roller conveyor operation manual.doc

8/10/2019 Roller conveyor operation manual.doc

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Operation instructions for roller conveyor and conveying

machine line

.Summarize This roller conveyor and conveying machine line is specially used for transporting work-piece

to different processing positions. Its working principle is: the roller conveyor stand to constitute a

transporting line, and beside the line there are 8 processing positions. There are also 8 groups of

conveying machines which can move work-piece from transporting line to each processing

position, and the conveying machine moves perpendicularly to the transporting line.

II. Main technical parametersMa. width of work-piece: !""" mm

#oller conveyor transporting speed: $$.% m&min

#oller conveyor motor power: $.'()*+ '$ k

onveying machines gauge: %""mm

Moving speed: ' m&min

onveying machine motor power: $.'($/+!* k

ork-piece weight: 0$' T

1ydraulic station working pressure $! Mpa

1ydraulic station motor power $$(!+!! k

III. Machine assembly The roller conveyor and conveying machine line is mainly composed by )* pcs of driving roller

conveyors, 8 groups 2$/ pcs3 of conveying machines, ! sets of hydraulic stations , $ pcs of electric

control bo and 8 pcs of control panels.

4ach driving roller conveyor is made up of roller conveyor frame, roller, bearing block, chain

and wheel, motor and reduction gears.

4ach conveying machine is mainly consisted by elevating table, elevating frame, elevating oil

cylinder, moving wheels, wheel ale, bearing block, chainand wheel,motor and reduction gears.

The two hydraulic stations each controls * groups 28 pcs3 of conveying machines elevating

movement. * groups 28 pcs3 of conveying machines can move separately

The electric control bo controls )* pcs of roller conveyors motors, $/ pcs of conveying

machines moving motors, ! sets of hydraulic stations motors and magnetic valves.

8 operation panels are installed in 8 processing positions, which makes operating more

conveniently. 4ach operation panel controls the roller conveyor and conveying machines on its

own processing position.

IV. Operation procedure )* pcs of roller conveyors, 8 pcs of conveying machine and ! sets of hydraulic stations are

controlled by one set of electric control system. The roller conveyor part is operated by 56. 7nd

each roller conveyor motor has over-current protection. 8 pcs of conveying machines arecontrolled by ! sets of hydraulic stations, each station controls * pcs conveying machines

$


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elevating movement. onveying machines movement is controlled by moving motor, and each

moving motor has over-current protection. 7ll the control components are installed in one electric

control bo. n its door there are ! sets of hydraulic stations 9tart&top9 buttons, and whole

roller conveyors 9tart&top9 buttons will be useless. There are also power indication light and

urgent stop button on the door. If any emergency occurs, ;ust press this button, the whole rollerconveyor line will stop running. 8 processing positions have 8 operation panels, which can control

conveying machines elevating, moving, and its own processing areas roller conveyor forward and

back.

1.lose the main button o.!! to >o.!'

pcs3 operation panel. 5ress @forwardA, roller conveyor will move forward, if release the button,roller conveyor will stopB press @backA, roller conveyor will move back, if release the button,

!


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roller conveyor will stop.

The conveying machines on area ' can be controlled by operation panel ;ust the same as area

$s.

#.There are roller conveyor ;og moving forward and back functions on area / 2>o.!/ to >o.!8

pcs3 operation panel. 5ress @forwardA, roller conveyor will move forward, if release the button,roller conveyor will stopB press @backA, roller conveyor will move back, if release the button,


The conveying machines on area / can be controlled by operation panel ;ust the same as area

$s.

$.There are roller conveyor ;og moving forward and back functions on area % 2>o.!? to >o.)$

pcs3 operation panel. 5ress @forwardA, roller conveyor will move forward, if release the button,

roller conveyor will stopB press @backA, roller conveyor will move back, if release the button,


The conveying machines on area % can be controlled by operation panel ;ust the same as area

$s.

%.There are roller conveyor ;og moving forward and back functions on area 8 2>o.)$ to >o.)*

pcs3 operation panel. 5ress @forwardA, roller conveyor will move forward, if release the button,

roller conveyor will stopB press @backA, roller conveyor will move back, if release the button,


The conveying machines on area 8 can be controlled by operation panel ;ust the same as area

$s.

Attention: Do not elevate conveying machine up while the roller

conveyor is transporting work-piece, otherwise, they will crash.Conveying machine can only be operated when its own processing

area's roller conveyor is stop, and make sure there are no work-piece

coming frompreviousprocessing area.

V. Maintenance$. #eduction gears should change oil regularly, normal oil changing period is ) to ' months.

!. The lubricating grease inside bearing block had better be cleaned and changed every half year.

). If the chain gets corrosion, daub lubricating oil in time.

*.Inspect if hydraulic stations, oil pipes, or oil cylinders has oil leakage usually. 7nd check if there

is enough working pressure for running. If any problem, ;ust repair and ad;ust it in time.

VI. &ppendi'$. 1ydraulic schematic diagram $ pcs

!. 4lectric schematic diagram $ pcs

)

roller conveyor operation manual.doc

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