retiring knowledge? ehpm on-process migration made easy
TRANSCRIPT
Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.
Continuous Innovation Roadmap
Experion –TPS NodesRetain Infrastructure
and Intellectual Property
Experion-TPS Virtualization
withEnhanced T-Node
Experion LCNUnified Platform
Expand Virtualization &
iiOT Ready
Hiway and TPS Controller Level
MigrationRetain Configuration
Expand with Experion
For >10 years
2014-2016
2015
2017-2019
Honeywell Confidential and Proprietary
Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.
Expansions and One-Time UCN Upgrade Solution
LCN
UCN
C300
NIM
HM/AM
ACE
ESV-T
(H)PM
FSC
Triconex
US
PCUS
GUS
Orion EST
SM
EUCNENIM
EHP
M
EHPM Solutions Phase 1First Release in 2013
FTE
TPN/EPKS Control Networks as of Today
LM
Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.
FTE infrastructure engineering and setup
• FTE cables installation
• Level 2 switches installation
• CF9 firewalls Installation
Preparation for Modernization
Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.
What is new: Simplified Migration Approach
The Honeywell solution
• Step-wise UCN controllers upgrade
• TRUE on-process infrastructure setup
• TRUE on-process HPM-EHPM upgrade
• No changes - control, applications, HMI
• Coax <-> FTE devices peer-to-peer communication on the hybrid UCN
• The Best Control Network Modernization We Have Ever MadeThe Best Control Network Modernization We Have Ever Made
Addressed Customer needs
• Investment Linearity
• Investment planning flexibility
• Eliminate process downtime
• Minimized engineering effort
• Minimized upgrade/expansion risks
Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.
LCN
UCN
NIM
HM/AM
ACE
ESV-T
(H)PM
FSC
Triconex
US
PCUS
GUS
Orion EST
SM
EUCN
C300
OPM & step-wise upgrades using ENBPlanned 4Q2016 – ENB (Enhanced Network Bridge)
TPN686.1; EPKS R432.1
FTE
ENB
Step 1: Setup Hybrid UCN (NIM to ENB upgrade)
LM
Reduced Downtime by TRUE On-Process NIM-ENB Upgrade
Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.
Primary NIM to ENB Upgrade
Front View
Rear View
ENIM node 17 - EUCN 4
ENB node 30 – (E)UCN 10
UCN 10coax
EUCN 10FTE
ENB node 30 (E)UCN 10
ENIM node 17EUCN 4
Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.
Reduced Downtime by TRUE On-Process HPM-EHPM Upgrades
LCN
UCN
HM/AM
ACE
ESV-T
HPM
FSC
Triconex
US
PCUS
GUS
Orion EST
SM
EUCN
C300
HPM to EHPM upgradePlanned 4Q2016 – TRUE On-Process Upgrade
Retain peer-to-peer communication
FTE
ENB
EHPM
Step 2: On-process HPM to EHPM Upgrades
LM
Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.
No Application Changes for FSC - SM on EUCN Upgrades
LCN
UCN
HM/AM
ACE
ESV-T
FSC
Triconex
US
PCUS
GUS
Orion EST
SM
EUCN
C300
FSC to SM upgradePlanned 3Q2016 - Off-Process Upgrade SM R160.2
TUV approved migration tools
FTE
ENB
EHPM
SM
Step 3: Upgrade FSC Controllers to SM on EUCN
LM
Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved. Honeywell Confidential and Proprietary
LCN
UCN
HM/AM
ACE
ESV-T
Triconex
US
PCUS
GUS
Orion EST
SM
EUCN
C300
Triconex-SMM to Triconex-TCMI upgradePlanned end 2017 - Off-Process Upgrade TPN R687
FTE
ENB
EHPM
SM
TCMI
Step 4: Triconex-SMM to Triconex-TCMI on EUCN Upgrade
No TPS Applications and Displays Changes
LM
Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved. Honeywell Confidential and Proprietary
LCN
UCN
HM/AM
ACE
ESV-TUS
PCUS
GUS
Orion EST
SM
EUCN
C300
LM/IPC 620 to ELMM/C300 upgradeReleased 2015
FTE
ENB
EHPM
SM
TCMI
Low- Risk and Minimum-Downtime Upgrade for LM
Step 5: LM/IPC620 to ELMM/C300 on EUCN Upgrade
ELMM LM
Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved. Honeywell Confidential and Proprietary
LCN
UCN
HM/AM
ACE
ESV-T
Triconex
US
PCUS
GUS
Orion EST
SM
EUCN
C300
ENB to ENIM changeoverDisconnect coax UCN cables
FTE
ENB
EHPM
SM
TCMI
ENIM
Step-Wise Control Network Upgrade Completion
Step 6: Changeover ENB to ENIM
ELMM
Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.
Additional Benefits from Simplified Migration
Reduced Risk and Investments Savings
• Investment linearity
• Step-wise incremental upgrades
• On-process changes
• Changes during shutdown
Automation Planning
Up to 80% automation planning accuracy
improvement
• No changes in control, applications, HMI
• Independence from ageing workforce knowledge
• Minimal engineering / training requirements
Modernization Investment
Total upgrade investment reduction larger than 25%
Production Downtime
• TRUE On-Process initial setup
• TRUE On-Process HPM to EHPM upgrade
• On-Process change to the final setup
Reduce up to 30% of production downtime for
migration activities
Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.
13
Continuous Innovation
History Module
Network Interface Module
Hiway Gateway
Application Module
ACE-T / E-APPExperion Server -TPS
HPM
Logic Manager
Basic Controller
C300C300
Safety Manager
Level 2 SwitchLocal Control Network
Fault Tolerant
Ethernet
C300-UHIO
ELMM
EHPMUniversal
Control
Network
Basic
Hiway
ENB EHB
Control
Firewall
Experion LCN Bridge
Catalyst 2960 Series PoE-24
SYST
DUPLX
SPEED
MODE
COC IS
1 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1X
2X
POWER OVER ETHERNET
13X
14X
11X
12X
23X
24X
STAT
RPS
PoE
ENIM
Experion Station-TPS
Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.
More Continuous Innovation!• Come see us in the Knowledge Center
• Sign up for Live Demo Sessions - Knowledge Center Spotlight Area – Limited Seating and Prizes
- Migrate from Coax based LCN to Experion LCN
Tuesday June 21 @ 5:30pm
- Migrate from HPM to EHPM On Process
Wednesday June 22 @ 5:30pm
• Technology Sessions and Round Tables
- Monday 10:15 am session
Getting the Most out of your Brownfield Projects
3rd Party Migration
- Tuesday 10:15am session
Prepare for 2025 start your Experion LCN Migration Plan Now
Control System Migration Planning: Are you prepared for the Perfect Storm
- Tuesday 1pm session
No CAPEX? No Problem
Multi-Year Incremental Migrations Experiences
- Wednesday 10:15 am session
How to Solve Your Biggest Business Challenges and Deliver the Outcome Your Management Expects
What is the Price/Value Relationship of Assurance 360
- Wednesday 1pm session
Retiring Knowledge? EHPM On Process Migration Made Easy
Service Advisory Council Explores the Benefits and Challenges of Upgrades and Migrations
• TPS to Experion Migration Training Thursday 1pm and Friday 8:30am
Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.
Come See More
Continuous Innovation
in the Demo Room!
Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.
© 2016 by Honeywell International Inc. All rights reserved.
The TRUE On-Process HPM-EHPM Upgrade
Availability of process view / control at any time
16
NIM C300
HPM
PM I/O
Series C I/O
Control
Room
Plant
ENB
EHPM FTE
Co
ax
ENIM
Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved. Honeywell Confidential and Proprietary
Information for Customers
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