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1 Furmanite Confidential - 1/9/04

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Saving You Money Through Maximising Your Plants Availability. Furmanite International Ltd. Field Services. Leak Sealing Pipeline Intervention Composite Repair Valve Repair Pump Overhaul In situ Machining Trevitest Metal Disintegration Controlled Bolting Smart Shim - PowerPoint PPT Presentation

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Page 1: Saving You Money  Through Maximising Your  Plants Availability

11 Furmanite Confidential - 1/9/04

Page 2: Saving You Money  Through Maximising Your  Plants Availability

22 Furmanite Confidential - 1/9/04

Saving You Money

Through Maximising Your

Plants Availability

Page 3: Saving You Money  Through Maximising Your  Plants Availability

33 Furmanite Confidential - 1/9/04

Field Services

Furmanite International Ltd

• Leak SealingLeak Sealing

• Pipeline InterventionPipeline Intervention

• Composite RepairComposite Repair

• Valve RepairValve Repair

• Pump OverhaulPump Overhaul

• In situ MachiningIn situ Machining

• TrevitestTrevitest

• Metal DisintegrationMetal Disintegration

• Controlled BoltingControlled Bolting

• Smart ShimSmart Shim

• FurmaSeal ClampsFurmaSeal Clamps

• PSIMPSIM

• Fugitive EmmissionsFugitive Emmissions

• Passive Fire ProtectionPassive Fire Protection

• Tank Roof RepairTank Roof Repair

Adding Value Not Cost

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44 Furmanite Confidential - 1/9/04

Serving Your Industry Offshore Oil & GasOffshore Oil & Gas Refineries & Refineries &

PetrochemicalPetrochemical Power GenerationPower Generation Ship Repair & Ship Repair &

ConstructionConstruction Pharmaceutical PlantsPharmaceutical Plants Chemical PlantsChemical Plants Iron and Steel WorksIron and Steel Works Paper ManufacturingPaper Manufacturing Food IndustryFood Industry Water IndustryWater Industry AutomotiveAutomotive Ministry of DefenceMinistry of Defence

Page 5: Saving You Money  Through Maximising Your  Plants Availability

55 Furmanite Confidential - 1/9/04

1929 Company founded in Liverpool.

1967 Service commenced. Company moved to Kendal.

1991 Purchased by Kaneb Services Inc.

Company History

2001 Name Change from Kaneb to Xanser

2007 Name Change from Xanser to Furmanite Corporation

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WorldwideFurmanite Worldwide Inc. - Corporate Headquarters2435 North Central ExpresswaySuite 700RichardsonTEXAS 75080USATel: 001 972 699 4000

Furmanite International Ltd - UKFurman HouseShap Road KendalCumbriaLA9 6RUTel: 00 44 1539 729009Email: [email protected]

•• •

••

•• •

•••• • •

••

• •

• •••• •••

• •••

Worldwide

••

Operating in Over 40 Countries Operating in Over 40 Countries 1000+ Employees1000+ EmployeesTurnover $300MTurnover $300M

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77 Furmanite Confidential - 1/9/04

Leak SealingLive & On-Line

ApplicationsApplications

• Ball ValvesBall Valves• WellheadsWellheads• • Valve BonnetsValve Bonnets• Valve GlandsValve Glands• Flanges Flanges • Pipes DefectsPipes Defects• TeesTees• ElbowsElbows• Screwed FittingsScrewed Fittings• Union/Couplings Union/Couplings • • Heat ExchangersHeat Exchangers• VesselsVessels• PumpsPumps• TransformersTransformers• Welds DefectsWelds Defects

Pressures up to 350 barg & Temperatures to 600oC

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88 Furmanite Confidential - 1/9/04

Leak Sealing - Pipework Defective Pipe work Enclosed to Prevent Defective Pipe work Enclosed to Prevent

LeakageLeakage

Enclosures Designed to Provide Full Enclosures Designed to Provide Full Pressure Containment & Structural Pressure Containment & Structural SupportSupport

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Leak Sealing - ValvesValve Gland InjectionValve Gland Injection

• Fully OperableFully Operable

• Valve Integrity not Valve Integrity not CompromisedCompromised

• Repair is Repair is PermanentPermanent

• Packing Material Packing Material UsedUsed

• Compound Compound Compatible with Compatible with Existing Packing Existing Packing MaterialMaterial

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Leak Sealing - FlangesOn Site

On StreamOn Time

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Leak Sealing -BenefitsBenefits

• Avoid System Avoid System ShutdownShutdown

• On Site repairsOn Site repairs

• No reduction in Line No reduction in Line PressurePressure

• Significant Savings Significant Savings in Water Lossin Water Loss

• Utilising WRAS Utilising WRAS approved Sealing approved Sealing CompoundsCompounds

Page 12: Saving You Money  Through Maximising Your  Plants Availability

1212 Furmanite Confidential - 1/9/04

Pipeline Intervention Hot TappingHot Tapping

Line PluggingLine Plugging

Pipe FreezingPipe Freezing

Valve ChangingValve Changing

Grouted TeeGrouted Tee Hot Tapping OperationHot Tapping Operation

Pipe Freezing OperationPipe Freezing Operation

Page 13: Saving You Money  Through Maximising Your  Plants Availability

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Pipeline Intervention

Hot TappingHot Tapping (Under Pressure Drilling) is the method of making a connection to existing pressurised piping whilst the system remains on line. Also used as an access point for temporary isolation.

Available from 1” to 70” at PipelineAvailable from 1” to 70” at PipelinePressures of 1440 psi at 38Pressures of 1440 psi at 38ooC C and 700 psi at 370and 700 psi at 370ooCC

Page 14: Saving You Money  Through Maximising Your  Plants Availability

1414 Furmanite Confidential - 1/9/04

Pipeline InterventionLine PluggingLine Plugging is a means of stopping flow and providing a shut-off where no means of providing isolation is already in existence. Can be used in conjunction with a by-pass to maintain flow.

Available from 1” to 48”Available from 1” to 48” 2 Position Line PlugWith by-pass

Page 15: Saving You Money  Through Maximising Your  Plants Availability

1515 Furmanite Confidential - 1/9/04

Pipeline Intervention

Pipe FreezingPipe Freezing involves the use of liquid nitrogen in the controlled formation of a solid ice plug inside the pipeline. Used for temporary isolation.

Available from 1” to 48”Available from 1” to 48”

Page 16: Saving You Money  Through Maximising Your  Plants Availability

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Pipeline InterventionOn-Line Pipeline connections On-Line Pipeline connections

using Grouted Teesusing Grouted Tees

A furmanite Service under A furmanite Service under license fromlicense fromAdvantica Advantica

BenefitsBenefits

• No disruption to production or No disruption to production or downtime incurrreddowntime incurrred

• No Welding – ideal for hazardous No Welding – ideal for hazardous environmentsenvironments

• No damage to pipelines during No damage to pipelines during installationinstallation

• Can accommodate ovality of Can accommodate ovality of existing pipelineexisting pipeline

• Quick and simple surface Quick and simple surface preparationpreparation

• Fully validated connectionFully validated connection• 40 year design life40 year design life• A Furmanite ServiceA Furmanite Service

Page 17: Saving You Money  Through Maximising Your  Plants Availability

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Pipeline Intervention

Typical two position line plug with bypass

BenefitsBenefits

• Keeps plant on-line Keeps plant on-line

• Allows on-site repairs and Allows on-site repairs and modifications to include valve modifications to include valve & meter insertion& meter insertion

• System isolations where System isolations where either no isolation valves exist either no isolation valves exist or are defectiveor are defective

• Safe, cost effective and Safe, cost effective and efficient temporary isolationefficient temporary isolation

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Composite Repair

Stronger than the Existing Material

Benefits Benefits

Permanent RepairsPermanent Repairs

Repair Rehabilitation Repair Rehabilitation Across a Range of Across a Range of DiametersDiameters

Nozzle RepairNozzle Repair

Tank RepairsTank Repairs

Structural RepairsStructural Repairs

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Composite RepairBenefitsBenefits

• High StrengthHigh Strength

• LightweightLightweight

• Non CorrodingNon Corroding

• No Pre-fab requiredNo Pre-fab required

• Carried out on-lineCarried out on-line

• No disruptionNo disruption

• Installed using cold Installed using cold

• work techniqueswork techniques

Applied on site Applied on site No WorkshopNo WorkshopPreparationPreparation

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Pressurized Systems Integrity Management

Guarantees a Leak Free Guarantees a Leak Free Start UpStart Up

BenefitsBenefits

• Eliminates lost Eliminates lost production and production and unnecessary shutdownunnecessary shutdown

• Maintains a leak-free Maintains a leak-free environment, even on environment, even on start-upstart-up

• Reduces equipment Reduces equipment and testing costsand testing costs

• Reduces the need for Reduces the need for re-workre-work

• Removes potential Removes potential health & safety issueshealth & safety issues

• Protects the Protects the environment from environment from emissions, and you emissions, and you against severe against severe legislative penaltieslegislative penalties

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On-Site MachiningApplications Applications

• Flange FacingFlange Facing

• MillingMilling

• Pipe CuttingPipe Cutting

• Journal TurningJournal Turning

• DrillingDrilling

• ReamingReaming

• Line BoringLine Boring

• GrindingGrinding

• PolishingPolishing

• Stud DrillingStud Drilling

Workshop Tolerances

Delivered On-Site

From 50mm diameter to From 50mm diameter to more than 30m diameter more than 30m diameter using our full range of using our full range of equipmentequipment

Page 22: Saving You Money  Through Maximising Your  Plants Availability

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Metal DisintegrationServing Every SectorServing Every Sector

• Power GenerationPower Generation

• RefineriesRefineries

• PetrochemicalPetrochemical

• Iron and SteelIron and Steel

• MarineMarine

• OffshoreOffshore

• Pulp and PaperPulp and Paper

• WaterWater

• GasGas

Typical UsageTypical Usage

• Stud RemovalStud Removal

• Pin RemovalPin Removal

Disintegration of the Disintegration of the Hardest MaterialsHardest Materials

Page 23: Saving You Money  Through Maximising Your  Plants Availability

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Trevitest Cost Effective Cost Effective

Safety & Safety & Relief Valve Relief Valve

TestingTesting

BenefitsBenefits

• No Interruption No Interruption to Plantto Plant

• Reduced time Reduced time to Commissionto Commission

• Reduced Fuel Reduced Fuel costcost

• No RemovalNo Removal

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On-Site Valve Repair ServiceService

Heat Exchanger Heat Exchanger

ManufacturingManufacturing

• Full Workshop Full Workshop

OverhaulOverhaul

• On Site Valve On Site Valve

OverhaulOverhaul

• In-Situ TestingIn-Situ Testing

• Total Valve Health Total Valve Health

CareCare

• Pump OverhaulPump Overhaul

Repairs to the Repairs to the Manufacturers Manufacturers

Original StandardOriginal Standard

Page 25: Saving You Money  Through Maximising Your  Plants Availability

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Smart ShimServing the offshoreServing the offshoreoil & gas industryoil & gas industry

Operator identifies problem Operator identifies problem with conductor, riser and/or with conductor, riser and/or caissoncaisson

AMEC/Furmanite to carry AMEC/Furmanite to carry out an offshore surveyout an offshore survey

Results of survey reviewed Results of survey reviewed with operatorwith operator

Decision taken on whether Decision taken on whether finite element analysis finite element analysis required and whether required and whether chocking slips solution is chocking slips solution is neededneeded

Chocking slips Chocking slips manufactured in line with manufactured in line with detailed design and detailed design and functional specificationfunctional specification

Installation and casting of Installation and casting of Smart Shim undertaken in-Smart Shim undertaken in-situ offshoresitu offshore

Post-installation Post-installation instrumentation and service instrumentation and service provided as requiredprovided as required

Chocking where it’s needed• On-deck

• Below-deck

• Sub-sea

IChemE Award IChemE Award for innovation for innovation

and excellenceand excellence

Page 26: Saving You Money  Through Maximising Your  Plants Availability

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FurmaSeal Self Sealing Repair Self Sealing Repair ClampsClamps

• PipesPipes

• TeesTees

• ElbowsElbows

• FlangesFlanges

• ValvesValves

RangeRange

• 2” to 48”2” to 48”

• upto 255 barupto 255 bar

Furmaseal 24” Self Sealing Repair Clamp (102 bar rated)

Pipe End Connectors

Flange Clamp

8” Equal Tee (200 Bar rated)

STANDARD RANGE

Page 27: Saving You Money  Through Maximising Your  Plants Availability

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FurmaSealBenefitsBenefits

Sub-sea Specific Sub-sea Specific Designs availableDesigns available

Design Design Verification by Verification by Finite Element Finite Element AnalysisAnalysis

Pressures upto Pressures upto 400 Bar400 Bar

SPECIAL APPLICATIONS

Furmaseal.pdf16” High Pressure Sub Sea Clamp

34”, 42” & 46” Furmaseal Clamps24” Sub Sea Clamp

Page 28: Saving You Money  Through Maximising Your  Plants Availability

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On-Site Machine Tools

Portable Machine Tools

RangeRange

MillingMilling

BoringBoring

Flange FacingFlange Facing

DrillingDrilling

TappingTapping

Shaft TurningShaft Turning

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Quality• Quality Assurance Quality Assurance

Management SystemManagement System

• Safety Safety

Management SystemManagement System

• Member of British Member of British

Safety CouncilSafety Council

• Method StatementsMethod Statements

• Risk AssessmentsRisk Assessments

• Work ProceduresWork Procedures

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3131 Furmanite Confidential - 1/9/04

Safety Training

All technicians are ECITB safety passport trained.All technicians are ECITB safety passport trained.

Technician are qualified or completing S/NVQ level 3.Technician are qualified or completing S/NVQ level 3.

Accident Statistics are available on request.Accident Statistics are available on request.

Method Statements are provided for all work undertaken.Method Statements are provided for all work undertaken.

Task Risk Assessments are supplied.Task Risk Assessments are supplied.

Material Data Sheets.Material Data Sheets.

Take Two Risk Assessments.Take Two Risk Assessments.

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Comprehensive Support• R & DR & D

• 24 Hr Engineering24 Hr Engineering

• DesignDesign

• ManufacturingManufacturing

• TrainingTraining

• SafetySafety

• QualityQuality

Support of the Highest Quality

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Thank youThank you