reliability centered maintenance: designing for...
TRANSCRIPT
RELIABILITY CENTERED MAINTENANCE:
Designing for Sustainability
RELIABILITY CENTERED MAINTENANCE:
Designing for Sustainability
Ms. Yvonne RomeroUSMC Systems Command
PM RCMSME Maintenance Planning
SME Design Interface
Ms. Yvonne RomeroUSMC Systems Command
PM RCMSME Maintenance Planning
SME Design Interface
PURPOSEPURPOSE
• Application of Reliability Centered Maintenance (RCM) on Joint Assault Bridge (JAB) to design in sustainability
• Application of Reliability Centered Maintenance (RCM) on Joint Assault Bridge (JAB) to design in sustainability
JOINT ASSAULT BRIDGEJOINT ASSAULT BRIDGE
JOINT ASSAULT BRIDGEJOINT ASSAULT BRIDGE
RCM Impacts JAB DesignRCM Impacts JAB Design
• System design
• Logistics Support architecture
• Marine Corps approach to RCM process
• System design
• Logistics Support architecture
• Marine Corps approach to RCM process
WORK BREAKDOWN STRUCTURE
WORK BREAKDOWN STRUCTURE
• Failure Effect:– A low pressure
condition in hydraulics causes cavitation leading to total system failure– Safety Consequences• Redesign
• Failure Effect:– A low pressure
condition in hydraulics causes cavitation leading to total system failure– Safety Consequences• Redesign
HIGH PRESSURE HYDRAULICS
HIGH PRESSURE HYDRAULICS
• Resulting design change– Added a redundant
auxiliary pump– Increased inherent
reliability of the system
• Resulting design change– Added a redundant
auxiliary pump– Increased inherent
reliability of the system
HIGH PRESSURE HYDRAULICS REDESIGN
HIGH PRESSURE HYDRAULICS REDESIGN
WORK BREAKDOWN STRUCTURE
WORK BREAKDOWN STRUCTURE
ELECTRICAL SYSTEM REDESIGN
ELECTRICAL SYSTEM REDESIGN
• Functional Effects• Diversionary valve
cable failure:– System suddenly became
inoperative and bridging operations ceases.–Major troubleshooting
required to identify problem.– Safety consequences– Redesign is compulsory
• Functional Effects• Diversionary valve
cable failure:– System suddenly became
inoperative and bridging operations ceases.–Major troubleshooting
required to identify problem.– Safety consequences– Redesign is compulsory
• Resulting design change– Added Cable LED on HIP
Control Panel
• Human Factors and Logistics Support Architecture– 75% reduction in time to
diagnose.– Aided development of Tech
Publications, Training, Support Equipment and ESOH.
• Resulting design change– Added Cable LED on HIP
Control Panel
• Human Factors and Logistics Support Architecture– 75% reduction in time to
diagnose.– Aided development of Tech
Publications, Training, Support Equipment and ESOH.
ELECTRICAL SYSTEM REDESIGN
ELECTRICAL SYSTEM REDESIGN
Warfighter RequirementsWarfighter RequirementsWarfighter Requirements
WarfighterWarfighter
MaintainerMaintainer
PMPM
EngineerEngineer
LCLLCL
OEMOEM
facilitatorfacilitator
facilitatorfacilitator
Building Sustainability with RCM
Building Sustainability with RCM
Best Value SolutionBest Value SolutionBest Value Solution
CapabilityCapability RequirementsRequirements
FunctionCenteredAnalysis
FunctionCenteredAnalysis Human
SystemsIntegration
HumanSystems
Integration
ProcessPolicy
Procedure
ProcessPolicy
Procedure
RCM OutputsRCM Outputs
COTSCOTS
Maint/SupportStrategy
Maint/SupportStrategy
PrognosticsDiagnosticsPrognosticsDiagnostics
Design in ReliabilityDesign in Reliability
OperatingProceduresOperatingProcedures
RCM Champion/PractitionerRCM Champion/Practitioner
RCM Training PathRCM Training PathIntroductory 3
Day Basic Course10 Day Facilitator
CourseMentoring with
RCM Practitioner
Participate in RCM Analyses
Facilitate RCM Analyses
15 day Practitioner Course
RCM ChampionRCM Champion
QUESTIONS?QUESTIONS?