volkswagen fia world rally championship technology information package 2014

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A complete guide to the research, development and technologies that go into Volkswagen's Rally campaign for the 2014 season.

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    MotorsportInformation

    FIA WORLD RALLY CHAMPIONSHIP (WRC)

    TECHNOLOGYINFORMATION PACKAGE

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    Contents

    Contents

    GALLERY 03

    FIA WORLD RALLY CHAMPIONSHIP (WRC) Engagements 06

    At a glance 11

    TECHNOLOGY The Polo R WRC 12

    The Polo R WRC in detail 19

    Interview with Willy Rampf 21

    Interview with FX Demaison 26

    Facts and gures 31

    VOLKSWAGEN MOTORSPORT Engagements 34

    For media 37

    02

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    Gallery

    Dynamic The Volkswagen Polo R WRC lines up with a host of modications including a new design

    03

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    Gallery

    Hunted Volkswagen is defending champion in all three classications within the World Rally Championship

    04

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    Gallery

    In focus Nowhere are fans closer to the action than in the FIA World Rally Championship (WRC)

    05

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    FIA World Rally Championship (WRC) Engagements

    THE PROJECT:TITLE DEFENCE

    06

    Drivers Championship, Co-Drivers Championship, Manufacturers

    Championship Volkswagen lines up as defending champion in all

    three categories of the FIA World Rally Championship (WRC). As such,

    the chasing pack will have their sights trained on Ogier and Co. at all

    13 rallies in the 2014 season

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    FIA World Rally Championship (WRC) Engagements

    F

    rom hunter to

    hunted: the pro-

    ject to defend the

    Volkswagen teams hat-trick of titles

    in the FIA World Rally Champion-

    ship (WRC) kicked o with the Rally

    Monte Carlo. 13 rallies on four

    continents on gravel, asphalt, ice

    and snow. The French pairing of

    Sbastien Ogier and Julien Ingras-

    sia will be in action from January

    to November, as they bid to defend

    their World Championship titles

    in both the Driver and Co-Driver

    classications with Volkswagen.

    Together with team-mates Jari-

    Matti Latvala/Miikka Anttila (FIN/

    FIN), they are also the team to beat

    in the Manufacturers Champion-

    ship, in which they can count on

    support from Andreas Mikkelsen/

    Mikko Markkula (N/FIN).

    We line up with the number 1

    on a Polo R WRC this season,

    said Volkswagen Motorsport

    Director Jost Capito. That hon-

    our is reserved for the World

    Champion, and is something we

    are very proud of. However, that

    does not mean that we will be

    presumptuous or complacent at

    the rallies. We approach the task

    in hand with the greatest respect,

    maximum concentration and

    absolute commitment. It is easier

    to win a World Championship title

    than it is to successfully defend

    it. But precisely that is our goal.

    Each rally will give us an indica-

    Splash!

    The World Rally

    Championship opens on

    ice and snow in Monte

    Carlo and ends in

    the mud and water of

    Great Britain

    We approach the task in

    hand with the greatest respect,

    maximum concentration and

    absolute commitment.

    07

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    FIA World Rally Championship (WRC) Engagements

    tion of how we compare to the

    new and new-look opposition. We

    are looking forward to it.

    Tried-and-tested team vs. new

    challengers

    Three Polo R WRCs and a proven

    sextet: Volkswagen lines up in the

    2014 WRC with an unchanged

    team of Sbastien Ogier/Julien

    Ingrassia, Jari-Matti Latvala/

    Miikka Anttila and Andreas Mik-

    kelsen/Mikko Markkula. It will,

    however face a new opponent

    and some old foes who have

    rung the changes: Kris Meeke

    and Mads stberg will drive for

    Citron, who have won the Man-

    ufacturers World Championship

    on eight occasions, including ve

    titles in a row. Among those rac-

    ing for M-Sport are Mikko Hir-

    vonen and former Formula One

    driver Robert Kubica. Hyundai

    returns to the World Rally Cham-

    pionship as a manufacturer in

    2014, and lines up with last years

    runner-up Thierry Neuville as its

    number one driver.

    Tried-and-tested calendar, plus

    new territory for the WRC

    The World Rally Championship

    will visit 13 countries on four con-

    The team to beat Sbastien Ogier, Motorsport Director Jost Capito and Jari-Matti Latvala (bottom right) start with the

    numbers one and two on their cars

    Rising star

    Andreas Mikkelsen

    in the number nine

    Polo R WRC

    08

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    FIA World Rally Championship (WRC) Engagements

    tinents in 2014. On the agenda:

    a dozen tried-and-tested venues

    that graced the calendar in 2013,

    and one newcomer instead

    of the Rally Greece, the WRC

    circus takes its battle for World

    Championship points to Poland.

    The season kicked o with a

    genuine classic the iconic Rally

    Monte Carlo. This was followed in

    Europe by the Rallies in Sweden

    and Portugal, as well as events in

    Italy, Finland, Germany, France,

    Spain and Great Britain over the

    course of the season. The teams

    also travel to Mexico in North

    America and Argentina in South

    America. Another real highlight

    comes at the Rally Australia on

    the fth continent.

    Tried-and-tested format, new

    rules

    A tried-and-tested format with

    new rules the 2014 World Rally

    Championship sees the introduc-

    tion of a number of new features

    for fans and competitors alike.

    The hitherto existing qualifying at

    gravel rallies has been scrapped.

    Instead, the cars will start accord-

    ing to the standings in the World

    Championship on day one, with

    the overall leader rst onto the

    route. Detailed amendments have

    also been made to the rules,

    which allow competitors to return

    to action after a retirement under

    Rally-2 regulations. The itinerar-

    ies of each round of the World

    Championship are to be stand-

    ardised over the course of the

    season. In the future, rallies will

    open with the starting ceremony

    on the Thursday and nish with

    the nal special stage around

    midday on the Sunday. The nal

    stage will also always form the

    Power Stage, which is broadcast

    live on TV, and on which bonus

    points are up for grabs for the

    three fastest drivers. //

    In hot pursuit The World Rally Championship is broadcast around the world on TV

    09

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    FIA World Rally Championship (WRC) Engagements

    14/0119/01/2014 Rally Monte Carlo Asphalt/snow

    05/0208/02/2014 Rally Sweden Ice & snow

    06/0309/03/2014 Rally Mexico Gravel

    03/0406/04/2014 Rally Portugal Gravel

    08/0511/05/2014 Rally Argentina Gravel

    06/0608/06/2014 Rally Italy Gravel

    27/0629/06/2014 Rally Poland Gravel

    01/0803/08/2014 Rally Finland Gravel

    22/0824/08/2014 Rally Germany Asphalt

    12/0914/09/2014 Rally Australia Gravel

    03/1005/10/2014 Rally France Asphalt

    24/1026/10/2014 Rally Spain Gravel/asphalt

    14/1116/11/2014 Rally Great Britain Gravel

    Fan-friendly Spectators can watch the mechanics work their magic in the Volkswagen service area

    2014 Calendar, FIA World Rally Championship (WRC)

    10

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    FIA World Rally Championship (WRC) At a glance

    NETWORKED:MORE THAN 3,000,000

    FANS OF VOLKSWAGEN

    MOTORSPORT ON FACEBOOK

    V

    olkswagens success

    also transcends to

    social networks.

    The Motorsports presence on

    Web 2.0 platforms has proven

    hugely popular with fans and the

    media. The number of Likes on

    the Facebook network broke the

    3,000,000 mark at Rally Portugal,

    while around 25,000 fans follow

    the live reporting on Twitter. WRC

    reports are not only available on

    Facebook and Twitter, but also

    on YouTube. You can nd links to

    these services on page 37.

    News from the Volkswagen team

    PENNED:THE BOOK TO ACCOMPANY

    THE WRC YEAR

    O

    n 16th January,

    Sbastien Ogier

    and Julien Ingras-

    sias title-winning season in the

    Driver and Co-Driver categories

    of the World Rally Champion-

    ship was captured forever with

    the release of the book From

    Nought to World Champion.

    Authors Christian Schn and

    Bodo Krling, together with top

    photographers Daniel Roeseler

    and Richrd Blint, take a stun-

    ning 192-page look at last years

    motorsport fairy tale.

    Successful Web 2.0

    presence: the Volkswagen

    Motorsport Facebook page

    ACCOMPLISHED:LONGEST WINNING STREAK

    IN WRC HISTORY

    V

    ictory for Sbastien

    Ogier/Julien Ingras-

    sia at Rally Portugal

    marked the eighth consecutive tri-

    umph for the Polo R WRC. This sees

    Volkswagen equal the longest win-

    ning run in the history of the World

    Rally Championship. The team

    won in Australia, France, Spain

    and Great Britain in 2013, and

    has since added victories in Monte

    Carlo, Sweden, Mexico and Por-

    tugal this season. The record was

    previously held by WRC rival Cit-

    ron, who achieved the same feat

    in 2011. After just 17 outings for

    the Polo R WRC in the FIA World

    Rally Championship (WRC), the

    World Rally Car from Wolfsburg

    has now equalled that record.

    11

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    Technology the Polo R WRC

    A LOVE OF DETAIL,IN 3,300 PARTSThe Polo R WRC takes

    eciency to the max

    Beautiful and quick the Polo R WRC

    for the FIA World Rally Championship (WRC)

    12

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    Technology the Polo R WRC

    S

    teel, aluminium

    and carbon in

    its most e-

    cient form the Volkswagen Polo

    R WRC for the FIA World Rally

    Championship (WRC). The 3,000

    individual parts that make up the

    chassis, together with the engines

    300 components, have been clev-

    erly thought through on several

    technological levels. A combina-

    tion of absolute reliability, con-

    sistent lightweight construction,

    outstanding ease of service, and

    impressive performance was

    instrumental in the 315-hp (232

    kW) World Rally Car from Wolfs-

    burg winning all three World

    Championship titles on its debut

    in 2013. With this years mission

    to defend the hat-trick of titles, the

    new Polo R WRC features a num-

    ber of detailed improvements in

    2014. The four wheel-drive pow-

    erhouse will once again have to

    prove itself in the face of a wide

    range of adversities.

    A car for all conditions

    a diverse range of challenges

    Flat-out and close to the road

    on smooth tarmac one minute,

    drifting sideways over ice and

    snow the next, and bounding over

    raw gravel shortly after not to

    mention scorching heat here and

    freezing cold there. No other top

    motorsport championship oers

    such a vast range of climatic con-

    ditions and surfaces. Whether

    being ung round tight hairpins

    on one of the many snake-like

    stages or subjected to a stress

    test on full-throttle sections with

    jumps of up to 60 metres a

    World Rally Car must be able to

    master any terrain. The funda-

    mental desire to get from A to B

    as quickly as physically possible is

    in its DNA.

    Made possible by clever

    solutions The details behind

    the performance

    Volkswagens World Rally Car is

    based on the road-going model

    and namesake of the Polo R

    WRC. The homologated model

    provides the basis for the body

    Under the bonnet

    small details make all the

    dierence between the 2014

    and 2013 models

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    Technology the Polo R WRC

    shell, which the regulations stip-

    ulate must not be altered for

    use in the WRC. The bonnetand tailgate also come from the

    production model, with the only

    modication being the striking air

    inlet holes, which are assembled

    subsequently. The Polo R WRC

    for the World Rally Champion-

    ship, whose body shell rolls o

    the assembly line at the Volkswa-

    gen plant in Pamplona, has also

    been broadened to the maximum

    1,820 millimetres permitted by

    the WRC regulations. From an

    aerodynamic point of view, wider

    fenders, the expansive rear wing,front and rear skirts, and a par-

    tially encased undercarriage

    ensure the best possible airow

    around the car.

    Permanent four wheel-drive uses

    mechanical multi-disc, self-lock-

    ing dierential on the front and

    rear axle to convert the World

    Rally Cars 315 hp into drive.

    Perfect contact with the road is

    not only ensured by the Miche-

    lin tyres 18-inch for asphalt

    and 15-inch for gravel, ice and

    snow but also by the sophisti-

    cated independent suspension.

    For example, the ZF damper andspring units are key to the perfect

    set-up of the chassis. In com-

    bination with the maps for the

    traction and compression phases,

    the engineers can then, in the-

    ory, select from 92,160 dierent

    set-up variants.

    Under the bonnet, a 1.6-litre

    straight-four turbo engine, in line

    with the Global Race Engine

    Concept, generates 315 hp,

    which is eciently limited in

    accordance with regulations by

    Time taken to replace a rear

    skirt? One and a half minutes

    14

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    Technology the Polo R WRC

    an air restrictor. The straight-

    four engine with turbocharger

    and intercooling inhales its airthrough an opening of just 33

    millimetres. This would be com-

    parable to a top athlete running

    the 100 metres whilst breathing

    through a snorkel. And yet it still

    manages to achieve impressive

    gures: the 315 hp (232 kW)

    are achieved at 6,250 rpm, with

    the maximum torque of 425 Nm

    at 5,000 rpm. A sophisticated

    anti-lag system minimises the

    so-called turbo lag at low engine

    speeds, and produces the distinc-

    tive staccato crack, which can be

    heard for miles around. The Polo

    R WRC accelerates from nought

    to 100 km/h in 3.9 seconds.

    Depending on the transmission

    ratio, the top speed is around200 km/h.

    Fit to go in a matter of

    minutes the service-friendly

    Polo R WRC

    The engineers and technicians in

    the World Rally Championship

    have only a very limited amount

    of time to repair and maintain

    the World Rally Cars. As a rule,

    a normal rally day includes a

    15-minute service in the morning,

    a 30-minute service at midday,

    and a 45-minute service in the

    Let there be light the night face consists of

    four additional headlights for night stages

    Thats all it takes

    service timesChange tyres:

    1 minute per tyre

    Change gearbox:

    12 minutes

    Change shock absorbers:

    3 minutes per damper/

    spring unit

    Adjust steering:

    1 minute 30 seconds

    Change front skirt:

    1 minute

    Change rear skirt:

    1 minute 30 seconds

    Attach additional headlights

    (night face):

    2 minutes

    Replace headlight:

    1 minute

    Replace wishbone:

    4 minutes

    Replace brake pads and

    discs:

    3 minutes

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    Technology the Polo R WRC

    Evolution in small steps

    changes for the 2014 season

    Joker #1: piston rods

    Joker #2: reinforcement of engine and gearbox

    Joker #3: ramp angle of front-axle dierential

    Joker #4: ramp angle of rear-axle dierential

    Joker #5: front wishbone (asphalt version)

    Joker #6: rear subframe

    Joker #7: rear wishbone (asphalt version)

    Joker #8: rear wishbone (gravel version)

    Joker #9: separate system for rear-axle dierential

    Free Joker: software

    Detailed improvements

    the engineers played ten

    so-called Jokers for the 2014

    version of the Polo R WRC

    evening. When it comes to ensur-

    ing the rally cars are sent back

    out on their journey in the bestpossible condition, despite the

    enormous stresses and strains

    they are subjected to on the

    special stages, every second

    counts. As well as the well-oiled

    Volkswagen team, Sbastien

    Ogier, Jari-Matti Latvala and

    Andreas Mikkelsens techni-

    cians can also count on the ser-

    vice-friendly design of the Polo

    R WRC. It takes less than 60 sec-

    onds to change the wheels, while

    the gearbox can be replaced in

    under twelve minutes.

    In order to guarantee seamless

    and perfectly coordinated ser-

    vices, Volkswagen turned to the

    experience of its mechanics when

    developing the Polo R WRC as

    well as the performance and

    durability of the individual com-

    ponents, this is an extremely

    important criterion when it comes

    to eciency.

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    Modied for absolute

    reliability New details for

    2014

    The Polo R WRC was the sub-

    ject of detailed improvements

    ahead of the 13 rallies that

    make up the 2014 season. In

    making these modications, the

    Volkswagen engineers were sub-

    ject to very strict restrictions. The

    manufacturers involved in the

    2013 World Rally Champion-

    ship had agreed not to homolo-

    gate any new World Rally Cars

    for the 2014 season. That left

    Volkswagen with very little room

    to play with within the regula-

    tions. This game played under

    strict rules did, for example,

    allow changes to some compo-

    nents to be made on a quarterly

    or free basis. In 2014, newly

    developed ZF dampers will be

    in use. Furthermore, Volkswa-

    gen was allowed to play ten

    so-called Jokers, which allow a

    manufacturer to modify the com-

    ponents in question so that they

    dier to the specications in the

    homologation documents.

    The Jokers were played mainly to

    further improve the durability of

    the Polo R WRC. The World Rally

    Car from Wolfsburg proved itself

    to be hugely reliable in 2013.

    Over the course of the entire sea-

    son, the Volkswagen engineers

    registered not a single retirement

    due to a technical fault. The use

    of the Jokers is aimed at reducingthe number of retirements caused

    by aggressive driving for exam-

    ple, by tting reinforced chassis

    components. //

    One of the

    features of the

    World Rally Car

    from Wolfsburgin 2013 was its

    extraordinary

    reliability.

    Choosing the right tyres is a science in itself. There is a choice of four tyre

    types in the Monte. For all other rallies, there is a choice between two tyres

    Technology the Polo R WRC 17

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    Technology the Polo R WRC

    Engine

    Type Straight-four engine with turbocharger and intercooling, transversally mounted

    in front of the front axle

    Displacement 1,600 cc

    Power output 232 kW (315 hp) at 6,250 rpm

    Torque 425 Nm at 5,000 rpm

    Bore/stroke 83,0 mm/73,8 mm

    Air restrictor 33 mm (FIA regulation)

    Engine control unit Bosch

    Power transmission

    Gearbox Sequential, six-speed racing gear box, transversally mounted

    Final drive Permanent four-wheel drive with xed drive between the front and rear axles,

    multi-plate limited-slip dierentials, front and rear

    Clutch Hydraulically actuated double-disk sintered metal clutch from ZF

    Chassis/suspension

    Front/rear McPherson struts, dampers from ZF

    Suspension travel approx. 180 mm on tarmac, approx. 275 mm on gravelSteering Servo-assisted rack and pinion steering

    Braking system Ventilated disc brakes (front 355 mm on tarmac; front and rear 300 mm

    on gravel) aluminium brake callipers (four callipers, front and rear)

    Wheels Size 8 x 18 inch for tarmac, 7 x 15 inch for gravel

    Tyres Michelin competition tyres (tarmac: 20/65-18 (235/40-R18),

    gravel: 17/65-15 (215/60-R15), spikes: 15/65-15 (195/70-R15))

    Chassis/bodywork

    Build FIA-conformant reinforced steel body

    Dimensions and weight

    Length/width/height 3,976/1,820/1,356 mm

    Track width 1,610 mm

    Wheelbase 2,480 mm

    Minimum weight 1,200 kg

    Performance

    Acceleration 0100 km/h in approx. 3.9 seconds

    Top speed Up to approx. 200 km/h (depending on gear ratio)

    Volkswagen Polo R WRC Technical specications

    18

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    Technology the Polo R WRC

    The Polo R WRC in detail

    Engine: the cars 315 hp beating heart

    1,600 cm engine displacement, 83.0 mm bore, 73.8 mm

    stroke, 33 mm air restrictors the corset hiding 315 brake

    horse power and 425 Nm torque

    Tyres: maximum grip

    What is the World Rally Cars only point

    of contact with the racing surface?

    The four tyres. Michelin supplies two

    dierent compounds for each race and

    the drivers must decide which to choose

    Vibration-proof: the undercarriage

    The extremely light monotube shock

    absorbers from ZF Friedrichshafen,

    spring up to ve times faster than their

    production-line counterparts

    Bodywork: the

    perfect platform

    2,500 Polo R WRC

    parts were built for

    the road and serve

    as the base of the

    World Rally Car

    Aerodynamics: hard into the wind

    Polished down to the nest detail and

    enormously important: when jumping as

    far as 60 metres, this denes the ight

    characteristics

    Chassis: the safe working area

    A roll cage made of high-tensile airplane-grade steel

    protects the drivers in case of a pitfall. The carbon bucket

    seats are customized to the body dimensions of the

    individual drivers and co-drivers just like a ski boot and are

    similarly tightly secured thanks to a six-point driving belt

    19

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    Technology the Polo R WRC

    The Polo R WRC in detail

    Central display

    This informs the driver of everything he needs

    to know about the condition of the Polo R

    WRC such as pressures and temperatures

    Steering wheel, buttons

    on left

    Yellow: windscreen wiper;

    Red: Start engine/start control

    Co-driver

    control panel

    Start buttons for

    ignition and engine,

    settings for windshield

    ventilation and

    heating, horn and

    milometer

    Steering wheel,

    buttons on right

    Green: full beam and night

    face headlights;

    Red: sets km counter to zero;

    Yellow: Marks data

    recording (in case of special

    events)

    Co-driver display

    The most important information

    for the co-driver is displayed here

    (pressures/temperatures)

    Steering wheel,

    rotary switch

    Left: ve dierent engine maps;

    Right: light

    20

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    Technology Interview with Willy Rampf

    AGILITY,RELIABILITY ANDEASE OF SERVICE

    The mind behind the eciency Willy Rampf

    An interview with Technical Director, Willy Rampf

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    Technology Interview with Willy Rampf

    W

    illy Rampf, Technical

    Director of Volkswagen

    Motorsport, regards his

    daily goal as to be the fastest. This applies to the

    cars built under his leadership, and for the devel-

    opment itself. His motto: Any mistakes you do not

    rule out 100 per cent, are 100 per cent guaranteed

    to reoccur. Rampf joined the team in 2011. In an

    interview, he discusses freedom, innovation and rally

    highlights.

    22

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    Technology Interview with Willy Rampf

    Total freedom, or creativity within strict limita-

    tions what appeals most to a motorsport engi-

    neer?

    Given the chance, I believe ten out of ten engineers

    would select total freedom, because that is most inter-

    esting at first glance. However, that would probably

    be unaffordable in motorsport. As such, designing a

    car within strict boundaries makes the most sense.

    That kind of regulation applies to all the competitors.

    This means that wherever the creative minds and best

    engineers are at work, that is also where the best tech-

    nological solutions are developed. The challenge for

    the engineers is to be just as grand within a restricted

    environment.

    What is the big challenge for a technician in the

    World Rally Championship?

    The performance of a WRC car is heavily dependent

    on the mechanical design. As such, the suspension

    and the chassis play a hugely important role. What

    aerodynamics is to a Formula One car, mechanical

    grip is to a World Rally Car. That means that we engi-

    neers are essentially striving for optimal handling on

    different surfaces and in different weather conditions.

    What three keywords best describe what is so

    special about a World Rally Car, and why?

    The drivers would prefer to have a car that responds

    to the slightest of changes to the steering wheel or gas

    pedal. In plain language, they want it to be agile so

    agility is a keyword. Reliability is a big issue, as the

    World Rally Championship is held on four conti-

    nents, on gravel, asphalt, ice and snow. So, you have

    to be reliable in all these conditions. The third major

    attribute for a World Rally Car is ease of service. We

    spend a lot of time considering how we can make

    every single component as quick to replace as pos-

    sible. For example, it takes just twelve minutes to

    change the gearbox on the Polo R WRC.

    Keeping a sharp eye on proceedings

    like the design, quality assurance also plays a

    major role in the World Rally Championship

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    Technology Interview with Willy Rampf

    With this in mind, are the mechanics involved in

    the development of a World Rally Car?

    Definitely. Simple example: if a mechanic tells us that

    you cannot reach one point or another with a span-

    ner, then there is absolutely no point in completing the

    design of that component. If you need five hands for

    something, then it is a no go you cannot fit that many

    mechanics under the car. Mechanics and engineers

    work hand in hand. And that is working out just fine.

    Which areas of the Polo R WRC are particularly

    innovative?

    We gave a lot of thought to the chassis, and how we

    could generate as much mechanical grip as possible.

    A lot of innovative thinking went into this aspect of

    the Polo R WRC. We have advanced this significantly

    for 2014. However, a lot of engineering also went into

    the engine. It boasts excellent driveability and is

    extremely reliable.

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    Technology Interview with Willy Rampf

    What philosophy did you pursue with the Polo R

    WRC?

    Right from the outset, the goal was to design the car

    for maximum performance. It is easier to make a

    quick car reliable than a reliable car quick. Once you

    have a quick car, you can get a lot out of it with some

    serious engineering spirit and intense work. How-

    ever, if you end up with a stable car but the concept

    comes up short in terms of performance, then it is

    hardly possible to extract any extra performance once

    the homologation is complete. The possibilities for

    change within the WRC regulations are too few. For

    this reason, our philosophy was to give performance

    top priority.

    One of your maxims is Any mistakes you do not

    rule out 100 per cent, are 100 per cent guaran-

    teed to reoccur. How much work did you have

    to put into the 2014 version of the Polo R WRC in

    this regard?

    We applied precisely this maxim when working to

    correct the mistakes that occurred last year. When a

    part breaks, you could just say that it happened once

    now, so it will probably never happen again in the

    future. In our opinion, this is the wrong approach.

    We asked ourselves what we needed to do to ensure

    that an error never occurs again even if it was just a

    seemingly trivial issue.

    Quality assurance plays a major role in motorsport.

    What processes does Volkswagen have in place for

    the World Rally Championship in this regard?

    Every component that is manufactured or sup-

    plied must go through a quality control process.

    The dimensions and contours are measured, and

    the surfaces and durability are checked. At the same

    time, parts are constantly being sacrificed destroyed

    deliberately in order to prove their resilience and

    quality. However, the majority of checks take place

    without any destruction by using X-ray or ultra-

    sound, for example. Most of that is carried out by our

    colleagues in Wolfsburg.

    Which is your favourite rally on the calendar?

    Thats easy: Portugal. It was the most exciting rally

    last year, because it was the toughest for all the

    material. The engineers had to step up to the mark

    and solve problems there. As a rule, however, we

    quite like it to be boring. //

    On-site, engineers

    also have to takeon the role of

    problem solvers.

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    Technology Interview with Franois-Xavier Demaison

    OUR DRIVERSALWAYS WANT

    TO PUSHIn conversation with FX Demaison the father of

    the Volkswagen Polo R WRC

    On hand to answer questions FX Demaison

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    Technology Interview with Franois-Xavier Demaison

    F

    ranois-Xavier

    FX Demaison,

    Technical Project

    Leader for the WRC at Volkswa-

    gen, has been involved in the

    World Rally Championship for ten

    years. As such, he arrived in the

    Volkswagen team with a wealth

    of WRC experience. He saw the

    opportunity in Wolfsburg and

    Hannover to take responsibility

    for the project, from the initial

    sketches to the World Champi-

    onship title. And he has done

    precisely that since 2011. In an

    interview, the creator of the Polo

    R WRC chats about new develop-

    ments, new opponents and new

    challenges.

    Successful team

    World Champion

    Sbastien Ogier with

    World Champion FXDemaison

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    Technology Interview with Franois-Xavier Demaison

    You are known as the father of the Polo R WRC,

    and now you actually have twins the 2013

    World Championship-winning car and the new

    2014 version. How can you tell the dierence

    between the two?

    It is actually not that easy. The most obvious thing is

    probably the new design. Under the bonnet, the 2014

    version is a more durable variant of the 2013 Polo R

    WRC, with many areas more stable and reliable. The

    asphalt and gravel versions each have reinforced sus-

    pension parts, and a number of drive components

    have also been modified.

    Volkswagen had no retirement as a result of a

    technical issue in 2013 why was reliability such

    a major issue?

    First of all, our drivers always want to push hard

    perhaps even more so in 2014 than in 2013. We expe-

    rienced a few setbacks last year due to the drivers

    aggressive driving style something which is often a

    necessity if youre aiming for a win. However, if Jari-

    Matti Latvala and Andreas Mikkelsen in Finland,

    and Sbastien Ogier in Germany, had already had the

    reinforced components on their cars, they might still

    have reached the finish. On top of that were a few less

    obvious issues, which we wanted to solve with new

    components. We wanted to make the Polo R WRC

    more bulletproof. And we obviously also wanted to

    make our mechanics lives a little easier at the rallies.

    There was a limited number of Jokers, which in

    turn restricted the options available for making

    A critical eye FX Demaison

    knows every detail of the Polo R WRC

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    Technology Interview with Franois-Xavier Demaison

    any far-reaching changes to the Polo R WRC.

    How did you weigh up the pros and cons of the

    individual modications?

    We held a number of discussions with Technical

    Director Willy Rampf on this topic. As a result of the

    limited number of Jokers, we opted for the more reli-

    able variant. Once you have played a Joker, there is

    no going back you have to use the modified compo-

    nents as they are. There are only a few changes that

    affect the performance itself. For example, we now

    have more set-up options in one or two areas.

    To what extent has the Polo R WRC been modi-

    ed to suit the preferences and driving styles of

    the three drivers?

    Our top two drivers, Sbastien Ogier and Jari-Matti

    Latvala, have fundamentally different driving styles.

    Sb is always looking for the shortest route between

    corners, while Jari-Matti likes to throw his car side-

    ways along the road. Sb had the advantage of a

    years testing, and adjusted the Polo R WRC to suit

    his driving style. When Jari-Matti joined us at the

    end of 2012, he initially wanted to modify the Polo R

    WRC to meet his requirements. However, it turned out

    that Sbs driving style is the quicker of the two so

    Jari-Matti gradually adapted his style to this central

    European style. That is not something you can do

    overnight.

    What role have the individual technical partners

    played? For example, the Polo R WRC has new

    shock absorbers

    We developed a new damper for this year, and the

    wealth of experience and knowledge of ZF really

    helped us a lot. Partners like ZF play a key role. And

    shock absorbers are very important in the World Rally

    Championship. However, you can say exactly the

    same about Michelin and tyres, for example, as well

    as our other technical partners.

    How dicult will it be to defend the title from a

    technicians point of view?

    It is always harder to defend the title than it is

    to win it in the f irst place. I think we surprised

    As a result of the

    limited number ofJokers, we opted for

    the more reliable

    variant. Once you

    have played a

    Joker, there is no

    going back.

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    Technology Interview with Franois-Xavier Demaison

    a lot of people last year and caught some off

    their guard. Many, including ourselves, did not

    expect us to be challenging from the word go and

    throughout the entire season. We are now the

    team that ever yone wants to beat. It is easy to

    lose concentration and make a silly mistake, or

    to take things lightly. You can soon lose a rally or

    the World Championship that way. Everyone in

    the team has to be hungry for success mechanics,

    engineers and drivers.

    Compared to last year, how strong do you expect

    the opposition old and new to be?

    I am taking every single one of our opponents

    seriously. They could easily do to us what we did

    to them last season. I refer primarily to Hyundai

    there. Citron and Ford also line up with new driv-

    ers, and are also determined to beat us. 2014 will

    definitely not be easy for us, and we will not rest on

    our laurels. //

    A labour of love the Polo R WRC is the rst World Rally Car,

    for which Demaison has had full responsibility

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    Technology facts and gures

    Facts and gures about the Polo R WRC

    The bonnet of the Polo R WRC is basically identical to that of a

    production Polo. The only additions to the eight-kilogrambonnet

    are ventilation openings, in order to keep the engine at the opti-

    mal temperature.

    The maximum brake pressure recorded in the Polo R

    WRC to date is 74.8 bar. You would have to dive to a

    depth of 748 metres to get a feel for this but beware,

    as not all submarines can even withstand such pressure.

    The brake discs on the Polo R WRC can

    withstand temperatures of up to 900 degrees

    Celsius. Internally ventilated, steel brake discs

    are used in the World Rally Championship.

    English company Alcon makes the high-

    performance brakes with a diameter (front) of

    355 millimetres.

    900 C

    The Volkswagen

    mechanics take

    just seven minutes

    to change a wheel

    bearing. To do this,

    the wheel must

    be removed rst,

    then the brake,

    before everything is

    reassembled.

    75

    7 MIN.

    8 KG

    31

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    Technology facts and gures

    the International Automobile Federation (FIA)

    breaks the engine down into 300 individual

    parts, if necessary, in order to check that it com-

    plies with the regulations? The quality assurance

    process checks every part, and every screw, to

    an accuracy of one thousandth of a millimetre

    (1 m). By comparison: that is 500 times smaller

    than a grain of salt, or 150 times ner than a

    human hair.

    modied production doors are used on the

    Polo R WRC? The interior lining is removed from

    inside and replaced with lightweight carbon. A

    special FIA safety foam between the interior

    and exterior of the doors serves as impact pro-

    tection.

    a side door weighs less than half that of a pro-

    duction Polo? As electronic components, such as

    the window lift, are removed, a WRC door

    weighs about 12 kilograms. By comparison, a

    production door weighs about 25 kilograms.

    a door can be changed as quick as a ash?

    During a rally, it takes less than 30 seconds to

    remove a damaged door and replace it with a

    new one.

    the shock absorbers are subjected to forces

    of up to four tons? This kind of extreme impact

    occurs when a car hits stones or rocks.

    as well as the brakes, the shock absorbers

    are also subjected to high temperatures? The ZF

    single-tube shock absorbers heat up to 150

    degrees Celsius. They also spring ve times

    quicker than a production damper.

    the brake callipers on a World Rally Car are

    water-cooled? On production cars and Formula

    One cars they are always air-cooled. Com-

    pared to Formula One, rally cars do not reach

    high enough speeds to cool the brake discs

    using the airow generated.

    any comments from Volkswagen mechanics

    Did you know that

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    Technology facts and gures

    were all taken into consideration whilst develop-

    ing the shock absorbers, etc.? In order to ensure

    that a service can be completed as quickly as

    possible, the mechanics proposed using stand-

    ard-sized screws in easily accessible locations.

    This allows the mechanics to save valuable time,

    as they need not change tools.

    the rear wing helps the car y better on big

    jumps? The three-kilometre, add-on aerody-

    namic part is made of carbon and, as well as

    generating downforce in corners, is designed to

    improve the ight of the car on long jumps.

    Without the rear wing, the Polo R WRC would

    land on its nose.

    Volkswagen drivers sit in bucket seats, which

    are moulded to t the drivers bodies perfectly?

    heated tyre blankets, like the ones used in

    Formula One, are not permitted in the FIA

    World Rally Championship (WRC)?

    Did you know that

    33

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    Volkswagen Motorsport Engagements

    A GLOBAL PLAYER IN PRODUCTION-BASED MOTORSPORT

    AROUND THE WORLD

    Setting benchmarks the Volkswagen Scirocco R-Cup

    has introduced numerous innovations to one-make racing

    Volkswagen enjoys a global presence on the motorsport scene

    34

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    F

    or Volkswagen,

    the close rela-

    tionship with

    the production side has always

    formed an integral part of the

    companys motorsport strategy:

    back in the 1970s, the Sciroc-

    co-Cup caused quite a stir with

    its identical, one-make cars. Fast

    forward to 2014, and innova-

    tive concepts like this are now

    regarded as typical Volkswa-

    gen. Volkswagen is now not only

    a global player in series pro-

    duction the car manufacturer is

    also a giant in the world of mot-

    orsport.

    Volkswagen Scirocco R-Cup:

    an exemplary forerunner in

    motorsport

    When the Volkswagen Scirocco

    R-Cup was held for the rst time

    in 2010, it combined numerous

    fundamentally new ideas in one.

    Pure racing with green appeal:

    thanks to its natural gas-pow-

    ered engine, the series is able to

    reduce the total CO2emissions

    arising from the sporting action

    and logistics by 80 per cent. This

    is unique in the world of motor-

    sport. Innovative concepts like the

    Push-to-pass system, which allows

    the driver to briey call on a fur-

    ther 50 hp at the push of a but-

    ton, make for exciting battles and

    provide a tactical element that

    was previously missing from one-

    make cups.

    At the heart of the power train,

    which is optimised for use in

    motor racing, is the standard TSI

    engine from the Scirocco R the

    sports version of the coup. The

    engineers have taken the TSI

    engine and developed a CNG

    racing version, which generates

    an impressive 173 kW (235 hp)

    and 275 newton metres of torque.

    In the Scirocco R-Cup, the two

    classes Junior and Pro-Cup

    provide sporting variety and

    ensure a high-class eld.

    Ahead of the fth season,

    Volkswagen Motorsport and the

    International Automobile Fed-

    eration (FIA) went in search of

    a talented, young female driver.

    The test in the Motorsport Arena

    Oschersleben allowed twelve girls

    from all over the world to show-

    case their talent. Lucile Cypriano

    from France was the beaming

    winner, and was rewarded with

    a cockpit for the 2014 Scirocco

    R-Cup.

    Volkswagen Motorsport Engagements

    Juniors versus pros the

    Scirocco R-Cup brings unique

    concepts together in a one-make

    racing series

    35

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    Turbocharging careers and

    upholding a tradition of success:

    Volkswagen and Formula 3

    Motorsport legends like seven-time

    Formula One World Champion,

    Michael Schumacher, and eight-

    time winner of the Le Mans 24

    Hours, Tom Kristensen, took their

    rst steps towards careers in

    Formula One and GT racing in

    Formula 3 and powered by

    Volkswagen. Between 1982 and

    1991, seven Volkswagen drivers

    claimed the title in the German

    Formula 3 Championship alone.

    In 2014, the career catalyst from

    Wolfsburg is as sought-after as

    ever: as engine supplier, Volkswa-

    gen remains involved in the worlds

    most important single-seater series

    for young drivers. In doing so, the

    manufacturer is upholding its own

    successful tradition.

    The Formula 3 European Cham-

    pionship, in which 230-hp

    Volkswagen engines are used, is

    no less exciting. The latest gen-

    eration Dallara chassis, which is

    homologated up to 2015, is used

    for the cars. The basic weight of

    the entire car, including driver,

    amounts to just 550 kilograms.

    Whether in Monza, Silverstone,

    Spielberg, Zandvoort or Hock-

    enheim, the same applies here:

    todays Formula 3 drivers could

    well be tomorrows Formula One

    drivers. The series made its come-

    back in 2012 after an absence of

    27 years. Not only was it a huge

    success for the Formula 3 Euro-

    pean Championship, but also for

    Volkswagen. In 2014, the former

    Formula 3 Euro Series became

    one of the most important sin-gle-seater series for juniors in the

    world.

    Volkswagen engines will also

    feature in the British Formula 3

    Championship and in Germanys

    ATS Formula 3 Cup in 2014. //

    Volkswagen Motorsport Engagements

    Global talent

    factory

    Volkswagen is

    heavily involved

    in European

    championships

    36

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    Volkswagen Motorsport

    Volkswagen Service for journalists

    www.volkswagen-motorsport.com(public motorsport website and Content & Media Pool)

    www.facebook.com/VolkswagenMotorsport(Facebook fan page)

    www.twitter.com/VolkswagenRally (Twitter channel for the WRC)

    www.youtube.com/VolkswagenRally(Youtube channel for the WRC)

    www.adac-formel-masters.de(ADAC Formula Masters)

    www.af3europe.com, www.formel3.de, www.formula3.co(ocial F3 websites)

    www.wrc.com(ocial website of the FIA World Rally Championship)

    LINKS

    Volkswagen Motorsport For media

    WWW.VOLKSWAGEN-MOTORSPORT.COMVOLKSWAGENS CONTENT & MEDIA POOL OFFERS:

    An up-to-date informa-

    tion serviceon rounds of

    the Formula 3 series and

    Scirocco R-Cup, as well as

    outings in the FIA World

    Rally Championship with

    the Volkswagen Polo R

    WRC it also provides

    news, results, the latest

    standings and high-reso-

    lution photo material

    Portraits of all Volkswagen works drivers

    This Informa-

    tion packageas a PDF docu-

    ment, available

    for download

    Basic texts andinformationonevery aspect ofVolkswagensmotorsportcommitment

    Sending of media information

    in German or English

    Latest TV footagein various quali-

    ties ready to be broadcast, for mobile

    devices and the Internet

    37

    http://www.volkswagen-motorsport.com/http://www.facebook.com/VolkswagenMotorsporthttp://www.twitter.com/VolkswagenRallyhttp://www.youtube.com/VolkswagenRallyhttp://www.adac-formel-masters.de/http://www.fiaf3europe.com/http://www.formel3.de/http://www.formula3.co/http://www.wrc.com/http://www.volkswagen-motorsport.com/http://www.volkswagen-motorsport.com/http://www.wrc.com/http://www.formula3.co/http://www.formel3.de/http://www.fiaf3europe.com/http://www.adac-formel-masters.de/http://www.youtube.com/VolkswagenRallyhttp://www.twitter.com/VolkswagenRallyhttp://www.facebook.com/VolkswagenMotorsporthttp://www.volkswagen-motorsport.com/
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    Stefan Moser

    Coordinator Motorsport Communication

    Volkswagen Group

    Mobile +49 171 4000379

    E-mail [email protected]

    Ingo Roersch

    Communications

    Mobile +49 172 1499157

    E-mail [email protected]

    Andre Dietzel

    Head of Communications

    Mobile +49 175 7234689

    E-mail [email protected]

    Volkswagen Motorsport GmbH

    Communications

    Ikarusallee 7a

    D-30179 Hannover

    Fon +49 511 67494-0

    Fax +49 511 67494-753

    [email protected]

    www.volkswagen-motorsport.com

    Your contacts

    Volkswagen Motorsport For media 38

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