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Sandvik UH440i & US440i

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Page 1: Sandvik UH440i & US440isandvikconstruction.webshop.strd.se/ftp/pdf/B5-144ENG.pdf · Sandvik UH440i and US440i come with the highly productive cone crushers Sandvik CH440 and CS440,

Sandvik UH440i & US440i

Page 2: Sandvik UH440i & US440isandvikconstruction.webshop.strd.se/ftp/pdf/B5-144ENG.pdf · Sandvik UH440i and US440i come with the highly productive cone crushers Sandvik CH440 and CS440,

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Sandvik UH440i and US440i are the perfect choice forany contractor looking for a highly flexible, mobilesecondary crushing unit that provides a quick return oninvestment. The ”i” stands for built in intelligence thatensures you smart and trouble-free operation. TheSandvik UH440i and US440i come with the highlyproductive cone crushers Sandvik CH440 and CS440,respectively, plus many added features.

The process is continuously and automatically moni-tored by the intelligent control system. For optimumperformance, the unit is also equipped with the crushercontrol system, ASRi, as standard.

Sandvik UH440i and US440i can operate indepen-dently or in a system incorporating other units. For aperfect match, incorporate the primary crushing unitSandvik CM1208i, and you will have an intelligentcontrol system optimizing the entire production process.

Sandvik UH440i and US440i belong to the Sandvikmobile units family, which consists of several primary andsecondary mobile crushing units for hard rock applications.

The perfect choicefor highly flexible crushing

Page 3: Sandvik UH440i & US440isandvikconstruction.webshop.strd.se/ftp/pdf/B5-144ENG.pdf · Sandvik UH440i and US440i come with the highly productive cone crushers Sandvik CH440 and CS440,

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What can Sandvik UH440iand US440i do for you?

Sandvik UH440i and US440i can be used under any climatic conditions –thanks to a careful selection of quality components.Advanced process automation through sensor monitoring and interlocking.Easy to move back and forth into position for blasting thanks to crawlertracks, radio remote control and no equipment dismantling.Quick set-up and close-down thanks to one piece road transportation andhydraulically foldable feed conveyor.Easy inspection and maintenance thanks to roomy construction and easilyaccessible maintenance items. Detailed manuals offer clear and simple directions.Economical operation that requires one operator for both the loader andcrushing unit.Quick return on investment thanks to low operating cost and high productivity.Good working environment thanks to reduced dust, noise and emissions. Dustsealed product discharge conveyor.Powerful and economical thanks to a modern, on board diesel engine withlow fuel consumption and minimum transmission losses. Emissions accordingto EU and USA Tier III norms.No spillage of hydraulic oil during filter changes thanks to the vacuumized system.Staff training and commissioning under the supervision of Sandvik isincluded in the delivery.

Page 4: Sandvik UH440i & US440isandvikconstruction.webshop.strd.se/ftp/pdf/B5-144ENG.pdf · Sandvik UH440i and US440i come with the highly productive cone crushers Sandvik CH440 and CS440,

Strong, stable chassis.

Dust sealed conveyorwith belt scraper andimpact bars.

Mast with signalingflashlights and fourfloodlights.

A number of sensors at different keylocations for trouble-free and safeoperation. Emergency stop buttonsat appropriate places.

Radio remote control (optional).

Product dischargeconveyor with adrop height of3.8 m (12’5”).

Belt scale (optional).

Centralized easy accesscontrol panels with all functions.

Steel cover for controlpanel protection.

High performance.Low total cost

The photo shows Sandvik UH440i

User-friendly menus with icons and symbolsare used in the intelligent control systems thatinclude computer monitors.

The Sandvik CH440 and CS440 cone crushersare highly productive machines with a widerange of crushing chamber designs and settingsavailable for different applications. ASRi, Auto-matic Setting Regulation system, is standard.

Reduced start-up and close-down timesthanks to a hydraulically raised feed conveyor.Feed hopper positioned for feeding directlyfrom a front loader or primary crushing unit.

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Page 5: Sandvik UH440i & US440isandvikconstruction.webshop.strd.se/ftp/pdf/B5-144ENG.pdf · Sandvik UH440i and US440i come with the highly productive cone crushers Sandvik CH440 and CS440,

Sandvik CH440 conecrusher with theautomatic settingsystem ASRi and CLPcrushing chambers.

Feed conveyor ishydraulically raisedfrom transport toworking position.

Conveyor belt isprotected by a steelstructure in thehopper and byimpact bars thatabsorb shock loadsand extend belt life.

Metal detector infront of crusher.

Platforms around crusher and powerpack provide good access for inspectionand maintenance.

Material level in the crusher is optimizedat anytime by a monitoring system.

Feed hopper ispositioned forfeeding directlyfrom a frontloader or pri-mary crushingunit.

The discharge product conveyor is dustsealed. It features impact bars, belt scrapersand self-lubrication idlers and requires littlemaintenance.

Spacious platforms for easy inspection andmaintenance

The conveyor belt is protected by a steelstructure in the hopper and by impact barsthat absorb shock loads and extend belt life.

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Feed hopper isprotected bySandvik modulardual hardnessflat rubber wearplates as stan-dard.

Page 6: Sandvik UH440i & US440isandvikconstruction.webshop.strd.se/ftp/pdf/B5-144ENG.pdf · Sandvik UH440i and US440i come with the highly productive cone crushers Sandvik CH440 and CS440,

The feed conveyor is hydraulically raised from transport to working position. Thefeed area of the feed conveyor has a 6 m3 (212 ft3) feed hopper that is positioned fordirect feeding from a front loader or primary crushing unit. The feed conveyor can bestarted and stopped fully charged and features stepless speed regulation. A metal de-tector is installed in front of the crusher. Easy manual metal removal from built-inaccess platform.

The process is continuously and automatically monitored by the intelligent controlsystem. The intelligent control system provides full control of the process, providingthe operator with continuous information about production data and productionhistory, for example, belt scale reading, service and maintenance indications, etc.Loads of useful information make fault tracing easy.

The ASRi, Automatic Setting Regulation of the Sandvik CH440 cone crusher,gives significantly improved results and optimum crusher utilization.

The automatically controlled material level in the crusher is optimized, giving asmooth flow of material resulting in maximized productivity.

The intelligent control system is user-friendly and easy to understand.

Raw materialand feeding

Intelligent control system- optimizing throughput

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For optimum performance, the unit is equippedwith the crusher control system, ASRi, as standard.

Economical operation thanks to oneoperator for both loader and crushing unit.

Page 7: Sandvik UH440i & US440isandvikconstruction.webshop.strd.se/ftp/pdf/B5-144ENG.pdf · Sandvik UH440i and US440i come with the highly productive cone crushers Sandvik CH440 and CS440,

Flexible – fitseverywhere

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Intelligent communication as Sandvik UH440i and US440i communicates cordlessly with the SandvikCM1208i primary unit in combination with optional sonar at Sandvik CM1208i’s discharge conveyor.

Works in any condition at anytime! Sandvik UH440i and US440i areproven to handle the most extreme weather conditions with an optionalengine pre-heater. Floodlights are fitted for illumination when crawlingas well as for working at night.

Safe working environment with visual and audible movementwarning, alarms and stand by. Flashlight and sirens are fitted on board.Emergency-stop buttons at appropriate places.

Environmentally friendly atmosphere with dust encapsulated con-veyors, water spray at discharge conveyor and over crusher, and pumpfor refilling diesel with spill protection. Vacuumized system preventshydraulic oil spills during filter changes.

Intelligent communication. Sandvik UH440i and US440i commu-nicate cordlessly with the Sandvik CM1208i primary unit in combina-tion with optional sonar at Sandvik CM1208i’s discharge conveyor.Communicates with other units via cable.

Trouble-free and safe operation with automatic and continuousmonitoring of the production process by the built-in intelligence controlsystem, as well as a number of sensors at different key locations

Operator is free to move around thanks to radio remote control.

Smart running operations with optional belt scale. The belt scalemakes it possible to measure, document and store production informa-tion.

Page 8: Sandvik UH440i & US440isandvikconstruction.webshop.strd.se/ftp/pdf/B5-144ENG.pdf · Sandvik UH440i and US440i come with the highly productive cone crushers Sandvik CH440 and CS440,

Split the productinto two fractions

The cone crushers are equipped with our automatic setting system ASRi.This system optimizes cone crusher efficiency and automatically adapts thecrusher to variations in feed conditions. By continuously measuring andcompensating for crusher liner wear, ASRi allows you to fully utilize crusherliners and schedule liner replacements to coincide with planned maintenancestops. ASRi also assists in keeping your crusher choke fed. This maximizesrock-on-rock crushing, helping to optimize the quality of your final product.

Several standard crushing chambers are available. The crushers can easilybe matched to production changes by selecting the appropriate crushingchamber and eccentric throw.

In combination with the CLP crushing chambers, powerful motors givethese crushers capacities that are, in most cases, comparable with those ofother larger crushers.

Excellentversatility

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The Sandvik UH440i and US440i can be equipped with a screen modulethat makes it possible to split the product into two fractions, creating twostockpiles or recirculating the oversize back to the crusher.The newly developed screen offers high performance with high tonnage andaccurate separation.The screen and the conveyors are designed to maximize capacity.Highest priority is given to total crushing and screening performance. Nocompromises.Easy to replace screening media.Excellent modular wear protection.Fully dust encapsulated screen and conveyors.High discharge height of the two product conveyors allowing two largedeposits. Front loader operators have plenty of freedom.The main product conveyor of the mobile unit does not sacrifice dischargeheight due to the screen module.Every Sandvik UH440i and US440i that we deliver can be subsequentlyupgraded with the screen module.The screen module with conveyors is easily detachable and can be parkedas a complete unit.In operation, the entire unit is supported by self-leveling support legs.

Page 9: Sandvik UH440i & US440isandvikconstruction.webshop.strd.se/ftp/pdf/B5-144ENG.pdf · Sandvik UH440i and US440i come with the highly productive cone crushers Sandvik CH440 and CS440,

CLP crushing chamber. CLP stands for Constant Liner Performance.The almost vertical profile in the feed opening area means that the shapeof the chamber remains virtually unchanged throughout the wear life.

Several standard crushing chambers are available. The crusherscan easily be matched to production changes by selecting theappropriate chamber and eccentric throw.

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Sandvik UH440i and US440i can be equipped with a screen module that makes it possible to split the product into two fractions.

Page 10: Sandvik UH440i & US440isandvikconstruction.webshop.strd.se/ftp/pdf/B5-144ENG.pdf · Sandvik UH440i and US440i come with the highly productive cone crushers Sandvik CH440 and CS440,

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Sandvik UH440i fed directly from a front loader.

Sandvik UH440i fed directly from a primary crushing unit.

Sandvik UH440i and US440i can be equipped with a screen module.

Page 11: Sandvik UH440i & US440isandvikconstruction.webshop.strd.se/ftp/pdf/B5-144ENG.pdf · Sandvik UH440i and US440i come with the highly productive cone crushers Sandvik CH440 and CS440,

Technicaldata

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Dimension UH440i US440i

Operation Height 4.9 m / 193” 4.90 m / 193”Width 3.00 m / 118” 3.00 m / 118”Length 17.5 m / 57’ 17.4 m / 57’

Transport Height 3.80 m / 150” 3.91 m / 156”Width 3.00 m / 118” 3.00 m / 118”Length 18.8 m / 62’ 18.7 m / 62’

Weight (excl. options) UH440i US440i

tons 43 49short tons 47.5 54

Feed conveyor

Conveyor width 1.2 m / 4’Conveyor speed 0-0.55 m/s / 0-2 ft/sDrive Versible speed hydraulic motorHopper volume 6 m3 / 210 ft3

Crusher UH440i US440i

Type Sandvik CH440 Sandvik CS440 cone crusher cone crusher

Drive From diesel engine via V-belts and hydraulic coupling

Discharge conveyor

Belt width 1400 mm / 52”Drive Fixed speed hydraulic motorApprox. Discharge heightunder drum 3.3–3.8 m / 10’10”–12’5”

On-board power pack

Diesel engine Volvo TAD 1252 Tier IIIRated output 313 kW / 430 hp at 1800 rpmFuel tank volume 1125 dm3 / 300 US gallons

Hydraulic system

Power source Pumps mounted on power packOil tank volume 420 dm3 / 111 US gallons

Crawler tracks

Type D6CLength c-c 3715 mm / 145”Track shoe width 500 mm / 20”

Performance UH440i US440i

Max. feed size (with EC chamber) 215 mm / 10” 450 mm /18”Capacity (up to) 350 mtph / 385 stph 400 mtph / 445 stphApprox fuel consumption at 75 % continuous load 35–45 l/h / 9–11 US gallons/hTravelling speed 1.2 km/h / 0.8 mph 1.2 km/h / 0.8 mphMax. slope-climbing capability Approx. 20° Approx. 20°

HS module (hanging screen) option

Screen: SC1530 single deckProduct conveyor B3: width 1200 mm / 4’

Approx. discharge height under drum: 3.2 m / 10’6”Return conveyor B5: width 1000 mm / 3’4”

length 12.6 m / 41’

Page 12: Sandvik UH440i & US440isandvikconstruction.webshop.strd.se/ftp/pdf/B5-144ENG.pdf · Sandvik UH440i and US440i come with the highly productive cone crushers Sandvik CH440 and CS440,

Sandvik is a high-technology engineering group with advancedproducts and world-leading positions in selected areas – tools formetalworking, machinery and tools for rock excavation, stainlesssteel, special alloys and resistance heating materials and processsystems. The Group has 39,000 employees in 130 countries, withannual sales of approximately SEK 63,000 M.

Sandvik Mining and Construction is a business area within the Sand-vik Group and a world-leading manufacturer of drilling and exca-vation machinery, tools and service for the mining and constructionindustries. Annual sales amount to SEK 20,600 M, with about10,600 employees.

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