SAP Production planning

By Dinakar skype:himbuj Or call 988576653

• About a Finished product - E g : carton boxes ( we pack your end products)• Organization structure • Importance of all modules and their roles ( SD/MM/PP/QM/PM/FICO)• Production planning – SAP • Master Data : Material master :Fg/Sfg/Raw, BOM, Routing , Production version• Planning : Sales order Through Production order• Execution: Confirmation with GI and GR • Cost Analysis • Technically complete• Close the Production order.

Agenda

Finished product

Carton box

Plant HYD

Finished product of the company

Organization Structure

CHINA

PLANT HYDUSA

INDIA Japan

Company

Company code

CHENNAI HYDERABAD BANGALORE

PLANTS

Importance of All modules ( SD/MM/PP/QM/PM/FICO)

SD : Sales& Distribution

MM :Material & Management

PP :Production Planning

QM : Quality management

PM : Plant Maintenance

FI CO : Finance and Control

This gets orders from market and see that it is delivered

This looks into procurement of required materials and maintain stocks by GI & GR

This looks into production of the FG for the required order quantity

This looks into Quality of Incoming, In process and before dispatch of the material for order

This looks into maintenance of the machine /equipment to give Maximum efficiency to give good out put

This looks into creation of company/company code /plant and maintain cost

centers/profit center for financial accounting in the organization

PRODUCTION PLANNING - SAP

Master Data Planning Execution

MATERIAL MASTER

BILL OF MATERIALS

WORK CENTER

ROUTINGS

PRODUCTION VERSION

PLANNED INDEPENDENT

REQUIREMENTS(Make to stock)

OR

CUSTOMER SPECIFIC REQUIREMENTS

(Make to Order)

ORDER CREATION

RELEASING OF THE ORDER

CONFIRMATION OF THE ORDER

GOODS ISSUE TO ORDER

GOODS RECEIPT OF THE ORDER

COST ANALYSIS

MASTERDATA

MATERIAL MASTER FINISHED GOODS /SEMI FINISHED GOODS/RAWMATERAIL

BILL OF MATERIALTO MAKE FG

WORK CENTER TO MAKE FG

PAPER - SFG

FINISHED GOOD – (CARTON BOX)

APPLYING GUM - RAW

PULP - RAW

MACHINE REQUIRED TO PRODUCE THE REQUIRED PRODUCT

ROUTINGTO MAKE FG

NUMBER OF OPERATIONS REQUIRED TO PRODUCE THE REQUIRED PRODUCT

NUMBER OF METHODS IN WHICH THE SAME PRODUCT CAN BE PRODUCEDUSING DIFFERENT MATERIALS AND ROUTINGS

PRODUCTIONVERSION

Planning

PLANNED INDEPENDENT REQUIREMENTS THIS ARE THE REQUIREMENTS WHICH ARE ENTERED INTO SYSTEMUSING ; TCODE : MD61

CUSTOMER SPECIFIC – VA01

MATERIAL REQ PLANG – MD02

Stocks Requirements List & Production order creation

PRODUCTION ORDER CREATIONCO01STOCK REQUIREMENTS LIST

MD04

SALES ORDER VISIBLE IF PRODUCTION IS SPECIFICE TO SALES ORDER –CO02 - Assignment

REQUIREMENT TROUGH SALES ORDER

Checking Bom, Routing, Material availability

PRODUCTION ORDER CONFIRMATIONCO11N

BILL OF MATERIAL IN PRODUCTION ORDERCO02

CHECK FOR ALL THE ABOVE MATERIAL AVAILABILITY , BOM, ROUTING AND COSTS IF ANY

Release of Production order and Confirmations and GI /GR

PRODUCTION ORDER CONFIRMATIONCO11N

RELEASE OF PRODUCTION ORDER BY CLICK GREEN FLAGCO02

GOODS RECEIPT -101 MVT TYPE

GOODS MOVMENT -261 MVT TYPE

Confirmation of the Goods receipt to the order

CHECK IN MDO4 FOR THE REQUIRED STOCK UPDATED AS CUSTOMER STOCKMD04

CHECK FOR DELIVER COMPLETE IN ORDER

Technical completion/ Settlement/Closing of Production order

TECHNICALLY COMPLELETION OF ORDERCO02

CLOSING THE PRODUCTION ORDER

SETTLEMENT OF THE PRODUCTION ORDER T.Code KO88 - FI CO Transactions

COST ANALYSIS OF THE PRODUCTION ORDERCO02

Cost analysis over view for the production order

SAP PP Contents• SAP PP• • · Overview of ERP• · About SAP• · SAP Hierarchy Structure• • 1.0 Organization structure For Production planning Module • 1. Company• 1.1 Company Code• 1.2 Plants • 2.0 Master data in Production planning Module • 2.1 Material Master• 2.1.0 Finished Product• 2.1.1 Semi Finished Product• 2.1.2 Raw Material• 2.2 Bill of Material• 2.3 Work center• 2.4 Routing• 2.5 Production version

• 3.0 Demand Planning • 3.1 Planning strategies 40 • 3.2 Planned independent Requirements• 3.2.1 Production orders Execution Procesess• 3.2.2 Requirements• 3.2.3 MRP• 3.2.4 Planned order conversion to Production order• 3.25 Assignment of Settlement Rule• 3.2.6 Release of Production Order• 3.2.7 Confirmation• 3.2.8 Goods issue• 3.2.9 Goods Receipt• 3.2.10 Delivery Complete• 3.2.11 Technically completion Of Production order• 3.2.12 Variance Calculations By FI CO• 3.2.13 Settlement Of order By FI CO• 3.2.14 Close Of Production Order• 4.0 Forecast based planning• 4.1 Material activation for forecast view• 4.2Maintaining of consumption values• 4.3Execute for planning for future period• 4.4Requirements in Md04• 4.5 MRP run to get Purchase requisitions and planned orders

• 5.0 Factory calendar creation • 5.1 Defining public holiday• 5.2 Defining public holiday Calendar• 5.3 Defining Factory calendar and assigning in plant.• 6.0 Different Production Process widely used in industries• 6.1 Consumption based planning next • 6.2 Customer Specific Requirements STRATEGY • 6.3 Discrete manufacturing• 6.4 Reptative Manufacturing• 6.5 Sales Operational Planning• 6.6 Serial number Profile • 6.7 Variant Configuration• 6.1 Customer Specific Requirements STRATEGY 20 • 6.1.1 Creation of Materail master with sales views• 6.1.2 Creation of sales order• 6.1.3 Run MRP to get sales order number for assembly and raw materials• 6.1.4 Creation of Production order through sales order• 6.1.5 Procurement of BOM components as special stock• 6.1.6 Difference between unrestricted stock and specific stock• 6.1.7 Confirmation and issue of specific stock • 6.2 Consumption based Planning• 6.2 Maintaining safety stock in material master• 6.2.2 Issue or consume stock • 6.2.3 MRP RUN• 6.2.4 Creation of purchase requisitions

• 6.3 Discrete Manufacturing Process• 6.3.1 Master data • 6.3.2 Production order creation5.1.3 Release of Production Order• 6.3.3 Confirmation• 6.3.4 Goods issue• 6.3.5 Goods Receipt• 6.3.6 Delivery Complete• 6.3.7 Technically completion Of Production order• 6.3.8 Variance Calculations By Fico• 6.3.9 Settlement Of order By Fico• 6.3.10 Close Of Production Order• 6.3.11. Goods Movement in PP (Integration with MM)• 6.3.12 Goods Receipt w ref .to Production Order• 6.3.13 Goods Issue w ref to Production Order• 6.3.14 Goods Receipt Reversal w ref to Production Order• 6.3.15 Goods Issue Reversal w ref to Production Order• 7.0 Repetitive Manufacturing Process• 7.1 Master data• 7.2 Production version• 7.3 Cost Estimate• 7.4 Production cost collector• 7.5 Preliminary cost estimate • 7.6 Back Flush• 7.7 GI GR Postings• 7.8 Variances calculations• 7.9 Settlement

• 8.0 Sales and Operational Planning – SOP• 8 .1 Standard Planning (with standard so76 info structure)• 8·2 Planning with the Product Groups• 8.3 Planning with the Materials• 8.4 Product Group Aggregation and Desegregation• 8.5 Creation of Plan and version management• 8·6 Transfer of Plan to Demand Management• 8.7 MRP run to get planned orders• 9.0 Serial number in Production planning• 9.1 Serial number Profile• 9.2 Master data Set up• 9.3 Serial number creation• 9.4 Assignment of serial number• 9.5 Production order confirmation• 9.6 Goods Receipt with respect to Serial number. • 10. Variant Configuration • 10.1 Overview• 10.2creation of characteristics• 10.3 . Maintain BOM• 10.4 Maintain required table data• 10. Setting a variant material

• 11.0 Required Configuration steps in PP• 11.1 Define MRP controllers• 11.2 Define Parameters• 11.3 Define standard value keys• 11.4 Define Control keys• 11.5 Order types and dependant parameters• 12.0 : PROJECT -- ASAP METHODOLOGY• 1. Overview of Various steps involved in SAP IMPLEMENTAION • 2. Sample project work with respect to PP Module.• Integration of PP with other modules• MM• SD• QM• FI

SAP PP TRAINING BY DIRECT TRAINER &REALTIME CONSULTANT

• Name : DINAKAR• Mobile: 91 9885766653 & Whatsup :9885939921• Skype : himbuj• Mail : himbuj@gmail.com• Duration : Completion of course contents w.r.t. grasping of individual• Word Documents with screen shots will also be provided• After each class and will be evaluated by assignments by making student

also to create on their own and run scenarios.• Fees can be paid in two installments• Fees 500 USD • Two months free server accesses will be provided later on it can be hired.