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Motorised Drums

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Page 1: Motorised Drums - Autolineautoline.net.nz/site/assets/files/1149/motorised_drum-e-1.pdf · Email salesautolinenetn Web Freephone 0800 37 55 The motorised drums for conveyor systems

Email: [email protected] Web: www.autoline.net.nz Freephone: 0800 37 55 66

MotorisedDrums

Page 2: Motorised Drums - Autolineautoline.net.nz/site/assets/files/1149/motorised_drum-e-1.pdf · Email salesautolinenetn Web Freephone 0800 37 55 The motorised drums for conveyor systems

Email: [email protected] Web: www.autoline.net.nz Freephone: 0800 37 55 66

The motorised drums for conveyor systems type RL 072, MT 084 , MT 112 and MT 135 are productsspecially designed for motorising conveyor systems, they are easy to fit andintegrate most conveyors.

To install and work with motorised drums the following instructions must be complied:

- Motorised drums should normally be mounted horizontally.- Motorised drums must not be run without a belt or some other form of approved heat transfer system.

Heat generated by the motorised drums must be dissipated, otherwise irreversible damage mayoccur to the transmission system. The crowned tube insures the belt remains central.

- When assembled in brackets without rubber you should allow a gap ( 0.3 – 0.5 mm)between the end-cap faces and the bracket.

- The belt should be adjusted just sufficiently to pull the belt and load without slip.- Ensure the correct connection in accordance with the electrical wiring schema.- To protect the motor from overheating. You must always connect the thermal protection, in series

connection with the contactor coil.- We can supply motorised drums with special voltage, in stainless steel, or rubber lagging.

RL /MT MOTORISED DRUMS

Motorised drums for conveyor systems and check-outsThe motorised drums for conveyor systems RL 072, MT 084, MT 112 and MT 135 are products specially designed for motorising conveyor systems, they are easy to fit and integrate most conveyors.

Operation & Maintenance

To install and work with motorised drums the following instructions must be complied:

• Motoriseddrumsshouldnormallybemountedhorizontally

• Motoriseddrumsmustnotberunwithoutabeltorsomeother form of approved heat transfer system. Heat generated by the motorised drums must be dissipated, otherwise irreversible damage may occur to the transmission system. The crowned tube insures the belt remains central.

• Whenassembledinbracketswithoutrubberyoushouldallowa gap (0.3-0.5mm) between the end-cap faces and the bracket.

•Thebeltshouldbeadjustedjustsufficientlytopullthebeltand load without slip.

•Ensure the correct connection in accordance with the electrical wiring scheme.

•Toprotectthemotorfromoverheating.Youmustalwaysconnect the thermal protection, in series connection with the contactor coil.

•Wecansupplymotoriseddrumswithspecialvoltage,instainless steel or rubber lagging.

2

Page 3: Motorised Drums - Autolineautoline.net.nz/site/assets/files/1149/motorised_drum-e-1.pdf · Email salesautolinenetn Web Freephone 0800 37 55 The motorised drums for conveyor systems

Email: [email protected] Web: www.autoline.net.nz Freephone: 0800 37 55 66

The following charts show you the formula used to calculate the correct tension required topower conveyor systems. To select the appropriate motorised drum the tension (ortangential power) obtained must be inferior or equal to that indicated in technical tables,.

Horizontal roller bed conveyor.

Inclined roller bed conveyor.

Horizontal slider bed conveyor.

Inclined slider bed conveyor.

T = Tension – Tangential power ( N ).Pn = Total belt weight .) gK ( Pc = Total load weight .) gK ( Cn =Friction coefficient between belt and slider bed.a = Conveyor inclination angle.

20º0.939690.34202

Calculus Method

The following charts show you the formula used to calculate the correct tension required to power conveyor systems. To select the appropriate motorised drum the tension (or tangential power) obtained must be inferior or equal to that indicated in technical tables.

3

Page 4: Motorised Drums - Autolineautoline.net.nz/site/assets/files/1149/motorised_drum-e-1.pdf · Email salesautolinenetn Web Freephone 0800 37 55 The motorised drums for conveyor systems

Email: [email protected] Web: www.autoline.net.nz Freephone: 0800 37 55 66

General features

� Diameter Ø72 mm.� Standard length from 200 mm -

1000 mm.� Three-phase or Single-phase motors.� Input power from 60 W - 95 W.� Insulation F class.� IP 66 protection .� Zinc coated crowned steel shell or

stainless steel 304.� Lubricated for life with synthetic grease.� Special options.

Speedm/s0.780.670.600.420.300.780.670.600.420.300.20

0.1750.160.140.130.110.10

0.0830.0670.048

L

==20

Ø70.9

Ø72

= 20

Ø70.9

R16

21

20

33

General features

� Diameter Ø72 mm.� Standard length from 200 mm -

1000 mm.� Three-phase or Single-phase motors.� Input power from 60 W - 95 W.� Insulation F class.� IP 66 protection .� Zinc coated crowned steel shell or

stainless steel 304.� Lubricated for life with synthetic grease.� Special options.

Speedm/s0.780.670.600.420.300.780.670.600.420.300.20

0.1750.160.140.130.110.10

0.0830.0670.048

L

==20

Ø70.9

Ø72

= 20

Ø70.9

R16

21

20

33

General Features

• Diameterø72mm• Standardlengthfrom200mm-1000mm• Three-phaseorSingle-phasemotors•Inputpowerfrom60W-95W• InsulationFclass• IP66protection• Zinccoatedcrownedsteelshellorstainlesssteel304• Lubricatedforlifewithsyntheticgrease•Specialoptions

RL 072 Motorised Drum

4

Page 5: Motorised Drums - Autolineautoline.net.nz/site/assets/files/1149/motorised_drum-e-1.pdf · Email salesautolinenetn Web Freephone 0800 37 55 The motorised drums for conveyor systems

Email: [email protected] Web: www.autoline.net.nz Freephone: 0800 37 55 66

General features� Diameter Ø84 mm.� Standard length from 269-1000 mm.� Three-phase or Single-phase motors.� Input power from 60 W-120 W.� Insulation protection.� IP 66 protection .� Aluminium crowned shell or stainless

steel 304.� Lubricated for life with synthetic oil SAE

68.� Special options.

Speedm/s0.110.100.080.190.160.150.120.770.590.490.460.390.240.190.160.15

General Features

• Diameterø84mm• Standardlengthfrom269mm-1000mm• Three-phaseorSingle-phasemotors•Inputpowerfrom60W-120W• Insulationprotection• IP66protection• Aluminiumcrownedshellorstainlesssteel304• LubricatedforlifewithsyntheticoilSAE68•Specialoptions

MT 084 Motorised Drum

5

Page 6: Motorised Drums - Autolineautoline.net.nz/site/assets/files/1149/motorised_drum-e-1.pdf · Email salesautolinenetn Web Freephone 0800 37 55 The motorised drums for conveyor systems

Email: [email protected] Web: www.autoline.net.nz Freephone: 0800 37 55 66

General features� Diameter Ø112 mm.� Standard length from 256 mm -

1100 mm.� Three-phase or Single-phase motors.� Input power from 120 W -370 W.� Insulation protection.� IP 66 protection .� Zinc coated crowned steel shell or

stainless steel 306L.� Lubricated for life with synthetic oil SAE

68.� Special options.

Speedm/s0.810.690.500.360.310.260.200.150.120.081.050.910.810.690.500.360.310.260.200.150.12

General features� Diameter Ø112 mm.� Standard length from 256 mm -

1100 mm.� Three-phase or Single-phase motors.� Input power from 120 W -370 W.� Insulation protection.� IP 66 protection .� Zinc coated crowned steel shell or

stainless steel 306L.� Lubricated for life with synthetic oil SAE

68.� Special options.

Speedm/s0.810.690.500.360.310.260.200.150.120.081.050.910.810.690.500.360.310.260.200.150.12

General Features

• Diameterø112mm• Standardlengthfrom256mm-1100mm• Three-phaseorSingle-phasemotors•Inputpowerfrom120W-370W• Insulationprotection• IP66protection• Zinccoatedcrownedsteelshellorstainlesssteel306L• LubricatedforlifewithsyntheticoilSAE68•Specialoptions

MT 112 Motorised Drum

6

Page 7: Motorised Drums - Autolineautoline.net.nz/site/assets/files/1149/motorised_drum-e-1.pdf · Email salesautolinenetn Web Freephone 0800 37 55 The motorised drums for conveyor systems

Email: [email protected] Web: www.autoline.net.nz Freephone: 0800 37 55 66

Speedm/s1.050.910.810.690.500.360.310.260.201.050.910.810.690.500.360.310.26

General features� Diameter Ø135 mm.� Standard length from 300 mm-

1100 mm.� Three-phase or Single-phase motors.� Input power from 120 W until 750 W.� Insulation protection.� IP 66 protection .� Zinc coated crowned steel shell or

stainless steel 306L.� Lubricated for life with synthetic oil SAE

68.� Special options.

Speedm/s1.050.910.810.690.500.360.310.260.201.050.910.810.690.500.360.310.26

General features� Diameter Ø135 mm.� Standard length from 300 mm-

1100 mm.� Three-phase or Single-phase motors.� Input power from 120 W until 750 W.� Insulation protection.� IP 66 protection .� Zinc coated crowned steel shell or

stainless steel 306L.� Lubricated for life with synthetic oil SAE

68.� Special options.

General Features

• Diameterø135mm• Standardlengthfrom300mm-1100mm• Three-phaseorSingle-phasemotors•Inputpowerfrom120W-750W• Insulationprotection• IP66protection• Zinccoatedcrownedsteelshellorstainlesssteel306L• LubricatedforlifewithsyntheticoilSAE68•Specialoptions

MT 135 Motorised Drum

7

Page 8: Motorised Drums - Autolineautoline.net.nz/site/assets/files/1149/motorised_drum-e-1.pdf · Email salesautolinenetn Web Freephone 0800 37 55 The motorised drums for conveyor systems

Email: [email protected] Web: www.autoline.net.nz Freephone: 0800 37 55 66

Speedm/s0.180.140.100.310.240.180.140.800.600.410.360.310.240.180.141.251.070.930.800.600.410.360.310.271.251.070.930.800.600.410.311.251.070.930.800.60

Speedm/s0.180.140.100.310.240.180.140.800.600.410.360.310.240.180.141.251.070.930.800.600.410.360.310.271.251.070.930.800.600.410.311.251.070.930.800.60

MT 135 Motorised Drum

RI 50 Idler Drum

8

Page 9: Motorised Drums - Autolineautoline.net.nz/site/assets/files/1149/motorised_drum-e-1.pdf · Email salesautolinenetn Web Freephone 0800 37 55 The motorised drums for conveyor systems

Email: [email protected] Web: www.autoline.net.nz Freephone: 0800 37 55 66

MT 084 - MT 112 - MT 135

RL 072

MT 084 - MT 112 - MT 135

RL 072

Wiring Diagram

Output Cable

9

Page 10: Motorised Drums - Autolineautoline.net.nz/site/assets/files/1149/motorised_drum-e-1.pdf · Email salesautolinenetn Web Freephone 0800 37 55 The motorised drums for conveyor systems

Email: [email protected] Web: www.autoline.net.nz Freephone: 0800 37 55 66

Using a RL072FR or RL089 you can quickly and simply power handling systems and transport isolatedloads. It is lubricated with synthetic grease, no maintenance is required.

To install and work with motorised drums the following instructions must be complied:

- Motorised pulleys should be mounted a bit higher (between 1 and 2 mm) than idler drums, in thisway the optimal load drag is assured. Adjusting and levelling pulleys in the right form is veryimportant.

- We suggest to use brackets which allow to adjust the height of the motorised pulleys.- Motorised pulleys must stop at least 2 seconds before turnover.- In base at the load verify the correct drums pitch.- Ensure the correct connection is in accordance with the electrical wiring diagram.- To protect the motor from overheating. You must always connect the thermal protection, in series

connection with the contactor coil- As an option we can supply motorised pulleys with a DC brake for accumulation.- We can supply motorised drums with special voltage.

MOTORISED PULLEYS

Motorised pulleys for handling systemsUsingaRL072FRorRL089youcanquicklyandsimplypowerhandlingsystemsandtransportisolatedloads.Itislubricatedwithsyntheticgrease,nomaintenanceisrequired.

Operation & Maintenance

To install and work with motorised drums the following instructions must be complied:

• Motorisedpulleysshouldbemountedabithigher(between1

& 2 mm) than idler drums, in this way the optimal load drag is assured.Adjustingandlevellingpulleysintherightformisvery important.

• Wesuggesttousebracketswhichallowtoadjusttheheightof the motorised pulleys.

• Motorisedpulleysmuststopatleast2secondsbeforeturnover.

•Inbaseattheloadverifythecorrectdrumspitch.

•Ensurethecorrectconnectionisinaccordancewiththeelectrical wiring diagram.

•Toprotectthemotorfromoverheating,youmustalwaysconnect the thermal protection, in series connection with the contactor coil.

• AsanoptionwecansupplymotorisedpulleyswithaDCbrake for accumulation.

• Wecansupplymotoriseddrumswithspecialvoltage.

1 0

Page 11: Motorised Drums - Autolineautoline.net.nz/site/assets/files/1149/motorised_drum-e-1.pdf · Email salesautolinenetn Web Freephone 0800 37 55 The motorised drums for conveyor systems

Email: [email protected] Web: www.autoline.net.nz Freephone: 0800 37 55 66

General features� Diameter Ø72 mm.� Standard length from 300 mm -

800 mm.� Three-phase motors.� Input power 75 W.� Insulation protection.� IP 66 protection .� Zinc coated cylindrical steel shell.� Lubricated for life with synthetic grease.� Brake option is possible.� Special options.

i r

.

.

.

.

.

.

.

.

.

..

L

20

Ø72

20 R16

2133

RL 072 Motorised Pulley

General Features

• Diameterø72mm• Standardlengthfrom300mm-800mm• Three-phasemotors•Inputpowerfrom75W• Insulationprotection• IP66protection• Zinccoatedcylindricalsteelshell• Lubricatedforlifewithsyntheticgrease• Brakeoptionispossible• Specialoptions

1 1

Page 12: Motorised Drums - Autolineautoline.net.nz/site/assets/files/1149/motorised_drum-e-1.pdf · Email salesautolinenetn Web Freephone 0800 37 55 The motorised drums for conveyor systems

Email: [email protected] Web: www.autoline.net.nz Freephone: 0800 37 55 66

General features

� Diameter Ø89 mm.� Standard length from 500 mm -

1500 mm.� Three-phase motors.� Input power 120 W.� Insulation protection.� IP 66 protection .� Zinc coated cylindrical steel shell.� Lubricated for life with synthetic grease.� Brake option is possible.� Special options.

i r

.

.

.

........

8

2322.9

8

4

L

5.81 5.81

Ø20Ø20

14

Ø88.9

General features

� Diameter Ø89 mm.� Standard length from 500 mm -

1500 mm.� Three-phase motors.� Input power 120 W.� Insulation protection.� IP 66 protection .� Zinc coated cylindrical steel shell.� Lubricated for life with synthetic grease.� Brake option is possible.� Special options.

i r

.

.

.

........

8

2322.9

8

4

L

5.81 5.81

Ø20Ø20

14

Ø88.9

RL 089 Motorised Pulley

General Features

• Diameterø89mm• Standardlengthfrom500mm-1500mm• Three-phasemotors•Inputpowerfrom120W• Insulationprotection• IP66protection• Zinccoatedcylindricalsteelshell• Lubricatedforlifewithsyntheticgrease• Brakeoptionispossible• Specialoptions

1 2

Page 13: Motorised Drums - Autolineautoline.net.nz/site/assets/files/1149/motorised_drum-e-1.pdf · Email salesautolinenetn Web Freephone 0800 37 55 The motorised drums for conveyor systems

Email: [email protected] Web: www.autoline.net.nz Freephone: 0800 37 55 66

4

L+91

10L+71

L

12.50

18

638

14.50

50.50 22.508

L-16

Ø20

Ø89

14

Double Sprocket5/8"Z-15 o Z-13

4

L+91

10L+71

L

12.50

18

638

14.50

50.50 22.508

L-16

Ø20

Ø89

14

Double Sprocket5/8"Z-15 o Z-13

RL 089 TRC Motorised Pulleys with Pinion

Height Adjustable Brackets

1 3

Page 14: Motorised Drums - Autolineautoline.net.nz/site/assets/files/1149/motorised_drum-e-1.pdf · Email salesautolinenetn Web Freephone 0800 37 55 The motorised drums for conveyor systems

Email: [email protected] Web: www.autoline.net.nz Freephone: 0800 37 55 66

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Page 15: Motorised Drums - Autolineautoline.net.nz/site/assets/files/1149/motorised_drum-e-1.pdf · Email salesautolinenetn Web Freephone 0800 37 55 The motorised drums for conveyor systems
Page 16: Motorised Drums - Autolineautoline.net.nz/site/assets/files/1149/motorised_drum-e-1.pdf · Email salesautolinenetn Web Freephone 0800 37 55 The motorised drums for conveyor systems

Email: [email protected] Web: www.autoline.net.nz Freephone: 0800 37 55 66