refrigerated rail application solutions - american … rail application solutions rail solutions for...
TRANSCRIPT
Thermo King has been designing custom rail solutions for our customers since 1948.
T hermo King introduced the first refrigerated boxcar over
60 years ago and continues to develop and expand on the
latest industry-leading rail technologies. Thermo King provides rail
solutions to customers by listening to their needs and developing the
most reliable, cost-effective products in the industry.
Delivering What Matters to Rail CustomersUnsurpassed Reliability and the Lowest Cost of Ownership
We Know Rail.
Thermo King understands your business and provides rail products designed to offer you unsurpassed reliability and the opportunity to lower your fuel, maintenance and overall operational costs. Thermo King also has you covered from coast to coast, with expert service when and where you need it. Thermo King rail products truly Deliver What Matters:
3 Unsurpassed Reliability in Unattended Rail Service
3 Backed by the Longest Warranty in the Rail Industry (see your dealer for details)
3 Less Maintenance - EMI-3000 Extended Maintenance Interval means Less Downtime and Less Expense
3 Expert Mobile Service and Support Nationwide from the Thermo King Dealer Network.
3 Lower Operating Costs and the Lowest Cost of Ownership
ThermoKingAdvantage: HeavyDutyRailFuelFiltrationSystem
Thermo King’s Rail-Ready Units come complete with a robust fuelfiltrationsystemequippedtohandlelow-sulfurfuels.
The system is built to function in unattended situations because Thermo King understands fuel system performance is the last thing rail and intermodal transporters want to worry about during long, cross country trips.
This system delivers:
• MaximizedFilterLife to save money on replacement filtersandlaborcoststhroughapatentedfilterdesign andtheabilitytovisuallycheckfilterstatus
• Simple Maintenance to get you back in service fastwithquickfilterchangesandsystempriming
• GreaterEfficiencywithawater/fuelseparatorfeaturing easy drain-off
Best Warranty in the NorthAmericanRailIndustryNot only do Thermo King Rail-Ready Units provide best-in-classqualityandreliability,theyarebackedbythebestwarranty in the industry. See the table below to compare the standardwarrantyonallmajorpartsfromThermoKinganditsnearest competitor.
Thermo King Nearest CompetitorRun Time 8,000 hours 6,000 hoursYears 4 years 3 years
Innovative DRC Exhaust System3 Directs exhaust and heat out the side of the
unit rather than upward for stacked DRCs
3 Proprietarysystemreducesproblemsassociated with typical exhaust layout
3 Increases life of air cleaner
FuelOut
FuelIn
Water Drain
AutoFreshAirExchange3 Autofreshairexchangehelpskeeploadssafefromthe
detrimental effects of gaseous build-up inside the refrigerated space
3 Can be controlled and monitored via the unit controller or remotely via telematics
ThermoKingRail-ReadyBenefitsGreaterFuelSavingswithETVFuelexpensecontinuestorepresentasignificantportionofyour operating costs. Thermo King’s SB-230RR and SB-330RR incorporate the latest fuel-saving technologies while delivering the BTU performance the market demands.
ThermoKing’sElectronicThrottlingValve(ETV)forRail-Ready units uses a microprocessor to precisely control the system.Asthetemperatureapproachesthesetpoint,theETVbeginstoclose,throttlingthesuctiongasreturningtothecompressor.ThiscontinuesuntiltheETVbecomesalmost completely closed, reducing engine load and saving fuel.
Other ETV features include:
3 Maximization of capacity for faster pulldown and less fuel usage
3 Elimination of temperature spikes for extended product life
3 Highambientoperationforworry-freelong distance unattended operation
ExceedsEPARequirementsTheTK486V/TK486VHenginesexceedEPAInterimTier4 requirementsforNO
x and particulate matter emissions.
Better (and less) Refrigerant Means a Lower Environmental Impact3 Chlorine-freeR-404Arefrigerant
3 Zero ozone-depletion factor
3 Lowest refrigerant charge (13 pounds) as compared to competitive units (as high as 21 pounds)
3 Low refrigerant charge reduces TEWI (TotalEquivalentWarmingImpact)
Lower Operating CostsReducing the everyday costs of operating the reefer was essential in the development of these new units. The following features will help you realize reduced operating costs, every day you run:
3 SR-3 Controller with OptiSetTMPlushelpsensurecorrectparametersaresetforeveryload,quicklyandeasily
3 EMI-3000 extended maintenance interval means longer (3000 hour) intervals between service
3 LowFuelWarninghelpspreventcostly out-of-fuel shutdowns
3 Scheduled Maintenance Reminder to keepunitrunningatpeakefficiency
Without ETV
With ETV
Time (hours)
Box
Tem
pera
ture
(F)
1009080706050403020100
-10-20-30
0 1 2
Fewer Run Hours
Traceabilityandrealtimeinformationhavebecomeessentialforfleetmanagement.TracKingcombinesallinformationusingGPRSandGPStechnology in one easy-to-use web-based interface that you can use tomanageandmonitorallofyourassetsefficiently.
YourRequirements: TracKingDelivers:
CARGOPROTECTION •Real-timeTemperatureMngt. •Two-waySetpointChange •Out-of-rangeAlarms •MonitoringDoorOpenings •RemotePowerOn/Off
ASSETMANAGEMENT •Real-timeLocationof&FleetSECURITY •Real-timeReeferAlarms •Entry&Exitfrom Location(Geo-Fencing) •MovementAlarms •Two-wayModeChange
OPTIMALASSETUTILIZATION •ReeferFuelLevels •ReeferOperatingHours
LOWEROPERATINGCOSTS •Real-timeTemperature ManagementandAlarms •FuelLevels
QUALITYASSURANCE& •RemoteDataDownload RISKMANAGEMENT •On-timeDelivery •CargoIntegrity www.tktracking.com
Thermo King’s new REB wireless communication platformoffersfleetownerstheabilitytomonitor
their refrigerated trailers using multi-mode technology. Embedded in the SR-3 controller, the
REB wireless platform integrates with Thermo King’s web-based TracKing application, now enabling customers to manage their refrigerated
fleetsbothover-the-roadandintheyard.
The REB wireless platform also enables multiple remote features over-the-air using TracKing, like OptiSet+ and flashloadingoftheSR-3controller.Fleetownerscanremotelyupgrade multiple refrigeration units simultaneously, saving time and lowering maintenance costs.
Multiple wireless technologies converge on this robust platform,makingit“futureproof.“Cellular,Wi-FiandGPScapabilitiesofferfleetownersmultiplecommunicationoptionsaswellasawaytoleveragetheirexistingWi-Fiinfrastructure. Zigbee offers the ability to connect wireless sensorsacrossthetrailer,loweringinstallationcosts.A3rdparty interface offers a gateway for telematics providers to communicate with the Thermo King unit.
ThermoKing’sREBwirelessplatformisinnovative,efficientand eliminates the need to have multiple communication devices.Asingleantennasupportsallfourwirelesstechnologies.Aback-upbatteryisincludedwiththeTracKingcellular REB, ensuring up-time and seamless connectivity with the refrigerated trailer.
ThermoKing’sNextGenerationREBWirelessCommunicationPlatform
Thermo King Telematicsthe latest technology solutions to make your business run smarter
3RDPARTY
CELLULAR
SATELLITE
Wi FiFUTURE
Wireless DoorSensors
Wireless FuelSensors Wireless TEMP
Sensors
COMPUTER & CELL PHONE
COMPUTER & CELL PHONE
COMPUTER & CELL PHONE
3rd Party telematiciS
wireleSS SenSOrS
yard management
Over-the-rOad
SecureLinkCOORDINATOR
SB-230RR&SB-330RROrderingGuide
SB-230RR SB-330RR SB-230RR SB-330RR
DRCPackage-includes:•ETV•HeavyDutyBatteryHold-Down•HDFuelProcessorw/HeaterandWaterSeparator•65AmpAlternator•CurbSideExhaust•CurbSideExhaustExtender
FactoryOptions:•TracKingTelematics•i-Boxfor3rdpartyaccess
TOFCPackage-includes:•ETV•HeavyDutyBatteryHold-Down•HDFuelProcessorw/HeaterandWaterSeparator•65AmpAlternator•SpecialBottomPan
FactoryOptions:•TracKingTelematics•WhisperTM Quiet Operation•i-Boxfor3rdpartyaccess
TraileronFlatCar(TOFC)and Intermodal
Domestic Refrigerated Container (DRC)
Capacity at 35oF(BTU/hr) ....... 60,000 .........................68,000
Heat(BTU/hr) ...........................47,000 .........................54,000
Airflow(CFM) ............................3,500 ...........................3,500
Capacity at 35oF(BTU/hr) ....... 60,000 .........................68,000
Heat(BTU/hr) ...........................47,000 .........................54,000
Airflow(CFM) ............................3,500 ...........................3,500
SB-230RR&SB-330RROrderingGuide
SB-330RR
RBCPackage-includes:•ETV•HeavyDutyBatteryHold-Down•HDFuelProcessorw/HeaterandWaterSeparator•65AmpAlternator•SpecialBottomPan•AutoFreshAirExchange•RearEvaporatorBackPanel•RemoteSensorConnectivityAccessPackage
FactoryOptions:•TracKingTelematics•RailRemoteStatusLights•i-Boxfor3rdpartyaccess
Steel Wheeled Refrigerated Box Car (RBC)
Capacity at 35oF(BTU/hr) ............................................68,000
Heat(BTU/hr) ...............................................................54,000
Airflow(CFM) ................................................................3,500
ThermoGard™ PlatinumGuaranteed Maintenance Program
OptimizeEfficiencyGetexpertserviceatover200ThermoKingdealerlocationsacrossNorthAmericafromfactory-trainedtechniciansusingGenuineThermoKingparts.
AssetUtilization
Preventivemaintenancedoneduringregularinspections prevents costly breakdowns before they happen.
AssetUtilization
30%
WithGuaranteedMaintenancePlan
WithoutGuaranteedMaintenancePlan
Reduce CostsCut operational costs by reducing emergency service expenses. Minimize maintenance costs with regularly scheduled maintenance intervals.
LevelYearly/Monthly Maintenance CostsConsistent maintenenace costs throughout the year make budgeting simpler and help avoid surprises.
The New SR-3 Control SystemNewUSBPortonthe HMIInterface
Makes uploading, downloading and flashloadingtothecontrollerfasterand easier than ever before. Simply insertaUSBflashdriveintotheUSBport and transfer data instantly. • Convenientlylocatedonunit
exterior • UseanystandardUSBflashdrive
that has been preloaded with WintracTM
• Wintracsoftwareprotectsagainsttamperingandmodificationoftemperatureprofiles
• Noneedforalaptopandcables
CargoWatch™
ProvidestemperatureandsystemdataforHACCPplan.Fromthetimecargoisloadedtoitsfinaldestination,the SR-3 logs the trip history with all essential information necessary tomaintainyourHACCPplan.CargoWatch options include:
• 6temperaturesensors/probes• 4doorswitches• Dataaveraging• Programmable,temperature
out-of-range alarms
ServiceWatch™
This preventative maintenance device combines a precise built-in recorder with improved diagnostics. It keeps track of system performance and functionality, recording all operational parameterstosignificantlyimproveservice diagnostics. Monitors:
• Allcontrolsettings• Systemcontrolsensors• Alarms• Systemoperatingmodes• Defrostintervals
OptiSet™Plus
• Optimumcargoprotectionandimprovedcargoquality
• FuelsavingswhenusedwiththeSR-3 controller
• Maximumshelflifeforfreshcommodities
• Theabilitytoconfiguremultiplevehicles at once
• Alibraryofnearly500temperature-sensitive commodityprofiles
• Thecapabilitytoinstallupto64profilesperunit
• Realtimemonitoringandmodificationofexistingprofilesselected by alpha or numeric character
• Theabilitytomonitorfuelusageandadjustoperationalunitparameters over the air to allow users to get the appropriate balance between temperature controlandunitfuelefficiency
Protecting the integrity of your load is a top priority. With OptiSetTM Plus
technology and a Human Machine Interface (HMI) with a new USB port, you
can download and flashload information to and from the controller and HMI
faster than ever before. Through the integration of an available REB and TracKing
telematics, the SR-3 from Thermo King will give you the power to adjust and
monitor reefer profiles from virtually anywhere.
Choose from nearly 500 commodity profiles with OptiSetTM Plus.
EnhancedFreshSet™
Providesthetooltooptimizeprotection of fresh loads and eliminate worries. Combined with the Electronic ThrottlingValve(ETV),thissystemprovides optimum unit capacity over the full range of ambient and cargo temperatures. System capacityautomaticallyadjuststotherequirementsoftheload,yieldingtighter temperature management and reduced risk of top freezing.
AftermarketOptions
FactoryUnitOptionsTelematics
•TracKing
•i-Box
Rail Remote Status Lights
Heavy-Duty ProtectionPackage
Thermo King’s HeavyDutyProtectionPackageguards against the harsh conditions of the rail environment.
• Perfectforstacking intermodal containers
• Protectsunitwhencouplingcars• Ensuresthelongestlifepossible
EON Battery
The EON Battery outlasts and outperforms conventional batteries.
• Deliversuptofivetimesthebatterylife of a wet cell battery
• Lowersoperatingcosts and physical waste
FuelTanks
Lightweight and durable fuel tanks to meet your needs.
• Anti-siphondeviceavailabletoprevent fuel theft
• Ultra-SonicFuelSensor(USFS)available to prevent costly out-of-fuel shutdowns on the road
Domestic Reefer Container TraileronFlatCar
120galwithorw/oUSFS 75gal-USFS-ready
156galwithorw/oUSFS 110gal-USFS-ready
Electronic Door Switches
Save fuel and lower maintenance costs with Electronic Door Switches.
• Shutsdownunitinnon-coolingsituations
• Decreasesfuelconsumption and emissions
• Improvesefficiencyandreducesemissions
Rail Remote Status Lights
Preventcostlyshutdowns and monitor the conditions of the asset during routine inspection.
• Displaysanywarningindicators and unit status
• Accuratelyindicatesfuellevels(Combo models only)
• Displayscurrentreturnairtemperature of the asset (Triple Combo model only)
Telematics
• TracKing -Areal-timetemperature,alarm and fuel management system
• i-Box - a 3rd party interface that offers a gateway for telematics providers to communicate with the Thermo King unit
Nationwide Rail Coverage from the Thermo King Dealer NetworkExpert mobile service. 24 hours a day. All across North America.
e-RailSafeCertifiedDealerse-RailSafecertificationisrequiredtoenterrailyardsand facilities across the United States. Without thiscertification,accesstorailyardscanbedenied,causingmajorproblemsforyourbusiness.Iftechnicians cannot enter the yard, loads can be lost to unit shutdowns, costing you money and customer loyalty.
ThermoKingDealersaree-RailSafecertified,allowing them to access all rail yards nationwide. UpTime mobile service trucks bring the dealership to the customer and are on call 24 hours a day, 7daysaweek.Wheneveraunitrequiresrepair,uploadorflashloading,orregularmaintenance,ThermoKingDealerscandeliverGenuine ThermoKingPartsandexpertservicerighttoyou.
Look for this symbol to identify Rail-Ready dealers in your area!
Specifications
Weight
SB-230RR1571 lbs (713 kg)
SB-330RR1655 lbs (751 kg)
Dimensions Inches (Millimeters)
Compressor
• ModelX430L• 30.0cuin(491.6cm3) displacement• Highstrengthforgedcrankshaft• Lightweight,aluminum
alloy body, heads and sump• Replaceablecylinderliners• Vanasil®ringlesspistons• Gerotoroilpump
Engine
• TK486V/TK486VHdirect-injection diesel engine
• Fourcylinder,liquidcooled• 15qt(14.2liter)oilcapacity• 34.0hprating• 3000hourmaintenanceintervals• MeetsEPAemissionsrequirements
for Interim Tier 4
Airflow
3,500CFM@0inchesstaticpressure 3,[email protected]
Evaporator HeatEnginePowerw/ETV DegreesF Btu/hr* Btu/hr** Watts**
35°F 47,000 60,000 17,588
0°F 32,000 9,380
-20°F 21,000 6,150
Net System Capacities
23.26(590)
45.50(1156)
76.11(1933)
65.62(1667)
8.00(203)
83.46(2120)
SB-230RR
SB-330RR
Evaporator HeatEnginePowerw/ETV DegreesF Btu/hr* Btu/hr** Watts**
35°F 54,000 68,000 19,916 0°F 37,000 10,843
-20°F 25,000 7,327
*At100°F(38°C)ambientandhigh-speedengineoperation.**Systemnetheatingcapacityat35/00 ambient.
TK 54718-5-PL (12-11)
©2011 Ingersoll-Rand, plc Printed in U.S.A.
Ingersoll Rand’s Climate Solutions sector delivers energy-efficient HVACR solutions for customers globally. Its world class brands include Hussmann, a manufacturer of refrigeration and food merchandising solutions, Thermo King, the leader in transport temperature control and Trane, a provider of energy efficient heating, ventilating and air conditioning systems, building and contracting services, parts support and advanced controls for commercial buildings and homes.
Distributed by: