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Mu2e Conventional Facilities 6-10-2 CONSTRUCTION WASTE MANAGEMENT 17 FEBRUARY 2014 01524 - 1 AND RECYCLING SECTION 01524 - CONSTRUCTION WASTE MANAGEMENT AND RECYCLING PART 1. GENERAL 1.01 RELATED DOCUMENTS A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and other Division 1 Specification sections apply to this Section. 1.02 SUMMARY A. Section Includes: 1. Construction waste management plan. 2. Construction waste recycling. 1.03 PLAN REQUIREMENTS A. Develop, submit, and implement a Construction Waste Management plan to recycle or salvage at least 50 percent of the non-hazardous construction, demolition and land clearing materials, excluding soil, for compliance with DOE Guiding Principle. 1.04 SUBMITTALS A. Construction Plan: Submit construction waste management plan describing methods and procedures for implementation and monitoring compliance including the following: 1. Transportation company hauling construction waste to waste processing facilities. 2. Recycling and adaptive reuse processing facilities and waste type each facility will accept. 3. Construction waste materials anticipated for recycling and adaptive reuse. 4. On site sorting and site storage methods. B. Submit documentation prior to Substantial Completion, substantiating construction waste management plan was maintained and goals were achieved. 1. Trash: Quantity by weight deposited in landfills. Include associated fees, transportation costs, container rentals, and taxes for total cost of disposal.

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Page 1: SECTION 01524 - CONSTRUCTION WASTE MANAGEMENT … Fermi Lab/P … · SECTION 01524 - CONSTRUCTION WASTE MANAGEMENT AND RECYCLING ... CONSTRUCTION WASTE MANAGEMENT 17 FEBRUARY

Mu2e Conventional Facilities 6-10-2

CONSTRUCTION WASTE MANAGEMENT 17 FEBRUARY 2014 01524 - 1 AND RECYCLING

SECTION 01524 - CONSTRUCTION WASTE MANAGEMENT AND RECYCLING

PART 1. GENERAL

1.01 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and other Division 1 Specification sections apply to this Section.

1.02 SUMMARY

A. Section Includes:

1. Construction waste management plan.

2. Construction waste recycling.

1.03 PLAN REQUIREMENTS

A. Develop, submit, and implement a Construction Waste Management plan to recycle or salvage at least 50 percent of the non-hazardous construction, demolition and land clearing materials, excluding soil, for compliance with DOE Guiding Principle.

1.04 SUBMITTALS

A. Construction Plan: Submit construction waste management plan describing methods and procedures for implementation and monitoring compliance including the following:

1. Transportation company hauling construction waste to waste processing facilities.

2. Recycling and adaptive reuse processing facilities and waste type each facility will accept.

3. Construction waste materials anticipated for recycling and adaptive reuse.

4. On site sorting and site storage methods.

B. Submit documentation prior to Substantial Completion, substantiating construction waste management plan was maintained and goals were achieved.

1. Trash: Quantity by weight deposited in landfills. Include associated fees, transportation costs, container rentals, and taxes for total cost of disposal.

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CONSTRUCTION WASTE MANAGEMENT 17 FEBRUARY 2014 01524 - 2 AND RECYCLING

2. Salvaged Material: Quantity by weight with destination for each type of material salvaged for resale, recycling, or adaptive reuse. Include associated fees, transportation costs, container rentals, and taxes for total cost of disposal. Also include reimbursements due to salvage resale.

3. Total Cost: Indicate total cost or savings for implementation of construction waste management plan.

1.05 CONSTRUCTION WASTE MANAGEMENT PLAN

A. Construction Waste Landfill Diversion: Minimum 50 percent by weight of construction waste materials for duration of Project through resale, recycling, or adaptive reuse.

B. Implement construction waste management plan at start of construction.

C. Review construction waste management plan at pre-construction meeting and progress meetings

D. Distribute approved construction waste management plan to subcontractors and others affected by Plan Requirements.

E. Oversee plan implementation, instruct construction personnel for plan compliance, and document plan results.

1.06 CONSTRUCTION WASTE RECYCLING

A. The Contractor shall have the option of sorting the materials off-site or on-site.

1. Off-Site: If the Contractor chooses to sort the material off-site, he shall provide the provide the name of the vendor, and provide procedures on the documentation of the recyclable waste.

2. On-Site: The contractor shall provide separate collection containers for a minimum of the following materials:

a) Untreated lumber.

b) Gypsum wallboard.

c) Paper, paper products, and cardboard.

d) Plastics.

e) Metals.

f) Glass.

g) Other salvageable materials.

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1.07 CONSTRUCTION WASTE ADAPTIVE RE-USE

A. Arrange with processing facility for salvage of construction material and processing for reuse. Do not reuse construction materials on site except as accepted by Owner.

1.08 QUALITY ASSURANCE

A. Regulatory Requirements: Comply with applicable local ordinances and regulations

B. Disposal Sites, Recyclers, and Waste Materials Processors: Use only facilities properly permitted by the State of Illinois, and by local authorities where applicable.

C. Prior to beginning work at the site, schedule and conduct a conference to review the Construction Waste Management Plan and discuss procedures, schedules and specific requirements for waste materials recycling and disposal. Discuss coordination and interface between the Subcontractor and other construction activities. Identify and resolve problems with compliance with requirements. Record minutes of the meeting, identifying all conclusions reached and matters requiring further resolution.

1. Attendees: The Subcontractor and related Subcontractor personnel associated with the work of this section, including personnel to be in charge of the waste management program; the Construction Quality Manager; CC; and such additional personnel as Fermilab deems appropriate.

2. Plan Revision: Make any revisions to the Construction Waste Management Plan agreed upon during the meeting and incorporate resolutions agreed to be made subsequent to the meeting. Submit the revised plan to Fermilab for approval.

D. Implementation: Designate an on-site person responsible for instructing workers and implementing the Construction Waste Management Plan. Distribute copies of the Construction Waste Management Plan to the job site foreman and each subcontractor. Post Waste Management Plan on the job site bulletin board. Include waste management and recycling in worker orientation and review periodically. Provide on-site instruction on appropriate separation, handling, recycling, and salvaging methods to be used by all parties at the appropriate stages of the work at the site. Include waste management and recycling discussion in pre-fabrication meetings with subcontractors and fabricators. Also include discussion of waste management and recycling in regular job meetings and job safety meetings conducted during the course of work at the site.

PART 2. PRODUCTS - Not Used

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PART 3. EXECUTION

3.01 CONSTRUCTION WASTE COLLECTION

A. Collect construction waste materials in marked bins or containers and arrange for transportation to recycling centers or adaptive salvage and reuse processing facilities. Remove all indicated recyclable materials from the work location to approved containers daily. Failure to remove waste materials will be considered cause for withholding payment and termination of Contract

B. Change out loaded containers for empty ones as demand requires, but not less than weekly.

C. Handling: Deposit all indicated recyclable materials in the containers in a clean (no mud, adhesives, solvents, petroleum contamination), debris-free condition. Do not deposit contaminated materials into the containers until such time as such materials have been cleaned.

D. If the contamination chemically combines with the material so that it cannot be cleaned, do not deposit into the recycle containers. In such case, request resolution by the Construction Quality Manager as to disposal of the contaminated material. Directions from the Construction Quality Manager do not relieve the Subcontractor from compliance with all legal and regulatory requirements for disposal, nor shall such directions cause a request for modification of the Contract

E. Maintain recycling and adaptive reuse storage and collection area in orderly arrangement with materials separated to eliminate co-mingling of materials required to be delivered separately to waste processing facility.

F. Store construction waste materials to prevent environmental pollution, fire hazards, hazards to persons and property, and contamination of stored materials.

G. Cover construction waste materials subject to disintegration, evaporation, settling, or runoff to prevent polluting air, water, and soil.

3.02 CONSTRUCTION WASTE DISPOSAL

A. Deliver construction waste to waste processing facilities. Obtain receipt for deliveries.

B. Dispose construction waste not capable of being recycled or adaptively reused by delivery to landfill, incinerator, or other legal disposal facility. Obtain receipt for deliveries.

END OF SECTION 017419

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INDOOR AIR QUALITY DURING 17 FEBRUARY 2014 01572 - 1 CONSTRUCTION

SECTION 01572 - INDOOR AIR QUALITY DURING CONSTRUCTION

PART 1. GENERAL

1.01 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and other Division 1 Specification sections apply to this Section.

1.02 SUMMARY

A. Section Includes:

1. Construction indoor air quality (IAQ) management plan.

2. HVAC air filters.

3. Building flush-out.

1.03 PLAN REQUIREMENTS

A. Develop, submit and implement construction IAQ management plan in accordance with SMACNA IAQ “Guidelines For Occupied Building Under Construction”, for compliance with the DOE Guiding Principle requirement. The plan shall include building flushout after construction and prior to occupancy.

1.04 SUBMITTALS

A. Product Data: Submit description and performance data for filters, including MERV ratings.

B. Construction Plan: Submit construction IAQ management plan describing methods and procedures for implementation and monitoring compliance.

1.05 CLOSEOUT SUBMITTALS

A. Project Record Documents: Submit construction photographs showing compliance with construction IAQ management plan.

B. Flushout documentation: Submit signed letter documenting that the building flushout is successfully accomplished in accordance with the approved IAQ management plan.

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INDOOR AIR QUALITY DURING 17 FEBRUARY 2014 01572 - 2 CONSTRUCTION

1.06 CONSTRUCTION IAQ MANAGEMENT PLAN

A. HVAC PROTECTION

1. Seal off all supply louvers, return air grilles, and air intake/discharge points to prevent construction dust and debris from entering.

2. Seal off all ductwork openings and air outlets with plastic sheeting to protect the duct system from dust and debris. Do not re-open until the end of activities that produce dust or pollution, such as drywall sanding, concrete cutting, masonry work, wood sawing, and so forth.

3. If for some unforeseen reason, there should arise a circumstance wherein the return air system is required to be used during the construction phase, install temporary filters (as determined by ASHRAE Standard 52.2-1999 and of type as used in the final installation) at each return air opening and supply air intakes, and provide frequent inspection and maintenance. If inspections by CC or Commissioning Agent reveal that the ductwork has become contaminated due to inadequate protection, the ductwork shall be cleaned professionally prior to the first phase of occupancy, using procedures established in ACR 2005 published by the National Air Duct Cleaners Association. Replace these filters prior to building flushout.

4. Under no circumstances shall air be returned from a construction area and then recirculated through the permanent supply ductwork, unless and until the level of construction in the relevant area involves final finishes and trim and the construction has reached a point of complete building dry-in with no sanding and is free from dust, debris, and contaminants.

5. Do not use fan rooms to store construction or waste materials, and keep them clean and neat.

B. SOURCE CONTROL

1. Limit construction traffic and motor idling in the vicinity of air intake louvers when the HVAC systems are activated. Restrict motor vehicles to areas well-removed from air intakes, preventing emissions from being drawn into the building.

2. Use electric or natural gas alternatives for gasoline and diesel equipment where possible and practical.

3. Cycle equipment off when not being used or needed.

4. Avoid the use of materials and products with high VOC and/or particulate levels. Use products and installation methods with low VOCs such as paints, sealers, insulation, adhesives, caulking and cleaners. Comply with the requirements in other Specification Sections.

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INDOOR AIR QUALITY DURING 17 FEBRUARY 2014 01572 - 3 CONSTRUCTION

5. Keep containers of wet products closed as much as possible. Cover and seal waste materials which can release odor or dust.

6. Protect all materials, especially absorbent materials such as insulated ductwork, against moisture during delivery to and storage at the job site. Store materials inside the structure in a dry and clean environment pending installation

C. PATHWAY INTERRUPTION

1. Use dust curtains or temporary enclosures to prevent dust from migrating to other areas when applicable. During construction, isolate areas of work to prevent contamination of clean or occupied areas.

2. Keep pollutant sources as far away as possible from ductwork and areas occupied by workers when feasible.

3. Isolate work areas and/or create pressure differentials to prevent the migration of contaminants.

4. Use portable fan systems to exhaust contaminated air directly to the outside of the building, and discharge the air in a means to prevent it from re-entering

D. HOUSEKEEPING

1. General housekeeping, and dust suppression programs shall include the use of wetting agents or sweeping compounds. Use efficient and effective dust collecting methods such as damp cloths, wet mops, and vacuums with particulate filters, or wet scrubbers. Institute cleaning activities of building areas on a daily basis, and of HVAC equipment as required.

2. Keep all coils, air filters, dampers, fans, and ductwork clean during installation, and clean them as required prior to performing the testing, adjusting and balancing of the systems.

3. Avoid accumulations of water inside the building, and promptly remove any that may occur. Especially protect porous materials such as insulation and ceiling tiles from exposure to moisture

4. Provide photographs of the above activities during construction to document compliance

E. SCHEDULING

1. Sequence construction activities carefully over the duration of the project to minimize the impact on IAQ. Plan adequate time to conduct flushout before occupancy.

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INDOOR AIR QUALITY DURING 17 FEBRUARY 2014 01572 - 4 CONSTRUCTION

2. Install new filters, of types required and specified for the final installation, at the central fan system, immediately prior to occupancy for each respective.

PART 2. PRODUCTS

2.01 HVAC AIR FILTERS

A. Return Filters: Filtration media rated for minimum efficiency reporting value (MERV) when tested in accordance with ASHRAE 52.2.

1. Construction Return Filters: MERV of 8, minimum.

2. Flush-Out Return Filters: MERV of 13, minimum.

3. Permanent Filters: As specified in Mechanical Section or Equipment Schedule

PART 3. EXECUTION

3.01 IAQ PLAN

A. Implement Construction IAQ Management Plan at start of construction.

B. Review Construction IAQ management plan at pre-construction meeting and progress meetings

C. Distribute approved Construction IAQ Management Plan to subcontractors and others affected by Plan Requirements.

D. Oversee plan implementation, instruct construction personnel for plan compliance, and document plan results.

3.02 FILTER INSTALLATION AND REPLACEMENT

A. Install construction return filter at each return grille before operating permanent air handlers during construction.

B. Replace filters after completing construction and before conducting building flush-out.

1. Replace construction return filters with flush-out return filters.

2. Replace supply filters.

C. Replace filters after conducting building flush-out and before occupancy.

1. Replace flush-out return filters with permanent filters.

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2. Replace supply filters.

3.03 BUILDING FLUSH-OUT

A. Conduct building flush-out after construction ends and before occupancy for minimum 72 hours with maximum outdoor air consistent with achieving indoor relative humidity no greater than 60 percent.

3.04 CONSTRUCTION PHOTOGRAPHS

A. Photograph construction operations to show compliance with SMACNA IAQ and construction IAQ management plan.

1. Take minimum six photographs on minimum three different occasions during construction to show consistent adherence with specified requirements.

END OF SECTION 01572

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General Requirements 17 FEBRUARY 2014 – DOE Guiding Principles

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SECTION 01810 – GENERAL REQUIREMENTS – DOE GUIDING PRINCIPLES

PART 1 - GENERAL

1.1 SUMMARY

A. Section includes general requirements and procedures for compliance with U.S. Department of Energy’s Guiding Principles for New Construction. The goal of these Guiding Principles for Sustainable Buildings is to design buildings to be energy efficient, conserver resources, and provide comfortable and healthy environments for occupants.

B. Guiding Principles Items incorporated into the Design:

1. Commissioning 2. Energy Efficiency 3. Measurement and Verification 4. Indoor Water – Water Savings 5. Indoor Water – Measurement and Verification 6. Water Efficient Products 7. Ventilation and Thermal Control 8. Moisture Control 9. Day-lighting 10. Day-lighting – Lighting Controls

C. Guiding Principles Items to be incorporated during Construction:

1. Commissioning 2. Low-emitting Materials 3. Air Quality during Construction 4. Recycled Content 5. Bio-based Content 6. Environmentally Preferable Products 7. Waste and Materials Management 8. Ozone Depleting Compounds

1.2 DEFINITIONS

A. Regional Materials: Materials that have been extracted, harvested, or recovered, as well as manufactured, within 500 miles of Project site. If only a fraction of a product or material is extracted/harvested/recovered and manufactured locally, then only that percentage (by weight) shall contribute to the regional value.

B. Recycled Content: The recycled content value of a material assembly shall be determined by weight. The recycled fraction of the assembly is then multiplied by the cost of assembly to determine the recycled content value.

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General Requirements 17 FEBRUARY 2014 – DOE Guiding Principles

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1. "Post-consumer" material is defined as waste material generated by households or by commercial, industrial, and institutional facilities in their role as end users of the product, which can no longer be used for its intended purpose.

2. "Pre-consumer" material is defined as material diverted from the waste stream during the manufacturing process. Excluded is reutilization of materials such as rework, regrind, or scrap generated in a process and capable of being reclaimed within the same process that generated it.

1.3 ADMINISTRATIVE REQUIREMENTS

A. Respond to questions and requests from Fermilab regarding Guiding Principles Construction Items that are the responsibility of the Contractor, that depend on product selection or product qualities, or that depend on Contractor's procedures. Document responses as informational submittals.

1.4 ACTION SUBMITTALS

A. General: Compliance with the requirements of the Guiding Principles goals shall be clearly indicated on the action submittals required by other Specification Sections.

PART 2 - PRODUCTS

2.1 MATERIALS, GENERAL

A. Provide products and procedures necessary to comply with Guiding Principles outlined in this Section. Although other Sections may specify some requirements that contribute to compliance with the Guiding Principles, the Contractor shall determine additional materials and procedures necessary to comply.

2.2 COMMISSIONING

A. Objective: To employ commissioning tailored to the building, including commissioning requirements in construction documents, a commissioning plan, verification and a final report.

B. Implementation:

1. Refer to specification section 01815 – General Commissioning Requirements 2. Refer to Specification section 15995 – Commissioning of HVAC Systems

2.3 LOW-EMITTING MATERIALS

A. Objective: Use materials and products inside the weatherproofing system of the building that have low pollutant emissions, including composite wood products, adhesives, sealants, interior paints and finishes, carpet systems, and furnishings.

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B. Implementation: All submittals 1. Adhesives and Sealants shall comply with the following VOC content limits when

calculated according to 40 CFR 59, Subpart D (EPA Method 24):

a) Wood Glues: 30 g/L. b) Metal-to-Metal Adhesives: 30 g/L. c) Adhesives for Porous Materials (Except Wood): 50 g/L. d) Subfloor Adhesives: 50 g/L. e) Plastic Foam Adhesives: 50 g/L. f) Carpet Adhesives: 50 g/L. g) Carpet Pad Adhesives: 50 g/L. h) VCT and Asphalt Tile Adhesives: 50 g/L. i) Cove Base Adhesives: 50 g/L. j) Gypsum Board and Panel Adhesives: 50 g/L. k) Rubber Floor Adhesives: 60 g/L. l) Ceramic Tile Adhesives: 65 g/L. m) Multipurpose Construction Adhesives: 70 g/L. n) Fiberglass Adhesives: 80 g/L. o) Contact Adhesive: 80 g/L. p) Structural Glazing Adhesives: 100 g/L. q) Wood Flooring Adhesive: 100 g/L. r) Structural Wood Member Adhesive: 140 g/L. s) Single-Ply Roof Membrane Adhesive: 250 g/L. t) Special-Purpose Contact Adhesive (contact adhesive that is used

to bond melamine-covered board, metal, unsupported vinyl, rubber, or wood veneer 1/16 inch or less in thickness to any surface): 250 g/L.

u) Top and Trim Adhesive: 250 g/L. v) Plastic Cement Welding Compounds: 250 g/L. w) ABS Welding Compounds: 325 g/L. x) CPVC Welding Compounds: 490 g/L. y) PVC Welding Compounds: 510 g/L. z) Adhesive Primer for Plastic: 550 g/L. aa) Sheet-Applied Rubber Lining Adhesive: 850 g/L. bb) Aerosol Adhesive, General-Purpose Mist Spray: 65 percent by

weight. cc) Aerosol Adhesive, General-Purpose Web Spray: 55 percent by

weight. dd) Special-Purpose Aerosol Adhesive (All Types): 70 percent by

weight. ee) Other Adhesives: 250 g/L. ff) Architectural Sealants: 250 g/L. gg) Nonmembrane Roof Sealants: 300 g/L. hh) Single-Ply Roof Membrane Sealants: 450 g/L. ii) Other Sealants: 420 g/L. jj) Sealant Primers for Nonporous Substrates: 250 g/L. kk) Sealant Primers for Porous Substrates: 775 g/L. ll) Modified Bituminous Sealant Primers: 500 g/L. mm) Other Sealant Primers: 750 g/L.

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General Requirements 17 FEBRUARY 2014 – DOE Guiding Principles

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2. Paints and Coatings shall comply with the following VOC content limits when calculated according to 40 CFR 59, Subpart D (EPA Method 24):

a) Categories in subparagraphs below are taken from LEED rating systems and the standards referenced by them; if clarification is required, see those documents or the reference guides.

b) Flat Paints and Coatings: VOC not more than 50 g/L. c) Nonflat Paints and Coatings: VOC not more than 150 g/L. d) Dry-Fog Coatings: VOC not more than 400 g/L. e) Primers, Sealers, and Undercoaters: VOC not more than 200 g/L. f) Anticorrosive and Antirust Paints Applied to Ferrous Metals: VOC

not more than 250 g/L. g) Zinc-Rich Industrial Maintenance Primers: VOC not more than

340 g/L. h) Pretreatment Wash Primers: VOC not more than 420 g/L. i) Clear Wood Finishes, Varnishes: VOC not more than 350 g/L. j) Clear Wood Finishes, Lacquers: VOC not more than 550 g/L. k) Floor Coatings: VOC not more than 100 g/L. l) Shellacs, Clear: VOC not more than 730 g/L. m) Shellacs, Pigmented: VOC not more than 550 g/L. n) Stains: VOC not more than 250 g/L.

3. Composite wood, agrifiber products, and adhesives shall not contain urea-formaldehyde resin. a. Also refer to section 06412 Plastic Laminate Faced Architectural Cabinets

and section 06417 – Plastic Laminate Clad Countertops.

2.4 AIR QUALITY DURING CONSTRUCTION

A. Objective: Follow Sheet Metal and Air Conditioning Contractor’s National Association Indoor Air Quality Guidelines 2007. Continue after construction for 72 hours.

B. Implementation:

1. Refer to specification section 01572 – Indoor Air Quality During Construction

2.5 RECYCLED CONTENT OF MATERIALS

A. Objective: Building materials shall have recycled content such that post-consumer recycled content plus one-half of pre-consumer recycled content for Project constitutes a minimum of 10, but possibly as much as 20 percent of cost of materials used for Project.

1. Cost of post-consumer recycled content plus one-half of pre-consumer recycled content of an item shall be determined by dividing weight of post-consumer recycled content plus one-half of pre-consumer recycled content in the item by total weight of the item and multiplying by cost of the item.

2. Do not include furniture, plumbing, mechanical and electrical components, and specialty items such as elevators and equipment in the calculation.

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General Requirements 17 FEBRUARY 2014 – DOE Guiding Principles

01810- 5

B. Implementation: Select suppliers and vendors for the following materials that will make the project meet the target:

1. Cast-in-Place Concrete 2. Concrete Reinforcing 3. Structural and Miscellaneous Steel 4. Metal Wall and Roofing Systems 5. Metal Doors and Frames 6. Glazing 7. Aluminum Framed Windows and Curtain-walls 8. Metal Stud Framing 9. Gypsum Board

C. Additional Requirements in specific sections: 1. Refer to section 02370 – Erosion Control – for Riprap 2. Refer to section 09580 – Suspended Decorative Grid Ceiling.

2.6 BIOBASED CONTENT

A. Objective: Use Building materials that use biobased carbon content in lieu of fossil carbon content (coal or petroleum).

B. Implementation: Select suppliers and vendors for the following materials that will make the project meet the target:

1. Paving and Concrete Forming 2. Lumber and Millwork 3. Paintings and Coatings 4. Sealants

2.7 ENVIRONMENTALLY PREFERABLE PRODUCTS

A. Objective: Use Building materials that have less impact on human health and the environment over their lifecycle.

B. Implementation: Refer to sections above:

1. Low-emitting Materials 2. Recycled Material Content 3. Biobased content

2.8 WASTE AND MATERIALS MANAGEMENT

A. Objective: Recycle at least 50% of Construction waste during construction.

B. Implementation:

1. Refer to section 01524 – Construction Waste Management and Recycling.

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General Requirements 17 FEBRUARY 2014 – DOE Guiding Principles

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2.9 OZONE DEPLETING COMPOUNDS

A. Objective: Eliminate the use of ozone-depleting compounds during and after construction. Do not use materials containing CFC or HCFC compounds. Do not use equipment using CFC refrigerants.

B. Implementation:

1. Refer to section 07413 – Insulated-Core Metal Wall Panels 2. Refer to section 15083 – HVAC Insulation 3. Refer to section 15085 – Plumbing Piping Insulation 4. Refer to section 15427 – Pressure Water Coolers 5. Refer to section 15732 – Packaged, Outdoor, Central-Station Air-Handling Units

PART 3 - EXECUTION (NOT USED)

END OF SECTION 01810

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GENERAL COMMISSIONING 17 FEBRUARY 2014 01815 - 1 REQUIREMENTS

SECTION 01815 - GENERAL COMMISSIONING REQUIREMENTS

PART 1. GENERAL

1.01 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and other Division 1 Specification Sections, apply to this Section.

B. Refer to other Division 1 Specification Sections, for related requirements which apply to this Section

C. Refer to other technical specification such Testing, Adjusting, balancing (TAB), commissioning, operation and maintenance manual, and Owner training requirements which apply to this Section

1.02 SUMMARY / PLAN REQUIREMENTS

A. Each subcontractor shall perform the commissioning activities for the systems, equipment and materials they install. When the equipment and materials are part of a larger system, each Subcontractor shall commission their portion of the work as part of the overall system commissioning. The commissioning activities will be coordinated by the Commissioning Authority. Perform the commissioning activities as outlined in Part 3, “Execution”. Where terms, procedures, forms, etc. are indicated in this specification, the requirements for such items shall be as described in the Sample Commissioning Plan.

B. Perform commissioning activities on the following building energy-related equipment and systems.

1. HVAC Systems and Equipment

2. Domestic Hot Water System

3. Electrical Lighting Controls System.

1.03 SUBMITTALS

A. Provide the Commissioning Authority with the lists, forms, drawings, plans, reports, and manuals described in Part 3, “Execution”.

1.04 SUBCONTRACTOR'S RESPONSIBILITIES

A. Assign a Subcontractor’s Commissioning Project Manager (“CxPM”). The CxPM shall be assigned by the Subcontractor and shall be an employee of the Subcontractor. The CxPM shall serve as the construction team’s single point of contact for the Commissioning Authority (“CxA”). It shall be the

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CxPM’s responsibility to ensure that all required parties, including technical representatives of equipment vendors, are present at commissioning related effort when required by this specification and/or when requested by the CxA. The CxPM shall witness all commissioning activities and shall initial commissioning forms to indicate satisfactory completion.

B. Assemble and provide a Subcontractor’s commissioning team. The Subcontractor’s commissioning team shall consist of: the Contractor’s Commissioning Project Manager (“CxPM”), plus the Project Manager for the controls vendor, plus designated representatives of piping, sheet metal, electrical, and plumbing sub-subcontractors; The commissioning team shall include representatives of Subcontractor, including the Project superintendent and sub-subcontractors, installers, suppliers, and specialists deemed appropriate by the CxA.

C. Subcontractor shall assign representatives with expertise and authority to act on its behalf and shall schedule them to participate in and perform commissioning process activities including, but not limited to, the following:

1. Evaluate performance deficiencies identified in test reports and, in collaboration with entity responsible for system and equipment installation, recommend corrective action.

2. Cooperate with the CxA for resolution of issues recorded in the Issues Log.

D. Attend commissioning team meetings.

E. Organize and maintain Commissioning activities log

F. Integrate and coordinate commissioning process activities with construction schedule.

G. Review and accept construction checklists provided by the CxA.

H. Complete electronic construction checklists as Work is completed and provide to the Commissioning Authority on a weekly basis.

I. Review and accept commissioning process test procedures provided by the Commissioning Authority.

J. Complete commissioning process test procedures.

1.05 CxA’s RESPONSIBILITIES

A. Organize and lead the commissioning team.

B. Provide oversight to insure compliance with the commissioning plan.

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C. Convene commissioning team meetings.

D. Provide Project-specific construction checklists and commissioning process test procedures.

E. Verify the execution of commissioning process activities using random sampling. The sampling rate may vary from 1 to 100 percent. Verification will include, but is not limited to, equipment submittals, construction checklists, training, operating and maintenance data, tests, and test reports to verify compliance with the OPR. When a random sample does not meet the requirement, the CxA will report the failure in the Issues Log.

F. Prepare and maintain the Issues Log.

G. Prepare and maintain completed construction checklist log.

H. Witness systems, assemblies, equipment, and component startup.

I. Compile test data, inspection reports, and certificates; include them in the systems manual and commissioning process report.

PART 2. PRODUCTS (Not Used)

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PART 3. EXECUTION

3.01 COMMISSIONING ACTIVITIES

A. The Commissioning Authority (CxA) will maintain a Commissioning Manual and Issues log.

B. The Contractor’s Commissioning Project Manager (CxPM) shall organize and maintain Commissioning (Cx) activities.

C. The CxPM shall obtain all documentation related to the commissioning effort, and submit same to CxA.

D. Each Subcontractor shall provide their own contact information and a complete list of trade contractor, major manufacturer and major supplier contact information for inclusion in the Commissioning Manual.

E. CxA will develop project-specific commissioning forms for inclusion in the Manual. Each subcontractor shall complete, sign, and return the portion of each form that relates to their work. The types of forms required for this project include but are not limited to:

1. Contractor Pre-Inspection Forms

2. Functional Test Sheets.

3. Training Plans and Sign-In Sheets.

F. CxPM shall provide one copy of the following documents to the Commissioning Authority for systems or equipment being commissioned when such tests are required by other specification sections:

1. Manufacturers’ factory test reports.

2. Field inspection and test reports.

3. Manufacturers’ check-test-start reports.

G. The Controls subcontractor through CxPM shall provide a detailed list of every control point installed. Include, in checklist format, a detailed procedure to verify all aspects of the controls’ operational sequence.

H. During the shop drawing submittal process, CxPM shall submit one set of shop drawings for all systems and equipment being commissioned to CxA. The shop drawings shall be submitted at the same time they are submitted to the A/E for review.

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I. CxPM shall provide to the Commissioning Authority installation manuals for the systems and equipment being commissioned:

J. Soon after construction starts, CxPM shall submit one draft Operation and Maintenance (O&M) Manual for approval in accordance with the related specification section.

K. CxPM shall provide advance notification of the following activities:

1. At least 2 weeks advance notice of duct leak tests.

2. At least 2 weeks advance notice of pipe leak tests.

3. At least 2 weeks advance notice of pipe flushings /cleanings.

4. At least 1 week advance notice of Manufacturer check-test- starts.

5. At least 2 weeks advance notice of functional tests.

6. At least 2 weeks advance notice of Owner training sessions.

L. CxPM shall submit electrical test reports for approval at least 1 week prior to equipment energization.

M. CxPM shall review, coordinate, confirm and schedule Contractor’s Pre-Inspection work (CPI) or system verification, with subcontractor and commissioning team. CxPM shall log and correct any deficiencies and shall sign the CPI form to confirm completion.

N. Each subcontractor, in coordination with CxPM, shall check, test, and start up each system in accordance with the Manufacturer’s instructions.

1. The Pre-Start Check Sheets shall be submitted and approved prior to starting up systems and equipment. This applies both to early starts for construction use and to full startups before functional testing.

2. Where required by the Project Specifications or by the Manufacturer, startup shall be performed by a Manufacturer’s Representative. Provide a copy of the completed equipment start up form used by the Manufacturer’s Representative during start up.

O. CxPM shall submit the Testing, Adjusting and Balancing (TAB) outline to CxA and coordinate with controls subcontractor.

P. At the same time they are submitted to the A/E for review, submit a copy of each Air and Water Balance Test Report to the Commissioning Authority for review.

Q. shall be submitted after completion of the each TAB work.

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R. Subcontractors shall prove each system is fully functional in all modes of operation. CxPM shall coordinate with other trades so all modes of operation can be demonstrated. Each subcontractor shall demonstrate the portion of the work they provided.

1. Test each system component, zone, and control sequence.

2. Test under both full and partial loads.

3. Test under normal, abnormal, and emergency conditions.

4. Test under design basis seasonal conditions.

S. Subcontractors and CxPM shall correct the incomplete and non-conforming items that were identified during the commissioning process.

1. Deficiencies that affect system operation must be corrected prior to functional testing.

2. Deficiencies discovered during or after functional testing must be corrected prior to acceptance of the systems by the Commissioning Authority.

T. CxPM shall provide four approved O&M Manuals in accordance with the related specification section a minimum of two weeks prior to scheduled Owner training.

U. CxPM shall arrange for and participate in Owner training sessions for the systems and equipment being commissioned.

1. Coordinate with the CxA and provide a master list of all training sessions in advance of the first training session. Identify the systems and equipment that will be covered in each session.

2. Define each training session as either over view training or specific system/ equipment training.

a) Overview training shall provide the design intent and general operation of each system and its equipment, including interac-tions with other systems and equipment.

b) Specific system/equipment training shall include the over-view followed by more detail. Specific system/equipment training only applies when special training requirements are referenced in other Technical Specification Sections.

3. Schedule the time and location of each training session after the system and equipment have passed functional testing, and after final approved O&M Manuals have been provided to the Owner.

a) Conduct the training at the system or equipment. For specific sys-

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tem /equipment training, also conduct classroom training when specified or appropriate.

b) In conjunction with the Commissioning Authority, provide overview training on the system or equipment.

c) Review the contents of the O&M Manual as it relates to the Train-ing Session.

d) Walk down each system with the Trainees. Indicate the locations and explain the operation of basic system components such as isolation valves, drains, vents, expansion compensators, distri-bution piping, flow meters, electrical panels, motor controls, dis-connects, lighting controls, fire alarm and security devices, roof hatch access, etc.

e) For specific system/equipment training, also provide the following:

f) Meanings of alarms, indicators, and warning signs.

g) Operating procedures under all normal, abnormal and emergency modes of operation.

h) Maintenance procedures including cleaning, lubricating and ad-justment procedures.

i) Inspection, troubleshooting and repair procedures.

j) After each training session, provide a copy of the agenda and completed sign-in sheet to the Commissioning Authority.

END OF SECTION 019113