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WIRE PREPARATION EQUIPMENT TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT ENHANCE YOUR WIRE PROCESSING EFFICIENCY

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WIRE PREPARATION EQUIPMENT

TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT

ENHANCE YOUR WIRE PROCESSING EFFICIENCY

TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT

WIRE PREPARATION EQUIPMENT

Application Tooling and Equipment PortfolioEnabling our customers to make the wire preparation

process as effective as possible, TE Connectivity (TE)

provides you with high-performance and operator friendly

equipment. Thanks to our enhanced, innovative

techniques, high and precise production solutions can be

achieved.

Our tooling portfolio covers almost all processing

requirements. We offer processing solutions for both

standard, as well as specialized stripping and cutting

challenges for demanding insulation materials.

You can draw from a full range of add-on modules

to allow your system to grow right along with your

requirements for optimum flexibility and reliable process

control.

Your local representative will be happy to advise on

equipment that meets your production challenges.

PAGE 3

Table of Contents Page

Cutting Machines

• K206

Wire Cutting Machine 4

Stripping Machines

•Cosmic 60R and 60R-W

Rotary Jacket Stripping Machines 5

•Cosmic 927R and 927RX

Rotary Wire Stripping Machines 6

•Cosmic 48R and 48RX

Coaxial Wire Stripping Machines 8

•Cosmic 42R

Coaxial Wire Stripping Machine 9

•Cosmic 32M and 32M CD

Wire Stripping Machines 11

Cutting and Stripping Machines

• Kappa331

Universal and Coax Wire Cutting

and Stripping Machine 12

• Kappa310

Cutting and Stripping Machine 14

• Kappa320

Cutting and Stripping Machine 14

• Kappa322

Cutting and Stripping Machine 15

• Kappa330

Cutting and Stripping Machine 15

• Kappa350

Cutting and Stripping Machine 16

Kappa Cutting and Stripping Machines Application Samples/Overview 17/18

TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT

TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT PAGE 4

WIRE PREPARATION EQUIPMENT WIRE CUTTING MACHINES

K206WireCuttingMachine TheK206istheall-roundwirecuttingmachineand

demonstrates how versatile it is when cutting round

and flat conductors, hose, PVC strips, various types of

foil, paper, textiles, etc. Rated for high power, the

cutting unit performs perfect cuts to stranded wires

up to 35 mm2 in diameter. Ribbon cable and round

materials are guided directly to the blade through a

wire guide featuring adjustable parallel positioning.

This ensures a clean and perfectly right-angled cut.

TheK206alsohasafeedmonitoringunitthat

includes knot detection and slip control.

TheK206hasafeedbeltthatwillnotdamagethe

wire but will withstand very high tensile forces.

With a pressure regulator and a manometer, the feed

pressure and cutting force can be set precisely.

Optional dereelers, markers and work tables can be

integratedwiththeK206machine.

Product Features

•Ease of operation

•High wire feed forces due to the efficent belt drive

•Precise settings for roller pressure and cutting force

•Short conversion time, no tools required

•Diverse range of accessories

•High degree of flexibility

•Small footprint

PAGE 5TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT

WIRE PREPARATION EQUIPMENT WIRE STRIPPING MACHINES

Cosmic 60R and Cosmic 60R-W Rotary Jacket Stripping Machines Patented rotary 4-blade system, for larger diameter multi-conductor cable

The Cosmic 60R is designed for jacket stripping of

multi-conductor or single cable. Its patented rotary

4-blade system can strip various insulation material

cables without changing the blades. It comes equipped

with a digital display for setting the wire or cable

diameters.

Product Features • It is possible to strip different wire sizes without the

need to change the stripping blades

•Easy to adjust the cutting diameter by micrometer

dial

•Digital display for stripping diameter selection

•Easy to select full or partial strip

•Powered by electricity only

•Optimal cutting performed by rotary blade system

ApplicationMax. insulation diameter

Stripping lengthForm and Number of blades

WeightMachine DimensionsL x W x H

Cosmic 60R

Discrete wires, jacket of multi-core wiresHard and tough insulation materialBraided or textile layers

2.5 – 10 mm(0.1 – 0.4 in)

3 – 90 mm(0.43 – 0.7 in)

4-blade rotary system20 kg(44 pounds)

241 x 230 x 640 mm(9.5 x 9.1 x 25.2 in)

Cosmic 60R-W

Discrete wires, jacket of multi-core wiresHard and tough insulation materialBraided or textile layers

11 – 18 mm(0.43 – 0.7 in)

3 – 90 mm(0.43 – 0.7 in)

4-blade rotary system20 kg(44 pounds)

241 x 230 x 640 mm(9.5 x 9.1 x 25.2 in)

Technical Data

In case of doubt, we recommend that you have samples made with your wire before making a purchase.

TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT PAGE 6

WIRE PREPARATION EQUIPMENT WIRE STRIPPING MACHINES

Cosmic 927R and Cosmic 927RX Rotary Wire Stripping Machines Ultramodern technology has been developed into a precision micro-cable stripping machine

The demand for a precision cable stripper that can

handle various wire insulation materials such as wires

for small and compact electronic devices and commu-

nication equipment has been met. The Cosmic 927R

machine was designed and developed to reliably strip

various insulation materials and micro-cable.

From conductor diameter AWG 36 to 10 (0.11 mm to

3.5 mm), the stripping diameter display can be set to

within 0.1 mm increments.

The Cosmic 927RX shares the features of the Cosmic

927R but is recommended for hard to strip insulations.

Product Features •For most wire types, optimized to maximize

stripping quality

•Can be selected to twist with clockwise/counter-

clockwise or non-twist

•Power supply: 100 – 240 V AC

•Digital display for wire diameter

•Can be set to a wide variety of functions

•Compact, lightweight, benchtop

PAGE 7TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT

Technical Data

Application Cross. section areaMax. insulation diameter

Stripping length Pull off lengthForm and Number of blades

Minimal insert length L(Multi-wire cables with outside diameter < 7,5 mm/0,3 in.

WeightMachine DimensionsL x W x H

Cosmic 927R

Discrete wiresJacket of multi- core wires

0.013 – 6(AWG 36 – 10)

0.25 – 5.3 mm(0.01 – 02 in)

1 – 25 mm(0.04 – 1 in)

2 – 25(0.8 – 1 in)

2 carbide rotating blades

L + stripping lengthL depends on gripper type: Standard: x = 12 mm/0.5 inThin: x = 10 mm/0.4 in.Thin and flat: x = 7 mm/0.28 in

8.4 kg(18.5 pounds)

131 x 218 x 400 mm(5.16 x 8.6 x 15.75 in)

Cosmic 927RX

For thin and hard-to-strip wires, can apply a higher stripping force

0.013 – 6(AWG 36 – 10)

0.25 – 5.3 mm(0.01 – 02 in.)

1.5 – 25 mm(0.06 – 1 in)

2 – 25(0.8 – 1 in)

4 tool steel rotating blades, optional carbide blades

L + stripping lengthL depends on gripper type: Standard: x = 12 mm/0.5 inThin: x = 10 mm/0.4 in.Thin and flat: x = 7 mm/0.28 in

8.4 kg(18.5 pounds)

131 x 218 x 400 mm(5.16 x 8.6 x 15.75 in)

In case of doubt, we recommend that you have samples made with your wire before making a purchase.

TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT

WIRE PREPARATION EQUIPMENT WIRE STRIPPING MACHINES

Cosmic 48R and Cosmic 48RX Coaxial Wire Stripping Machines The Cosmic 48R is designed for quick cycle times

whether stripping coaxial or standard wires. With

these extremely versatile features, this will be the

perfect machine for your production.

Function

The Cosmic 48R is an all-electric bench top machine

designed for quick cycle times whether stripping

coaxial or standard wires and can store up to 1.000

different sets of data. This unit uses a triple stepping

motor system to process cable up to nine stages, and

has a 10-phase programmable adjustment for gripping

pressure. The results are highly precise and repeat-

able. All the parameters required for coax stripping:

stripping length, incision diameter, wayback, pull-back

speed, etc. are displayed on a large LCD screen for

speedier setups.

The Cosmic 48RX shares the features of the

Cosmic 48R but is optimized for semi-flexible cables

Product Features

•Versatile with all-around high precision

•Stripping up to 9 steps

•Graphical LCD display

•Programmable gripper pressure

•Lightweight and portable

•Excellent value for the money

PAGE 8

Application Cross. section areaMax. insulation diameter

Min. diameter of inner conductors

Pull off lengthForm and Number of blades

Max. stripping levels WeightMachine DimensionsL x W x H

Cosmic 48R

Coax, Triax and other multilayer cables

0.013 – 13 mm2

(AWG36 – 6)1.5 – 8 mm(0.08 – 0.3 in)

0.15 mm(0.006 in)

max. 40 mm(1.6 in)

2 rotating blades with centralizer

910 kg(22 pounds)

136 x 260 x 580 mm(5.35 x 10.2 x 22.8 in)

Cosmic 48RX

Semi-flex cablesOptimized blade geometry (angeled blades)Optimized cutting parameters(slower blade feed)

0.013 – 13 mm2

(AWG36 – 6)1.5 – 8 mm(0.08 – 0.3 in)

0.15 mm(0.006 in)

max. 40 mm(1.6 in)

2 rotating blades with centralizer

910 kg(22 pounds)

136 x 260 x 580 mm(5.35 x 10.2 x 22.8 in)

Technical Data

In case of doubt, we recommend that you have samples made with your wire before making a purchase.

PAGE 9TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT

Cosmic 42R Coaxial Stripping Machine

The Cosmic 42R is a developed cable stripper for

ultra-micro coaxial cables. This precision machine is

made through state-of-the-art engineering and will

be the perfect fit in your operation.

Function

The Cosmic 42R bench top machine is equipped with

a waste vacuum cleaning system to achieve proper

removal of slugs. With its three blade rotating head

it performs a precise centered cutting and stripping

function. The centralizer pressure is adjustable to

avoid unwanted twist and/or deformation.

All parameters required for coax stripping: stripping

length, incision diameter, wayback, pull-back speed,

etc. are display on a large LCD screen for speedier

setups. The unit allows for up to 1.000 different data

sets to be stored which can be recalled quickly and

easily.

Product Features

•Repeatable high precision

•Equipped with waste vacuum system

•Stores up to 1.000 sets of data

•Stripping up to 9 steps

•Graphical LCD display

•Compact, easy-to-handle bench top model length

Application Cross. section areaMax. insulation diameter

Min. diameter of inner conductors

Pull off lengthForm and Number of blades

Max. stripping levels WeightMachine DimensionsL x W x H

CoaxMicro CoaxMicro Triax

0.005 – 1.5 mm2 (discrete conductor)

0.5 – 2 mm(0.012 – 0.08 in)

0.01 mm(0.002 in)

max. 40 mm(1.6 in)

Special head design with 3 blades and 3 centralizers for high precision

99.2 kg(20.3 pounds)

140 x 243 x 570 mm(5.5 x 9.6 x 22.4 in)

Cosmic 42 Technical Data

In case of doubt, we recommend that you have samples made with your wire before making a purchase.

WIRE PREPARATION EQUIPMENT WIRE STRIPPING MACHINES

TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT PAGE 10

Cosmic 32M and Cosmic 32M CDD with Integrated Quality Check Faster, more precise and more powerful. The Cosmic 32M is a high-speed electric wire stripper.

Achieving higher precision, more power, and a wider

AWG range, all in quicker cycle time than its prede-

cessor. It is equipped with digital stripping diameter

display and sensitive wire-tip touch sensor.

The Cosmic 32M CDD machine is equipped in addition

with a conductor damage detector that checks for

conductor damage.

Product Features

•Operates anywhere in the world with

AC 100 V – 240 V compatibility

•Digitally displays stripping diameter

•Easily switches full / partial strip

•0.3 s quick cycle time

•Wide strip range of AWG 12 – 32

•Compact, easy-to-handle benchtop model

PAGE 11TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT

Application Cross. section areaMax. insulation diameter

Stripping length Pull off lengthForm and Number of blades

Min. free length of cable Jacket WeightMachine DimensionsL x W x H

Discrete wires Stranded wiresInner conductors of multicore wires

0.03 – 3.3 mm2

(AWG 32 – 12)0.6 – 4 mm(0.02 – 0.16 in)

1 – 25 mm(0.04 – 1 in)

2 – 25 mm(0.08 – 1 in)

V-blades

L + stripping lengthL depends on gripper type: Standard: L = 14 mm (0.6 in)Thin: L = 7 mm (0.3 in)

4.5 kg(10 pounds)

77 x 175 x 348 mm(25.5 x 29.5 x 16.7 in)

Cosmic 32M/Cosmic 32 M CDD Technical Data

In case of doubt, we recommend that you have samples made with your wire before making a purchase.

TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT PAGE 12

WIRE PREPARATION EQUIPMENT WIRE CUTTING AND STRIPPING MACHINES

Kappa331 Precise and flexible cutting and stripping machine with rotary incision TheKappa331isamodularcutandstripmachinewith

a rotating blade module. Round, multilayered cables

– with and without shielding – are precisely stripped in

multiple steps. The machine can be changed over

quickly, making it ideal for flexible use.

Use as universal model The universal-machine with swivel guide offers a wide

range of uses. It allows you to easily program and

precisely process short and long stripping lengths and

individual wires, jacketed cables, coaxial cables and

other multilayered cables. An inkjet marks the cable

near the blade to minimize scrap. Numerous options

expand the processing range even more, e.g., the slit

unit or the feature for processing flat ribbon

up to 16 mm.

Use as universal/coax model This model is optimized for the precise processing of

demanding coaxial and triaxial cables with stripping

lengths of up to 60 mm. The highly precise rotating

cutting unit, the independent length measurement

system and the symmetrical layout of drives and

blades combine with the split guides to create

optimum conditions for this task.

Product Features •Broad range of uses

•Great flexibility thanks to the modular design

•Precise multi-layer stripping

•Your choice of belt or roller drive for optimum force

transmission

•Allows even demanding cables to be stripped

without blade changes

PAGE 13TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT

Use Universal Universal/Coax

Cross section area 0.22 mm2 – 35 mm2 (AWG23 – AWG2)* 0.22 mm2 – 35 mm2 (AWG23 – AWG2)*

Max. outside diamenter 16 mm (0.63 in) 16 mm (0.63 in)

Length range 1 mm – 800000 mm (0.039 in – 875 yd) 1 mm – 800000 mm (0.039 in – 875 yd)

Length accuracy Repeat accuracy ± (0.2 % + 1 mm (0.04 in) Repeat accuracy ± (0.2 % + 1 mm (0.04 in)

Max. stripping lengths

Full stripSide 1: 180 mm (7.09 in)Side 2: 50 mm (1.97 in)

Semi/multiple strip-offSide 1: 999.9 mm (39.37 in)Side 2: 999.9 mm (39.37 in)

Full stripSide 1: 60 mm (2.36 in)Side 2: 60 mm (2.36 in)

Semi/multiple strip-offSide 1: 999.9 mm (39.37 in)Side 2: 60 mm (2.36 in)

Max. wire transport speed 4.0 m/s (157.5 in/s) 4.0 m/s (157.5 in/s)

Quantity range 1 – 99999 1 – 99999

Drive system Double-roller or belt drive Double-roller or belt drive

Wire guideSide 1: Swivel guideSide 2: Fixed guide/optional split

Side 1: Split guideSide 2: Split guide

Electrical connection 115/230 V AC ± 10 % 50/60 Hz 680 VA 115/230 V AC ± 10 % 50/60 Hz 680 VA

Compressed air connection 5 – 8 bar / 500 – 800 kPa (73 – 116 psi) 5 – 8 bar / 500 – 800 kPa (73 – 116 psi)

Air consumption < 10 liter per minute < 10 liter per minute

Dimensions (W x H x D) 870 x 380 x 670 mm (34 x 15 x 26 in) 870 x 380 x 670 mm (34 x 15 x 26 in)

Weight Approx. 100 kg (220 lbs) Approx. 100 kg (220 lbs)

Kappa 331 Technical Data

*Applications specific up to 50 mm²

TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT PAGE 14

Kappa320 Cutting and Stripping Machine This machine features a number of options and a

powerful blade head. Wire sizes from 0.05 mm2 to

10 mm2 fall within its processing capacity. From this

machine type and higher, all fully automatic cutting

and stripping machines can be controlled and net-

worked via TopWin software to allow inkjet marking.

Product Features •Broader processing range with a diversity of options

and solutions

• Innovative sensors to aid in setup and to monitor

processing

•Simple operator friendly touch-screen

•Simple integration of additional processing options

•TopWin software for connecting inkjet, part list

production and network solutions

Kappa310 Cutting and Stripping Machine TheKappa310cuttingandstrippingmachineisan

ultracompact and reasonably priced high-speed

machine. It is designed for the reliable controlled

processing of the finest wire sizes from 0.02 mm2

to 6 mm2. All process parameters can be saved along

with applied pressure values.

Product Features •Broader processing range with a diversity of options

and solutions

• Innovative sensors to aid in setup and to monitor

processing

•Simple operator friendly touch-screen

•Simple integration of additional processing options

WIRE PREPARATION EQUIPMENT WIRE CUTTING AND STRIPPING MACHINES

PAGE 15TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT

Kappa330 Cutting and Stripping Machine This model is designed for processing cables with a

cross section of up to 35 mm2, multi-core conductors

with an outside diameter of up to 16 mm or flat cables

with a width of up to 40 mm. The customer has his

choice of a belt drive or various double-roller drives

depending on his requirements.

Product Features •High performance

•Simple operator friendly touch-screen

• Innovative sensors to aid in setup and to monitor

processing

•Minimal wire loss on set up thanks to sensor

monitoring

•Simple integration of delivery and deposit

equipment

•TopWin interface

•Networking possibility to customers own network

Kappa322 Cutting and Stripping Machine TherealstandoutfeatureoftheKappa322cutting

and stripping machine is the patented swivel

technique utilized in the wire drive axes. Two different

processing positions can be approached with this

feature. The machine is designed for a wide variety of

special applications or the separation and processing

of inside wires in multi-pole cables.

Product Features •Broader processing range with a diversity of options

and solutions

• Innovative sensors to aid in setup of cables

•Simple operator friendly touch-screen

•Simple integration of additional processing options

•TopWin software for connecting inkjet, part list

production and network solutions

TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT PAGE 16

Kappa350 Cutting and Stripping Machine This powerhouse with its double-blade principle is

designed for processing round conductors with a cross

section of up to 120 mm2 and a maximum outside dia-

meter of up to 35 mm. The powerful belt drive ensures

gentle processing across the entire cross section range.

The sensors are combined with a length measuring

encoder to provide optimum process monitoring and

accuracy. Zero-cuts are automatically minimized

Product Features •High performance

•Simple operator friendly touch-screen

• Innovative sensors to aid in setup and to monitor

processing

•Minimal wire loss thanks to sensor monitoring

•Simple integration of delivery and deposit

equipment

•TopWin interface

•Networking possibility to customers own network

WIRE PREPARATION EQUIPMENT WIRE CUTTING AND STRIPPING MACHINES

PAGE 17TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT

Kappa 310 Kappa 320 Kappa 322 Kappa 330 Kappa 331 Kappa 350

Cutting

Full strip

Half strip

Multiple strip

Rotating incision technique

Intermediate strip Intermediate slitting

Multi conductor cable

Inner conductor processing

Double sheath / Coaxial and triaxial cables

Flat cable / Notching

Hot stamp marking

Ink-jet marking

WIRE PREPARATION EQUIPMENT KAPPACUTTINGANDSTRIPPINGMACHINESAPPLICATIONSAMPLES

TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT PAGE 18

Kappa 310 Kappa 320 Kappa 322

Cable cross section, stranded wires*0.02 mm2 – 6.0 mm2

AWG 34 – AWG 100.05 mm2 – 10.0 mm2

AWG 30 – AWG 70.05 mm2 – 16 mm2

AWG 30 – AWG 5

Inner conductor processing of multi-pole cables

– –4 x 0.35 mm2 – 3 x 2.5 mm2

4 x AWG 22 – 3 x AWG 13

Maximum outside diameter 10.0 mm (0.4 in) 10.0 mm (0.4 in) 12 mm (0.47 in)

Length accuracy± [0.2 % +1 mm (0.04 in.)] Repeat accuracy

± [0.2 % +1 mm (0.04 in.)] Repeat accuracy

± [0.2 % +1 mm (0.04 in)] Repeat accuracy

Flat cable processing Optional 8.0 mm (0.32 in) Optional 12.0 mm (0.47 in) Optional 12.0 mm (0.47 in)

Cable length range1 mm – 800.000 mm(0.039 in – 874.89 yd)

1 mm – 800.000 mm(0.039 in – 874.89 yd)

1 mm – 800.000 mm (0.039 in – 874.89 yd)

Maximum wire transport speed 4.0 m/s (157.5 in/s) 4.0 m/s (157.5 in/s) 4.0 m/s (157.5 in/s)

Length measuring system – Optional Optional

Maximum stripping length

Full Strip

Semi Strip

Multiple pull-off

Side 1: 100 mm (3.94 in)Side 2: 40.0 mm (1.57 in)

Side 1: 999.9 mm (39.37 in) Side 2: 999.9 mm (39.37 in)

Side 1: 999.9 mm (39.37 in) Side 2: 999.9 mm (39.37 in)

Side 1: 100 mm (3.94 in)Side 2: 40.0 mm (1.57 in)

Side 1: 999.9 mm (39.37 in) Side 2: 999.9 mm (39.37 in)

Side 1: 999.9 mm (39.37 in) Side 2: 999.9 mm (39.37 in)

Side 1: 100 mm (3.94 in)Side 2: 90 mm (3.54 in)

Side 1: 999.9 mm (39.37 in) Side 2: 999.9 mm (39.37 in)

Side 1: 999.9 mm (39.37 in) Side 2: 999.9 mm (39.37 in)

Intermediate stripping(quantity x max. length)

–Optional (external) 999.9 mm (39.37 in) programmable (no restrictions on quantitiy and length, depth manually adjustable)

Optional (internal) 999.9 mm (39.37 in) programmable (no restrictions on quantitiy and length, depth manually adjustable)

Cable detector (cable detection, anti-slip monitoring, zero cut optimization, outside diameter measuring)

Optional OptionalOptional: Automatic cable diameterdetection (NA)Optional: Wire-end detection sensor

Automatic conductor diameter sensor (conductor detector)(automatic detection of cut depth)

Optional Optional Optional

Straightening unit Optional (internal)Optional (external)Optional (internal if no LMS** System)

Optional (external)

IOCS interfaces (expandable) 2 (4) 2 (4) 2 (4)

USB Standard Standard Standard

Noise level < 70 dBA < 70 dBA < 70 dBA

Drive system Single roller Single roller Double rollers or belt drive

Production table Optional Optional Optional

Electrical connection110/230 V AC ±10 % 50/60 Hz 300 VA

110/230 V AC 10 %50/60 Hz 520 VA

110/230 V AC ±10 % 50/60 Hz 300 VA

Pneumatic connection Optional for blade cleaning Optional for blade cleaning5 – 8 bar / 500 – 800 kPa (73 – 116 psi)

Dimensions (W × H × D)465 x 385 x 460 mm(18.3 x 15.2 x 18.1 in)

510 x 380 x 470 mm(20 x 15 x 18.5 in)

650 × 380 × 470 mm (25.6 × 15 × 18.5 in)

Weight 25 kg (55.0 lbs) 34 kg (75.0 lbs) 48 kg (105.8 lbs)

WIRE PREPARATION EQUIPMENT KAPPACUTTINGANDSTRIPPINGMACHINESOVERVIEW

* Machines of the Kappa 3xx generation can process many conductors outside the indicated cross section range. Certain extremely hard, tough wires may not be able to be processed even if they are within the indicated cross section range. In case of doubt, we are happy to produce samples of your wires. ** Längenmesssystem

PAGE 19TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT

Kappa 330 Kappa 331 Universal Kappa 331 Universal/coax Kappa 350

0.22 mm2 – 35.0 mm2

AWG 24 – AWG 20.22 mm2 – 35.0 mm2 AWG23 – AWG2

0.22 mm2 – 35.0 mm2 AWG23 – AWG2

2.5 mm2 – 120.0 mm2

AWG 14 – AWG 5/0

– – – –

16.0 mm (0.63 in) 16.0 mm (0.63 in) 16.0 mm (0.63 in) 35.0 mm (1.38 in)

± [0.2 % +1 mm (0.04 in)] Repeat accuracy

± [0.2 % +1 mm (0.04 in)] Repeat accuracy

± [0.2 % +1 mm (0.04 in)] Repeat accuracy

± [0.2 % +1 mm (0.04 in)] Repeat accuracy

Optional 40.0 mm (1.6 in) Optional 16 mm (0.63 in) Optional 16 mm (0.63 in) –

1 mm – 800.000 mm(0.039 in – 874.89 yd)

1 mm – 800.000 mm (0.039 in – 874.89 yd)

1 mm – 800.000 mm (0.039 in – 874.89 yd)

1 mm – 800.000 mm(0.039 in – 874.89 yd)

4.0 m/s (157.5 in/s) 4.0 m/s (157.5 in/s) 4.0 m/s (157.5 in/s) 4.8 m/s (189 in/s)

Optional Optional Optional Standard

Side 1: 180 mm (7.09 in)Side 2: 50 mm (1.97 in)

Side 1: 999.9 mm (39.37 in) Side 2: 999.9 mm (39.37 in)

Side 1: 999.9 mm (39.37 in) Side 2: 999.9 mm (39.37 in)

Side 1: 180 mm (7.09 in)Side 2: 50 mm (1.97 in) Side 1: 999.9 mm (39.37 in)Side 2: 999.9 mm (39.37 in)

Side 1: 999.9 mm (39.37 in)Side 2: 999.9 mm (39.37 in)

Side 1: 60 mm (2.36 in)Side 2: 60 mm (2.36 in)

Side 1: 999.9 mm (39.37 in)Side 2: 60 mm (2.36 in)

Side 1: 999.9 mm (39.37 in)Side 2: 60 mm (2.36 in)

Side 1: 290 mm (11.42 in)Side 2: 150 mm (5.9 in)

Side 1: 999.9 mm (39.37 in) Side 2: 999.9 mm (39.37 in)

Side 1: 999.9 mm (39.37 in) Side 2: 999.9 mm (39.37 in)

Optional (internal) 999.9 mm (39.37 in) programmable (no restrictions on quantitiy and length)

Optional (internal) 999.9 mm (39.37 in) programmable (no restrictions on quantitiy and length)

Optional (internal) 999.9 mm (39.37 in) programmable (no restrictions on quantitiy and length)

Optional (internal) 999.9 mm (39.37 in) programmable (no restrictions on quantitiy and length)

Optional Optional – Standard

Optional Optional Optional Standard

Optional (external) Optional (external) Optional (external) Optional (external)

3 (6) 3 (6) 3 (6) 3 (6)

Standard Standard Standard Standard

< 70 dBA < 70 dBA < 70 dBA < 70 dBA

Double roller drive or belt drive Double rollers or belt drive Double rollers or belt drive Double rollers or belt drive

Optional Optional Optional Standard

110/230 V AC 10 %50/60 Hz 520 VA

115/230 V AC ± 10 % 50/60 Hz 680 VA

115/230 V AC ± 10 % 50/60 Hz 680 VA

110/230 V AC 10 %50/60 Hz 1.2 kVA

5 – 8 bar / 500 – 800 kPa (73 – 116 psi)

5 – 8 bar / 500 – 800 kPa (73 – 116 psi)

5 – 8 bar / 500 – 800 kPa (73 – 116 psi)

5 – 8 bar / 500–800 kPa (73 – 116 psi)

630 x 365 x 480 mm(24.8 x 14.8 x 18.9 in)

870 x 380 x 670 mm (34 x 15 x 26 in)

870 x 380 x 670 mm (34 x 15 x 26 in)

1.090 x 1425 x 890 mm(42.9 x 56.1 x 35.0 in)

approx. 55 kg (121.3 lbs) approx. 100 kg (220 lbs) approx. 100 kg (220 lbs) approx. 270 kg (595.2 lbs)

TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT

Let’s ConnectTo learn more about the Wire Preparation Equipment, or to learn more about our compre-

hensive bundle of tooling solutions, please visit us at www.tooling.te.com.

TE Technical Support CenterUSA: 1.800.522.6752

Canada: 1.800.522.6752

Mexico: +52.55.11.06.0800

Latin/S. America +54.11.4733.2200

Germany: +49.6151.607.1999

Stronger, Smarter, More Reliable Applicator.

If you are looking to increase production and improve crimp consistency, consider adding an OCEAN applicator to your wire crimping process.

The OCEAN applicator’s flexible design is quickly adaptable to a wide variety of terminal configurations and features:

• Tool-less fine adjustment capabilities for wire & insulation crimps

• 3 feed options (mechanical, pneumatic, and servo)

• For additional information download catalog #4-1773460-5 from www.tooling.te.com.

Waste Not. Want Not.

Whether its time or scrap, in manufacturing everyone knows that waste costs money. With our on-site certification and consultation services, we can help you:

• Reduce downtime• Reduce scrap• Maintain crimp quality• Improve manufacturing efficiency

Connect with us today to learn more.

• E-mail: [email protected]• Phone: 800-722-1111 or 717-986-3434• For additional information download catalog

#1-1307619-0 from www.tooling.te.com.

UK: +44.0800.267666

France: +33.1.34.20.8686

Netherlands: +31.73.624.6999

China: +86.400.820.6015

tooling.te.com1654956 / 06 -15 © 2015 TE Connectivity Ltd. family of companies. All Rights Reserved. TE Connectivity, TE Connectivity (logo) and Every Connection Counts are trademarks.

For more information call: 888-777-5917 or 717-810-2080

In the interest of continuous improvement, TE reserves the right to modify, discontinue or

replace any products.