INNOVATIVE SOLUTIO SIN LONGSPAN SHELVING SYSTEMS

APEX + LINVARINNOVATIVE SOLUTIONS

STORAGE DESIGN LIMITED - Apex Longspan Literature

STORAGE DESIGN LIMITED TEL:01446 772614 info@storage-design.co.uk www.storage-design.co.uk

THE COST EFFECTIVELONGSPAN SHELVINGSOLUTION FROMAPEX LINVAR

Throughout the Milton Keynes factory we utilise the most up- to-dateequipment and state-of-the-art production methods to ensure qualityproducts. Our extensive facility includes specialist cold rolled steel rollingmills, steel forming presses, fully automated welding machines and oneof the largest epoxy polyester powder coating paint lines in Europe.

The upright frames for the Longspan shelving are factory assembledfor ease of handling and shipping, but if required can be supplied incomponent form.

All beam sections are manufactured to high tolerances and aresupplied in a variety of standard lengths and sections to suit customerrequirements.

Apex Longspan shelving is a versatile adjustable system that can beutilised across a broad spectrum of applications ranging from handloaded systems through to sophisticated order picking installations.

Whatever the problem we have the solution to offer.

frame type

Our Type 6 frame consists of coldrolled steel uprights, formed intolipped channel sections together withbracing and footplates. Interlockinglevelling plates under the base take upany minor irregularities in the flooringlevel. The use of this equipment isdependent upon loadingrequirements.

Type 6 Standard duty upright-50mm face width x 56mmdepth x 15mm materialthickness.

Vertical adjustment-50mm pitch

channel frame bracing v

Designed for strength in application,durability and ease of assembly. TheLongspan system frames are bracedusing the Warren Girder configurationwhich uses "C'Section channelsection 25 x 27 x 1.8mm thicknesseither bolted or rivetted to the uprightposts. This forms a strong soundconnection giving strength anddurability throughout its use.

~ longspan shelving specifications

Apex adjustable Longspan shelving is manufactured in the following standardrange and can be designed to suit your individual needs if required

2

Frame heights - range from 1200mm to 7200mmFrame depths - range from 600mm to 1350mmFrame bracing - channel "C'section bracing fitted to a standard "Warren Girder"configuration for strength in useFrame construction - 6mm diameter industrial rivet or nyloc nuts and boltsFrame post width - 60mm upright faceBay clear entry - 1200mm through to 3000mmBeam height - Choice of beam sections 38,50,60,70,85,1 OOmmBeam pitch - 50mmStandard finish - Uprights - grey RAL7035, Beams - orange epoxy powder coated

Special colours and galvanised finishes may be available on request at extra cost

Seven standard open "U" Sectionbeams make Apex Longspan an idealchoice for versatile storageapplications that allows a wide' rangeof loadings to be specified. All beamsare used in pairs and have the samestyle of end connectors (welded oneither end of the beams) which fitonto the upright frames. When inposition in the upright,the connectorfits..tightly againstthe side of theupright, thus improving stabilit . Thetighter the fit, the greater the stability.

Stepped beams are formed into a70 x 37 x 2mm thick "Z"_profiled beamwhich is specifically designed tosupport 25mm thick chipboard ortimber materials used for the purposeof storage of goods and equipment.Clear entry lengths available asstandard from 1350, 1500, 1800, 1950,2100,2400 and 2700mm.

Apex Longspan shelving is designedto perform better than manyequivalent systems on the market.Available in beam lengths of up to3000mm, it has a frame that canwithstand a loadtactor of up to6000kgs dependent upon the loadingcriteria, yet its modular constructionmakes it quirk-and easy to assemble.

There is a wide choice ofaccessories that can be used andcustomers need look no further for ashelving system that combinesversatility with rugged good looks.

Meeting required legislative safetystandards is critical for all ourcustomers.

Apex Pallet Longspan shelvir.lgand accessory equipment andaccessories are designed andmanufactured in accordance with allmajor European and British qualityapproval systems (ISO 9000) and meet(and in many cases exceed!) allstandards set by SEMA (StorageEquipment Manufacturers'Association), FEM (EuropeanFederation of Handling Industries) andSHEDA (The Storage and HandlingEquipment Distributor Association).

3

STORAGE DESIGN LIMITED - Apex Longspan Literature

STORAGE DESIGN LIMITED TEL:01446 772614 info@storage-design.co.uk www.storage-design.co.uk

THE COST EFFECTIVELONGSPAN SHELVINGSOLUTION FROMAPEX LINVAR

Throughout the Milton Keynes factory we utilise the most up- to-dateequipment and state-of-the-art production methods to ensure qualityproducts. Our extensive facility includes specialist cold rolled steel rollingmills, steel forming presses, fully automated welding machines and oneof the largest epoxy polyester powder coating paint lines in Europe.

The upright frames for the Longspan shelving are factory assembledfor ease of handling and shipping, but if required can be supplied incomponent form.

All beam sections are manufactured to high tolerances and aresupplied in a variety of standard lengths and sections to suit customerrequirements.

Apex Longspan shelving is a versatile adjustable system that can beutilised across a broad spectrum of applications ranging from handloaded systems through to sophisticated order picking installations.

Whatever the problem we have the solution to offer.

frame type

Our Type 6 frame consists of coldrolled steel uprights, formed intolipped channel sections together withbracing and footplates. Interlockinglevelling plates under the base take upany minor irregularities in the flooringlevel. The use of this equipment isdependent upon loadingrequirements.

Type 6 Standard duty upright-50mm face width x 56mmdepth x 15mm materialthickness.

Vertical adjustment-50mm pitch

channel frame bracing v

Designed for strength in application,durability and ease of assembly. TheLongspan system frames are bracedusing the Warren Girder configurationwhich uses "C'Section channelsection 25 x 27 x 1.8mm thicknesseither bolted or rivetted to the uprightposts. This forms a strong soundconnection giving strength anddurability throughout its use.

~ longspan shelving specifications

Apex adjustable Longspan shelving is manufactured in the following standardrange and can be designed to suit your individual needs if required

2

Frame heights - range from 1200mm to 7200mmFrame depths - range from 600mm to 1350mmFrame bracing - channel "C'section bracing fitted to a standard "Warren Girder"configuration for strength in useFrame construction - 6mm diameter industrial rivet or nyloc nuts and boltsFrame post width - 60mm upright faceBay clear entry - 1200mm through to 3000mmBeam height - Choice of beam sections 38,50,60,70,85,1 OOmmBeam pitch - 50mmStandard finish - Uprights - grey RAL7035, Beams - orange epoxy powder coated

Special colours and galvanised finishes may be available on request at extra cost

Seven standard open "U" Sectionbeams make Apex Longspan an idealchoice for versatile storageapplications that allows a wide' rangeof loadings to be specified. All beamsare used in pairs and have the samestyle of end connectors (welded oneither end of the beams) which fitonto the upright frames. When inposition in the upright,the connectorfits..tightly againstthe side of theupright, thus improving stabilit . Thetighter the fit, the greater the stability.

Stepped beams are formed into a70 x 37 x 2mm thick "Z"_profiled beamwhich is specifically designed tosupport 25mm thick chipboard ortimber materials used for the purposeof storage of goods and equipment.Clear entry lengths available asstandard from 1350, 1500, 1800, 1950,2100,2400 and 2700mm.

Apex Longspan shelving is designedto perform better than manyequivalent systems on the market.Available in beam lengths of up to3000mm, it has a frame that canwithstand a loadtactor of up to6000kgs dependent upon the loadingcriteria, yet its modular constructionmakes it quirk-and easy to assemble.

There is a wide choice ofaccessories that can be used andcustomers need look no further for ashelving system that combinesversatility with rugged good looks.

Meeting required legislative safetystandards is critical for all ourcustomers.

Apex Pallet Longspan shelvir.lgand accessory equipment andaccessories are designed andmanufactured in accordance with allmajor European and British qualityapproval systems (ISO 9000) and meet(and in many cases exceed!) allstandards set by SEMA (StorageEquipment Manufacturers'Association), FEM (EuropeanFederation of Handling Industries) andSHEDA (The Storage and HandlingEquipment Distributor Association).

3

STORAGE DESIGN LIMITED - Apex Longspan Literature

STORAGE DESIGN LIMITED TEL:01446 772614 info@storage-design.co.uk www.storage-design.co.uk

A LONGSPAN SYSTEM TO SUIT ANYAPPLICATIO NApex Longspan Shelving Systems provide a wealth of versatile options to suit standardapplications equally well as the specialist applications illustrated across these pages. Thebroad range of applications illustrated provide an excellent choice of storage solutionsthat utilise the standard range of basic components to their full potential.

In areas where space is at a premium, Apex Longspan shelving offers uniquesolutions for high density storage by using systems such as mobile shelving, or multi-tierinstallations to achieve maximum storage density. Whatever your requirement it can beachieved with Apex Longspan adjustable shelving solutions.

ACCESSORIESShelf/beam options make the system, apart from the choice of seven standard beam sections,available as standard. There is also a wide choice of accessories to complement the system. At theheart of the system there is a choice of galvanised steel shelf decking panels or chipboard shelvesfor the storage of bulky or awkward items.

All of the accessories available can be used to transform the system into a complete storagefacility whether it's the addition of identification labelling or safety/load notices, these and more areall available to complement the system.

The following are an indication of some of the more common accessories used.

galvanised steel decking

A combination of panel widthsare used to form the shelfsurface to create large volumeheavy duty storage, 1000kgload (udl) per shelf beingaverage. These provide long..ininterrupted spans for heavycury storage requirements.

garment hanging rails

One of the many applicationsof Longspan shelving is withinthe clothing industry. Hanginggarment rails can be easilyfitted within the system toaccommodate the variety ofsolutions required in thoseareas.

row spacers

To increase stability back to backframes can be joined togetherusing row spacers (up to amaximum of 450mm), thusincreasing the versatility andadaptability of the product. Usedin conjunaion with bolting theframe feet to the floor, allLongspan shelving should beinstalled in accordance withSEMA guide lines.

longs pan steel decking

The most versatile adjustablesystem that can be incorporatedfor use in a broad spectrum ofstorage applications. Generallyused for the storage of non-palletised goods that are held inbulk quantities or are otherwiseawkward to store and whereheavy loadings are required.

multi-tier shelving

Raised storage platforms are acost effective method of fullyutilising the available headroomwithin a building. Longspanshelving at floor level supportsthe level and flooring/walkwaysabove which are also fitted withshelving. With adaptability atthe very core of its design, ApexLongspan shelving can be usedin two-tier and three-tierstructures.

high rise shelving

Using the upright framescombined with the appropriatestructural bracing, heights of upto 9 metres ina sing Ie sectioncan be achieved. The shelvingcan then be used inconjunction with specialistorder picking equipment.

mobile longspan shelving

Systems such as multi-tier andhigh rise shelving allow thefloor space available to be usedto maximum effect. However, ifheadroom is resiricted orspecialist order pickingequipment can not be used,Longspan shelving can beplaced on powered mobile orhand cranked mobile bases.

carton live storage

Apex Longspan shelving is aneffective medium to supportcarton live storage beds (tracksfitted with plastic rollers,normally two to three trackswidths under cartons) whichallow boxes or cartons to bedensely stored. Stock rotation isautomatic as the first cartonloaded is the f rst to be pickedtherefore stock will not agewithin the system.

how to choose a system

The following easy-to-follow chart may be used as a guide to highlight the main features and somebenefits of the range of shelving types shown within this brochure.

CJ) c ~u c 0 Q)

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E '" 0 -'"0 '" s: '" c .'" '0Q) c;:= u Q)~ c '" '" ~"' '0 '0 uc u'" .'2 s: u"'0 .£G;- <1)',;:;

uo_ -o~ .2 .,;c c "'.r::: '" Q)c e:'CJ) 0 0 0'" ~01 § ",Q) ~ Dc~u 0", =E '0 0

C .'" .'" ",.2 !'loS '" ",Q) QJ~ -00 -"" .':2 Q_ -0 VI'';:;

.~ rc "'U Q) ~ u·- ~ Q)CJ) QJ Q).r::: u Q)'"

",.-

~E! :'=r'O UQ) g Q) uOC -5i ~o_ u.r::: o_~ o_CY ro 5l-s "'''' "'''' "'''' ",o(j ",Q) Q) "'O_

QJ-5i hand loaded bulk shelving • • • • • •

raised storage/rack supported platform. • • • • •multi-tier shelving • • • • •high rise shelving • • • • • • •mobile shelving • • • •carton live storage • • • • • • •

~-c;

.r:::.'21s:

JlI

l~'i

,~:;'~

splice sets

Apex Longspan shelving is amodular storage system thatincorporates fiexibility as well asstrength in its structure. Shoulda customer require to extendan existing installation it can bedone easily by adding moreshelf levels or by increasingframe heights. Splice sets canbe bolted onto the uprights asand when required.

chipboard/timber decking

Used as an alternative togalvanised steel decking panels,timber panels form the shelfsurface where loadings or theenvironment permit their use.

Q)CJ)

'"gQ).?':C

g'"u

ApEX + LINVARINNOVATIVE SOLUTIONS

5 -

STORAGE DESIGN LIMITED - Apex Longspan Literature

STORAGE DESIGN LIMITED TEL:01446 772614 info@storage-design.co.uk www.storage-design.co.uk

A LONGSPAN SYSTEM TO SUIT ANYAPPLICATIO NApex Longspan Shelving Systems provide a wealth of versatile options to suit standardapplications equally well as the specialist applications illustrated across these pages. Thebroad range of applications illustrated provide an excellent choice of storage solutionsthat utilise the standard range of basic components to their full potential.

In areas where space is at a premium, Apex Longspan shelving offers uniquesolutions for high density storage by using systems such as mobile shelving, or multi-tierinstallations to achieve maximum storage density. Whatever your requirement it can beachieved with Apex Longspan adjustable shelving solutions.

ACCESSORIESShelf/beam options make the system, apart from the choice of seven standard beam sections,available as standard. There is also a wide choice of accessories to complement the system. At theheart of the system there is a choice of galvanised steel shelf decking panels or chipboard shelvesfor the storage of bulky or awkward items.

All of the accessories available can be used to transform the system into a complete storagefacility whether it's the addition of identification labelling or safety/load notices, these and more areall available to complement the system.

The following are an indication of some of the more common accessories used.

galvanised steel decking

A combination of panel widthsare used to form the shelfsurface to create large volumeheavy duty storage, 1000kgload (udl) per shelf beingaverage. These provide long..ininterrupted spans for heavycury storage requirements.

garment hanging rails

One of the many applicationsof Longspan shelving is withinthe clothing industry. Hanginggarment rails can be easilyfitted within the system toaccommodate the variety ofsolutions required in thoseareas.

row spacers

To increase stability back to backframes can be joined togetherusing row spacers (up to amaximum of 450mm), thusincreasing the versatility andadaptability of the product. Usedin conjunaion with bolting theframe feet to the floor, allLongspan shelving should beinstalled in accordance withSEMA guide lines.

longs pan steel decking

The most versatile adjustablesystem that can be incorporatedfor use in a broad spectrum ofstorage applications. Generallyused for the storage of non-palletised goods that are held inbulk quantities or are otherwiseawkward to store and whereheavy loadings are required.

multi-tier shelving

Raised storage platforms are acost effective method of fullyutilising the available headroomwithin a building. Longspanshelving at floor level supportsthe level and flooring/walkwaysabove which are also fitted withshelving. With adaptability atthe very core of its design, ApexLongspan shelving can be usedin two-tier and three-tierstructures.

high rise shelving

Using the upright framescombined with the appropriatestructural bracing, heights of upto 9 metres ina sing Ie sectioncan be achieved. The shelvingcan then be used inconjunction with specialistorder picking equipment.

mobile longspan shelving

Systems such as multi-tier andhigh rise shelving allow thefloor space available to be usedto maximum effect. However, ifheadroom is resiricted orspecialist order pickingequipment can not be used,Longspan shelving can beplaced on powered mobile orhand cranked mobile bases.

carton live storage

Apex Longspan shelving is aneffective medium to supportcarton live storage beds (tracksfitted with plastic rollers,normally two to three trackswidths under cartons) whichallow boxes or cartons to bedensely stored. Stock rotation isautomatic as the first cartonloaded is the f rst to be pickedtherefore stock will not agewithin the system.

how to choose a system

The following easy-to-follow chart may be used as a guide to highlight the main features and somebenefits of the range of shelving types shown within this brochure.

CJ) c ~u c 0 Q)

(5 :0 -0c .'" -5i

E '" 0 -'"0 '" s: '" c .'" '0Q) c;:= u Q)~ c '" '" ~"' '0 '0 uc u'" .'2 s: u"'0 .£G;- <1)',;:;

uo_ -o~ .2 .,;c c "'.r::: '" Q)c e:'CJ) 0 0 0'" ~01 § ",Q) ~ Dc~u 0", =E '0 0

C .'" .'" ",.2 !'loS '" ",Q) QJ~ -00 -"" .':2 Q_ -0 VI'';:;

.~ rc "'U Q) ~ u·- ~ Q)CJ) QJ Q).r::: u Q)'"

",.-

~E! :'=r'O UQ) g Q) uOC -5i ~o_ u.r::: o_~ o_CY ro 5l-s "'''' "'''' "'''' ",o(j ",Q) Q) "'O_

QJ-5i hand loaded bulk shelving • • • • • •

raised storage/rack supported platform. • • • • •multi-tier shelving • • • • •high rise shelving • • • • • • •mobile shelving • • • •carton live storage • • • • • • •

~-c;

.r:::.'21s:

JlI

l~'i

,~:;'~

splice sets

Apex Longspan shelving is amodular storage system thatincorporates fiexibility as well asstrength in its structure. Shoulda customer require to extendan existing installation it can bedone easily by adding moreshelf levels or by increasingframe heights. Splice sets canbe bolted onto the uprights asand when required.

chipboard/timber decking

Used as an alternative togalvanised steel decking panels,timber panels form the shelfsurface where loadings or theenvironment permit their use.

Q)CJ)

'"gQ).?':C

g'"u

ApEX + LINVARINNOVATIVE SOLUTIONS

5 -

STORAGE DESIGN LIMITED - Apex Longspan Literature

STORAGE DESIGN LIMITED TEL:01446 772614 info@storage-design.co.uk www.storage-design.co.uk

SINGLE-TIER LONGSPAN SHELVING

Longspan shelving provides a versatile, cost effective modular storagesolution for large and bulky goods and products. The system is tailoredto suit the client's specific requirements and as there are only minimalcomponents (factory-assembled frames, beams and decking panels) thesystem is quick and easy to install and does not require specialist fittersor installers.

Apex Longspan shelving is a versatile adjustable shelving system thatcan be used for a wide number of storage solutions ranging from thesimplest hand loaded system to the more sophisticated application.As an alternative to the more popular galvanised decking panel somecustomers prefer to use chipboard panels for the shelving medium.

MULTI-TIER LONGSPAN SHELVING

A Multi-tier structure is a cost-effective method of utilising both theheight within a building and the available floor space to its utmost.These structures can comprise of a raised storage platform, two tier orthree tier constructions, with walkways and shelving on every level.The shelving at the floor level supports both the walkways and theshelving above. The Apex Longspan system combines a rigid frame-tobeam connection with the tolerances required for the more demandingsituations, whilst providing a safe, strong solution for even for thesimplest to the most demanding of applications.

features checklist

utilisation of floor area • • •utilisation of cubic space • • •access to each shelf level • • • • •speed of access • • •stock rotation • • •stock control • • •specialised handling equipment requiredease of relocation • •speed of installation • • • •adjustability of shelf positions • • • • •6

I

A typical two-tier shelving installation for the storage of electricalappliances.

CARTON LIVE ex MOBILE L:NGSPA\J S~·lLV~\lG

By combining the standard structure of longspan and adding steel bedscontaining lengths of plastic roller tracks, containers or boxes of goodscan be densely stored in shelving termed Carton Live. The system bringsthe goods to the operator on a first-in, first-out basis ensuring stockrotation of products and a constant supply of components to theoperator. Carton live storage can be used in warehousing and productionareas for applications where dense storage or a fast turnaround of partsand materials are essential.

The requirement for dense storage solutions can be varied and dependupon space and height availability. In circumstances where headroomand floor space are restricted then Apex Longspan shelving can be easilyadapted to fit mobile bases to provide a simple yet effective solution forstorage of large and bulky products or materials.

HIGH RISE LONGSPAN S~F-LVINC;

Apex Longspan shelving frames can be manufactured in heights of up to9metres in length, and as with multi-tier shelving the system can bedesigned for use with sophisticated order picking equipment. Theindividual access to shelf levels is excellent and as the storage locationscan only be reached by order picking equipment then security of stock isenhanced. This application also has benefits in the use of floor space andbuilding height.

features checklist

utilisation of floor area • • •utilisation of cubic space • • •access to each shelf level • • • • •speed of access • • •stock rotation • • •stock control • • •specialised handling equipment not requiredease of relocation • •speed of installation • • • •adjustability of shelf positions • • • • A typical example of an order picking truck operating in a high rise

shelving installation

7

STORAGE DESIGN LIMITED - Apex Longspan Literature

STORAGE DESIGN LIMITED TEL:01446 772614 info@storage-design.co.uk www.storage-design.co.uk

SINGLE-TIER LONGSPAN SHELVING

Longspan shelving provides a versatile, cost effective modular storagesolution for large and bulky goods and products. The system is tailoredto suit the client's specific requirements and as there are only minimalcomponents (factory-assembled frames, beams and decking panels) thesystem is quick and easy to install and does not require specialist fittersor installers.

Apex Longspan shelving is a versatile adjustable shelving system thatcan be used for a wide number of storage solutions ranging from thesimplest hand loaded system to the more sophisticated application.As an alternative to the more popular galvanised decking panel somecustomers prefer to use chipboard panels for the shelving medium.

MULTI-TIER LONGSPAN SHELVING

A Multi-tier structure is a cost-effective method of utilising both theheight within a building and the available floor space to its utmost.These structures can comprise of a raised storage platform, two tier orthree tier constructions, with walkways and shelving on every level.The shelving at the floor level supports both the walkways and theshelving above. The Apex Longspan system combines a rigid frame-tobeam connection with the tolerances required for the more demandingsituations, whilst providing a safe, strong solution for even for thesimplest to the most demanding of applications.

features checklist

utilisation of floor area • • •utilisation of cubic space • • •access to each shelf level • • • • •speed of access • • •stock rotation • • •stock control • • •specialised handling equipment requiredease of relocation • •speed of installation • • • •adjustability of shelf positions • • • • •6

I

A typical two-tier shelving installation for the storage of electricalappliances.

CARTON LIVE ex MOBILE L:NGSPA\J S~·lLV~\lG

By combining the standard structure of longspan and adding steel bedscontaining lengths of plastic roller tracks, containers or boxes of goodscan be densely stored in shelving termed Carton Live. The system bringsthe goods to the operator on a first-in, first-out basis ensuring stockrotation of products and a constant supply of components to theoperator. Carton live storage can be used in warehousing and productionareas for applications where dense storage or a fast turnaround of partsand materials are essential.

The requirement for dense storage solutions can be varied and dependupon space and height availability. In circumstances where headroomand floor space are restricted then Apex Longspan shelving can be easilyadapted to fit mobile bases to provide a simple yet effective solution forstorage of large and bulky products or materials.

HIGH RISE LONGSPAN S~F-LVINC;

Apex Longspan shelving frames can be manufactured in heights of up to9metres in length, and as with multi-tier shelving the system can bedesigned for use with sophisticated order picking equipment. Theindividual access to shelf levels is excellent and as the storage locationscan only be reached by order picking equipment then security of stock isenhanced. This application also has benefits in the use of floor space andbuilding height.

features checklist

utilisation of floor area • • •utilisation of cubic space • • •access to each shelf level • • • • •speed of access • • •stock rotation • • •stock control • • •specialised handling equipment not requiredease of relocation • •speed of installation • • • •adjustability of shelf positions • • • • A typical example of an order picking truck operating in a high rise

shelving installation

7

STORAGE DESIGN LIMITED - Apex Longspan Literature

STORAGE DESIGN LIMITED TEL:01446 772614 info@storage-design.co.uk www.storage-design.co.uk

ApEX + LINVARINNOVATIVE SOLUTIONS

STORAGE DESIGN LIMITED - Apex Longspan Literature

STORAGE DESIGN LIMITED TEL:01446 772614 info@storage-design.co.uk www.storage-design.co.uk

STORAGE DESIGN LIMITEDPrimrose HillCowbridgeSouth WalesCF71 7DUTel: 01446 772614Fax: 01446 774770email: info@storage-design.co.ukweb 1: www.storage-design.co.ukweb 2: www.storage-design.ltd.uk