insmcast.in/sigma_metal_cast_catalog.pdf · manufacturer and exporter of...
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MANUFACTURER AND EXPORTER OF GREY IRON & DUCTILE IRON CASTING
www.smcast.in
+91 99093 80133
+91 99786 71521
Vavdi Survey, Ploat No 12,
Yamuna Ind. Area, B/H
Poonam Dumper, Gondal
Road Highway, Rajkot - 360003
(Gujrat) India.
SIGMA METAL CAST With a focus on service,
safety, and producing high
quality Gray and Ductile Iron
castings we are your partner
for your casting needs.
Whether you need a
rough casting weighing
ounces or a fully painted
and machined part weighing
200 pounds, we are your source.
METAL CAST
PROFILE
For nearly 25 years, spanning two generations, our family has been supplying high-quality iron castings to a variety of
industries. Here at smc, we are committed to four things: providing extraordinary service at a low net cost, constantly
exploring ways to increase efficiencies and reduce our long term costs, ensuring a safe and ecologically friendly
environment and providing our craftsmen and women with a progressive, safe, family and career oriented workplace
By working together with our customers, we are constantly gaining a proper in-sight of our service expectations which
is helping us to stand out in the competition. Our team is mainly recognised for expertise in meeting various
limitations of major industrial sector without compromising on our service as well as quality standards. Our service
and quality standards have always been beyond the expectations of our valuable clients as we have been working
upon our limitations since 1989 and have always offered services to various industrial sectors beyond the possibility.
We are constantly thinking in terms of possibilities rather than thinking in terms of limitations, as far as our service
sector is concerned.
Why Us
METAL CAST
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We are recognised in the market for consistent and high-quality castings without compromising on the commited
delivery time. Our core values are driven by dedication and innovation in our daily service operations. We believe to
work with the highest standards of integrity and dedicated workforce. Experience of our workforce is constantly
helping us to meet the challenges of our service industry.
Best In Class Practices
Our focus is on long term value creation through exceptional and dedicated management of our business. We are
committed to creating value through oversight from our best-in-class management team while understanding our
long term strategic focus
Our dedication to innovation is exemplified by our constant investments in our industry, which has given us an
unrivalled technical expertise and operational performance.
Long Term Value Creation
PRODUCTS
METAL CAST
Housing Frame Flange Motor Housing
Pump’s spares Valve Components Gear Box Housing
Flame proof casting Other Components
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Enclosures :The housing frame of the motor of which there are two board classification; open and totally closed. There are specific
types of each:
Endshield :The part of the motor housing which supports the bearing and acts as a protective guard to the electrical and rotating
parts inside the motor. This paer is frequently called the "end bracket" or "end bell."
Open
Drip Proof
Splashprrof
Weatherprotected
Weatherprotected |
Weatherprotected ||
Totally Enclosed
Non-Ventilated
Fan Cooled
Explosion Proof
Water Proof
Heat Exchanger
Spare parts can also be manufactured as per client's sample or drawing
Housing Frame
METAL CAST
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ELECTRICAL & AUTOMOBILE COMPONENTS
FLANGE
METAL CAST
Spare parts can also be manufactured as per client's sample or drawing
This flange diameter is bigger than
the motor frame diameter. The holes
are not tapped. B5 flanges are available
for all motor sizes.
B5 FlangeB3 Foot Mounted Motor
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FLANGE
Spare parts can also be manufactured as per client's sample or drawing
This flange diameter is smaller than
the motor frame diameter. The holes
are tapped. Available for frame sizes
56 to 132 mm.
B14A Flange
This flange diameter is bigger than
B14A but smaller than B5 flange.
The holes are tapped. Available for
frame sizes 56 to 112 mm.
B14B Flange
Mounting endshield with special rabbets and bolt holes for mounting such equipment as pumps and gear boxes to
the motor or for overhanging the motor on the driven machine.
METAL CAST
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POWER TRANSMISSION COMPONENTS
METAL CAST
Spare parts can also be manufactured as per client's sample or drawing
Gearbox Housing
Ensuring precise gearing function, the Cast Iron Gear Box, which we offer, is manufactured using the best-grade metals,
which enhance its durability and strength. Having long life, these Cast Iron Gear Boxes are used in various
industries. We provide the Cast Iron Gear Box, which are easy-to-machine with high damping. The exceptional
resistance against corrosion of these Cast Iron Gear Boxes enhances the durability of gear boxes
Our organization holds expertise in offering these castings to our clients. We offer customized as well as
non-customized solutions. It has an appropriate structure and smooth texture apart from uniform construction which
gives it an edge over similar available castings of Gear Box Housing in the market.
Leveraging on our quality oriented professionals and our industry expertise; we are offering Box Gear Housing casting
solutions to our clients.
Appreciated For
• Use of the best quality metal- grey iron castings
• Highly durable
• High strength
• Dimensional accuracy
• Easy machinability
• High resistance against abrasion
Available In
• Several grades
• Several sizes
• Different designs
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MOTOR HOUSING
Spare parts can also be manufactured as per client's sample or drawing
We are offering Electric Motor Casting to our clients. To electric motor manufacturers we provide castings in motor
bodies with Colline fins and end cover in bulk to meet the requirements of the clients. These products are
manufactured using supreme quality raw material which provide resistance to corrosion and durability. Owing the
quality conscious manufacturer we strive to match the international standard quality. Our skilled and experience
professionals always support to manufacture bulk amount of products as per the requirements of the clients.
We are one of the established names of the industry engaged in manufacturing and supplying Motor Body Casting.
Our manufactured casting is made using superior quality raw material that is obtained from distinguished vendors of
the market. These are highly demanded by our valued customers for their sturdy construction, longer service life and
corrosion resistance. Customers can avail this Motor Body Casting from us as per their required specifications.
Features:
• Durable
• Corrosion Resistance
• High Tensile Strength
• Specific Configurations
METAL CAST
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FLAME PROOF CASTING
METAL CAST
Spare parts can also be manufactured as per client's sample or drawing
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Explosion-Proof Casting:
A totally enclosed which is constructed to withstand and explosion occur, the enclosure will prevent the ignition or
explosion of the gas or vapor which may surround the motor enclosure. These motors are listed with underwtiter's
laboratories.
Explosion-Proof - Hazardous Locations:
Division | - Location in which ignitable concentrations of flammable or combustible material exist and come in contact
with the motor.
Division || - Location in which ignitable concentrations of flammable or combustible material exist but are contained
which closed systems or containers and normally would not come in contact with the motor.
Explosion-Proof - UL Classifications:
Class | - Those in which flammable gasses or vapors are or may be present in the air in quantities sufficient to produse
explosive or ignitable mixture.
Group "C" - Atmospheres containing ethyl or ether vapors.
Group "D" - Atmospheres containing gasonline, hexanem benzenem butane, propane, alcohols, acetone, benzol,
lacquer solvent vapors, natural gas, etc.
Class || - Those which are hazardous because of the presence of combustible dust.
Group "E" - Atmospheres containing metal dust, including aluminum, magnesium, or their commercial alloys.
Group "F" - Atmospheres containing carbon black, charcoal or coke dust.
Group "G" - Atmospheres containing flour, starch, grain or combustible plastics or chemical dusts.
Spare parts can also be manufactured as per client's sample or drawing
Sigma Metal Cast is one of the prominent names of the business to involve in offering the Valve body casting market
that is manufactured at reasonable prices. Manufactured using optimum quality raw materials, Specifically designed
to tolerate high temperature and pressure conditions, these durable and lightweight castings are immensely famous
for their excellent performance these castings are massively used in railway industries for air dryer system , used for
steam, non- corrosive fluids, air, water, gas and oil, highly demanded in petro-chemicals, pharmaceutical and chemical
industries for controlling the flow of liquid and gases.
Ball valve castings are widely acknowledged for their rugged construction, longer service life and correct dimensions ,
supreme resistance to corrosion, the proffered compilation is extensively high in demands the offered selection of
castings is immensely popular for its ease of installation, supreme tensile strength and precise engineering. Our
precious patrons can obtain the series at industry leading prices..
METAL CAST
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+91 99093 80133
+91 99786 71521
www.smcast.in
VALVE COMPONENTS
QUALITY POLICY
Quality Policy is displayed and appropriate training programs are conducted to ensure that the policy is understood.
Team Leader ensures that the Quality Policy is implemented & maintained at all levels and communicates to the
organization need for technological awareness and the importance of meeting customer as well as statutory and
regulatory requirements..
Appropriateness of Quality Policy and Objectives is reviewed through Management Review Meeting. If necessary,
Quality Policy / Objectives are amended to suit it to changed situation(s).
The Quality Policy is based on the purpose of the organization and organization’s perception of current and near future
requirements, as well as expectations of customer. The Quality Policy provides framework for the organization to
establish and review progress on Quality Objectives.
The extent of Effective Implementation of Quality Policy is judged through regular measurement and review of
performance against pre-set Quality Objectives. The information regarding parameters used for the purpose of the
performance evaluation is monitored. Top management reviews the product realization and the support processes
related performance using the measurable target of process performance and related company-level.
To achieve the Quality Objectives, the Quality Management System consistent with ISO – 9001:2015 is established,
implemented and maintained. Adherence to the documented Quality System ensures that the final products are of
consistent quality meeting specified requirements thereby leading to customer satisfaction.
We are committed to produce and deliver products to the satisfaction of the customers by continually improving our
Quality Management System. ISO – 9001:2015 certified by TuV for Manufacture and Supply of Grey and Ductile Iron
Castings.
“SIGMA METAL CAST is committed to achieve Customer Satisfaction by time bound delivery of quality
products through constant adherence to Quality Management System and Continual Improvements in the
Organization”.
METAL CAST
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Laboratory & Testing facilities
• Image analyser : With camera attached to the microscope.
• Sand testing : All the necessary sand testing equipments for both green sand molding & shell molding process.
• Wet lab : Full fledged wet lab for chemical analysis.
• UTM : 40 Tons capacity Universal Testing Machine for Tensile strength, Yield strength and Elongation.
• Hardness tester : 3000 kgs Brinell Hardness Testing machine.
• Impact testing machine
Quality Records
We are maintaining the following documentation systems to assure quality.
• Metal Chemistry Register
• Mechanical testing Log Book
• Dimensional inspection Log Book
Test Certificates
We are conducting & providing the following certificates to the customer for every batch supply.
• Chemical test certificate
• Physical / Mechanical test certificate
Traceability
The Quality Team supervises the Q.A / Q.C aspects along the entire process system by identifying and associating with
Quality Circles. We ensure 100% traceability for the produce.
QUALITY POLICY
METAL CAST
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+91 99093 80133
+91 99786 71521
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TECHNICAL
METAL CAST
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Gray Iron Material Grades
The following is the common application for each degree of grey cast
iron for your refrence.
G100:For samll loads, the friction and wear no special requirements for important casting, such as protective cover, cover,
oil pan, hand wheels, frame, floor, hammer, small handle, etc.
G150:Under moderate load of casting, such as the base, frame, box, knife, bed, bearing seat, tabl,e. wheels, cover, pump,
value, pipe, flywheel, motor blocks and other.
G200 and G250:Requirements withstand greater load and a certain degree of tightness or corrosion resistance of the more important
castings such as cylinder, gear, base, flywheels, bed, cylinder block, cylinder liner, piston, gear box, brake wheel,
coupling plate, medium pressure value, etc.
G300 and G350:Under high load, wear and high air tightness important casting, such as heavy machine tools, shears, presses,
automatic lathe bed, frame, high-pressure hydraulic parts, piston rings, force larger gear, cams, bushings, large engine
crankshaft, cylinder block, cylinder liner, cylinder head, etc.
TECHNICAL
METAL CAST
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NOTE: The above Standerds for Ordering Reference Only the customer
can specify any special requirement.All specification are subject to
change without price notice
NOTE :
METAL CAST
METAL CAST
+91 99093 80133
+91 99786 71521
www.smcast.in
Vavdi Survey, Ploat No 12, Yamuna Ind. Area,
B/H Poonam Dumper, Gondal Road Highway,
Rajkot - 360003 (Gujrat) India.