shopnotes #129 (vol22) - (may-jun.2013)

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Page 1: ShopNotes #129 (Vol22) - (May-Jun.2013)
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carving duplicator Pattern

ShopNotes No. 129 Page 1 of 1 ©2013 August Home Publishing. All rights reserved.

TAPE BOTH HALVES OF PATTERN TOGETHER

ALONG DASHED LINES

Page 53: ShopNotes #129 (Vol22) - (May-Jun.2013)

Materials List

best-ever Planer Cart

ShopNotes No. 129 Page 1 of 1 ©2013 August Home Publishing. All rights reserved.

Cutting Diagram

1!/2" x 5!/2" - 96" HARD MAPLE (7.3 Bd. Ft.)

1!/2" x 5!/2"- 24" HARD MAPLE (1.8 Bd. Ft.)

48" x 96"- #/4" BIRCH PLYWOOD

!/4" x 24"- 24" BIRCH PLYWOOD

#/4" x 3!/2"- 24" HARD MAPLE (.6 Bd. Ft.)

NOTE: SAVE WASTE PIECE FROM SIDE (E) FOR MAKING LEAF SUPPORT (K)

A A A G

Q

E E

L

HJ

J

M

NN

OO

B B C C

P

D D D D

I F

K

48" x 96"- #/4" BIRCH PLYWOOD

GRAIN DIRECTION

A Platforms (3) 24 x 23 - 3⁄4 Ply.B Front/Back Supports (6) 11⁄2 x 11⁄2 - 23C Side Supports (6) 11⁄2 x 11⁄2 - 21D Corner Blocks (4) 11⁄2 x 4 - 4E Sides (2) 241⁄2 x 31 - 3⁄4 Ply.F Cart Cleat (1) 3⁄4 x 3⁄4 - 131⁄8

G Cart Back (1) 23 x 101⁄2 - 3⁄4 Ply.H Auxiliary Table (1) 13 x 31 - 3⁄4 Ply.I Table Cleat (1) 3⁄4 x 13⁄4 - 13J Side Fillers (2) 511⁄16 x 31 - 3⁄4 Ply. K Leaf Support (1) 113⁄4 x 157⁄8 - 3⁄4 Ply.

L Drop Leaf (1) 241⁄2 x 157⁄8 - 3⁄4 Ply.M Lower Filler (1) 241⁄2 x 15 - 3⁄4 Ply.N Drawer Sides (2) 91⁄2 x 20 - 3⁄4 Ply.O Drawer Front/Back (2) 91⁄2 x 21 - 3⁄4 Ply. P Drawer Bottom (1) 19 x 21 - 1⁄4 Ply.Q False Front (1) 227⁄8 x 103⁄8 - 3⁄4 Ply.

• (56) #8 x 11⁄2" Fh Woodscrews• (4) #8 x 11⁄4" Fh Woodscrews• (4) 3" Locking Swivel Casters• (16) #14 x 1" Lag Screws

• (16) 1⁄4" Flat Washers • (2) 36" Continuous Hinges w/Screws• (1 pr.) 11⁄2" x 20" Full-Ext. Drawer Slides • (1) 43⁄4" Drawer Pull

Page 54: ShopNotes #129 (Vol22) - (May-Jun.2013)

PATTERN GUIDES (SHOWN ACTUAL SIZE)

SMALL MEDIUM LARGE

NOTE: SHAPE SHOWN IS FOR “ROUND” SECTION

NOTE: MARK INDICATES WIDEST POINT

ROUND

OVAL

HANDLE

ShopNotes No. 129 Page 1 of 2 ©2013 August Home Publishing. All rights reserved.

pattern guides & gauge forOval Tool Handles

The patterns below help you lay out and shape each of the three sizes of handles while turning them. I used 1⁄4" plywood to make the pattern guides.

The gauge on page 2 helps ensure key features of the handles are prop-erly sized. The notches on one edge are for sizing the small handles. The

notches on the opposite edge apply to the medium and large handles. Just slip the notches over the features as you turn them.

Page 55: ShopNotes #129 (Vol22) - (May-Jun.2013)

GAUGE (SHOWN ACTUAL SIZE)

MEDIUM& LARGE

BEAD

TENON

TENON

BEAD

NECK

NECK

SMALL

%/8

#/8

#/4

!!/16

&/8

!/2

NOTE: GAUGE CAN BE MADE FROM !/4" PLYWOOD OR HARDBOARD

ShopNotes No. 129 Page 2 of 2 ©2013 August Home Publishing. All rights reserved.

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