rotorcraft introduction

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| | Autonomous Systems Lab 151-0851-00 V Marco Hutter, Roland Siegwart and Thomas Stastny 27.10.2015 Robot Dynamics - Rotary Wing UAS: Propeller Analysis and Dynamic Modeling 1 Robot Dynamics Rotary Wing UAS: Introduction Design and Aerodynamics

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Page 1: Rotorcraft Introduction

||Autonomous Systems Lab

151-0851-00 V

Marco Hutter, Roland Siegwart and Thomas Stastny

27.10.2015Robot Dynamics - Rotary Wing UAS: Propeller Analysis and Dynamic Modeling 1

Robot DynamicsRotary Wing UAS: Introduction Design and Aerodynamics

Page 2: Rotorcraft Introduction

||Autonomous Systems Lab 27.10.2015Robot Dynamics - Rotary Wing UAS: Propeller Analysis and Dynamic Modeling 2

Contents | Rotary Wing UAS

1. Introduction - Design and Propeller Aerodynamics

2. Propeller Analysis and Dynamic Modeling

3. Control of a Quadrotor

4. Rotor Craft Case Study

Page 3: Rotorcraft Introduction

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IntroductionRotary Wing UAS: Introduction Design and Aerodynamics

27.10.2015Robot Dynamics - Rotary Wing UAS: Propeller Analysis and Dynamic Modeling 3

Page 4: Rotorcraft Introduction

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Rotorcraft: Aircraft which produces lift from a rotary wing turning in a plane close to horizontal

07.11.2016Robot Dynamics: Rotary Wing UAS 4

Rotorcraft: Definition

“A helicopter is a collection of vibrations held together by differential equations” John Watkinson

Advantage Disadvantage

Ability to hover High maintenance costs

Power efficiency during hover Poor efficiency in forward flight

“If you are in trouble anywhere, an airplane can fly over and drop flowers, but a helicopter can land and save your life” Igor Sikorsky

Page 5: Rotorcraft Introduction

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Helicopter Autogyro Gyrodyne

Power driven main rotor Un-driven main rotor, tilted away

Power driven main propeller

The air flows from TOP to BOTTOM

The air flows from BOTTOM to TOP

The air flows from TOP to BOTTOM

Tilts its main rotor to fly forward

Forward propeller for propulsion

Main propeller cannot tilt

No tail rotor required Additional propeller for propulsion

Not capable of hovering

07.11.2016Robot Dynamics: Rotary Wing UAS 5

Rotorcraft | Overview on Types of Rotorcraft

Page 6: Rotorcraft Introduction

||Autonomous Systems Lab 07.11.2016Robot Dynamics: Rotary Wing UAS 6

Rotorcraft | Rotor Configuration 1

Single rotor Multi rotor

Most efficient Reduced efficiency due to multiple rotors and downwash interference

Mass constraint Able to lift more payload

Need to balance counter-torque Even numbered rotors can balance counter-torque

Page 7: Rotorcraft Introduction

||Autonomous Systems Lab 07.11.2016Robot Dynamics: Rotary Wing UAS 7

Rotorcraft | at UAS-MAV Size 1

Quadrotor Std. helicopter

Four propellers in cross configuration Very agile

Direct drive (no gearbox) Most efficient design

Very good torque compensation Complex to control

High maneuverability

Page 8: Rotorcraft Introduction

||Autonomous Systems Lab 07.11.2016Robot Dynamics: Rotary Wing UAS 8

Rotorcraft | at UAS-MAV Size 2

Ducted fan Coaxial

Fix propeller Complex mechanics

Torques produced by control surfaces Passively stable

Heavy Compact

Compact Suitable for miniaturization

Page 9: Rotorcraft Introduction

||Autonomous Systems Lab

Mechanical DesignRotary Wing UAS: Introduction Design and Aerodynamics

27.10.2015Robot Dynamics - Rotary Wing UAS: Propeller Analysis and Dynamic Modeling 9

Page 10: Rotorcraft Introduction

||Autonomous Systems Lab

Tip path plane (TPP) Plane spanned by blade tip

within one full rotation Thrust perpendicular to TPP Control UAS by controlling TPP

Blade flapping angle βFl(ξ) Tilt angle of the blade Blade flapping video

Blade azimuth angle ξ Azimuth position of the blade

Blade pitch angle θR(ξ) Tilt angle of chord line Used to control TPP motion

07.11.2016Robot Dynamics: Rotary Wing UAS 10

Rotorcraft | Rotor Definitions

TPP

βFl(ξ)

θR(ξ)

T

ξ

Page 11: Rotorcraft Introduction

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Helicopter has six DoF (position and attitude)

Pilot has four control input Vertical, with collective pitch (up

and down) Directional, with tail rotor pitch

(yaw) Longitudinal and lateral, with

cyclic pitch (forward/pitch or sideward/roll) Tilts TPP to desired direction

Controls are coupled! Different for other configuration!

07.11.2016Robot Dynamics: Rotary Wing UAS 11

Rotorcraft | Steering a Helicopter

Page 12: Rotorcraft Introduction

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AerodynamicsRotary Wing UAS: Introduction Design and Aerodynamics

27.10.2015Robot Dynamics - Rotary Wing UAS: Propeller Analysis and Dynamic Modeling 12

Page 13: Rotorcraft Introduction

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2D flow around an airfoil creates aerodynamic force due to change in momentum of fluid.

Lift force

Drag force

Moment

07.11.2016Robot Dynamics: Rotary Wing UAS 13

Aerodynamics | 2D

22

2dyVcCdM m

2

2cdyVCdD d

2

2cdyVCdL l

with

: Density of fluid (air)c : Chord lengthV : Relative flight speedCl : Lift coefficientCd : Drag coefficientCm : Moment coefficient

Page 14: Rotorcraft Introduction

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Hover Speed increases linearly with

radius Axisymmetric

Forward flight Dissymmetric speed

distribution Lower speed at retreating

blade Reverse flow region

07.11.2016Robot Dynamics: Rotary Wing UAS 14

Aerodynamics | Rotor/Propeller Speeds across the Blades

ωR ωR

V

Page 15: Rotorcraft Introduction

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Example: Rectangular infinitely long blade in hover Lift and induced velocity distribution along radius (const. θR) Neglecting 3D boundaries!

Lift proportional to relative speed squared But angle of attack decreases at outer radius Lift increases less than squared with respect to blade radius

Most of the lift is produced at outer blade radius07.11.2016Robot Dynamics: Rotary Wing UAS 15

Aerodynamics | 2.5D Lift/Force Distribution along Blade

Lift

Induced velocityBlade radius r

dL/dvi

Page 16: Rotorcraft Introduction

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Change in momentum of fluid creates pressure difference High pressure below the blade Low pressure above the blade High pressure difference at outer

blade Boundary condition: No pressure

difference at blade tip Generation of strong vortices trail

at blade tip Trail downstream with induced

velocity Aerodynamic interference when

moving vertically downwards

07.11.2016Robot Dynamics: Rotary Wing UAS 16

Aerodynamics | Blade-tip Vortex at Hover and Axial Climb

Page 17: Rotorcraft Introduction

||Autonomous Systems Lab

Lift distribution considering tip vortices Rectangular blade with constant θR

Loss of lift due to the vortices Due to vortex induced velocity, angle of attack decreases over blade Effect decreases at inner radius

Use blade twist and tapering to reduce tip vortex Twist: decrease θR with blade radius Taper: Decrease chord length with blade radius

07.11.2016Robot Dynamics: Rotary Wing UAS 17

Aerodynamics | 2.5D Lift Distribution with Accounting for Blade Vortex

Lift

Induced velocityBlade radius r

dL/dvi

Page 18: Rotorcraft Introduction

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Represent aerodynamic force in tip path plane coordinates

Total thrust T is integration of dT over blades In forward flight asymmetric

distribution over blade Additional blade flapping

(rotor)/Rolling moment (propeller)

Drag torque Q is integration of dQ distribution over blade In forward flight asymmetric

distribution over blade Additional hub force

07.11.2016Robot Dynamics: Rotary Wing UAS 18

Aerodynamics | Forces/Moments on a Rotor/Propeller

ωR

V

Page 19: Rotorcraft Introduction

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Absorb energy from the air to rotate the rotor blades Principle of the Autogiro. Used by

helicopter in case of engine failure Consider pure vertical

autorotation Relative airflow has Horizontal component from rotation Upward component from descent

Resulting aerodynamics force can have forwards or rearward component

07.11.2016Robot Dynamics: Rotary Wing UAS 19

Aerodynamics | Autorotation

Driven region:

Driving region:

Stall region:

Page 20: Rotorcraft Introduction

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Books [1] Leishman J. Gordon: Principles of Helicopter Aerodynamics,

2nd Ed. Cambridge University Press, 2006. [2] Bramwell Anthony R.S. et al.: Bramwell‘s Helicopter Dynamics,

2nd Ed. Butterworth-Heinemann, 2001. [3] Padfield Fareth D.: Helicopter Flight Dynamics. Wiley, 2008.

07.11.2016Robot Dynamics: Rotary Wing UAS 20

Aerodynamics | References