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An Introduction to SOI Applications: Low Power to Smart Power Mariam Sadaka

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Page 1: S3 s short course intro soi apps (1)

An Introduction to SOI Applications:Low Power to Smart Power

Mariam Sadaka

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Goal & Agenda

Goal• Provide an introduction to the different applications addressed by SOI technology

and explain how SOI substrates enable Ultra-low power to high power applications

Agenda• Introduction• FDSOI for Digital Applications• High Resistivity SOI for RF Applications• SOI for Emerging Si-Based Photonics Applications• SOI for Smart Power Applications

2

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IoT_ a Wide-Ranging Ecosystem

Everyday physical objects connected to the Internet, capable of identifying themselves and communicating data to other objects on the network…for smarter tomorrow

Number of mobile subscribers exploding, 95.5% world’s population in 2014…expected 9.3B by 2019*

3

Source: https://www.linkedin.com/pulse/20141113154816-4663617-you-are-invited-to-our-next-meetup-the-business-value-of-the-internet-of-things

*The International Telecommunication Union & Ericsson (2014)

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Growing Applications/Opportunities

4

Big DataNetworking

IoT Automotive Consumer Multimedia

OutstandingPerformance

Longer battery life

$$$$

Optimized cost

High reliability

Intensified Challenges

Enabled by SOI technologies

….more integration, small form factor and fast time to market…

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5

SOI Substrate Technologies

» Mature HVM processes that uses standard semiconductor equipment/processes «

Source: Soitec

Bonded SOISmart Cut

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6

Wide Range of SOI Products

Top Silicon

Base Silicon

Buried Oxide

Soitec RF SOI

Soitec PD-SOI

Mobile and multimedia

communications

Mobile and multimedia

communications

Application processorsApplication processors

Game and entertainment

systems

Game and entertainment

systems

Smart power devices

(automotive, etc.)

Smart power devices

(automotive, etc.)

Photonics/Image sensors

applications

Photonics/Image sensors

applications

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SOI for Digital Low Power ApplicationsMariam Sadaka, Bich-Yen Nguyen

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FDSOI for Digital Applications

• Industry Challenge• Value Proposition• Engineered Substrates• Applications

8

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Technology Migration History

9

Copper

Source : IBM

Low-k

Stress Tech

ULK

HK/MG

Scaling Innovation Material Innovation Structure

Innovation

130nm

Classical scaling hits the Tox scaling limit

Planar transistors on Bulk-Si hit the gate length

scaling limit

90nm 65nm 45nm 32/28nm 20nm Sub-20nm

FinFETFD-SOI

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10

S DG

Bulk Si

Buried OXS DG

S DGEvolution

Minimum Design Disruption

Max scalability

Bulk SiBuried oxide

UTBB: Ultra thin body and box

Conventional Planar Bulk Transistor

Planar Single-or double Gate UTBB

Vertical Multiple-Gate (Bulk or SOI)

Revolution

The Fully Depleted Era

New paradigm :Electrostatic Scaling (Si Geometry)

SCE Behavior controlled by doping

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Ultra-Thin Body & Box (UTBB) FDSOI Transistor

11

SOI substrate with Buried Oxide (Box)Extremely thin SOI+ Ultra-Thin BOX

Si Bulk Substrate

S DG

FDSOI transistor

Ultra-Thin Top Silicon Layer

Ultra-Thin Buried Oxide

Base Silicon

UTBB FDSOI Substrate

SOI substrate provides Fully Depleted structure

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Ultra-Thin Body & BOX (UTBB) FDSOI: Transistor Advantages

12

UTBB FDOI Transistor Advantages

Total dielectric isolation • Lower S/D capacitances • Lower S/D leakage• Latch-up immunity

Ultra thin Body • Excellent SC immunity (SS, DIBL)• No History Effect

No channel doping• Improved VT variability• Improved mismatch (SRAM & analog)• Better analog gain• Reduced process cost

Ultra thin BOX option • Enables Extended body biasing

Channel mobility boost • Scalable down to 10nm

Conventional planar processing

• Lower manufacturing risk• Equivalent bulk design

UTBB: Ultra-Thin Body

Body BiasingCourtesy of STM

Knobs to control Perf/Power: Gate bias Back Bias

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28 FDSOI vs. 28LP Process

13

• FD-SOI has less number of process steps and similar BEOL• Minimal change in process steps vs 28nm bulk• Simpler process helps offset the higher SOI substrate cost

Process steps

ST- Kirk Ouellette, Tokyo SOI Consortium workshop- Jan ‘15

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14

Poly Biasing: modulating the gate length (Lg) in order to optimize the static power consumption or achieve higher speed at a given leakage target

– Lg= 25nm, TSi = 8.5nm– SS < 80mV/Dec; DIBL is less than 100mV/V much lower than Bulk for scaled Lg

Wider Static Power/Performance coverage by gate CD Biasing

Lg=25nmSS=75mV/Dec

Poly Biasing Advantage

Lg=25nmSS=75mV/Dec

1.00E-12

1.00E-11

1.00E-10

1.00E-09

1.00E-08

1.00E-07

1.00E-06

1.00E-05

1.00E-04

1.00E-03

1.00E-02

-1 -0.5 0 0.5 1 1.5 2

Gate Voltage (V)

Drai

n C

urre

nt (A

/µm

)

SOI L=W=25nm

SOI L=25nm W=10µm

VD=1VnMOS

Courtesy of STM Barral-CEA Leti-IEDM 2007

8.5nm Lg=25nmSS=75mV/Dec

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Back Biasing Advantage

15

Body biasing more efficient with UTBB FDSOI due to Ultra-Thin Box inhibiting parasitic effects

Wider range of back biasing

Higher body factor vs. bulk

Can be static or modulated dynamically

Courtesy of STM

BOX

Source

Drain

*Applying a voltage to the substrate

Body Biasing: Applying a voltage to the substrate (or body) Shifting/modulating VT to either gain in performance or reduction in power consumption

D. Jacquet, IEEE JOURNAL OF SOLID-STATE CIRCUITS, VOL. 49, NO. 4, (2014)

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Back Biasing: Wider Voltage Biasing Range for Ultimate Speed/ Power Control

BULK-300mV< Vbb< 300mV

UTBB-FDSOI-3V<Vbb< 3V

☻Limited & inefficient knob– Degrades w scaling– RBB limited by GIDL– FBB limited by SD junction leakage

& Latch-up @ high T

☺Box inhibits parasitic effects more efficient & wider

range of back biasing

Forward Back Bias (FBB) Performance boost

Reverse Back Bias (RBB) Leakage reduction

FBB/LVT

RBB/HVT

FBB benefit maximized @ low Vdd

RBB dramatic leakage power reduction

D. Jacquet, IEEE JOURNAL OF SOLID-STATE CIRCUITS, VOL. 49, NO. 4, (2014)

16

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17

Efficient knob for Performance & power optimization Compensate process fluctuations, improves yield No degradation with scaling & No area penalty vs bulk

VT Modulation

5 sources of VT modulation for UTBB: Gate Stack, Poly Biasing, Well type, Counter Doping, Body Biasing

LVT

RVT/SRAM

SLVT

Std Well / L= 24nm

Flip Well / L= 24nm

LVT + Counter doping

Ieff

Ioff

RBB

FBB

»LVT«

»RVT«

P. Flatresse, et. al. ISSCC 2013

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Back Biasing: Performance Boost/Energy Efficiency

18

P. Flatresse, et. al. Leti Day June 2015

AVS : Adaptive Voltage ScalingABB: Adaptive Body Biasing

Tuning both VDD and FBB Provides better power gain at same performance

Lower dynamic power Slightly higher leakage than without FBB

More efficient than tuning the voltage

Performance boost @ same power

Improved power consumption @ same Freq

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10/5/2015 19

• N/PMOS: VT modulation of 200mV for 10nm BOX

• No degradation of Ion-Ioff trade-off with back-bias up to ±2V

• Process compensation reduces margins taken @ design

• FBB used to accelerate Slow parts

ST- Kirk Ouellette, Tokyo SOI Consortium workshop- Jan ‘15

Q. Liu, ST, VLSI 2010Leti- VLSI 2010

Back Biasing: Process Compensation & No Degradation

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Wider Power/Performance Coverage with UTBB FDSOI

20

Speed

Leak

age

Two knobs to control perf/leakage Gate CD-biasing (Physical) Body-biasing (Electrical)HHVTVT

RRVTVT

LVTLVT

sLVTsLVT

RVT+PB

LVT+PB

LVT+PB+FBB

RVT+PB’

RVT+PB”

RVT+PB”+RBB

LVT+PB’

LVT+PB’+FBB

28HKMG28HKMG

28FD-SOI

PB : Poly BiasFBB : Forward body biasRBB : Reverse body bias

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UTBB FDSOI Enables Simpler AMS/RF Integration

• Improved Performance ‒ Higher speed in all analog blocks, higher gain

• Efficient Short Devices‒ Improved mismatch (AvT), higher Gm, fT

• Very large VT tuning range (BB)– Higher power efficiency, design margin, new designs,

smaller (*)

• Improved Noise & noise variability– Lower parasitic capacitance for high speed designs

• Improved passives– Enable LNA & VCO w improved noise figure

• Planar process, simpler design

21

High analog gain @ low L

Low Vt mismatch

low noise variability

Improved noise

*J. Lechevalier et. al, ISSCC 2015*A. Larie et. al, ISSCC2015*Le Tual et. al.,ICCSS 2014

Courtesy, A. Cathelin, L. Vogt, F. Paillardet, C. Charbuillet, P. Scheer, STMicroelectronics

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FDSOI Provides Best SER (Soft Error Rate)

22

• Bulk CMOS susceptibility to SER increases w scaling

• SER is as important to IC reliability

• Most redundancy schemes no longer work

FDSOI is intrinsically more resilient to SER‒ Box suppresses charge sharing‒ SOI ultra-small sensitive volume‒ No latch-up

Simpler design; less error correction & redundancy

Neu

tron

-SER

in F

T/M

b

Experimental Failure-in-Time (FIT) test data

28nm FD

-SOI

FDSOI >100x

lower SER than bulk

ST, Roche IEDM’13IRPS’14

NSREC’14

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2nd gen RSD + cSiGe

UTBB FDSOI Scalability: Boosters Roadmap

23

*Enabled by SOI Substrate Engineering

ElectrostaticsSOI/ Box Thickness

External Resistance (Rext)Raised Source Drains (RSD)

Mobility BoostChannel Material

28nm 12/25nm Raised S/D Epi Unstrained

14/22nm 12/20nm PMOS: ISD SiGeB RSD epi PMOS: Strained SiGe channel

10nm 12/15nm PMOS: ISD SiGeB RSD epi- 2nd GenNMOS: ISD SiCP RSD epi

PMOS: Strained SiGe channelNMOS: Strained Si Channel

Substrate engineering enable electrostatics improvement and channel mobility enhancement

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C1 - Restricted 24

Scalability possible down to Lg~10nm

SCE control improved with thinner TSi & TBox

CMOS integration w dual channel & thin box demonstrated down to 10nm

SOI Substrate Role in Technology Scalability; TSOI, TBOX & High Mobility Channels

What is the reference5nm

0

2

4

6

8

10

2 6 10 14 18 22LG (nm)

Re

qu

ire

d T

SO

I(n

m)

TSOI (thick BOX=145nm)

TSOI (UTBOX case)

DIBL=100mV/V

NanoWire

TBOX= 25nm25nm

10nm

7.5nm

TBOX= 145nm

K. Cheng et. al, IEDM 2012, A. Khalifizoor et. al. -IBM-VLSI 2012, Leti, Weber et. al, IEDM2005, Qing et. al., ST, IEDM 2014

Courtesy of CEA/Leti

Ioff of 100/1nA/μmNFET Ieff 495/300μA/μmPFET Ieff 495/260μA/μm

SGOI PFETSSOI NFET

• NMOS perf enhanced by bi-axial tensile strain

• PMOS perf enhaced by c-SiGe by local Ge condensation

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Role of SOI Substrates in Enabling UTBB FDSOI Devices

25

Ultra-Thin Buried Oxide

Base Silicon

Ultra-Thin Top Silicon Layer S DG

UTBB FDSOI transistorUTBB FDSOI wafer

Requirements of device structure defined by Ultra-thin SOI & Box:

‒ SOI thickness & roughness critical for device electrostatic control & for ensuring low transistor VT variability

‒ Box thickness enables back biasing, and box uniformity affects efficiency of VT tuning through back biasing

‒ Excellent W2W & WiW uniformity necessary

Differential Reflective Microscopy (DRM)

WtWEllipso

WiWEllipso

Min / Max

µm-110-6 10-2 1

DRMRange

AFMRms

Box

Handle wafer

SOI=

+

+

101 10210-2

10-1

100

101

102

103

Frequency [Hz]

Pow

er [R

MS

2 / H

z]

Roughness (local thickness variation)

Deferential Reflective Microscopy (DRM): Bridges the gap btw ellipsometry & AFM

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FDSOI Uniformity: Lowest VT Variability

26

Record & reproducible low VT variability= 1.25mV.m @ Lg=25nmImproved device matching; important to SRAM/Analog circuits

Gate Length (nm)

A vt(m

V.m

)

B.Doris et al., FD-Workshop at SFO, 2012

Cheng et. Al. IBM IEDM 2009

±2.6A, 2mm EE- 721 pts F5X inspection

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Smart CutTM Provides Excellent W2W and WiW Uniformity

27

FDSOIPDSOI

88.6 µm

66.6

µm

W2W SOI thickness Uniformity (Å)

W2W BOX thickness Uniformity (Å)

SOI 120 ± 5Å

BOX 250 ± 10Å

12nm

Handle

SOI (12nm)

Box (25nm)

Si

Wafer

Stack

Micro

Local

41 pts ellipsometer measurement (3mm EE)

Page 28: S3 s short course intro soi apps (1)

Benefit at Transistor and SoC Level

UTBB FDSOI

Good Electrostatics, Low mismatch

Back Biasing/VT Modulation

Low manufacturing risk

DEV

ICE

Dynamic power/leakage trade-off

Perf Boost/ Power Eff

Widest operating range with single process

Less Leakage

Better Reliability (SER)

Power Efficiency

Simpler /new Designs

High SpeedSoC

(Bld

g Bl

ocks

) Digital Memory AMS/RF

28

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UTBB FDSOI- A Hybrid Solution

Device TypeDevice Type UTBB UTBB FDFD--SOISOI BULK BULK

Logic

SRAM

Capacitance, Varactor

Drift MOS (OTP)

Digital I/O

Analog MOS

RF MOS

Resistors (Poly) (Active)

Diodes (antenna)

ESD Devices (FET) (FET, diode, SCR)

Vertical Bipolar

FDSOIFDSOI

BoxBoxSiSi

Bulk Bulk

29

Courtesy of ST

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28nm UTBB FDSOI vs BULK for Digital Application

30

P. Flatresse, et. al. ST- ISSCC 2013

Higher benefit at lower Vdd

LDPC 6T-SRAM (FBB 1V) functional down to 0.4V Wide operating range 6MHz/0.35V to 525MHz/1.5V

for same design Outstanding efficiency at every level

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UTBB FDSOI for Power Efficient SRAM

31

Clear SNM modulation from back bias

SRAM remains functional down to VDD=0.4V

VBB

Q. Liu, et. al. VLSI Symposium 2011

Vmin gain thanks to better mismatch for FDSOI devices (No BB)

Low Vmin thanks to back bias w unique single-well design

G. Cesana, FDSOICE Workshop, Jun 22-23, 2015

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FBB Tuned 450MHz Inverter Based Low-Pass Filter in 28nm UTBB FD-SOI

• 450MHz low-pass Gm-C filter w supply regulator-free operation– New robust design opportunities– Tuned by back-gate instead of supply voltage‒ Energy efficient‒ Low voltage‒ Competitive linearity

• Constant system-level behavior with very good analog features (Fc, linearity, noise) over VDD=0.7 to 1V

32

J. Lechevalierat al, ISSCC2015

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UTBB FDSOI Value Proposition at the Application Level

33

Infrastructure Networking IoT

Automotive Consumer

WearablesSony Next Gen GNSS

Chip on FD-SOI

1mW

GPS chip, CXD5600GF

x10

10mW

K. Nakano, SOI Workshop, Tokyo 2015

G. Cesana,FDSOICEWorkshop, Jun’15

• Perf/Power efficiency• Adapt power consumption to workload• Efficient memory

ST- Kirk Ouellette, Tokyo SOI Consortium workshop- Jan ‘15

• Low cost• Efficient RF/analog integration• Ultra-low voltage operation

• Low leakage in high temp environment• High reliability• Efficient memory

• Optimized leakage in idle mode• Optimized MS/RF integration• Energy efficient SoC

~70% lower power

On-Chip : RF, logic & SRAMVDD 0.6V vs 1.1V

Power limit ADAS Video Analytics system

Dual A9 Energy Efficiency

D.Jacquet et al., VLSI Symposium 2013

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Take Away

34

UTBB FDSOI serves many applications, thanks to its great high performance/low power/low cost and integration benefits

SOI substrates with controlled thin SOI and Box thickness enable UTBB FDSOI devices

– Low transistor mismatch to enable low voltage operation

– Ability to modulate VT for efficient power and performance trade-offs

Engineered SOI substrates provide a scaling path for UTBB FDSOI based on using high mobility channel materials

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SOI Value for RF ApplicationsMariam Sadaka, Eric Desbonnets

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Increasing Demand for Mobile Data Traffic

0

9

18

2013 2014 2015 2016 2017 2018

Exabytes per MonthMobile Data Traffic

61% CAGR 2013-2018

Mobile File Sharing (2,9%)

Mobile M2M (5,7%)

Mobile Audio (10,6%)

Mobile Web/Data (11,7%)

Mobile Video (69,1%)

Source: Cisco VNI Mobile, February 2014

CAGR - 61%

36

More Mobile Devices: Smart phones growth ~8% CAGR, 2014-2020 (IBS *)

More Mobile Users: WW subscriptions > world population in 2014 & over 65% to covert to LTE in 2019 (Ericsson**)

More Multimedia Applications: Data traffic continues to grow @ 61% CAGR, 2013-2018 (Cisco***)

*IBS May 2015**Ericsson Mobility Report, June 2014***Cisco VNI Mobile, February 2014

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Advanced Networks with Higher Complexity

data traffic bandwidth better network perf.

3G, 4G are now adopted, next step will be LTE Advanced, then 5G

Advanced network standards require mobile devices to support:

– More bands (not 12 but 23)– Higher frequency bands (700 MHz to 3.5 GHz)– Multi User -Multiple Input Multiple Output (MU-MIMO)– Carrier Aggregation (CA)

Exploding number of switches in FEM

‒ ~6 for 2G to ~30 for today’s 4G LTE standard

Higher complexity Need for FEM integration

37

C. Didier & E. Desbonnets, White paper, Soitec, 2015

2G

3G

LTE

MODE

M +

TRAN

SCEI

VER

AntennaSwich Module

2G

2G

Rx

Power Amplifier

MODEM

+

TRANSCEIVER

AntennaSwich Module

Single Mode/Band Power Amplifier

3G

2G

3G

2G

3G

Rx

MODEM

+

TRANSCEIVER

Supply Modulator

AntennaSwap switch

AntennaSwich Module

FilterBank

PA Modeswitch

Power Amplifier

3GLTE

2G

3GLTE

2G

TxHighBand

TxLowBand

MIPI

Rx High Band

Rxdiversity

Diplexer

Coupler

Rx diversitySwich

AntennaTuner

Rx LowBand

Front-End-Module (FEM): interface between antenna and RF transceiver (Includes: power amplifiers, switches, low-

noise amplifiers, control circuitry, and passive elements)

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Higher Linearity for Faster Mobile Throughput

3GPP Bandwidth DL / UL (bit/s)

LTE rel 8 1.4-20 MHz 150M (2x2) / 50M

LTE rel 10-12 1-3 x 20 MHz 1.6G (4x4) / 0.8G (2x2)

Extensive use of Carrier Aggregation & MIMO

Network Linearity (IIP3 in dBm)

2G 55

3G 65

4G LTE 72

4G LTE + CA Up to 90Source: Intel Mobile, L. Schumacher, Nov. 2012

>10X

38

10k

100k

1M

10M

100M1G

Bit/s

1G

2G

3G

LTE & LTE-A

Faster mobile throughput Stringent FEM linearity spec

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Advanced Cellular Standards Drive Device Requirements

+ FET linearity improves with CMOS scaling

‒ Contribution of substrate nonlinearity dominates the overall switch performance

• Si bulk substrates not best suited due to high electrical conductivity and high-frequency losses

• High resistivity substrates needed to enable higher linearity & desired integration

Low insertion loss (must be able to handle high-power signals)

Low cross-talk (high isolation) High linearity

Date 39

Circuit performance vs. substrate non-linearity

IC linearity IC linearity

Substrate RF Substrate RF performanceperformance

Transition from Substrate to IC main

non linearity contributor

Substrate limited

IC limited

Target substrate

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RFSOI: Silicon On Insulator for RF applications

Process Figure Of Merit RF-SOI GaAs SoS Bulk MEMS

Fully CMOS compatible ++ -- + ++ =

Foundries capacity offering ++ + - ++ -

RF Performance (linearity, …) + ++ + - ++

Full FEM Integration /SoC ++ - + ++ --

Cost + = - ++ =

40

RF-SOI: best FEM development platform‒ Best cost, area, and performance for RF switches

Mainstream technology solution adopted in HVM by the majority of RF foundries‒ Improved high frequency performance of CMOS with process shrinks‒ Availability of CMOS foundry technologies on 200 or 300mm substrates

Page 41: S3 s short course intro soi apps (1)

05

1015202530

GaAS BSOS RFSOI

Antenna Switch Module (SP9T ) Cost

RF-SOI: Technology of Choice for Wireless Switching Apps

41

Integration

¢

Cost efficientPerformance

Cheaper process cost

SOI Bulk GaAs

Integration on-going

16 mm² SOI

in all 4G smartphonesincluding latest iPhone 6

Switch

PA output stage

PA first stages

x2die size reduction

compared top GaAs

4G/LTE-A & beyond performance enabler

High integration of RF Front-End module

Cost effectivetechnology

What is the source/Reference?

Enabling best performance, integration and cost-efficiencyOffered by > 10 foundries, and all FEM players

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RF Switch Figure Of Merit (FOM)

1. Minimize Ron*Coff

Low Ron for low Insertion Loss‒ Ron scales with channel length

Low Coff for better Signal Loss (isolation)‒ Coff scales with Si thickness

2. Withstand high voltage swings (>30V) need multiple FET stacking

‒ BV with scaling

‒ Voltage varies across FETs imbalance w stack height

‒ Stacking Coff

42

Voltage Handling as a function of stack height (stack height= number of FETs in a switch arm)

A. Joshi, Skyworks, S3S conference 2014

Lg scaling Ron

TSi scaling Coff

Optimal low Ron*Coff region Maintain low number of stacked FETs to

withstand high power

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Switch Limitations and Trade-offs

43

Impact Lg reduction on 2nd & 3rd Harmonics

• Even if a FET is optimized to minimize SCE, RF considerations (harmonics) can limit channel length scaling

Trade-offs need to be considered in developing a high performance switches

• Shorter Lg high levels of non-linearity•Thinner Si increases Ron & offsets Coff reduction benefit

Effect of Si thickness reduction on Ron &Coff

A. Joshi, Skyworks, S3S conference 2014

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Back-end Interconnect Limitation

Cu lower resistivity (vs. Al) enables use of thinner metal layers Coff

Low K interlayer dielectric Coff

Cu and/or Low-K improve Ron*Coff, but increases wafer cost

Hybrid solutions that use Cu only for critical layers are being considered

44

A. Joshi, Skyworks, S3S conference 2014

Coff metal-to-metal capacitance

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SOI Substrate Plays a Critical Role in Switch Performance

45

Smartcut™

Handle SubstrateBuried insulator

Device layerSiO2 (BOX) ~0.5-1.0um

Silicon (SOI) ~ 0.15um

High Resistivity > 1K.cm

C. Neve and J.-P. Raskin, IEEE Trans. Electron Devices, p. 924, (2012). D. Lederer and J.-P. Raskin, IEEE Trans. Electron Devices, p. 1664, (2008).

C. Neve, D. Lederer, G. Pailloncy, D. C. Kerr, J. M. Gering, T. G. McKay, M. S. Carroll and J.-P. Raskin, Proceedings of the 3rd European Microwave Integrated Circuits Conference, October 2008, Amsterdam, The NetherlandsA. Botula et al., Silicon Monolithic Integrated Circuits in RF Systems (SIRF), p.1, (2009).

F. Gianesello et. al. SOI conf., 2006

Compared to typical SOI, RFSOI handle substrate replaced with High Resistivity substrate

Improve performance: insertion loss, isolation and harmonic distortion

Enable integration of RF FEM: smaller size, better reliability, and lower system cost

For linear substrate; BOX thickness has minimal impact on loss Measured isolation Bulk vs HR SOI

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Suppressing Substrate Losses & Reducing Non-linearity

46

Passivation of BOX & handle wafer interface is critical to minimize substrate nonlinearity

» Parasitic surface conduction (PSC): intrinsic layer induced under BOX due to fixed oxide charges attracting free carriers near Si/SiO2 interface «

High Resistivity SOI Substrate

High Resistivity SI BaseHigh Resistivity SI BaseTrap rich layerTrap rich layer

SiO2 (BOX)SiO2 (BOX)

Mono-crystal Top SiliconMono-crystal Top Silicon

High Resistivity SI BaseTrap rich layer

SiO2 (BOX)

Mono-crystal Top Silicon

RF-SOI

1. During Wafer Processing-High Dose Implant

Enhanced effective resistivity for very high linearity

High Resistivity SI BaseHigh Resistivity SI Base

Buried Insulating Layer SiO2 (BOX)Buried Insulating Layer SiO2 (BOX)

Mono-crystal Top SiliconMono-crystal Top Silicon

High Resistivity SI Base

Buried Insulating Layer SiO2 (BOX)

Mono-crystal Top Silicon

2. At Substrate Level-Trap-Rich Layer

PSC: Reduces substrate effective resistivity by >10X & limits linearity

Circuit StackingUltimate linearity

BOXBOX

Circuit on alternative substrate

Circuit Transfer onto RF substrate

Page 47: S3 s short course intro soi apps (1)

IBM Proprietary Process: Crystal Damage Implant into Substrate Through a Trench to Suppress Substrate Losses

1. Device isolation: shallow trench isolation (STI)

2. Through-BOX substrate contact– Via etch, p-doped poly-Silicon fill + CMP to planarize to STI

3. CMOS transistor formation

4. Trench etch through STI & BOX to substrate in areas where substrate effects are to be suppressed– Heavy dose implants – Crystal damage– Trench fill by oxide & planarized

47

-1dB

High dose implant through trench is effective in suppressing substrate losses & improving linearity

Lower Insertion Loss

A. Botula et. al. SiRF 2009

M. Jaffe et. al. SiRF 2015

Effective harmonic suppression

A. Botula et. al. SiRF 2009Measured on 4mm coplanar waveguide

Page 48: S3 s short course intro soi apps (1)

Adding Trap-Rich Layer to Suppress Substrate Losses

Add “Trap Rich” layer underneath Box, freezes PSC Improved substrate effective resistivity

‒ Traps originate from grain boundaries of thin Trach-Rich layer*

48

High Resistivity SI Base

Trap rich layerSiO2 (BOX)

Mono-crystal Top Silicon

Fixed Charges (Qox)~10e10cm2

Mobile & Interface trapped charges

*D. Lederer et. al.Solid-State Electronics, 47 (11), p. 1927 (2003)D. Lederer, et. al., SOI Conference, 2003, pp. 50-51D. Lederer, et. al., IEEE Electron Device Letters,.26, (11), pp. 805-807, (2005)E. Desbonnets et. al, Mocrowave J. 2015

Substrate with Trap-Rich layer (TR SOI) shows improved effective resistivity vs HR SOI‒ Both use 10 kOhm.cm handle Si substrate

~200 Ohm.cm~ 10 kOhm.cm

Measured eff : value of sub resistivity seen by the coplanar devices

Page 49: S3 s short course intro soi apps (1)

Trap-Rich Layer: Efficient Solution to Recover HR Substrate Properties and Does Not Alter DC or RF Performance

49

Resistivity> 10 kΩ-cm

C. R. Neve et. al., IEEE Transactions on Electron Devices, v59, no.4, p924, 2012

Cut-off Frequency

2 channel doping: intrinsic (NiN) and std Boron (NP2N) FD SOI MOSFETs

High resistivity characteristic conserved after a full CMOS process

K. Ben Ali, et. al. SOI Conference –2012, pp. 112-113

Harmonic distortion not correlated to oxide, but due to different sub effective resistivity

Trap-rich layer underneath the BOX does not alter DC or RF behavior

1. without trap-rich

2. With trap-rich

Trap-rich layer recovers HR properties regardless of oxide layer

Page 50: S3 s short course intro soi apps (1)

Trap Rich (TR SOI) vs HR SOI vs Quartz

Very low RF insertion loss (< 0.15 dB/mm @ 1 GHz) similar to quartz

Harmonics induced by the substrate are reduced with TR-SOI (-40dB) and comparable to Quartz

TR SOI reduces substrate noise (crosstalk) btw devices integrated on same chip

50

Coplanar WaveguideHarmonic generation

Fund. tone.

900MHzPin=15dBm

Coplanar waveguide set-up

HD2

500 k 1 M 10 M 50 M

-80

-70

-60

-50

-40

Noise frequency [Hz]

Noi

se a

mpl

itude

[dB

m]

HR-SOI (0 V)HR-SOI (-10 V noise pad)eSI HR-SOI (0 V)eSI HR-SOI (-10 V noise pad)

HR-Si

BOX

SourceN+ N+

DrainGate

Si

HR-Si

eSI layer

fNoise

fFund = 900 MHz

BOX

SourceN+ N+

DrainGate

Si

fNoise

fFund = 900 MHz

Insertion Loss Harmonics Noise

Trap Rich SOI

High Resistivity SOI

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Lower Area/Higher Q-Factor Inductors & High Density Caps

Bulk processes: Require Patterned Ground Shield (PGS) to limit substrate losses

SOI with high-Resistivity substrates (>1KOhm.cm): – No PGS and uses the whole back end better Q factor & lower cost process– Enables 3D structures smaller area

0.82 nH

PGS

PGS: Patterned Ground Shield to limit substrate losses

HR SOI limits substrates losses enabling excellent tradeoff between area efficiency & high quality capacitors

•Q~20@5GHz in 65 nm BEOL, which is not feasible in bulk without Thick Copper option

Page 52: S3 s short course intro soi apps (1)

High Resistivity Substrates Address FEM Challenges

52

High Resistive Base

Trap Rich LayerThin Buried Oxide

Mono - crystal Top Silicon

RF Losses •Improve losses by maintaining constant substrate resistivity

Linearity •Improve 2nd harmonic by >20dB, enabling devices to meet Advanced switch specs

Cross-Talk •Improved cross-talk typically 20dB @ 1GHz. Gives designers more layout freedom•Improves metal layer coupling with substrate (above an active device or not)

Hi Q Passives •Enable high perf matching networks for tuners, couplers, and active circuits (e.g. LNAs, low-noise & multi-mode multi-band PAs)

Thermal conductivity •RF performance not degraded by thin BOX. (Larieet al., ISSCC2015)

Die Size •Improve transistor matching, better stacking beyond 40V•Built in BOX isolation simplifies design rules (e.g.wide trenches) thus saving die area

Perf prediction •RF harmonic quality factor spec (HFQ) can be measured on blanket substrates and before devices are manufactured. Predict the 2nd harmonic distortion (HD2) performance of a CPW

Page 53: S3 s short course intro soi apps (1)

RF-SOI Substrates: A Long History

20092011

• SoitecSmart Cut™ SOI

• UCL R&D work on HR-SOI

• Trap Rich SOI by UCL & Soitec

• HR-SOI HVM

• RFeSI™ ramp• BondedSilicon-on-Sapphire by Soitec & Peregrine

20051992

2014

• Power Amplifier on RF-SOI ramp

• RF switch demo on HR-SOI

2003

2012

• RF switch on SOI becomes industry mainstream

53

RF SOI is the technology of choice for wireless switching and is becoming popular for other functions such as PAs

Idea to market ~ 5 years3 generations sustrate in 10 years

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Beyond Today’s Multi Chip Module: FEM integrationRF-SOI is the Ideal Substrate Path

MODEM

+

TRANSCEIVER

Supply Modulator

AntennaSwap switch

AntennaSwich Module

FilterBank

PA Modeswitch

Power Amplifier

3GLTE

2G

3GLTE

2G

TxHighBand

TxLowBand

MIPI

Rx High Band

Rxdiversity

Diplexer

Coupler

Rx diversitySwich

AntennaTuner

Rx LowBand

54

Beyond switch, TR-SOI opens the path to additional system integration in FEM space as well as even more complex mixed-signal SoCs

3GLTE

Switch

Antenna Tunner

Couplars, Diplexers

Power Amplifiers

Tunable FiltersRef: ST, IMEC, RFMD, Peregrine

Page 55: S3 s short course intro soi apps (1)

A 130nm RFSOI with Switch, LNA, and EDNMOS Devices for Integrated FEM SoC Applications- On TR SOI

• State-of-the-art 130nm RFSOI for integrated FEM SOC:

– Antenna switches, diversity switches, antenna tuners, mixed-signal, digital functionality, standard interfaces, and power amplifiers

• High performance and low noise body tie 1.5V NMOS for LNA devices with a novel method of body contacting

• Low Ron*Coff NMOS for antenna switch

• State-of-the-art EDNMOS with fT of 38GHz and BVdss of 14V for integrated PA application

55

IV characteristics of a 10x0.2μm nFET switch transistor (Bdv~3.2V)

low 2nd and 3rd order harmonics

high fT and fMAX for high power gain, low NFminHigh quality passives are critical for good LNA and PA application

MIMInductor

3um Cu layer for high Q-inductors

R. Purakh et,. al., GF IBM, IEEE Radio Frequency Integrated Circuits Symposium, 2015

Page 56: S3 s short course intro soi apps (1)

Take-Away

RF-SOI has rapidly evolved as a mainstream technology for switches enabling best performance, integration and cost-efficiency

RF industry roadmap is converging to Trap Rich RF-SOI substrates as the preferred choice due to better insertion loss, isolation and linearity

Trap Rich RF-SOI substrates meet present network standards and open the path for more FEM future integration

56

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SOI Value for Photonics Applications

Mariam Sadaka, Arnaud Rigny

57

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Data Centers are Transforming

58

Bandwidth

Scale

Traffic

Energy consumption increasingDistances expandingBandwidth increasing

Silicon photonics an efficient interconnect solution for future high bandwidth data centers

Transmission

Computing

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Performance Improvement of Optical Transmission System with Silicon Photonics

59

Data Communication Telecommunication

High Perf, Low Vol

High Vol, Higher integration, Low Cost, Low Power

Fiber

Copper Optical

Integrated Optics (Wave guides)

Si Photonics; new era of faster, denser and more efficient

Page 60: S3 s short course intro soi apps (1)

Silicon Photonics Playground

60

Si photonics address the increased data rate for short & ultra low reach by enabling integrated WDM solution for high bandwidth data rates

Si photonicsSMF/WDM

40Km

USR= ultra short reachShort reach Long reach

80Km

Wavelength division multiplexing is a technique where optical signals with different wavelengths are combined, transmitted together, and separated again

.

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Transmission Speed Penetration into Data Centers

61

Total Available Market for Transceiver

Today

New data centers now need 40GbE

GbE: Transimitting Ethernet frames at a rate of a gigabit per second, as defined by the IEEE 802.3-2008 standard

Page 62: S3 s short course intro soi apps (1)

Si Photonics for High Performance Computing (HPC)

Processor memory speed gap

Source: J. L. Hennessy et al Source: IBM

Perfo

rman

ce (A

rb.)

• Multi-core processors starved for data (Memory Wall)• Metal Interconnects- critical bottleneck for data transfer

• High BW optical links will be needed• Silicon photonics an efficient

interconnect solution HPC

62

Higher Cu resistivity

Source: ITRS

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Advantages of Si Based Photonics

• Si wavelength (1.3-1.6um) compatible with fiber optic communication systems

• Compatible with CMOS infrastructure, i.e. lower cost

• More compact / smaller die size– Large refractive index contrast between Si (n~3.5) & SiO2 (n~1.5)

– Minimum turning radius in Si 250μm compared to 5,000μm in silica

– Optical waveguides with sharp bends

• Higher bandwidth (WDM)

• Possibility of integration with electronics

• More reliable

63

Source: Intel

Monolithic opto-electronic devices using low cost Si process

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Si Photonics Optical Module-Building Blocks

• Silicon is the optical platform• High density optical interconnects made

at wafer scale• Can be integrated with other silicon chips

64

Source: Intel

Michael R. Bynum, Si Photonics, 2006

Page 65: S3 s short course intro soi apps (1)

Majority of optical functions (except Laser) can be integrated on SOI wafer & connected by waveguidesIntegration enables WDM 100G in two tiny Chips

65

Transmitting and Receiving Si Photonics Signals

Hybrid InP/Si laser Ge Photodetector

TIA – Trans impedance amplifierconverts current into voltage signal

MZI modulator

Page 66: S3 s short course intro soi apps (1)

Advantages of SOI Waveguides

• Waveguides operate based on concept of total internal reflection• Light is confined to Si by a top & bottom (BOX) cladding of oxide• Very small bend radius => smaller size• Waveguide size compatible with lasers• Tapering minimizes coupling loss btw glass fiber & Si waveguide• Si compatible with CMOS

3D Mode transformer

66

BOX

Rib Structure Guides optical power in Si plane

Rib edge depth= 60% of rib height H

BOX : vertical optical confinement Light confined into Si

B. Thomas Smith et. al. Kotura Inc.Lateral etch : Air = lateral optical barrier

Page 67: S3 s short course intro soi apps (1)

SOI for Integration of Photonic Building Blocks

• Light Source Integration (Laser) – Main challenge due to silicon’s indirect band gap

– InP laser bonded on optical cavity in SOI

• Silicon Modulator (MZI- Mach-Zenderinterferometer design)– Incoming light split, applied voltage carrier injection

& change in refractive index changes light phase

– Adds constructively or de-constructively lightmodulation

• Silicon Photo-Detector – Converts back optical signal into an electrical signal

67

Mario J. Paniccia et. al, Intel 2007

SiGe waveguide-based photo-detector on a SOI

A.Liuetal.,Opt.Express15,660(2007) and L.Liaoetal.,Electr.Lett.43,(2007)0

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WDM Enabled by Highly Uniform & Low-Loss Passive Si SiPhotonics Devices on 300mm CMOS platform

Challenge: extreme sensitivity of the device & waveguide to SOI thickness uniformity & sidewall quality- as defined by dry etch

Performance & variability improvement with advanced 300mm CMOS processes & substrate technology

68

Shankar Kumar Selvaraja1, ET. AL, imec, OFC 2014 © OSA 2014

Slot waveguide : propagation loss of 2dB/cm

SOI=220nm thickness distribution, 300mm Propagation loss 450nm spiral

waveguide

3σ ~0.12dB/cm3σ =1.65nm (0.75%) wafer range 2.5nm (1.1%)

slot waveguide

Spiral waveguide: lowest loss >50% lower than 200mm solution

Slot waveguide: propagation loss > 5x lower than 200mm solution

An important step for realizing next gen Si photonics transceivers with integrated ULP active and ULL passive devices

Page 69: S3 s short course intro soi apps (1)

69

Guarantee WG propreties

Monomode, low loss

Guarantee optical confinement

Minimum thickess required

Mechanical substrate

±1% Thickness uniformityLow Defectivity

Enables: High Yield

1µm Thick BOX

Enables: Low loss propagation

High Resitivity substrate

Enables: Low loss propagationEnables: High speed modulation

Optical function Substrate requirement

Rib waveguide

Siliconoxide

Siliconoxide

Rib waveguide

Siliconoxide

Siliconoxide

Top

silic

onB

OX

Han

dle

Specificphotonics

Specificphotonics

SOI Wafer Enables Silicon Optical Devices

Page 70: S3 s short course intro soi apps (1)

SOI Wafer Requirements for Si Photonics

May 2014 70

PhotonicsSOI

Optical confinementThin Si / Thick BOXTop Si~ 0.2-0.5µm

BOX>1µm

CMOS compatibleMonocrystaline siliconHigh quality crystal

Industrial compatibilitySilicon thickness uniformity

< +/-10nmUltimate uniformity

+/-1nm

Page 71: S3 s short course intro soi apps (1)

CMOS Photonics Ecosystem & Market Penetration

71

• Most activity in R&D, but new interest from system side• Market penetration most likely at 100G, expected to start 2018

Serviceable Available Market for transceiver

Page 72: S3 s short course intro soi apps (1)

A Broad Range of Potential Application

Data Com

Interconnect

Transceivers

ActiveCables

Sensor applicationsIn-cabinet communication

Home wiring and Consumer Applications

High BW Cabling

Interrogation engines

On Board Optical Engines

Lab on Chip

Bio/Medical and Life Sciences

Gyro, RF etc

Defense

Main application today

Jean Louis Malinge, 2014

Page 73: S3 s short course intro soi apps (1)

7373

Transceiver Product Examples on SOI

Kotura transceiver technology Luxtera 100Gbps transceiver chip

Intel 50Gbps transceiverLightwire (Cisco) 50Gbps transceiver

Page 74: S3 s short course intro soi apps (1)

• 17 • Communications TechnologyCommunications Technology LabLab

© 2004 Intel Corporation

TIATIA

TIATIA

DriversDrivers

CMOSCMOSCircuitryCircuitry

Vision: Integrated Photonic ChipConvergence of Communication and Computing

PhotodetectorPhotodetector

PassivePassiveAlignmentAlignment

ModulatorModulatorECLECL

FilterFilter MultipleMultipleChannelsChannels

74

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Take-Away

Si Photonics is a promising low cost, high density, high bandwidth interconnect solution for future high bandwidth data transmission (Data centers Chip-level)

SOI wafers provide the optical platform enabling high density optical interconnects along with optical modules/functions and other Si electronics

May 2014 75

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SOI Value of Smart Power Applications

10/5/2015

Mariam Sadaka, Arnaud Rigny

Page 77: S3 s short course intro soi apps (1)

Smart City and Living

77

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Power Electronics

More efficiencyMore functionality

INTEGRATION

World energy demand by region:past changes & future outlook

78

Blend of Analog, Digital and Robust Power Devices

PowerAnalog

Digital

SMART POWER

Page 79: S3 s short course intro soi apps (1)

Bipolar-CMOS-DMOS (BCD) Platform for Smart Power

On-Chip integration of Bipolar for analog + CMOS for digital + DMOS for power & high voltage functions

Reduces complexity performance/cost benefits

Challenge: High & Low voltage device integration

‒ Device isolation‒ High breakdown voltage integration

79

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Electric Isolation (pn-junction)

Electric Isolation (Deep Trench & pn-junction)

Dielectric Isolation (SOI)

Bulk Bulk SOI

oDeep implanto Large guard ring

o Latch-upoSurface penalty

oDeep trench for lateral isolationoPN junction for vertical isolation

o Latch-upoReduced surface penalty

oDielectric isolation (lateral & vertical)o Latch-up freeoArea saving

o Lower parasitics

• Lateral & vertical pn-junction • Add trench isolation• Vertical pn-junction

• Remove parasitic pn-junction• Improves leakage & high temp operation

Isolation Challenge

Source Gate Drain

n-doped epi layer

P- well

p+ junction

isolation

p-doped substrate

n+n+ n+

P- well

n+p+ Drift region

Source Gate Drain Source GateDrain

p+p+

Low voltage High voltageIsolation area

Parasitic pn junction

Source Gate Drain

n-doped epi layer

P-well

p+ junction

isolation

p-doped substrate

n+n+ n+

P- well

n+

p+ Drift region

Source Gate Drain Source GateDrain

p+p+

Low voltage High voltageIsolation area

Source Gate Drain

n-doped epi layer

P-well

p-doped substrate

n+n+ n+

P- welln+

p+ Drift region

Source Gate Drain Source GateDrain

p+p+

Low voltage High voltageIsolation area

Box

80

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Dielectric Isolation Benefits

Source Gate Drain

n-doped epi layer P- well

p or n-doped substraten+n+ n+

P- well

n+p+ Drift region

Source Gate Drain Source Gate Drain

p+p+

Low voltage High voltageIsolation area

Box

Dielectric isolation btw high/low voltage: Reduced junction isolation area

Dielectric isolation btw n/p DMOS: Reduce crosstalk

No pnpn parasitic thyristor:No latch-up

n or p-doped flexibility

No pn junction for the p-well: Increase temp range operation

81

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RESURF; an efficient way to integrate high voltage with low voltage devices

Lateral diode with a thin n-type epi layer on a low doped p-substrate provides trade-off between BV & RON

– BV: F(p-Sub doping, Epi-layer doping & thickness) – RON: F(Epi-layer doping & thickness)

Reduced electric field in drift region < critical field

82

High Breakdown Voltage Integration:RESURF Effect (Reduced Surface Field Effect)

•Breakdown Voltage: BV•On-Resistance: RON

Critical field (limit)

Extends drift region field

http://www.iue.tuwien.ac.at/phd/park/node25.html

Epi region is fully depleted before the lateral electric field reaches a critical value

Page 83: S3 s short course intro soi apps (1)

5 October, 201583

Double-RESURF Effect with SOI

BV of SOI devices F(tOX, tSOI, Ldrift, Dopingdrift), no sub limitation

Most of BV is supported by Box

High BV can be achieved with thick & thinner SOI

SOI enables a “double RESURF” (Field plates)

Double-RESURF can be used to increase doping level in drift region lower RON smaller device area

Piet Wessels, NXP , SOI Conference 2007Shengdong Hu et al, 2008http://www.iue.tuwien.ac.at/phd/park/node25.html

n-channel SOI-LDMOSFET.

2um

7um

BV of 300V

Field plate

Box

1st Field Plate

SOI

2nd Field Plate

Option thick SOI

SOI >3µmUniformity <0.5µm

Option thin SOI

SOI <0.5µm

Uniformity <0.05µm

Thickness conditions to match RESURF criterias

Bre

akdo

wn

volt

age

SOI thickness

Thin SOI Thick SOI

Box= 3um

Box= 2um

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SOI Benefit @ Device Level

PerformancesHigh temperatureUp to 225°C

High reliability

IntegrationDie shrink

High voltage

84

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Die Shrink Benefit

• Smaller die size and ease of multi voltage

IntegrationCost effective

Small trench

isolation

Easier voltage stacking

Junction isolation: BV Area loss

Dielectric isolation: small lost area, independent of voltage

85

Example: Courtesy ATMEL

n-doped epi layer P- well

p or n-doped substrate

n+

p+

Pn-Junction Isolation area

p+p+ p+ junction

isolation

n-doped epi layer

p or n-doped substrate

P- well

n+p+Dielectric Isolation area

p+p+

1.6µmIso area~15µm width for 100VIso area~60µm width for 600V

Iso area~1.6µm @ any voltage

SOI

Bulk

Bulk

SOI

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High Temperature Benefit• Junction temperature

can go up to 225°C

High temperature

No pnjunction for

p well

substrate

No pnjunction

withsubstrate

Parasitic PN junction leakage w Temp for Bulk

‒ Limits TJ up to 125°C, induce self-heating performance degradation

SOI eliminates leakage path btw S/D/sub

High temperature operation, Tj ~ 225°CImproved power dissipation, smaller/cheaper heat sink

86

Source Gate Drain

n-doped epi layerP- well

p-doped substrate

n+n+

Source Gate Drain

p+p+

Box

Atmel

TJMAX (oC) PDMAX(W)

Driver IC 125 0.6

High Temp-Driver IC

200 1.8

TJMAX= Max Junction TempTA= Ambient Temp (125oC)JA= Thermal resistance (40K/W)PDMAX= Max Power Dissipation

Higher Power Dissipation

Bulk

SOI

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Improved Reliability Benefit• Simple design

High Reliability

No latch-up

ESD/EMI immunity

Reducecoss-talk

Source Gate Drain

n-doped epi layerP- well

p-doped substraten+n+

Source Gate Drain

p+p+

1. Undesirable parasitic pnpn junction, under transient spike condition

SOI: Truly free-latch-up operation

2. Parasitic pn junction, between adjacent pMOS and nMOS

SOI: no pn-junction, no cross-talk

Improved EMI/EMC=> better reliability

2

1

87

Box

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Performance Benefit• Leakage, Rdson and

switching speed improvement

• Up to 600V BV

Performances

Low leakage

High switchingfrequency

LowRdson

88

Best trade-off between RON* Area & BV

Adriaan Ludikhuize et. al., 2001

Bulk

n-doped epi layer

P- well

p-doped substrate

n+n+p+p+

Remove parasitic capacitance Improve transistor switching speed

Box

Leakage Performances Comparison

Bulk

SOI

Atmel

Approach ideal

RESURF technology for high BV

Benefit for multichip packaging

Electrically isolated

Up to 600V IGBT

integrationsubstrate

Electricalisolation

withsubstrate

LDMOS w RESURF

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SOI-BCDMOS Flavors

n- bodyp+

Handle substrate

Drain Gate Source

p+iso

iso

Buried oxide layern- body

p+

Handle substrate

Drain Gate Source

p+is is

Buried oxide layer

THIN SOIPartially depleted

THIN SOIFully depleted

Dielectric isolationNo SD parasitic junction

Channel parasitic junction

Dielectric isolationNo SD parasitic junctionNo channel parasitic junction

Buried oxide layer

n- bodyp+

Handle substrate

Drain Gate Source

p+

isol

atio

n

isol

atio

n

THICK SOIBulk like design

Dielectric isolation

1. SD parasitic junction2. Channel parasitic junction

89

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SOI Wafer Technologies for Power ApplicationsB

SOI

Smar

t C

ut™

SOI Thickness

• Min ~ 3µm• Max ~100s µm

• Uniformity ~0.5µm

• 2 wafers to build 1 SOI

SOI Thickness

• Min ~ 0.1µm• Max ~10 µm

• Uniformity ~0.01µm

• <2 wafers to build 1 SOI

BOX Thickness• 0.4µm (40V)• 1µm (200V)• 3µm (600V)

90

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Benefit at Chip Level and System Level

Thin SOIOptimum RESURF

High switching speed

Lower Rdson

No latch-up

Very smaller devices

Trench isolation

Thick SOINon optimal RESURF

Switching speed

Small Rdson

No latch-up

Small devices

Deep trench isolation

BulkNon optimal resurf

Switching speed

Small Rdson

Latch-up

Large devices

Junction isolation

DEV

ICE

System size/weight

Total BOM cost

ESD/EMI protection

Medium current

System size/weight

Total BOM cost

ESD/EMI protection

High current

System size/weight

Total BOM cost

ESD/EMI protection

High current

SYST

EM

91

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SOI Smart Power Applications

92

Industrial• Ultrasound Medical

imaging• Oil drilling• Aerospace

Automotive• Transceiver CAN/LIN• Brushless motor drive• High T. gate drivers

Communication• AMOLED power supply• AC/DC Power converter

Consumer• LED drivers• 3-phase motor drivers

(white good, air conditionner)

• Plasma display drivers

IT• Desktop power supply• Power over Ethernet

SOI

SOI SO

I

SOI

SOI

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SOI Power Applications: Different Drivers

93

LED Driver : Energy saving (retrofit lamp)LED = 80% efficiency + 40000h life timeEfficiency is key

PDP Driver: Large Flat panel DisplayIntegration is key

High number of voltage driverHigh voltage drive (200V) Compact system for size contraint

Power supply for mobile: Mobility & efficiencyEfficiency is key

High efficiency (green)Low Standby power consumptionSpace constraint (small size)

Power Over Ethernet Driver : IP centricinfrastructure and Voice over IPWide load range is key

Class-D amplifier : Car entertainment, infotainmentThermal behavior is key

High audio amplificationReduced power dissiptnLow distortion (soundquality)Space constraint

AMOLED Driver : Very flat display, high contrastratio, large viewing angleVoltage stacking is key

Low leakage for mobile applicationPositive and negativevoltages for reverse bias annealing

Low data perturbationHigh voltage power supplymix with low voltage data transmission DC/DC converter for wideload range

High T environnement (200°C)-Reduced Heat SinkSpace constraint (Retrofit)High reliability (40,000h)Low ext. component count (14 compared to 60)

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Take-Away

SOI Substrates enable High & Low voltage integration key for Smart Power

‒ Dielectric isolation‒ Double-RESURF‒ High temperature operation ‒ Truly latch-up free operation‒ Power efficiency

Several applications enabled by SOI demonstrate high competitive solution

94

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SOI Substrates Enabling Next Gen Devices & Applications

95

FDSOI- Digital

High Resistivity SOI- RF

SOI -Si based Photonics

Power SOI

SOI• Low Power• Cost effective

• High performance• Integrated solutions

• Improve reliability & global efficiency

• Greater functionality at reduced cost • Lower power per bit

Page 96: S3 s short course intro soi apps (1)

Thanks to Bich-Yen Nguyen, Eric Desbonnets, Arnaud Rigny, Christophe Maleville for their feedback and support

Thank You for your attention

Date 96