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WIRE PREPARATION EQUIPMENT
TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT
ENHANCE YOUR WIRE PROCESSING EFFICIENCY
TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT
WIRE PREPARATION EQUIPMENT
Application Tooling and Equipment PortfolioEnabling our customers to make the wire preparation
process as effective as possible, TE Connectivity (TE)
provides you with high-performance and operator friendly
equipment. Thanks to our enhanced, innovative
techniques, high and precise production solutions can be
achieved.
Our tooling portfolio covers almost all processing
requirements. We offer processing solutions for both
standard, as well as specialized stripping and cutting
challenges for demanding insulation materials.
You can draw from a full range of add-on modules
to allow your system to grow right along with your
requirements for optimum flexibility and reliable process
control.
Your local representative will be happy to advise on
equipment that meets your production challenges.
PAGE 3
Table of Contents Page
Cutting Machines
• K206
Wire Cutting Machine 4
Stripping Machines
•Cosmic 60R and 60R-W
Rotary Jacket Stripping Machines 5
•Cosmic 927R and 927RX
Rotary Wire Stripping Machines 6
•Cosmic 48R and 48RX
Coaxial Wire Stripping Machines 8
•Cosmic 42R
Coaxial Wire Stripping Machine 9
•Cosmic 32M and 32M CD
Wire Stripping Machines 11
Cutting and Stripping Machines
• Kappa331
Universal and Coax Wire Cutting
and Stripping Machine 12
• Kappa310
Cutting and Stripping Machine 14
• Kappa320
Cutting and Stripping Machine 14
• Kappa322
Cutting and Stripping Machine 15
• Kappa330
Cutting and Stripping Machine 15
• Kappa350
Cutting and Stripping Machine 16
Kappa Cutting and Stripping Machines Application Samples/Overview 17/18
TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT
TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT PAGE 4
WIRE PREPARATION EQUIPMENT WIRE CUTTING MACHINES
K206WireCuttingMachine TheK206istheall-roundwirecuttingmachineand
demonstrates how versatile it is when cutting round
and flat conductors, hose, PVC strips, various types of
foil, paper, textiles, etc. Rated for high power, the
cutting unit performs perfect cuts to stranded wires
up to 35 mm2 in diameter. Ribbon cable and round
materials are guided directly to the blade through a
wire guide featuring adjustable parallel positioning.
This ensures a clean and perfectly right-angled cut.
TheK206alsohasafeedmonitoringunitthat
includes knot detection and slip control.
TheK206hasafeedbeltthatwillnotdamagethe
wire but will withstand very high tensile forces.
With a pressure regulator and a manometer, the feed
pressure and cutting force can be set precisely.
Optional dereelers, markers and work tables can be
integratedwiththeK206machine.
Product Features
•Ease of operation
•High wire feed forces due to the efficent belt drive
•Precise settings for roller pressure and cutting force
•Short conversion time, no tools required
•Diverse range of accessories
•High degree of flexibility
•Small footprint
PAGE 5TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT
WIRE PREPARATION EQUIPMENT WIRE STRIPPING MACHINES
Cosmic 60R and Cosmic 60R-W Rotary Jacket Stripping Machines Patented rotary 4-blade system, for larger diameter multi-conductor cable
The Cosmic 60R is designed for jacket stripping of
multi-conductor or single cable. Its patented rotary
4-blade system can strip various insulation material
cables without changing the blades. It comes equipped
with a digital display for setting the wire or cable
diameters.
Product Features • It is possible to strip different wire sizes without the
need to change the stripping blades
•Easy to adjust the cutting diameter by micrometer
dial
•Digital display for stripping diameter selection
•Easy to select full or partial strip
•Powered by electricity only
•Optimal cutting performed by rotary blade system
ApplicationMax. insulation diameter
Stripping lengthForm and Number of blades
WeightMachine DimensionsL x W x H
Cosmic 60R
Discrete wires, jacket of multi-core wiresHard and tough insulation materialBraided or textile layers
2.5 – 10 mm(0.1 – 0.4 in)
3 – 90 mm(0.43 – 0.7 in)
4-blade rotary system20 kg(44 pounds)
241 x 230 x 640 mm(9.5 x 9.1 x 25.2 in)
Cosmic 60R-W
Discrete wires, jacket of multi-core wiresHard and tough insulation materialBraided or textile layers
11 – 18 mm(0.43 – 0.7 in)
3 – 90 mm(0.43 – 0.7 in)
4-blade rotary system20 kg(44 pounds)
241 x 230 x 640 mm(9.5 x 9.1 x 25.2 in)
Technical Data
In case of doubt, we recommend that you have samples made with your wire before making a purchase.
TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT PAGE 6
WIRE PREPARATION EQUIPMENT WIRE STRIPPING MACHINES
Cosmic 927R and Cosmic 927RX Rotary Wire Stripping Machines Ultramodern technology has been developed into a precision micro-cable stripping machine
The demand for a precision cable stripper that can
handle various wire insulation materials such as wires
for small and compact electronic devices and commu-
nication equipment has been met. The Cosmic 927R
machine was designed and developed to reliably strip
various insulation materials and micro-cable.
From conductor diameter AWG 36 to 10 (0.11 mm to
3.5 mm), the stripping diameter display can be set to
within 0.1 mm increments.
The Cosmic 927RX shares the features of the Cosmic
927R but is recommended for hard to strip insulations.
Product Features •For most wire types, optimized to maximize
stripping quality
•Can be selected to twist with clockwise/counter-
clockwise or non-twist
•Power supply: 100 – 240 V AC
•Digital display for wire diameter
•Can be set to a wide variety of functions
•Compact, lightweight, benchtop
PAGE 7TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT
Technical Data
Application Cross. section areaMax. insulation diameter
Stripping length Pull off lengthForm and Number of blades
Minimal insert length L(Multi-wire cables with outside diameter < 7,5 mm/0,3 in.
WeightMachine DimensionsL x W x H
Cosmic 927R
Discrete wiresJacket of multi- core wires
0.013 – 6(AWG 36 – 10)
0.25 – 5.3 mm(0.01 – 02 in)
1 – 25 mm(0.04 – 1 in)
2 – 25(0.8 – 1 in)
2 carbide rotating blades
L + stripping lengthL depends on gripper type: Standard: x = 12 mm/0.5 inThin: x = 10 mm/0.4 in.Thin and flat: x = 7 mm/0.28 in
8.4 kg(18.5 pounds)
131 x 218 x 400 mm(5.16 x 8.6 x 15.75 in)
Cosmic 927RX
For thin and hard-to-strip wires, can apply a higher stripping force
0.013 – 6(AWG 36 – 10)
0.25 – 5.3 mm(0.01 – 02 in.)
1.5 – 25 mm(0.06 – 1 in)
2 – 25(0.8 – 1 in)
4 tool steel rotating blades, optional carbide blades
L + stripping lengthL depends on gripper type: Standard: x = 12 mm/0.5 inThin: x = 10 mm/0.4 in.Thin and flat: x = 7 mm/0.28 in
8.4 kg(18.5 pounds)
131 x 218 x 400 mm(5.16 x 8.6 x 15.75 in)
In case of doubt, we recommend that you have samples made with your wire before making a purchase.
TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT
WIRE PREPARATION EQUIPMENT WIRE STRIPPING MACHINES
Cosmic 48R and Cosmic 48RX Coaxial Wire Stripping Machines The Cosmic 48R is designed for quick cycle times
whether stripping coaxial or standard wires. With
these extremely versatile features, this will be the
perfect machine for your production.
Function
The Cosmic 48R is an all-electric bench top machine
designed for quick cycle times whether stripping
coaxial or standard wires and can store up to 1.000
different sets of data. This unit uses a triple stepping
motor system to process cable up to nine stages, and
has a 10-phase programmable adjustment for gripping
pressure. The results are highly precise and repeat-
able. All the parameters required for coax stripping:
stripping length, incision diameter, wayback, pull-back
speed, etc. are displayed on a large LCD screen for
speedier setups.
The Cosmic 48RX shares the features of the
Cosmic 48R but is optimized for semi-flexible cables
Product Features
•Versatile with all-around high precision
•Stripping up to 9 steps
•Graphical LCD display
•Programmable gripper pressure
•Lightweight and portable
•Excellent value for the money
PAGE 8
Application Cross. section areaMax. insulation diameter
Min. diameter of inner conductors
Pull off lengthForm and Number of blades
Max. stripping levels WeightMachine DimensionsL x W x H
Cosmic 48R
Coax, Triax and other multilayer cables
0.013 – 13 mm2
(AWG36 – 6)1.5 – 8 mm(0.08 – 0.3 in)
0.15 mm(0.006 in)
max. 40 mm(1.6 in)
2 rotating blades with centralizer
910 kg(22 pounds)
136 x 260 x 580 mm(5.35 x 10.2 x 22.8 in)
Cosmic 48RX
Semi-flex cablesOptimized blade geometry (angeled blades)Optimized cutting parameters(slower blade feed)
0.013 – 13 mm2
(AWG36 – 6)1.5 – 8 mm(0.08 – 0.3 in)
0.15 mm(0.006 in)
max. 40 mm(1.6 in)
2 rotating blades with centralizer
910 kg(22 pounds)
136 x 260 x 580 mm(5.35 x 10.2 x 22.8 in)
Technical Data
In case of doubt, we recommend that you have samples made with your wire before making a purchase.
PAGE 9TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT
Cosmic 42R Coaxial Stripping Machine
The Cosmic 42R is a developed cable stripper for
ultra-micro coaxial cables. This precision machine is
made through state-of-the-art engineering and will
be the perfect fit in your operation.
Function
The Cosmic 42R bench top machine is equipped with
a waste vacuum cleaning system to achieve proper
removal of slugs. With its three blade rotating head
it performs a precise centered cutting and stripping
function. The centralizer pressure is adjustable to
avoid unwanted twist and/or deformation.
All parameters required for coax stripping: stripping
length, incision diameter, wayback, pull-back speed,
etc. are display on a large LCD screen for speedier
setups. The unit allows for up to 1.000 different data
sets to be stored which can be recalled quickly and
easily.
Product Features
•Repeatable high precision
•Equipped with waste vacuum system
•Stores up to 1.000 sets of data
•Stripping up to 9 steps
•Graphical LCD display
•Compact, easy-to-handle bench top model length
Application Cross. section areaMax. insulation diameter
Min. diameter of inner conductors
Pull off lengthForm and Number of blades
Max. stripping levels WeightMachine DimensionsL x W x H
CoaxMicro CoaxMicro Triax
0.005 – 1.5 mm2 (discrete conductor)
0.5 – 2 mm(0.012 – 0.08 in)
0.01 mm(0.002 in)
max. 40 mm(1.6 in)
Special head design with 3 blades and 3 centralizers for high precision
99.2 kg(20.3 pounds)
140 x 243 x 570 mm(5.5 x 9.6 x 22.4 in)
Cosmic 42 Technical Data
In case of doubt, we recommend that you have samples made with your wire before making a purchase.
WIRE PREPARATION EQUIPMENT WIRE STRIPPING MACHINES
TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT PAGE 10
Cosmic 32M and Cosmic 32M CDD with Integrated Quality Check Faster, more precise and more powerful. The Cosmic 32M is a high-speed electric wire stripper.
Achieving higher precision, more power, and a wider
AWG range, all in quicker cycle time than its prede-
cessor. It is equipped with digital stripping diameter
display and sensitive wire-tip touch sensor.
The Cosmic 32M CDD machine is equipped in addition
with a conductor damage detector that checks for
conductor damage.
Product Features
•Operates anywhere in the world with
AC 100 V – 240 V compatibility
•Digitally displays stripping diameter
•Easily switches full / partial strip
•0.3 s quick cycle time
•Wide strip range of AWG 12 – 32
•Compact, easy-to-handle benchtop model
PAGE 11TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT
Application Cross. section areaMax. insulation diameter
Stripping length Pull off lengthForm and Number of blades
Min. free length of cable Jacket WeightMachine DimensionsL x W x H
Discrete wires Stranded wiresInner conductors of multicore wires
0.03 – 3.3 mm2
(AWG 32 – 12)0.6 – 4 mm(0.02 – 0.16 in)
1 – 25 mm(0.04 – 1 in)
2 – 25 mm(0.08 – 1 in)
V-blades
L + stripping lengthL depends on gripper type: Standard: L = 14 mm (0.6 in)Thin: L = 7 mm (0.3 in)
4.5 kg(10 pounds)
77 x 175 x 348 mm(25.5 x 29.5 x 16.7 in)
Cosmic 32M/Cosmic 32 M CDD Technical Data
In case of doubt, we recommend that you have samples made with your wire before making a purchase.
TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT PAGE 12
WIRE PREPARATION EQUIPMENT WIRE CUTTING AND STRIPPING MACHINES
Kappa331 Precise and flexible cutting and stripping machine with rotary incision TheKappa331isamodularcutandstripmachinewith
a rotating blade module. Round, multilayered cables
– with and without shielding – are precisely stripped in
multiple steps. The machine can be changed over
quickly, making it ideal for flexible use.
Use as universal model The universal-machine with swivel guide offers a wide
range of uses. It allows you to easily program and
precisely process short and long stripping lengths and
individual wires, jacketed cables, coaxial cables and
other multilayered cables. An inkjet marks the cable
near the blade to minimize scrap. Numerous options
expand the processing range even more, e.g., the slit
unit or the feature for processing flat ribbon
up to 16 mm.
Use as universal/coax model This model is optimized for the precise processing of
demanding coaxial and triaxial cables with stripping
lengths of up to 60 mm. The highly precise rotating
cutting unit, the independent length measurement
system and the symmetrical layout of drives and
blades combine with the split guides to create
optimum conditions for this task.
Product Features •Broad range of uses
•Great flexibility thanks to the modular design
•Precise multi-layer stripping
•Your choice of belt or roller drive for optimum force
transmission
•Allows even demanding cables to be stripped
without blade changes
PAGE 13TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT
Use Universal Universal/Coax
Cross section area 0.22 mm2 – 35 mm2 (AWG23 – AWG2)* 0.22 mm2 – 35 mm2 (AWG23 – AWG2)*
Max. outside diamenter 16 mm (0.63 in) 16 mm (0.63 in)
Length range 1 mm – 800000 mm (0.039 in – 875 yd) 1 mm – 800000 mm (0.039 in – 875 yd)
Length accuracy Repeat accuracy ± (0.2 % + 1 mm (0.04 in) Repeat accuracy ± (0.2 % + 1 mm (0.04 in)
Max. stripping lengths
Full stripSide 1: 180 mm (7.09 in)Side 2: 50 mm (1.97 in)
Semi/multiple strip-offSide 1: 999.9 mm (39.37 in)Side 2: 999.9 mm (39.37 in)
Full stripSide 1: 60 mm (2.36 in)Side 2: 60 mm (2.36 in)
Semi/multiple strip-offSide 1: 999.9 mm (39.37 in)Side 2: 60 mm (2.36 in)
Max. wire transport speed 4.0 m/s (157.5 in/s) 4.0 m/s (157.5 in/s)
Quantity range 1 – 99999 1 – 99999
Drive system Double-roller or belt drive Double-roller or belt drive
Wire guideSide 1: Swivel guideSide 2: Fixed guide/optional split
Side 1: Split guideSide 2: Split guide
Electrical connection 115/230 V AC ± 10 % 50/60 Hz 680 VA 115/230 V AC ± 10 % 50/60 Hz 680 VA
Compressed air connection 5 – 8 bar / 500 – 800 kPa (73 – 116 psi) 5 – 8 bar / 500 – 800 kPa (73 – 116 psi)
Air consumption < 10 liter per minute < 10 liter per minute
Dimensions (W x H x D) 870 x 380 x 670 mm (34 x 15 x 26 in) 870 x 380 x 670 mm (34 x 15 x 26 in)
Weight Approx. 100 kg (220 lbs) Approx. 100 kg (220 lbs)
Kappa 331 Technical Data
*Applications specific up to 50 mm²
TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT PAGE 14
Kappa320 Cutting and Stripping Machine This machine features a number of options and a
powerful blade head. Wire sizes from 0.05 mm2 to
10 mm2 fall within its processing capacity. From this
machine type and higher, all fully automatic cutting
and stripping machines can be controlled and net-
worked via TopWin software to allow inkjet marking.
Product Features •Broader processing range with a diversity of options
and solutions
• Innovative sensors to aid in setup and to monitor
processing
•Simple operator friendly touch-screen
•Simple integration of additional processing options
•TopWin software for connecting inkjet, part list
production and network solutions
Kappa310 Cutting and Stripping Machine TheKappa310cuttingandstrippingmachineisan
ultracompact and reasonably priced high-speed
machine. It is designed for the reliable controlled
processing of the finest wire sizes from 0.02 mm2
to 6 mm2. All process parameters can be saved along
with applied pressure values.
Product Features •Broader processing range with a diversity of options
and solutions
• Innovative sensors to aid in setup and to monitor
processing
•Simple operator friendly touch-screen
•Simple integration of additional processing options
WIRE PREPARATION EQUIPMENT WIRE CUTTING AND STRIPPING MACHINES
PAGE 15TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT
Kappa330 Cutting and Stripping Machine This model is designed for processing cables with a
cross section of up to 35 mm2, multi-core conductors
with an outside diameter of up to 16 mm or flat cables
with a width of up to 40 mm. The customer has his
choice of a belt drive or various double-roller drives
depending on his requirements.
Product Features •High performance
•Simple operator friendly touch-screen
• Innovative sensors to aid in setup and to monitor
processing
•Minimal wire loss on set up thanks to sensor
monitoring
•Simple integration of delivery and deposit
equipment
•TopWin interface
•Networking possibility to customers own network
Kappa322 Cutting and Stripping Machine TherealstandoutfeatureoftheKappa322cutting
and stripping machine is the patented swivel
technique utilized in the wire drive axes. Two different
processing positions can be approached with this
feature. The machine is designed for a wide variety of
special applications or the separation and processing
of inside wires in multi-pole cables.
Product Features •Broader processing range with a diversity of options
and solutions
• Innovative sensors to aid in setup of cables
•Simple operator friendly touch-screen
•Simple integration of additional processing options
•TopWin software for connecting inkjet, part list
production and network solutions
TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT PAGE 16
Kappa350 Cutting and Stripping Machine This powerhouse with its double-blade principle is
designed for processing round conductors with a cross
section of up to 120 mm2 and a maximum outside dia-
meter of up to 35 mm. The powerful belt drive ensures
gentle processing across the entire cross section range.
The sensors are combined with a length measuring
encoder to provide optimum process monitoring and
accuracy. Zero-cuts are automatically minimized
Product Features •High performance
•Simple operator friendly touch-screen
• Innovative sensors to aid in setup and to monitor
processing
•Minimal wire loss thanks to sensor monitoring
•Simple integration of delivery and deposit
equipment
•TopWin interface
•Networking possibility to customers own network
WIRE PREPARATION EQUIPMENT WIRE CUTTING AND STRIPPING MACHINES
PAGE 17TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT
Kappa 310 Kappa 320 Kappa 322 Kappa 330 Kappa 331 Kappa 350
Cutting
Full strip
Half strip
Multiple strip
Rotating incision technique
Intermediate strip Intermediate slitting
Multi conductor cable
Inner conductor processing
Double sheath / Coaxial and triaxial cables
Flat cable / Notching
Hot stamp marking
Ink-jet marking
WIRE PREPARATION EQUIPMENT KAPPACUTTINGANDSTRIPPINGMACHINESAPPLICATIONSAMPLES
TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT PAGE 18
Kappa 310 Kappa 320 Kappa 322
Cable cross section, stranded wires*0.02 mm2 – 6.0 mm2
AWG 34 – AWG 100.05 mm2 – 10.0 mm2
AWG 30 – AWG 70.05 mm2 – 16 mm2
AWG 30 – AWG 5
Inner conductor processing of multi-pole cables
– –4 x 0.35 mm2 – 3 x 2.5 mm2
4 x AWG 22 – 3 x AWG 13
Maximum outside diameter 10.0 mm (0.4 in) 10.0 mm (0.4 in) 12 mm (0.47 in)
Length accuracy± [0.2 % +1 mm (0.04 in.)] Repeat accuracy
± [0.2 % +1 mm (0.04 in.)] Repeat accuracy
± [0.2 % +1 mm (0.04 in)] Repeat accuracy
Flat cable processing Optional 8.0 mm (0.32 in) Optional 12.0 mm (0.47 in) Optional 12.0 mm (0.47 in)
Cable length range1 mm – 800.000 mm(0.039 in – 874.89 yd)
1 mm – 800.000 mm(0.039 in – 874.89 yd)
1 mm – 800.000 mm (0.039 in – 874.89 yd)
Maximum wire transport speed 4.0 m/s (157.5 in/s) 4.0 m/s (157.5 in/s) 4.0 m/s (157.5 in/s)
Length measuring system – Optional Optional
Maximum stripping length
Full Strip
Semi Strip
Multiple pull-off
Side 1: 100 mm (3.94 in)Side 2: 40.0 mm (1.57 in)
Side 1: 999.9 mm (39.37 in) Side 2: 999.9 mm (39.37 in)
Side 1: 999.9 mm (39.37 in) Side 2: 999.9 mm (39.37 in)
Side 1: 100 mm (3.94 in)Side 2: 40.0 mm (1.57 in)
Side 1: 999.9 mm (39.37 in) Side 2: 999.9 mm (39.37 in)
Side 1: 999.9 mm (39.37 in) Side 2: 999.9 mm (39.37 in)
Side 1: 100 mm (3.94 in)Side 2: 90 mm (3.54 in)
Side 1: 999.9 mm (39.37 in) Side 2: 999.9 mm (39.37 in)
Side 1: 999.9 mm (39.37 in) Side 2: 999.9 mm (39.37 in)
Intermediate stripping(quantity x max. length)
–Optional (external) 999.9 mm (39.37 in) programmable (no restrictions on quantitiy and length, depth manually adjustable)
Optional (internal) 999.9 mm (39.37 in) programmable (no restrictions on quantitiy and length, depth manually adjustable)
Cable detector (cable detection, anti-slip monitoring, zero cut optimization, outside diameter measuring)
Optional OptionalOptional: Automatic cable diameterdetection (NA)Optional: Wire-end detection sensor
Automatic conductor diameter sensor (conductor detector)(automatic detection of cut depth)
Optional Optional Optional
Straightening unit Optional (internal)Optional (external)Optional (internal if no LMS** System)
Optional (external)
IOCS interfaces (expandable) 2 (4) 2 (4) 2 (4)
USB Standard Standard Standard
Noise level < 70 dBA < 70 dBA < 70 dBA
Drive system Single roller Single roller Double rollers or belt drive
Production table Optional Optional Optional
Electrical connection110/230 V AC ±10 % 50/60 Hz 300 VA
110/230 V AC 10 %50/60 Hz 520 VA
110/230 V AC ±10 % 50/60 Hz 300 VA
Pneumatic connection Optional for blade cleaning Optional for blade cleaning5 – 8 bar / 500 – 800 kPa (73 – 116 psi)
Dimensions (W × H × D)465 x 385 x 460 mm(18.3 x 15.2 x 18.1 in)
510 x 380 x 470 mm(20 x 15 x 18.5 in)
650 × 380 × 470 mm (25.6 × 15 × 18.5 in)
Weight 25 kg (55.0 lbs) 34 kg (75.0 lbs) 48 kg (105.8 lbs)
WIRE PREPARATION EQUIPMENT KAPPACUTTINGANDSTRIPPINGMACHINESOVERVIEW
* Machines of the Kappa 3xx generation can process many conductors outside the indicated cross section range. Certain extremely hard, tough wires may not be able to be processed even if they are within the indicated cross section range. In case of doubt, we are happy to produce samples of your wires. ** Längenmesssystem
PAGE 19TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT
Kappa 330 Kappa 331 Universal Kappa 331 Universal/coax Kappa 350
0.22 mm2 – 35.0 mm2
AWG 24 – AWG 20.22 mm2 – 35.0 mm2 AWG23 – AWG2
0.22 mm2 – 35.0 mm2 AWG23 – AWG2
2.5 mm2 – 120.0 mm2
AWG 14 – AWG 5/0
– – – –
16.0 mm (0.63 in) 16.0 mm (0.63 in) 16.0 mm (0.63 in) 35.0 mm (1.38 in)
± [0.2 % +1 mm (0.04 in)] Repeat accuracy
± [0.2 % +1 mm (0.04 in)] Repeat accuracy
± [0.2 % +1 mm (0.04 in)] Repeat accuracy
± [0.2 % +1 mm (0.04 in)] Repeat accuracy
Optional 40.0 mm (1.6 in) Optional 16 mm (0.63 in) Optional 16 mm (0.63 in) –
1 mm – 800.000 mm(0.039 in – 874.89 yd)
1 mm – 800.000 mm (0.039 in – 874.89 yd)
1 mm – 800.000 mm (0.039 in – 874.89 yd)
1 mm – 800.000 mm(0.039 in – 874.89 yd)
4.0 m/s (157.5 in/s) 4.0 m/s (157.5 in/s) 4.0 m/s (157.5 in/s) 4.8 m/s (189 in/s)
Optional Optional Optional Standard
Side 1: 180 mm (7.09 in)Side 2: 50 mm (1.97 in)
Side 1: 999.9 mm (39.37 in) Side 2: 999.9 mm (39.37 in)
Side 1: 999.9 mm (39.37 in) Side 2: 999.9 mm (39.37 in)
Side 1: 180 mm (7.09 in)Side 2: 50 mm (1.97 in) Side 1: 999.9 mm (39.37 in)Side 2: 999.9 mm (39.37 in)
Side 1: 999.9 mm (39.37 in)Side 2: 999.9 mm (39.37 in)
Side 1: 60 mm (2.36 in)Side 2: 60 mm (2.36 in)
Side 1: 999.9 mm (39.37 in)Side 2: 60 mm (2.36 in)
Side 1: 999.9 mm (39.37 in)Side 2: 60 mm (2.36 in)
Side 1: 290 mm (11.42 in)Side 2: 150 mm (5.9 in)
Side 1: 999.9 mm (39.37 in) Side 2: 999.9 mm (39.37 in)
Side 1: 999.9 mm (39.37 in) Side 2: 999.9 mm (39.37 in)
Optional (internal) 999.9 mm (39.37 in) programmable (no restrictions on quantitiy and length)
Optional (internal) 999.9 mm (39.37 in) programmable (no restrictions on quantitiy and length)
Optional (internal) 999.9 mm (39.37 in) programmable (no restrictions on quantitiy and length)
Optional (internal) 999.9 mm (39.37 in) programmable (no restrictions on quantitiy and length)
Optional Optional – Standard
Optional Optional Optional Standard
Optional (external) Optional (external) Optional (external) Optional (external)
3 (6) 3 (6) 3 (6) 3 (6)
Standard Standard Standard Standard
< 70 dBA < 70 dBA < 70 dBA < 70 dBA
Double roller drive or belt drive Double rollers or belt drive Double rollers or belt drive Double rollers or belt drive
Optional Optional Optional Standard
110/230 V AC 10 %50/60 Hz 520 VA
115/230 V AC ± 10 % 50/60 Hz 680 VA
115/230 V AC ± 10 % 50/60 Hz 680 VA
110/230 V AC 10 %50/60 Hz 1.2 kVA
5 – 8 bar / 500 – 800 kPa (73 – 116 psi)
5 – 8 bar / 500 – 800 kPa (73 – 116 psi)
5 – 8 bar / 500 – 800 kPa (73 – 116 psi)
5 – 8 bar / 500–800 kPa (73 – 116 psi)
630 x 365 x 480 mm(24.8 x 14.8 x 18.9 in)
870 x 380 x 670 mm (34 x 15 x 26 in)
870 x 380 x 670 mm (34 x 15 x 26 in)
1.090 x 1425 x 890 mm(42.9 x 56.1 x 35.0 in)
approx. 55 kg (121.3 lbs) approx. 100 kg (220 lbs) approx. 100 kg (220 lbs) approx. 270 kg (595.2 lbs)
TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT
Let’s ConnectTo learn more about the Wire Preparation Equipment, or to learn more about our compre-
hensive bundle of tooling solutions, please visit us at www.tooling.te.com.
TE Technical Support CenterUSA: 1.800.522.6752
Canada: 1.800.522.6752
Mexico: +52.55.11.06.0800
Latin/S. America +54.11.4733.2200
Germany: +49.6151.607.1999
Stronger, Smarter, More Reliable Applicator.
If you are looking to increase production and improve crimp consistency, consider adding an OCEAN applicator to your wire crimping process.
The OCEAN applicator’s flexible design is quickly adaptable to a wide variety of terminal configurations and features:
• Tool-less fine adjustment capabilities for wire & insulation crimps
• 3 feed options (mechanical, pneumatic, and servo)
• For additional information download catalog #4-1773460-5 from www.tooling.te.com.
Waste Not. Want Not.
Whether its time or scrap, in manufacturing everyone knows that waste costs money. With our on-site certification and consultation services, we can help you:
• Reduce downtime• Reduce scrap• Maintain crimp quality• Improve manufacturing efficiency
Connect with us today to learn more.
• E-mail: [email protected]• Phone: 800-722-1111 or 717-986-3434• For additional information download catalog
#1-1307619-0 from www.tooling.te.com.
UK: +44.0800.267666
France: +33.1.34.20.8686
Netherlands: +31.73.624.6999
China: +86.400.820.6015
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For more information call: 888-777-5917 or 717-810-2080
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