shilpan steelcast pvt. ltd. - steel & alloy steel casting by lost wax method

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Page 1: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method
Page 2: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method

Company

Presentation

Shilpan Steelcast Pvt. Ltd.

Page 3: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method

Wel Come to

an Investment Casting Foundry

Page 4: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method

Our Company

Page 5: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method

Location

Plot No. G-923, GIDC Lodhika, Kishan Gate, At Metoda, Kalawad Road, Rajkot – 360021,Gujarat, India.Telefax :+91-2827-287190/287191E-mail : [email protected]: www.shilpansteelcast.com

Page 6: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method

About us

Shilpan Steelcast Pvt. Ltd. Has been founded after enormous

supply of machined investment casting

components to the OEMs by GENIUS Engineers.

Page 7: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method

About us

The company was formed

by Genius Engineers with the aim to satisfy the specific requirements and

increasing demand of clients by providing best quality of investment castings.

The company was established with abundant support of associates –

SHILPAN and SHYAMAL Group, The leading real estate technocrats well known

for their architectural skills.

Page 8: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method

About us

The foundry with the

capacity of 600 MT per annum is spread out in 3000 square meter

and well equipped with advanced Measuring, Monitoring,

Controlling, and Testing facilities to ensure clients satisfaction

at each task.

Page 9: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method

eraaaaaaaaaProcess

Tool DevelopmentTool established for making wax pattern

Wax Pattern ManufacturingOutput of wax injection from tool

Pattern AssemblyAttachment of pattern with feeders

Ceramic CoatingApplication of coating with binder & stucco

De – WaxingRemoving wax from coated assembly

Shell BackingPre-Heating of shells

Induction MeltingPreparation of molten metal

Verification of Chemical CompositionEnsuring by spectrometer

PouringFilling the shells with molten metal

FettlingDetachment from feeders and surface finishing

Stress RelivingSetting the homogeneous structure of metal

Inspection and TestingVerification of casting with requirements

Page 10: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method

Infrastructure

Page 11: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method

Wax Preparation Area

Page 12: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method

Wax Pattern Injection

Page 13: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method

Wax Pattern Assembly

Page 14: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method

Primary Coating

Page 15: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method

Backup Coating

Page 16: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method

Autoclave De-Waxing

Page 17: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method

Shell Storage

Page 18: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method

Melting & Pouring Area

Page 19: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method

Induction Melting

Page 20: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method

Shell Pre-Heating

Page 21: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method

Hot Shell Transferring

Page 22: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method

Metal Pouring

Page 23: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method

Fettling Zone

Page 24: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method

Turning & Grinding Zone

Page 25: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method

Casting Finishing

Page 26: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method

Heat Treatment

Page 27: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method

Machining

We can supply castings with raw & finished machining done

by GENIUS Engineers having large experience of conventional &

CNC Machining

Page 28: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method

Product Capability

Page 29: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method

By Weight:From few grams to 60kg as a single piece

By Geometry:450mm 450mm 350mm

By Dimensional Accuracy:According to VDG P690 D1 accuracy level or IS : 11166 class II

By Surface Roughness:3 to 6 µm Ra

By Material Offered:Austenitic Stainless Steel, Carbon Steel, Low Alloy Steel, Super Alloy Steel, Martensitic Stainless Steel, Duplex Steel, Precipitation Hardened Steel

Page 30: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method

Products

Page 31: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method
Page 32: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method
Page 33: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method
Page 34: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method

With Machining

Page 35: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method

Pumps

Surgical Implants

Textile

Hardware Fittings

Ordnance

Automobile

Valves

Food Processing

Machine Tools

Switch Gears

Earth Moving

Power Plant

Product Applications

Page 36: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method

Quality Assurance

Page 37: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method

Possible Testing

• Chemical Composition• Tensile Strength• Impact Strength• Hardness• Radiography• Liquid Penetration• Magnetic Particle• Ultra sonic• IGC• Micrographic examination

Page 38: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method

Laboratory Equipped With

• Optical Emission Spectrometer & CRM Samples

• Universal Testing Machine with Extensometer

• Impact Testing Machine

• Brinell Hardness Tester

• Rockwell Harness Tester

• X’ray Film Viewer

• Measuring Instruments and Gauges

Page 39: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method

ISO 9001:2008 Certificate

Page 40: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method

PED 97/23/EC Certificate

Page 41: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method

AD2000 Merkblatt W0 Certificate

Page 42: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method

Spectrometer

Page 43: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method

Mechanical Testing Facility

Page 44: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method

Participation in

Exhibition

Page 45: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method

PCVEXPO 2013 Moscow, Russia

Page 46: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method

PCVEXPO 2013 Stand Photo

Page 47: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method

Up Coming Events

Page 48: Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method

Thank you very

much

for

your attention.