How to manufacturing of LED Driver/Tube Lights

Bare PCB

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Do you face the following questions: 1. Still don't know how to build one new LED Driver/Tube Lights factory? 2. Recruitment difficulties season? 3. Low production efficiency? 4. The Labor cost is still rising?

PCBA

• Semi-Auto Screen Printer • Semi-Auto Pick and Place• Conveyor• Reflow Oven• Conveyor

Semi-Auto Screen Printer → Semi-Auto Pick and Place → Buffer Conveyor → Reflow Oven → Buffer Conveyor 1200mm 2000mm 1500mm 3000mm 1500mm

Whole Line length: 1.2M → 2M → 1.5M → 3M → 1.5M= 9.2M (Total Length)

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Project Report for LED light

Semi-Auto Screen Printer → Semi-Auto Pick and Place → Buffer Conveyor → Reflow Oven → Buffer Conveyor

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SMT Line for LED Lamp PCB Assembly

1. Semi-Auto Screen Printer SP-1200○Adopts SMC rail and Panasonic speed control motor drive steel squeegee base to ensure printing steady○The squeegee base can be uplifted 45°, easy to disassemble the squeegee and clean the screen○The printing base can be move front and rear and fixed to ensure perfect printing effect ○The printing table has groove and location pin, suited for single and double-sided board production ○Adopts X.Y.Z axes to align the board by using arm (screen stencil) and printing table ○Microcomputer control, equipped with LCD, user friendly interference and with counting function. SPECIFICATIONS

PCB Size 350 X 1200mm

Printing Area 320 X 1270mm

PCB Fixed System PCB Outer Or Pin Positioning

Frame Size 370X1320mm

Adjusting for table Front

Printing Accuracy ±0.05mm

Repeating Accuracy ±0.02mm

PCB Thickness 0.2-2.0mm

Air Source 4-6kg

Power Supply Single Phase 220V, 50/60Hz 100W

Dimension 1200*900*1650mm (L*W*H)

Net Weight 250KG www.smthelp.com

2. Pick And Place S-320

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Real Speed: 25,000-30,000 CPHPCB Length: 1200mm

-The largest patch speed ：38000 CPH（ 0.095 SEC/CHIP ）-Voltage：220 V-Frequency： 50Hz -Compressed air ：0.55 Mpa-Dimension： (L * W * H) 2000 * 970 * 1350 mm.-Weight：About 1500 kg -PC： Windows 2000 / XP or higher

--The independent research and development of software, permanent free update. --Can design according to customer demand changes to the software to meet diversified operation needs (Other modified fee). --Production type： LED fluorescent tube, soft light, module, display screen and other LED application products--Product features ：Achieve a variety of surface type LED, high-power LED and SMT electronic originals, fully automatic SMT

Six heads

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2. Pick And Place S-320

Functional features ：

SMT type: 0603 to 7474, all specifications can be pasted on the SMT SMD LED components. And besides all planar LED, other plane electronic components (such as resistors, capacitors, etc.), and can produce high power LED.

Precision positioning: use the most convenient way of positioning block, substrate origin contrapuntal positioning, positioning precision (precision less than 0.05 mm). Angle range 0-360 ° , precision is 0.1 °.

High speed: six head mount, maximum speed 38000 CPH.

Stability: adopting the marble platform, airframe stronger stability, has the very good anti vibration characteristics and durability. All of the core parts adopt imported original abroad, to ensure that the service life at the same time, increase the stability of the machine. (panasonic servo motor, Taiwan HIWIN guide rail, screw, CKD solenoid valve, etc.)

High precision: X, Y Axis is equipped with imported precision ball screw and guide rail, Z group six servo motor drive, better coordinate equipment arrived smoothly and reduce the abnormal noise, greatly improve the SMT precision and speed.

Mount PCB specification: can stick various shapes PCB, without jig, can stick a 1.2 meters long a PCB.

Function of supporting software, interface simple and easy, practical, visual online programming software, the software displays the puzzle in all coordinates of points, and the coordinates for fine-tuning, realize high precision SMT, don't have to manually input element coordinates, easy operation, combined with the actual needs of many LED manufacturers independent research and development design.

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Marble platform The Z axis six groups of servo motorwww.smthelp.com

3. SMT Buffer Conveyor S-350C*2 unit• PCB Conveyor rail length: 1500mm • Rail Fix mode: Front Fix (Option: Rear fix)• PCB Conveyor direction: L→R (Or R→L)• Control System: Relay Board (2 sensor without

stopper)• PCB Conveyor Height: 900±20 mm• PCB Conveyor Width: 20-400mm• PCB Conveyor Speed: 0-2M/min• Available to communications with other

devices by SMEMA signal plug• Exact thread shaft structure to ensure the

adjustment of rail Width parallel• Used durable Anti-static belt with strengthen

Aluminum Alloy rail to be reliable• Power Consumption: Approx. 40W• Power Supply: Single Phase 220V，50HZ • Weight：Approx. 70kg

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4. Lead-Free Reflow Oven S-6600• FEATURES• ○ Complete for the lead free process• ○ Adopt instrument control System and closed loop

control for heating source of each zone.• ○ Temperature control adopt circulation hot air heating

mode for each zone;• ○ Closed loop control for conveyor system, can go along

steadily stepless rate-adjusting;• ○ With over heating alarm function;

GENERALMachine Dimension L3000 *W650 *H1430mmWeight Approx.350KgHEATING ZONE Number of Heating Zones Top 6/Bottom 6Length of Heating Zones 2300mmHeating Mode Circulation hot airNumber of Cooling Zone 2CONVEYOR SYSTEMMax. Width of PCB 300mmConveyor Direction L→RConveyor Height 880±20mmPCB Transmission Mode MeshConveyor Speed 0-2000mm/minCONTROL SYSTEMPower Supply 5 Wire 3 phase, 380V 50/60HZPower for Warm Up 24KWPower Consumption 4.5KWWarming Time 20 MinTemperature Control Method PID Close Loop Control + SSR DrivingAbnormal Alarm Abnormal Temperature (Extra-high temp).

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SMD LED photo Sample

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Install whole SMT line in India factory

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Install Machine in India

The customer's first PCB use our SMT machine

Thanks!

www.smthelp.comEmail: chan@smthelp.comSkype ID: chan12477357MP: +86-15012477357

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Please find below video to know more of our machine.https://youtu.be/LdpOUo_1vLk