turn table (scrambler / un-scrambler) - · pdf fileturn table (scrambler / un-scrambler) ......

TURN TABLE (SCRAMBLER / UN-SCRAMBLER)

Description

SSPM- Loading and accumulating turntables are manufactured with stainless

steel frames that add durability and stability to the design of the

turntable. Variable Frequency AC Drive is connected to motors on turntables

that allow the operator to control the speed at which the turntable top rotates to

meet production needs.

Loading turntables are manufactured with an adjustable bottle guide structure

that moves the containers to the outer side for loading onto a take away

conveyor. Standard turntables are manufactured with a height of 900 mm. The

turntable levelling legs can be adjusted to change the height by approximately

50 mm in either direction.

Salient Features

cGMP Standard.

Geared Motor Drive Mechanism.

Suitable for all types of stable containers.

Adjustable guide for all sizes of container alignment.

Noise less and jerk free performance because of reduction gear.

Vibration free performance because of square frame and levelling pad.

Technical Specification

Scrambler / Un-scrambler 600mm (24”) / 750mm (30”) / 900mm (36”) / 1200mm (48”)

Container Input Round Shape Vial, Flat and / or Square Vial

Container Diameter 16 mm to 100 mm.

Container Height Up to 240 mm [Height option available on request]

Height of Disc 850 to 950 mm (user configurable)

Disc Liner Speed Variable Speed up to 20 Meter/ Min

Disc Speed Control Through Variable Speed AC Frequency Drive

Motor Specification 0.50 HP / 0.75 HP, 220 V, AC, 3 Phase, TEFC Non Flame Proof / FLP

Utility Requirement 15 Amp, 220 VAC± 5%, 50± 2%, 1 Phase, 3 Wire [Any other power requirement

available on request]

LIQUID FILLING MACHINE FOR VIAL

(Automatic Volumetric Filling Machine)

Description

SSPM- Automatic Linear Piston Filling machine is extremely flexible filler, capable of volumetrically filling low

viscosity (thin) liquids into high viscosity (thick) liquids or creams with or without particulates. The product delivery

from the bulk tank to the pistons can be configured with either a buffer tank with level-sensing float or through the

manifold with direct draw or recirculation methods.

The conveyor is equipped with Variable speed AC motor drive. It will allow the operator to control conveying speed

to meet production needs. The conveyor speed may vary from product to product or container to container for a

number of reasons, such as the container size or shape, rinse times or fill times. The motor controller keeps the

conveyor at a constant speed and makes changes to speed in a quick and simple manner. The conveyors can be custom

manufactured in any length and design necessary for your packaging or conveying system.

Equipment / Systems are optionally configured with advanced programmable logic controller and touch screen based

Human Machine Interface. It enables operator friendly controls and high flexibility of productions. PLC system having

preset manufacturing data enables the system to stop automatically once the production preset quantity is filled.

Salient Features

cGMP Standard.

No Vials and no Filling System to avoid spillage.

Very high accuracy of + 1% in a single dose.


Filling Machine Models VFiller 50 / VFiller 100 / VFiller150 / VFiller200

Filling Mechanism Volumetric Filling

Container Input Round, Flat and / or Square Vial

Direction of Movement Left to Right (Right to Left direction control available on request)

Number of Filling Syringe / Head 2 Head / 4 Head / 6 Head / 8 Head (depends on filling capacity and speed

required)

Output (Filling Speed) 20 to 200 Vials / Minute (With the help change parts)

Filling Volume 2 ml to 250 ml (with help of change parts)

Conveyor Length 1500 to 2500 mm depending upon system layout

Conveyor Height 850 to 950 mm User Configurable


AUTOMATIC ROPP / SCREW CAP SEALING

MACHINE (FOR VIAL)

Description

SSPM - Cappers are tough stainless steel spindle cappers designed in a way to automatically place and tighten a wide

variety of ROPP and Plastic caps onto containers in a sanitary environment. Each tightening spindle is spring loaded

and driven by a torque control device for increased disk-to-cap contact and reduced disk wear. This unique design

eliminates the need for transmissions, belts, pulleys, and universal shafts which in turn reduces the size of the machine,

lowers maintenance time, and expands the capability and adjustability of the capper. The Capper can accommodate

standard closure sizes ranging from 10mm – 120mm with additional components/ change parts.

Operational Description

The filled bottles are automatically transferred to sealing/ capping station through a star wheel. The caps are picked up

automatically before the bottles are conveyed to capping heads. The sealing station consists of ROPP capping head

with cap torque control device. The pressure on the bottle can be reduced and thereby ROPP capping can be done on

glass or PET bottles without any change in parts. However, this is subject to the strength of the bottle. The height of

capping head can be adjusted to suit the bottle height. A motorized height adjustment is also available optionally for

ease and faster setting and changeover. The height of cap feeding hopper and chute are automatically adjusted to suit

bottle height


Capping Machine Model Capper 50 / Capper 100 / Capper 150 / Capper 200

No. of Head 2 Head / 4 Head / 6 Head / 8 Head.(depends up on the speed required by customer)

Speed 20 to 200 Caps / Minute


Cap Type ROPP, PP, Screw Cap, Press Plug, Flip Off Cap & Aluminum Crimp (Depending upon

Specification submitted by End User)

Cap Diameter 13 mm to 38 mm (with the help of change parts, please consult us for other diameter)

Cap Height 15 mm to 18.3 mm (Height option available on request)

Container Neck Diameter Minimum 16 mm

Container / Vial Diameter 16 mm to 75 mm (for round vial) OR

Length : 16 mm to 100 mm, Width : 15 mm to 50 mm (for Flat and/or Square Vial)

Container / Vial Height Up to 200 mm

Motor Specification 0.50 HP / 1.0 HP, 3 Phase, 415 V, AC, TEFC Non Flame Proof / FLP

LIQUID FILLING MACHINE

Description

SSPM- Automatic Linear Piston Filling machine is extremely flexible filler, capable of volumetrically filling low

viscosity (thin) liquids to high viscosity (thick) liquids or creams with or without particulates. The product delivery

from the bulk tank to the pistons can be configured with either a buffer tank with level-sensing float or through the

manifold with direct draw or recirculation methods.

The conveyor is equipped with Variable speed AC motor drive. It will allow the operator to control conveying speed

to meet production needs. The conveyor speed may vary from product to product or container to container for a

number of reasons, such as container size or shape, rinse times or fill times. The motor controller keeps the conveyor

at a constant speed and makes changes to speed in a quick and simple manner.The conveyors can be custom

manufactured in any length and design necessary for your packaging or conveying system depending upon the

manufacturing facility requirement.

Equipment / Systems are optionally configured with advanced programmable logic controller and touch screen based

Human Machine Interface, which enables operator friendly controls and high flexibility of productions. PLC system

having preset manufacturing data enables the system to stop automatically once the production preset quantity is filled. Salient Features

cGMP Standard.

No Vials and No Filling System to avoid spillage.

Very high accuracy of + 1% in a single dose.


Filling Machine Model Filler 50 / Filler 100 / Filler 150 / VFiller 200


Container Input Round, Flat and / or Square Bottle


Number of Filling Syringe /

Head

2 Head / 4 Head / 6 Head / 8 Head (depends on filling capacity and speed required)

Output (Filling Speed) 20 to 200 Bottle / Minute (With the help change parts)



Container Diameter 28 mm to 100 mm (for round vial) OR

Length : 15 mm to 100 mm, Width : 15 mm to 50 mm (for Flat and/or Square Vial)

Container Height 58 mm to 240 mm (Height option available on request)

Conveyor Length & Height Length: 1500 to 2500 mm depending upon system layout.

Height: 850 to 950 mm user configurable.

Motor Specification 0.50 HP/0.75 HP/1.0 HP, 3 Phase, 415 V, AC, TEFC Non Flame Proof.

* We can also provide “Monoblock Bottle Filling & Capping Machine”

AUTOMATIC ROPP / PVC SCREW CAP SEALING MACHINE

Description

SSPM - Cappers are tough stainless steel spindle cappers designed to automatically place and tighten a wide variety of

ROPP and Plastic caps onto containers in a sanitary environment. Each tightening spindle is spring loaded and driven by a

torque control device for increased disk-to-cap contact and reduced disk wear. This unique design eliminates the need for

transmissions, belts, pulleys, and universal shafts which reduces the size of the machine, lowers maintenance time, and

expands the capability and adjustability of the capper. The Capper can accommodate standard closure sizes ranging from

10mm – 120mm with additional components/ change parts.

Operational Description

The filled bottles are automatically transferred to sealing/ capping station through star wheel. Caps are picked up

automatically before bottles are conveyed to capping heads. The sealing station consists of ROPP capping head with cap

torque control device. The pressure on the bottle can be reduced and thereby ROPP capping can be done on glass or PET

bottles without change in any change parts. However, this is subject to strength of the bottle. The height of capping head

can be adjusted to suit bottle height. A Motorized height adjustment is also available optionally for ease and faster setting

and changeover. The height of cap feeding hopper and chute are automatically adjusted to suit bottle height.


Capping Machine Model Capper 50 / Capper 100 / Capper 150 / Capper 200

No. of Head 2 Head / 4 Head / 6 Head / 8 Head.(depends up on the speed required by customer)

Speed 20 to 200 Caps / Minute


Cap Type ROPP / PVC Screw Capping (Depending upon Specification submitted by End User)

Cap Diameter 19 mm to 38 mm (with the help of change parts, please consult us for other diameter)

Cap Height 15 mm to 18.3 mm (Height option available on request)



Length : 15 mm to 100 mm, Width : 15 mm to 50 mm

(for Flat and/or Square Vial)


Motor Specification 0.50 HP / 0.75 / 1.0 HP, 3 Phase, 415 V, AC, TEFC Non Flame Proof / FLP

VERTICAL STICKER LABELING MACHINE WITH TURN TABLE

Description:

SSPM- Automatic vertical rotary vial sticker is a labelling machine to

stick self adhesive label on 2 ml to 250 ml Vial (cGMP Model) with

change parts required for different sizes of Vial.

Salient Features:

Structure of SS – 304.

The conveyor will convey the vials for labelling.

AC frequency variable drive for variable speed with constant

torque.

Specially designed drive stepper / servo motor mechanism for

sticker releasing.

Specially designed star plate for vial labelling.

Inbuilt dispensing unit for dispense label.

Wrap around mechanism to wrap the label on the product.

Micro Controller / PLC controlled product sensor to sense the gap between two labels.

Inbuilt reel mechanism of size: 305 mm to hang the roll.

Break assembly to avoid variation during releasing of roll.

Anti-vibration pad will be provided to avoid vibration during process.

Microprocessor / PLC base electronic control system for total operation of the machine with programmable

feather touch screen or LCD display facility available.


Vial Size 2 ml to 250 ml

Label Size Maximum Height : 60 mm & Length 140 mm

Conveyor Length Depending upon system layout

Conveyor Width 105 mm Standard [190 or 250 mm available optionally]

Conveyor Height 850 to 950 mm User configurable

Utility Requirement 1.5 HP, 1 Phase. 220 Volts, AC, 50 Hz.

WET GLUE LABELING MACHINE

Description:

SSPM- Automatic wet glue labelling machine is sturdy,

versatile and perfectly designed for reliability and excellent

efficiency. It has several exclusive features, which offer

additional advantages. An In-built Unscramble is a special

feature of this machine.

Salient Features:

Provision of Safety System for stopping the machine in

case a Vial enters the safe zone to avoid damages to Products & Feed Worm.

Glue Saving from 30% to 50% due to strip Gluing System.

Elimination of Label Wastage - No Container, No Label Device.

Glue Saving due to No Label, No Gluing Device.

Low Maintenance due to Fully Gear Drive System.

Built in Digital counter.

Easy Change over System for Change parts of Vial / Label Size.

Suitable for Overlap Labelling.


Vial Size 2 ml to 250 ml (Round Vial)

Label Size Minimum 16 mm (W) x 20 mm (L)

Maximum 90 mm (W) x 130 mm (L)

Conveyor Length Depending upon system layout

Conveyor Width 105 mm Standard [190 or 250 mm available optionally]


Motor Specification 1 HP, 3 Phase, 440 Volts, AC, 50 Hz.

VERTICAL ROUND BOTTLE STICKER LABELING MACHINE

Description

SSPM- Automatic Bottle Sticker Labelling Machine to stick self

adhesive label on 250 ml to 500 ml Bottle (cGmp Model).

Salient Features

GMP Model.

Structure of SS 304.

Conveyor will convey the bottle for Labelling.

Ac Frequency Variable Drive for variable speed with

constant torque.

Specially designed Drive Stepper/ Servo Motor

Mechanism for sticker releasing.

In built dispensing Unit for dispense Label.

Wrap around Mechanism to wrap the label on product.

Micro Controller/ Plc Controlled Product Sensor to sense the gap between two Labels.

In Built reel mechanisms to hang the roll.

Anti Vibration pad will be provided to avoid vibration during operation.

Microprocessor/PLC Based Electronic Control System for total operation of the machine with programmable

feather touch screen Or L.C.D. Display Facility available.


Label Specification

Label min thickness : 80 microns

Label reel core size : 76 mm Inside Diameter

Label reel outside diameter : 335 mm Standard

Label reel outside diameter max : 500 mm [Optionally available on request]

Label min size : Vertical 15 mm & Horizontal 20 mm

Label max height : 110 mm Standard [210 & 260 mm available on request]

Label gap min size : 2.5 mm

Dispensing speed min : 5 Meters/ Min

Dispensing speed max : 25 Meters/ Min

Label stop accuracy : ±1 mm

Missing label detection : Optional

Low-level roll detection : Optional

Clear label gap sensor : Optional

Label verification : Optional

WRAP AROUND / DOUBLE SIDE LABELLING MACHINE

Description

SSPM- Self-adhesive labels are a winning product thanks to their

adaptability and advantageous featuring – they are sturdy, elastic, water

and slip-resistant. In many sectors, they are the product of choice for

high-quality and long-lasting container marking. SSPM Labeller

applies self-adhesive labels to containers with constantly high

precision. At the same time, the machine is designed so flexibly that it

can be adjusted to a wide range of container sizes and shapes.

Salient Features

Structure of M.S. cladded in SS 304

Pusher conveyor will convey the bottles for labelling.

AC frequency variable drive for variable speed with constant torque.

Specially designed drive stepper motor mechanism for sticker releasing.

Inbuilt dispensing unit for dispense label.

To wrap by spunch brush mechanism to wrap the label on product.

Micro Controller/ PLC controlled bottle scan sensor and label scanner the gap between two labels.

Inbuilt Reel Mechanism to hang the roll.

Break assembly to avoid variation during releasing of roll.

Anti vibration pad will be provided to avoid vibration during operation.


Label minimum thickness 80 microns

Label reel outside diameter max 500 mm (Optionally available on request)

Label Min Size Vertical 15 mm & Horizontal 20 mm

Label Max Height 110 mm Standard (210 & 260 mm available on request)

Conveyor Length 1500 to 2500 mm depending upon system layout.

Conveyor Width 105 mm Standard (190 or 250 mm available optionally)

Conveyor Height 850 to 950 mm user configurable.

Motor Specification 0.50 HP, 1 Phase, 220 V, AC.

*Picture shown above may not be an actual picture of equipment, actual equipment may vary depending upon the

application & specifications.

VISUAL VIAL / BOTTLE INSPECTION MACHINE

Description

SSPM- Bottle Inspection machine is used for an efficient inspection of transparent filled bottles or vials, also to

manually identify and remove defective products. The operator can manually remove bottles/ vials with various

defects like visual foreign particle detection, damaged bottle, improper filled bottle, improper capped bottles/ vials.

The machine consists of following assemblies:

1. Stand.

2. Visual Inspection Belt.

3. Fluorescent Light and Magnifying Glass.

The Bottles or vials will be charged manually into the Un-scrambler/ Turn Table. This turn table is directly connected

to an Inspection belt.

The Inspection belt is installed with Fluorescent tube light and magnifying glass, when Bottle/ Vial pass through

magnifying glass, operator can easily identify the visual defects, which sometimes are not visible with usual eye sight.

Physically damaged products are manually collected from conveyor belt. Conveyor belt is installed with Start/ Stop

functionality from Foot switch to easily stop the conveyor belt to sort defective bottles/ vials moving out of inspection

zone. Inspection Machine structural components are manufactured from Stainless Steel 304.


Application Visual Inspection of Bottles / Vials

Capacity Up to 100 to 150 Containers/ Hour [however depending upon product and

Operator ]

Conveyor Type Belt Conveyor



Material of Construction Stainless Steel 304

Conveyor Speed Up to 15 Meter/ Min

Conveyor Speed Control Through Variable Frequency AC Drive

Motor Specification 0.50 HP/ 0.37 KW, 3 Phase, TEFC Non Flameproof

Inspection Belt 225 mm Width x 2.0 mm Thick

Inspection Belt Colour & Material Green, Food Grade Material

Tube Light 2 Nos - Fluorescent Tube Light – 2 Feet

Magnifying Glass 2 Nos – 6”

Contact Parts Stainless Steel 316

Non Contact Parts on outer surfaces Stainless Steel 304

Machine Dimensions 2500 mm [L] X 700 mm [W] X 1500 mm [H]

Machine Weight 275 Kgs / 600 lbs

TABLET INSPECTION MACHINE

Description

SSPM- Tablet Inspection machine is used for an efficient

inspection of capsules and plain or coated tablets, also to

manually identify and remove defective products. The operator

can manually remove tablets with various defects, like broken,

chipped, off-colour, contaminated or with foreign particle on the

tablet surfaces.

The machine consists of following assemblies:

1. Tablet / Capsule Feed Hopper.

2. Vibratory De-Dusting Unit.

3. Visual Inspection Belt.

4. Fluorescent Light and Magnifying Glass.

5. Dust Collector – Optional.

6. Vacuum Pick up Assembly – Optional.

The tablets or caplets will be charged manually into the feed hopper. Discharge of feed hopper having manually

operated butterfly valve to control tablets/ caplets volumes to be charged into in to a vibratory chute where a

perforated screen eliminates coarse dust and chips which are then collected in a container. From vibratory tray, the

tablets are transported to the inspection belt. Belt conveyor has brushing unit to separate tablets on the bed to easily

inspect individual tablets. An inspection belt is installed with fluorescent tube light and magnifying glass, when tablet

passes through the magnifying glass, the operator can easily identify the physical damages, which sometimes are not

visible with usual eye sight. The physically damaged products are manually collected from the conveyor belt.

Alternatively, the operator can sort the damaged product and reject the same using the Vacuum Pick up arrangement.

Vacuum pick up arrangement consists of venturi, which converts compressed air into vacuum and pick nozzle. It is

available as an option with machine.


Application Visual Inspection of Capsules, plain or Coated Tablets

Capacity Up to 1,00,000 Tablets/ Hour [However depending upon product and Operator

Minimum Tablet Thickness 3.5 mm

Minimum Tablet Diameter 3.5 mm

Hopper Volume 30 Litres [Other volumes available on Request]

Working Height 800 mm

Vibratory Motor 0.25 HP/ 0.18 KW, 3 Phase

Vibration Control Through Variable Frequency AC Drive

Conveyor Motor 0.5 HP/ 0.37 KW, 3 Phase


Conveyor Speed 0.5 to 3.5 Meter/ Min







COMPLETE LIQUID LINE PACKAGING MACHINE

Turn Table

Models 600 mm (24”) / 750 mm (30”) / 900 mm (36”) / 1200 mm (48”)

Container Input Round Shape Vial, Flat and / or Square Vial

Filling Machine (For Vial)


Filling Machine Model VFiller 50 / VFiller 100 / VFiller150 / VFiller200


Container Input Round, Flat and / or Square Vial


Number of Filling Syringe / Head 2 Head / 4 Head / 6 Head / 8 Head (depends on filling capacity and speed

required)

Output (Filling Speed) 20 to 200 Vials / Minute (With the help change parts)



Conveyor Height 850 to 950 mm User Configurable


Filling Machine (For Bottle / Container)


Filling Machine Model Filler 50 / Filler 100 / Filler 150 / Filler 200


Container Input Round, Flat and / or Square Bottle


Number of Filling Syringe /

Head

2 Head / 4 Head / 6 Head / 8 Head (depends on filling capacity and speed required)

Output (Filling Speed) 20 to 200 Bottle / Minute (With the help change parts)




Length : 15 mm to 100 mm, Width : 15 mm to 50 mm (for Flat and/or Square

Bottle)


Conveyor Length & Height Length: 1500 to 2500 mm depending upon system layout.

Height: 850 to 950 mm user configurable.

Motor Specification 0.50 HP/0.75 HP/1.0 HP, 3 Phase, 415 V, AC, TEFC Non Flame Proof.

Visual Vial / Bottle Inspection Table


Application Visual Inspection of Bottles / Vials

Capacity Up to 100 to 150 Containers/ Hour [However depending upon product and

Operator

Conveyor Type Belt Conveyor



Material of Construction Stainless Steel 304

Conveyor Speed Up to 15 Meter/ Min


Motor Specification 0.50 HP/ 0.37 KW, 3 Phase, TEFC Non Flameproof

Inspection Belt 225 mm Width x 2.0 mm Thick

Inspection Belt Colour & Material Green, Food Grade Material







turn table (scrambler / un-scrambler) - · pdf fileturn table (scrambler / un-scrambler) ......

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