C.P. JohnyAddress: House No.1/1108, K.J. Garden, Barathy Nagar. Ramanathapuram Dist., Tamilnadu– 625003Mobile: +91 9443479907, 04567 253794, Email: johny_c_p@yahoo.com

Profile: General Manager- Power Plant

Career at a Glance

A result oriented and competent mechanical engineering professional, working as General Manager- Power Plant & offers over 21 years experience with domain knowledge in technical functions as well as outstanding track record.

Professional Synopsis

Expertise in developing & monitoring system to measure the effectiveness and efficiency of the actions taken and its contribution to meet the Key Performance Indicators.

Proven capability in strategic planning & formulation to benchmark performance against Industry global leaders Verifiable competency in providing support for projects implementation and commissioning of power plants. Demonstrated skills set to develop the professionally managed Power plants operation and maintenance by

meeting challenges through better performance. Adept in initiating, planning, and implementing process improvement strategies. Proficiency in ensuring that all operational activities are in accordance with service processes and procedures Conversant with implementing & driving compliance of ISO 9000 quality management system, ISO 14001:2004

EMS & OSHAS 18001:2007 Prowess in technical coordination as well as establishing and maintaining quality standards. Expertise in designing cost effective Standard Operating Procedures (SOP's) Imparting continuous management skills training to technical field personnel Hands on experience in evaluation of costs for best utilization of resources & implementation of effective systems

and procedures. Capability to work under pressure in the office as well as at the bargaining table. Willingness to learn more, meet new challenges, & ready to share the acquired expertise with fellow colleagues. Leadership role to motivate team, lead by example, & deliver results as per set project objectives. Open minded, reliable, socially adaptable & adjustable to any reasonable working climate. Ability to understand capabilities team members & work efficiently in demanding work environments to meet targets

within deadlines.

Career Milestones

Arkay Energy (Rameswarm) Ltd., Ramnad, Tamil Nadu(A Group company of Ind- Barath Power Infra Pvt. Ltd., an infrastructure development company with main focus on establishment of power projects of different capacities & utilize different fuels across India)General Manager- Power Plant (Apr 2005 to date)(Reporting to the Director)

Job Profile:As General Manager- Power Plant, responsible for project implementation to commission power plant & steer operations of 150 MW gas based combined cycle power plant- 16 X 20V34SG Wartsila Engines Finland &1X 8 MW steam turbine as per the Key Performance Matrices- Track the daily generation & manage daily load management according to availability of natural gas. Monitor plant performance & independently handle emergency situations. Coordinate with EPC project contractor Wartsila India Ltd., in erection & commission as well as monitor

performance tests for 16 nos. gas engine generator sets as per the OEM guarantee norms. Steer erection and commissioning of EHV/HV 110KVswitchyards, Auxiliary Transformers, etc Liaise with external agencies like TNPCB, GAIL ONGC, Boiler IBR certification, environmental clearances from

ministry of environment & forests (MOEF) & Factory license among others. Conduct power sale/ wheel of power through our 110KV switchyard, metering and billing preparations. Monitor operation & maintenance activities as O & M contractor for M/S, Wartsila India Ltd, & track guaranteed

parameters like heat rate, specific lube oil consumption, plant load factor- PLF etc. Undertake planning of spares, engineering materials, procurement of consumables & emergency spares, vendor

development & contractor management as well as maintain in the warehouse as per standards. Manage maintenance of environment, health & safety of equipments, power generation & distribution to improve

reliability & availability. Coordinate plant start /shutdown activities & involve in planning & execution of major shutdown jobs of gas engines

& steam turbine Make preparations for generator testing & boiler IBR Inspections. Interface with stakeholders in Plant Energy Audits & actively participate in energy conservation activities. Adhere to safety, environment, & health standards in all functional areas. Prepare documentation for ISO 9001: 2000, ISO: 14001, OHSAS 18000 certification & CDM Prepare & review the daily production report, monthly report & yearly reports, as well as the yearly budget etc.

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Spearhead renewal of licenses & periodical calibration of metering equipments & fuel flow meters as per statutory norms.

Contributions: Benchmarked operations with international business best practices to achieve the organizational objectives. Identified the Critical Success Factors with SMART KPI’s, supervised staff to meet the goals within time & cost

constraints, & using allocated budgets. Played a pivotal role in driving expansion of plant capacity from 95 MW to 150 MW, during the period 2008 -2013 Successfully overseen 95MW power project from inception in April 2005 to completion of first phase of project in

February 2006 & thereafter the start of commercial power production in February 2006. Effectively supervised the erection & commission activities for 4 nos. QRE Chinese make generator transformers

with 48/55 MVA capacity Overseen erection & commission operations for 12 nos. Walchandnagar, Pune make WHRB 5.3 tonne capacity

boilers. Successfully completed erection & commissioning activities for 8MW Hangzhou Chinese make steam turbine Developed & implemented robust measures to enhance EHS levels & initiated steps in good house keeping. Instrumental in planning effective manpower training to substantially improve productivity & performance.

Covanta Madurai Operating Pvt. Ltd., Madurai, Tamilnadu(A member of US based Covanta Energy Inc., a service provider in operation & maintenance of power plants)Lead Engineer Mechanical- Maintenance (Aug 2001- Apr 2005)(Reported to the Plant Manager & led a Maintenance and Operation team)

Job Profile:As Lead Engineer Mechanical- Maintenance, lead a team of engineers & technicians as operation & maintenance contactor for Madurai Power Corporation, 106-Megawatt Diesel Engine Power Plant (IPP) as per the defined Key Performance Indicators- Steered start-up/ commissioning services in power plant as well as power plant owners Thorough knowledge & experience in carrying out alignment of all kinds of rotating & static equipments. Tracked generation, operating parameters, condition of equipments, & troubleshoot process problems. Analyzed data/ information with regards to project management and business operations and proposed improvements to

processes in order to increase the quality and efficiency Monitored and controlled the progress of the allocated projects with regard to budgeted costs, quality, timelines, and internal

standards. Monitored & controlled inventory, planned spares procurement, maintenance schedule, costing & budgeting using

ERP-Mama pro. Independently handled the hands-on maintenance of the below mentioned equipment -

o 18V46 Wartsila Diesel Engine Generators (7 nos. 20000 Kva each) o Cummins Engine Generators -VTA-28-G (1 no. 500 Kva)o Cummins Engine NTA-495-F (2 nos.)o Multistage reciprocating air compressors (2 Nos., Make- Spherre, Capacity- 140 m³/hr each at 30 baro Screw air compressors, 3 nos., make- Tamrotor, capacity -126 m³/hr each at 7 bar o Lube, fuel, & sludge centrifuges, make- Alfa Laval, models: Lopx 710, Fopx 614 & Mspx 303o Lube and fuel pumps- gear, screw, & diaphragm pumpso Vapour absorption machine 2 nos., make- Thermax, 575 TR eacho IBR heat recovery boilers (Alborg- 3 nos.) of capacity 4270 Kg/hr at 7 baro IBR oil fired boiler of 3000 Kg/hr at 10 bar, make- Oilono Reverse osmosis water treatment plant, capacity - 6m³/hro Air conditioners, make - Blue star & Carrier, capacity- 1- 8.5 TRo ABB turbo chargers, model- VTR 454-D, 14 nos.o Fire fighting equipments. (engines, pumps & fire extinguishers)o Heat exchangers, type – plate, shell & tube, coil & fino Cooling towers 1500 TR capacityo Oily water treatment unit of capacity 32 cubic meter/Hro Incinerator (make - Team Tec, capacity: 1,80,000 Kcal/hr)o Single & multistage centrifugal water pumps, makes KSB, Johnson, & Grundfos with capacity of 40 m³/hr-

480 m³/hr

Contributions: Made noteworthy contribution to develop roadmaps to ensure meeting project specifications & parameters As part of task force team, successfully implemented ISO 9000, ISO 14001, & OHSAS 18001 in the company. Played leadership role in project coordination to erect & commission of 575 TR vapour absorption machines 2 nos.,

Thermax make

Wartsila India Ltd., Secunderabad, Andhra Pradesh(An Indo-Finnish joint venture promoted by Wartsila Corporation, & provides total engine based power plants with multi-fuel capability that permits burning of natural gas or heavy liquid fuels for captive users, utilities, IPP’s & marine vessels) Executive Service (Oct 1997- July 2001)(Reported to the Service Manager)

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Job Profile:As Executive Service, managed pre-commissioning & commissioning phases during construction with thorough hands-on experience in both after sales service & projects as per the defined Key Performance Matrices- Coordinated with a team of engineers in engineering construction, procurement, and contractor management. Carried out major overhauls/ maintenance of the following equipments:

o DG sets from 2 to 16 megawatts with 12,000- 1, 00,000 running hours for engine models- Wartsila 46, Vasa 32 (Heavy fuel oil engines), Wartsila 200 & Nohab 16V25 SG (Gas engine).

o ABB turbo chargers- 304, 354 & 454 models.o Lube and fuel oil separators for makes- Alfa Laval & Westfaliao Reverse osmosis water treatment plant of makes- Thermax & Ion exchange, Capacity: 3- 10 m³/hr)o Air compressors of reciprocating & screw type makes- Atlas Copco, Ingersoll Rand, Sphere, Elgi & Tamrotoro Oil fired & Exhaust Gas Boilers- 3, 4, & 5.5 TPH at 30 bar.o Centrifugal & positive displacement pumps.o Alignment of all types of rotating & static equipments.o Machining of cylinder head exhaust seat ring bore & cylinder block.

Contributions: As team leader, spearheaded the successful commission of 106 MW power plant of Covanta Samalpatti Operating

Pvt. Ltd, Tamilnadu (IPP). Made noteworthy contribution in the commission of 83 MW power plant of Tata Power at Belgaum (IPP) as per the

technical parameters. Successfully developed & implemented an efficient & effective system and performance strategy.

Naveen Diesels Cuddapath, Andhra Pradesh(An authorized dealer of Cummins India Ltd., & offers sales & service support for all diesel engines for industrial use)Engineer Service (Apr 1991-Sep 1997)

Job Profile:As Engineer Service, provided quality service to customers on marine & genset such as monitoring the engine parameters as per the defined Key Performance Parameters- Guided maintenance personnel to conduct maintenance as per the maintenance schedule & in line with the OEM

recommendations. Participated in the erection & commission for the Cummins engine portfolio. Supervised a group of service personnel to handle major & minor overhaul of all models of Cummins engines. Overseen after sales service support, warranty claims, troubleshooting, & the annual maintenance contract -AMC.

Contributions: Introduced best practices in managing operations for marketing & promotion of service and spare parts and

successfully met the stringent quality standards. Effectively evaluated data and extended technical support to the client to achieve higher level of satisfactionPlayed a vital

role in advising on genset selection as per the customer needs and load studies. Successfully undertaken turnkey project involving erection & commissioning for a power house. Made significant contribution to provide AMC service for 28 Cummins engines in ISRO & participated to ensure

power supply from Cummins engines for various activities in different locations during the PSLV launch periodTraining & Development

Undergone 10 days in-house training on Wartsila Engines & ABB Turbochargers conducted by Wartsila at their Khopoli manufacturing unit.

Attended 1 day DNV internal quality audit training workshop at Chennai Completed 3 day environmental awareness training programme at the Tamil Nadu Pollution Control Board, Chennai Underwent a years hands on training on sales & service of Cummins Diesel at the Cummins India Ltd. Pune.

Educational Qualifications

Masters Degree in Business Administration- 1Year , NIBM Chennai Bachelors Degree in Engineering- Mechanical, Diploma in Mechanical Engineering

Personal Particulars

Date of Birth: 26th April 1969 Language Proficiency: English, Tamil, Telugu, & Malayalam Computer Skills: MS Office (Word, Excel, Power point) Nationality: Indian, Passport No.: K 9976559, valid up to April 2023.

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