photovoltaic wire boat cable, trailer cable · photovoltaic wire boat cable, trailer cable ... •...

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Photovoltaic Wire Conductor Insulation Outside Approximate Part Number Volts Color AWG Stranding Diameter Thickness Diameter PVX1019 600V Black 10 19/.0234 0.114" 0.060" 0.234" PVX1019-2KV 1000V/2000V White 10 19/.0234 0.114" 0.075" 0.264" PV • USE-2 600V / RHH • RHW-2 • 2000V Manufactured using single layer XLPE insulation, PVX Series PV Wire is rated 90°C wet or dry for both 600 Volt and 1000/2000 Volt constructions. 100% copper conductor. Super-tough thermoset insulation is sunlight resistant in both black and white and offers superb protection from the elements. Industry Approvals • UL Listed 4703 Photovoltaic Wire • CSA Certified RPVU90 or RVP90 • XLPE Insulation • UL 44 Thermoset - Insulated Wire • PV, USE-2, RPVU90, RPV90 • UL 854 Service-Entrance Cable • Flame Resistant VW-1, FV-2 40°C TO 90°C Applications • NEC Article 690 and NFPA Standard 70 applications • 600V PV, USE-2, Service-Entrance Cable to be used in accordance with NEC Article 338 • 2000V PV RHH, RHW-2 for circuits not exceeding 2000 Volts • -40°C TO 90°C Wet or Dry • Sunlight resistant • Suitable for direct burial Legends 600V: E332768 (UL) 10 AWG (5.25mm²) PHOTOVOLTAIC WIRE TYPE PV 600V SUN RES VW-1 -40 TO 90°C WET OR DRY RHW-2 OR USE-2 … LL64710 CSA RPVU90 XLPE -40C SR 1000V FT1 DIRECT BURIAL 1000V/2000V: E332768 (UL) 10 AWG (5.26mm2) PHOTOVOLTAIC WIRE TYPE PV 1000V/2000V SUN-RES VW-1 -40°C TO 90°C WET OR DRY RHW-2 OR USE-2 --- LL64710 CSA RPVU90 XLPE -40°C SR 2000V FT-1 DIRECT BURIAL Prebuilt Solar Panel Cables and MC10 Wire available on page 29 14 Photovoltaic Wire Boat Cable, Trailer Cable WIRE AND CABLE Duplex Black, white conductors; white outer jacket DC Duplex Red, yellow conductors; white outer jacket Typical Legend POLAR WIRE BOAT CABLE (UL) 12 AWG 3/COND VW-1 600V 105C DRY 75C WET BC5W2 MADE IN USA RoHS COMPLIANT Triplex Black, white, green conductors; white outer jacket Multi-Conductor Boat Cable Part Number Part Number Conductor 100’ Spool 1000’ Spool AWG/Qty BCR103-100 BCR103M 10/3 BCR123-100 BCR123M 12/3 BCR143-100 BCR143M 14/3 BCR163-100 BCR163M 16/3 Triplex 3 Conductors:  Black, White, Green BCR102-100 BCR102M 10/2 BCR122-100 BCR122M 12/2 BCR142-100 BCR142M 14/2 BCR162-100 BCR162M 16/2 Duplex 2 Conductors:  Black, White Round DC Duplex BCR102YR-100 BCRYR102M 10/2 BCR122YR-100 BCRYR122M 12/2 BCR142YR-100 BCRYR142M 14/2 BCR162YR-100 BCRYR162M 16/2 Flat DC Duplex BCF142YR-100 BCFYR142M 14/2 DC Duplex 2 Conductors:  Red, Yellow • Ultra-flexible Class K copper stranding resists fatigue from vibration and flexing • Tinned for maximum protection against corrosion and electrolysis • Round design for easy handling and installation • Jacket stays ultra flexible in extreme cold and resists saltwater, oil, gasoline, heat and sunlight • Rated 600 Volts for temps up to 221°F (105°C) dry, 167°F (75°C) wet UL Listed E321438 premium Boat Cable is designed for best performance and maximum corrosion protection in harsh marine environments. PROUDLY MADE IN THE USA TO 105°C DRY, 75°C WET PROUDLY MADE IN THE USA Polar Wire Products, Inc Shop our online store! ORDER ONLINE ORDER ONLINE

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Page 1: Photovoltaic Wire Boat Cable, Trailer Cable · Photovoltaic Wire Boat Cable, Trailer Cable ... • 105°C ampacities adapted from ICEA P-54-440 /NEMA WC51-1986 R1991)** ... Standard

Photovoltaic Wire

Conductor Insulation Outside ApproximatePart Number Volts Color AWG Stranding Diameter Thickness DiameterPVX1019 600V Black 10 19/.0234 0.114" 0.060" 0.234"PVX1019-2KV 1000V/2000V White 10 19/.0234 0.114" 0.075" 0.264"

PV • USE-2 600V / RHH • RHW-2 • 2000V

Manufactured using single layer XLPE insulation, PVX Series PV Wire is rated90°C wet or dry for both 600 Volt and 1000/2000 Volt constructions. 100%copper conductor. Super-tough thermoset insulation is sunlight resistant inboth black and white and offers superb protection from the elements.

Industry Approvals• UL Listed 4703 Photovoltaic Wire • CSA Certified RPVU90 or RVP90• XLPE Insulation• UL 44 Thermoset - Insulated Wire• PV, USE-2, RPVU90, RPV90• UL 854 Service-Entrance Cable• Flame Resistant VW-1, FV-2

-40°C TO 90°C

Applications• NEC Article 690 and NFPA Standard 70 applications• 600V PV, USE-2, Service-EntranceCable to be used in accordancewith NEC Article 338• 2000V PV RHH, RHW-2 for circuits not exceeding 2000 Volts• -40°C TO 90°C Wet or Dry• Sunlight resistant• Suitable for direct burial

Legends 600V: E332768 (UL) 10 AWG (5.25mm²)PHOTOVOLTAIC WIRE TYPE PV 600V SUN RES VW-1 -40 TO 90°C WET OR DRY RHW-2 OR USE-2 … LL64710 CSA RPVU90 XLPE -40C SR 1000V FT1 DIRECT BURIAL

1000V/2000V: E332768 (UL) 10 AWG (5.26mm2) PHOTOVOLTAIC WIRE TYPE PV1000V/2000V SUN-RES VW-1 -40°C TO 90°C WET OR DRY RHW-2 OR USE-2 --- LL64710 CSARPVU90 XLPE -40°C SR 2000V FT-1 DIRECT BURIAL

Prebuilt Solar Panel Cables andMC10 Wire available on page 29

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Photovoltaic WireBoat Cable, Trailer Cable

WIRE AND CABLE

Duplex Black, white conductors; white outer jacket

DC Duplex Red, yellow conductors; white outer jacket

Typical Legend POLAR WIRE BOAT CABLE (UL)12 AWG 3/COND VW-1 600V105C DRY 75C WET BC5W2MADE IN USA RoHS COMPLIANT

Triplex Black, white, green conductors; white outer jacket

Multi-Conductor Boat Cable

Part Number Part Number Conductor100’ Spool 1000’ Spool AWG/Qty

BCR103-100 BCR103M 10/3BCR123-100 BCR123M 12/3BCR143-100 BCR143M 14/3BCR163-100 BCR163M 16/3

Triplex 3 Conductors:  Black, White, Green

BCR102-100 BCR102M 10/2BCR122-100 BCR122M 12/2BCR142-100 BCR142M 14/2BCR162-100 BCR162M 16/2

Duplex 2 Conductors:  Black, White

Round DC Duplex BCR102YR-100 BCRYR102M 10/2BCR122YR-100 BCRYR122M 12/2BCR142YR-100 BCRYR142M 14/2BCR162YR-100 BCRYR162M 16/2

Flat DC Duplex BCF142YR-100 BCFYR142M 14/2

DC Duplex 2 Conductors:  Red, Yellow

• Ultra-flexible Class K copperstranding resists fatigue fromvibration and flexing • Tinned for maximum protectionagainst corrosion and electrolysis • Round design for easy handlingand installation• Jacket stays ultra flexible inextreme cold and resists saltwater,oil, gasoline, heat and sunlight• Rated 600 Volts for temps up to221°F (105°C) dry, 167°F (75°C) wet

UL Listed E321438 premium Boat Cable is designed for best performanceand maximum corrosion protection in harsh marine environments.

PROUDLY MADE IN THE USA

TO 105°C DRY, 75°C WET

PROUDLY MADE IN THE USA

Polar Wire Products, Inc Shop our online store!

ORDER ONLINE

ORDER ONLINE

Page 2: Photovoltaic Wire Boat Cable, Trailer Cable · Photovoltaic Wire Boat Cable, Trailer Cable ... • 105°C ampacities adapted from ICEA P-54-440 /NEMA WC51-1986 R1991)** ... Standard

Arctic Ultraflex Blue®

Trailer Cable is made exclusivelyby Polar Wire Products usingArctic Grade jacket material thatis extremely flexible, lightweight,abrasion resistant and chemical,oil, gas and water resistant.

Arctic Ultraflex Blue®

performs in extremetemperatures of -55° to 105°C.

Arctic Ultraflex Blue®

Trailer Cable is available with two or more conductors in sizes18 AWG through 10 AWG.

Features• Finely stranded, flexible to -55°C• 600 Volt rated • Tinned copper construction• Industry standard color coding• Exceeds SAE standards• Chemical, oil, gas, water resistant• Available by the foot

Applications• Trailer wiring• DC power needs• Solar panel and tracker connections • Most renewable energy projects• Robotic and equipment applications

Typical Legends Multi Tray/Trailer Cable:ARCTIC ULTRAFLEX 1-12/6-14 AWG POWER & CONTROL TRAY CABLE TYPE TC 600V SUN RES

Twin Tray/Trailer Cable:ARCTIC ULTRAFLEX 18 AWG 2/C POWER & CONTROL TRAY CABLE TYPE TC 600V SUN RES

Multi-Conductor Trailer Cable

Custom colors and configurationsavailable; minimums may apply

Contact us for special orders and lead times

Part Number Gauge

AUF-TC182 18

AUF-TC162 16

AUF-TC142 14

AUF-TC122 12

AUF-TC102 10

Twin Tray/Trailer Cable Two conductors (red and black), gray outer jacket

ConductorPart Number Qty - Size Conductor Colors

AUF-TC1012-7 6 - 12 AWG Red, Yellow, Black, Green, Brown, Blue 1 - 10 AWG White

AUF-TC1014-7 4 - 14 AWG Green, Yellow, Brown, Blue3 - 10 AWG White, Red, Black

AUF-TC1214-7 6 - 14 AWG Red, Yellow, Black, Green, Brown, Blue 1 - 12 AWG White

AUF-TC144 4 - 14 AWG Brown, White, Yellow, Red

Multi-Conductor Trailer Cable Blue outer jacket

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PROUDLY MADE IN THE USA

-55°C TO 105°C

www.polarwire.com (907) 561-5955 Toll Free (888) 245-WIRE

ORDER ONLINE

Page 3: Photovoltaic Wire Boat Cable, Trailer Cable · Photovoltaic Wire Boat Cable, Trailer Cable ... • 105°C ampacities adapted from ICEA P-54-440 /NEMA WC51-1986 R1991)** ... Standard

THHW Flexible Building Wire

• 105°C ampacities adapted from ICEA P-54-440 / NEMA WC51-1986 R1991)**• Some sizes available in tinned copper by special order (minimums apply)

Industry Approvals

• Meets UL VW-1 and CSA FT1 flame test requirements • UL Listed and Approved for 600V• Meets or exceeds UL, ABYC and SAE standards• NEC types Machine Tool Wire and THHW • 1/0 to 750 MCM are CT (Cable Tray)approved• UL AWM styles 1232, 1284, 1338• 6 AWG also UL1337, 1 to 4/0 also UL1338• CSA Certified. TE W FT-1 for 6 to 4/0 AWG, AWM I A/B FT-1 for 250 to 750 MCM

Typical Legend E196955 (UL) 6 AWG THHW OR MTW 600VOR AWM 1232/1284/1337 VW-1 . . . 234608CSA TEW OR AWM 105C I A/B FT1(13.30mm2)

Applications

• Multipurpose use in NEC Article 310 and NFPA Standard 79 applications• Internal appliance wiring, electronic circuits, switchboards,fluorescent ballasts, instrumentpanels, recreational vehicles • Motor and transformer leads,hookup wire, and boat cable

Part Number Color AWG MM2 Bare Copper Nominal Wall UL Ampacity Rating**Stranding OD Thickness Style Dry Wet

THHW-6BLK Black 6 13.30 259 x 30 .326" .060 1232 105 95THHW-4BLK Black 4 21.15 420 x 30 .378" .060 1232 140 125THHW-2BLK Black 2 33.61 665 x 30 .485" .060 1232 190 170THHW-1BLK* Black 1 42.40 836 x 30 .550" .080 1232 220 195THHW-1/0BLK Black 1/0 53.50 1064 x 30 .625" .080 1232 260 230THHW-2/0BLK Black 2/0 67.40 1323 x 30 .650” .080 1232 300 265THHW-2/0RED Red 2/0 67.40 1323 x 30 .650" .080 1232 300 265THHW-3/0BLK* Black 3/0 85.00 1666 x 30 .710" .080 1232 350 310THHW-4/0RED Red 4/0 107.0 2107 x 30 .805" .080 1232 405 360THHW-4/0BLK Black 4/0 107.0 2107 x 30 .805" .080 1232 405 360THHW-250BLK* Black 250 MCM 127.0 2499 x 30 .880" .095 1284 455 405THHW-500BLK* Black 500 MCM 253.0 5054 x 30 1.160" .095 1284 700 620THHW-750BLK* Black 750 MCM 380.0 7448 x 30 1.380" .110 1284 885 785*Available by special order. Additional colors available upon request. Minimums may apply.

**The ampacities provided are for informational purposes only. Acceptance of these values by any governing body is theresponsibility of the end user. Ampacities are based on a single conductor, in free air, at 30°C ambient air temperature.

Class K Finely Stranded Flexible Building Wire (THHW)

• Excellent oil, heat, acid, and moisture resistance• Class K Flexing Service Wireconstructed with 30 AWGstranding for superiorflexibility • Soft annealed bare copperto ASTM Specifications B172with extra-flexible extruded,high dielectric polyvinylchloride (PVC) insulation• Rated for -13°F to 221°F (-25°C to 105°C)

PROUDLY MADE IN THE USA

-25°C TO 105°C

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WIRE AND CABLE

THHW Flexible Building WireType W Portable Power Cable

Polar Wire Products, Inc Shop our online store!

ORDER ONLINE

Page 4: Photovoltaic Wire Boat Cable, Trailer Cable · Photovoltaic Wire Boat Cable, Trailer Cable ... • 105°C ampacities adapted from ICEA P-54-440 /NEMA WC51-1986 R1991)** ... Standard

Type W Portable Power Cable is constructed with ropestranded, annealed bare copper with separator to aidstripping. Insulation is oil and water resistant EPDMreinforced with cotton strip braid for mechanical strength.Heavy duty, extra hard usage thermoset chlorinatedpolyethylene jacket resists oil and sunlight.

Features• Resistant to oils, solvents,ozone, aging and abrasion• Suitable for continuousshallow water submersion• Flexible• 600/2000V RHH, RHW-2• -40°C to 90°C wet or dry• Indoor/outdoor use

Applications• Portable power, lightingand generator types inindustrial, mining, marine,or entertainment use

Industry Approvals• MSHA Listed• CSA Certified (file LR65300)• UL Listed (file E83541)• OSHA acceptable• Copper conductorconforms to ICEA S-75-381Part 2 and UL requirements• EPDM insulator conforms toICEA S-75-381 Part 3 and ULrequirements for oil (60°C)and water resistance (90°)

Typical Legend AMERICAN MUSTANG 4/0 AWG 1/C TYPE W PORTABLE POWER CABLE 90C –WET OR DRY 2000V OIL AND SUN RESRHH/RHW-2 (UL) – – – P–136–35–MSHA – – – CSA FT1/FT5 (-40C) FOR HARD USAGE ONLY – – – RoHS

PROUDLY MADE IN THE USA

Type W Portable Power Cable

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Part Nominal Nominal NominalNumber AWG Stranding Ins. Jacket O.D. AMPS*W-8 8 168/30 .060" .075" .440" 81W-6 6 266/30 .060" .095" .535" 105W-4 4 420/30 .060" .095" .595" 140W-2 2 651/30 .060" .095" .645" 190W-1/0 1/0 1064/30 .080" .095" .770" 260W-2/0 2/0 1311/30 .080" .095" .800" 300W-4/0 4/0 2090/30 .080" .095" .925" 405W-250 250 629/24 .095" .095" 1.035" 455W-350 350 888/24 .095" .095" 1.130" 570W-500 500 1235/30 .095" .110" 1.250" 700*Based on 30°C ambient temperature in air, 90°C conductor temperature per Table 400.5(B) of the 2005 NEC.

Type W Cable Black outer jacket

Type TC Direct Burial Power and Control Cable is a 600V cable with ULListed THHN/THWN heat stabilized nylon conductors. Its tough PVC outer jacketresists mechanical damage, heat, flame, moisture, chemicals and corrosion.

Features• UL Listed flame and moisture resistant jacket• Ripcord under jacket eases stripping

Applications• Approved for cable tray, raceway, direct burial, aerial installations when messenger supported• Complies with NEC Articles 318, 340, 501, 725• Approved for tray use in Class 1, Div 2, hazardous locations as permitted in NEC Articles 318, 501

Type TC Direct Burial Cable

Part Number AWG/ConductorsTHHN-103 10/3 with ground tray cableTHHN-83 8/3 with ground tray cable THHN-63 6/3 with ground tray cableTHHN-43 4/3 with ground tray cable

Type TC Direct Burial Black jacket

Custom jacket colors available by special order.

Minimums apply.

-40°C TO 90°C

PROUDLY MADE IN THE USA

-25°C TO 90°C

WIRE AND CABLE

www.polarwire.com (907) 561-5955 Toll Free (888) 245-WIRE

ORDER ONLINE

CALL TO ORDER

Page 5: Photovoltaic Wire Boat Cable, Trailer Cable · Photovoltaic Wire Boat Cable, Trailer Cable ... • 105°C ampacities adapted from ICEA P-54-440 /NEMA WC51-1986 R1991)** ... Standard

Diesel Locomotive Wire (DLO) RHH/RHW-2

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DLO WireType G-GC Portable Power Cable

Features• Stranded tinned annealed copperconductor per AAR 589• Premium-grade 90°C EP Insulation• Black VIPER™ CPE Jacket• -40°C to 90°C wet or dry • Excellent impact and abrasion resistance• Resists oils, acids, alkalies, heat, flame• Flexible tinned copper stranding• FT4 upon request

Applications• Diesel electric locomotives• Telecom power supply• Oil and gas drilling rigs• Mining and earth-moving equipment• Shipyards• Motor leads• Where flexible power leads must beinstalled in conduit or raceways

Industry Approvals

• UL Listed• Accepted for listing by MSHA• CSA RW90• RoHS Compliant

Typical Legend 313.1 KCMIL (152.0mm2) TYPE RHH OR RHW-2 2KV (-40C) PR II SUN RES FOR CT USE FT4/IEEE 1202 (UL) E18321 --- CSA LL825 RW90 300 KCMIL EP 1KV (-40C) EP/CPE TC FT4 --- EPR/CPE 2KV DIESEL LOCOMOTIVE CABLE P-07-KA090026-MSHA --- RoHS 2013 2325 350 12114FT.

Part AWG Conductor Nominal Ins. Nominal Current CurrentNumber or MCM Stranding Thickness O.D. AMPS (1)* AMPS (2)*DLO-10 10 27/24 .045" 0.26" 40 55DLO-8 8 37/24 .060" 0.34" 55 80DLO-6 6 61/24 .060" 0.40" 75 105DLO-4 4 105/24 .060" 0.46" 95 140DLO-2 2 154/24 .060" 0.52" 130 190DLO-1 1 224/24 .080" 0.65" 150 220DLO-1/0 1/0 280/24 .080" 0.69" 170 260DLO-2/0 2/0 329/24 .080" 0.73" 195 300DLO-3/0 3/0 145/24 .080" 0.81" 225 350DLO-4/0 4/0 551/24 .080" 0.87" 260 405DLO-262 262.6 646/24 .095" 1.00" 296 467DLO-313 313.3 777/24 .095" 1.06" 326 522DLO-373 373.7 925/24 .095" 1.10" 362 52DLO-444 444.4 1110/24 .095" 1.23" 400 652DLO-535 535.3 1332/24 .120" 1.34" 445 728DLO-646 646.4 1600/24 .120" 1.45" 493 815DLO-777 777.7 1924/24 .120" 1.50" 910 904

**(1) Ampacities based on 90°C Conductor and 30°C Ambient temperature based on Table 310.16 of the National Electrical Code® for not more than three current-carrying conductors in raceway, cable or earth.

**(2) Ampacities based on single-conductor in free air, in accordance with National Electrical Code® Table 310.17.

2000V as UL RHH/RHW-2, 1000V as CSA RW90 Black outer jacket

PROUDLY MADE IN THE USA -40°C TO 90°C WET OR DRY

Polar Wire Products, Inc Shop our online store!

CALL TO ORDER

Page 6: Photovoltaic Wire Boat Cable, Trailer Cable · Photovoltaic Wire Boat Cable, Trailer Cable ... • 105°C ampacities adapted from ICEA P-54-440 /NEMA WC51-1986 R1991)** ... Standard

Part POWER CONDUCTORS GROUNDING CONDUCTORS GROUND CHECK

Number Size Strands Insulation Number Size Strands Size Strands Approx O.D. AmpacityG-GC-8 8 49 .060" 2 10 19 10 104 0.95 65G-GC-6 6 65 .060" 2 10 19 10 104 1.00 87G-GC-4 4 103 .060" 2 8 49 8 65 1.15 114G-GC-2 2 133 .060" 2 7 52 8 65 1.30 152G-GC-1 1 210 .080" 2 6 133 8 65 1.49 177G-GC-1/0 1/0 259 .080" 2 5 133 8 65 1.63 205G-GC-2/0 2/0 259 .080" 2 4 133 8 65 1.74 237G-GC-3/0 3/0 420 .080" 2 3 133 8 65 1.88 274G-GC-4/0 4/0 516 .080" 2 2 168 8 65 1.99 316G-GC-250 250 608 .095" 2 2 168 8 65 2.29 352G-GC-350 350 855 .095" 2 1/0 264 8 65 2.62 433G-GC-500 500 1235 .095" 2 1/0 324 8 65 2.96 536

**Ampacities (per conductor) are based on 40°C ambient temperature in air, 90°C conductor temperature per NEC Table 400.5 (B), 2011 Edition

Industrial Type G-GC Portable Power Cable

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WIRE AND CABLE

Industrial Type G-GC Round Portable Power Cable is constructed with flexiblerope lay stranded copper and insulated with color coded 90°C ozone, oil andwater resistant synthetic rubber EPDM. A separator tape is applied between the conductor and insulation to aid in stripping. The conductors are assembledround in a helical configuration with two green grounding conductors and one yellow insulated ground check. Fillers are added as needed for conformity.An open reinforcement is applied over the assembly for mechanical strength. The jacket is a heavy duty oil and sunlight resistant thermoset CPE.

Typical Legend 4/0 AWG 3/C TYPE G-GC PORTABLEPOWER CABLE 90C WET OR DRY2000V. OIL RESISTANT 60C SUN RES(UL) P–136–35 MSHA

Type G-GC Cable White, red, and black power conductors, green grounding conductors, yellow ground check wire, black outer jacket

Features• 2000V, 8 AWG to 500 MCM• 3 flexible copper conductors• EPDM insulation• Heavy duty CPE jacket• Tinned ground check forfailsafe ground monitoring • 2 insulated ground wires• -40°C to 90°C wet or dry

Applications• Stationary underground orsurface mining equipmentincluding conveyors, drills and pumps, where groundingof equipment is required• Not designed for continuousreeling applications

Industry Approvals

• ASTM B-3• MSHA P-136• UL Standard 44 and 1581• CSA• OSHA acceptable

-40°C TO 90°C WET OR DRY

www.polarwire.com (907) 561-5955 Toll Free (888) 245-WIRE

PROUDLY MADE IN THE USA