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Energy, Infrastructure & DefenceCorporate Presentation
November 2017
An Overview
• A global US$ 751 million EPC conglomerate, founded in 1988
• Providing services in Energy, Infrastructure and Defence sectors
• Present across Middle East & Africa, Asia Pacific, South Asia, the
Caspian, UK and China
• International offices in 17 countries
• Listed on the BSE and NSE in India
• Multicultural workforce of 8,775 employees
• Equipment assets worth US$ 263 million
• Listed in the ENR Global Ranking of Top 250 International
Contractors consequently for 10 years
• Revenues : US$ 751 million
• Order Backlog : US$ 2,862 million
Punj Lloyd Group
Providing EPC Services for ENERGY
OIL & GAS
• Pipelines
• Tanks & Terminals
• Onshore Field
Development
PROCESS
• Refineries
• Chemicals
• Polymers &
Petrochemicals
RENEWABLES
• Solar
• Biofuels
• Water Treatment
Punj Lloyd Group
Providing EPC Services for INFRASTRUCTURE
BUILDINGS
• Commercial, Industrial
Institutional & Residential
Complexes
• Healthcare
INFRASTRUCTURE
• Subway & Metro Systems
• Airports
• Highways & Expressways
• Bridges, Flyovers & Interchanges
• Railways
• Tunnels & Caverns
• Landside Development of
Seaports
• Water Treatment Facilities
POWER
• Nuclear
• Thermal
• Solar
• Transmission &
Distribution
Punj Lloyd Group
Providing Services for DEFENCE
• Small Arms
• Homeland Security
• Land Systems
• Aerospace
• Component Manufacturing
Skills and Capabilities
Total Delivery Capability
▪ Feasibility Study
▪ Master Plan
▪ Technology
Packages
▪ Concept Design /
FEED
▪ Cost Estimates
▪ Detailed Multi-
disciplinary Design
▪ Validation
▪Procurement Services
▪Material Management
▪ Project Management
▪ Construction
Management
▪ Construction
Services
▪ Commissioning
▪ Start-up / Training
▪ Ongoing technical
support
▪ Turnaround support
▪ O&M
▪ Technology
improvements
▪ De-bottlenecking
▪ Plant Expansions
Engineering Procurement Construction Post Completion
ENGINEERING PROCUREMENT CONSTRUCTION POST COMPLETION
Post Completion
• Ongoing technical
support
• Turnaround support
• O&M
• Technology
improvements
• De-bottlenecking
• Plant Expansion
• Statutory inspection
LIFE TIME SUPPORT
Value Drivers
Experience
&
Resources
Responsive
to Market
Challenges
Multi-Cultural
Teams
Quality
Manpower – Punj Lloyd Group
Punj LloydPL
EngineeringTotal
Project Management 523 5 528
Project Services/ Execution 6596 8 6604
Engineering 286 165 451
Management 32 2 34
Support Services 1141 17 1158
Total 8578 197 8775
Punj Lloyd boasts of a rich multicultural team from different nationalities, adapting to the local customs and
traditions of the region. It is the people of Punj Lloyd responsible for the creation of many global iconic landmarks.
Readily mobilised, they are willing to take up the challenges of execution in diverse geographies, often in tough
terrain and hostile weather.
Beating Deadlines
Belgaum - Maharashtra Highway 5 months ahead of schedule
Vadodara - Halol Expressway 4 months ahead of schedule
Dahej Vijaipur Pipeline 42” x 506 km in 9 months
South Sumatra to West Java Pipeline, Indonesia 32” x 26.62 km of lowering in 1 day
OGC Pipeline, Oman 32” x 25.5 km of lowering in 1 day
Gas Export Pipeline, Oman 48” x 21 km of lowering in 1 day
LNG Storage & Regasification Facilities, Dabhol Early completion
Jamnagar - Loni LPG Pipeline 8 months ahead of schedule
Balongan - Jakarta Pipeline 2 months ahead of schedule
Motor Spirit Quality Upgradation, Haldia Refinery Completion in 18 months
Global ClienteleINTERNATIONAL OIL & GAS COMPANIES
Global Clientele
NATIONAL OIL & GAS COMPANIES
INFRASTRUCTURE & OTHERS
Global Presence
Global Experience
Bahrain Bangladesh China Georgia Hong Kong India
Kazakhstan Kenya Kuwait Libya Myanmar Malaysia
Oman Qatar Indonesia Saudi Arabia Singapore Thailand
Turkey UAE UK Yemen
Organisational Structure
Chairman &
Managing Director
Director - Operations
PIPELINES & TANKAGE
PROCESS & OFFSHORE
HEALTH, SAFETY &
ENVIRONMENT
QUALITY CONTROL
PLANT & EQUIPMENT
INVENTORY CONTROL
ASSOCIATE COMPANIES
BUILDINGS,
INFRASTRUCTURE &
POWER
STRATEGIC INITIATIVE
GROUP
CENTRAL
PROCUREMENT GROUP
GROUP CORP. COMM.
RISK & INTERNAL
AUDIT
INFORMATION
TECHNOLOGY
BUSINESS STRATEGY &
IMPLEMENTATION
HR & ADMIN., CSR, SKILL
DEVELOPMENT
FINANCE &
ACCOUNTS
LEGAL
Government Relations Secretarial
DEFENCE &
AEROSPACE
MANUFACTURING
SYSTEMS INTEGRATION
DIVISION
PUNJ LLOYD
INFRASTRUCTURE LTD
ASSOCIATE COMPANIES
PLL Order Backlog (Consolidated) :
Business Segment
Description USD MN
Pipelines & Tankage 879
Process 172
Buildings & Infrastructure 1,551
Power 218
Others 42
Total 2,862
*Order backlog comprises of unexecuted orders as on March 31, 2017 plus new order received after that date.
** Including order backlog of Libya USD 1,056 million which is not seeing traction.
Pipelines & Tankage30.71%
Power7.62%
Process6.01%
Buildings & Infrastructure
54.19%
Others
1.47%
PLL Revenue (Consolidated) – (FY17)
Business Segment
Description USD MN
Pipelines & Tankage 484
Power 54
Process 72
Buildings & Infrastructure 94
Others 47
Total 751
Pipelines & Tankage64.45%
Power7.19%
Process9.59%
Buildings & Infrastructure
12.52%
Others6.26%
Safety Statistics
Frequency Rate =
Severity Rate =
No. of LTI Cases
Total Manhours worked
Mandays Lost due to LTI
Total Manhours worked
x 2,00,000
x 2,00,000
Formula
Particulars
Total Manhours Worked
Lost Time Injuries
Lost Workdays
Fatalities
Frequency Rates
Severity Rate
25
2013
69,713,135
1
10
0
0.00
0.03
17
50,514,022
0
0
0.00
0
0.00
5
2014
33,895,642
0
3
0.02
47
0.28
13
2015
1,88,88,711
0
4
0.04
54
0.57
2012 2016
16,479,382
0
0
0.00
0
0.00
Safety Milestones
Safety is Paramount :
• in design
• in construction
• inside / outside the workplace
Achieving Safety Targets through :
• safety audits
• training
• safety records / benchmarking
Recognition and Awards :
• ISO 9001
• OHSAS 18001
• ISO 14001
Man-hours without lost time injury :
21.5 million Polysilicon Project, Qatar
20 million Paradip LSTK Project, India
20 million J3 Project, Jamnagar, India
13 million Dabhol-Bangalore, India
12.9 million HCU/HGU, Haldia Refinery, India
12 million Dabhol Power/LNG Terminal, India
11.2 million Dahej-Vijaipur, India
10 million Shah Gas Gathering, Abu Dhabi
10 million Sabah Sarawak, Malaysia
10 million YLNG , Yemen
9 million SGI/SGP Project, Kazakhstan
8 million Fuel Systems, NDIA, Qatar
7.5 million LNG Expansion Project, Dahej, India
7 million OGD III Abu Dhabi
5 million Habshan 3, Abu Dhabi
5 million ISPRL, Mangalore, India
4.5 million Oman Gas Company
4 million BTC, Turkey
4 million Peciko Field Dev., Indonesia
2.5 million BTC, Georgia
Safety Milestones
Buildings &Infrastructure
Buildings Transportation
Buildings
Hospitality & Leisure Commercial
Complexes
HealthcareResidential
Complexes
Buildings & Infrastructure Cumulative Data
Excavation - Cu Mtr, 10825000
Emabankment - Cu Mtr, 37364431
Subgrade - Cu Mtr, 9128387
Aggregate Base Course - Cu Mtr,
6192828
Bituminous Course - Cu Mtr, 2195951
DLC and PQC - Cu Mtr, 1913996
RCC - Cu Mtr, 2159491
Structural Work -MT, 140016
Reinforce Earth Wall - Sq Mtr,
1684635
Buildings - Landmark Projects
Medical College and Hostel Complex, AIIMS, Raipur,
India: Construction of medical, dental and nursing colleges,
six hostel buildings, warden residence, auditorium etc.
Built-up Area : 800,000 sft.
Medanta, The Medicity, India:
Construction of 21 storeyed OPD block, two 18 storeyed IPD
block, nine storeyed OT blocks, seven storeyed admin and
night lounge blocks.
• Built-up Area : 215,200 sft.
HEALTHCARE
• Capitol Heights, residential & retail complex, TRIF Real
Estate & Development, India: Excavation and auxiliary
work across 10 acres, construction of four residential towers
– two 23 storeyed and two 20 storeyed along with a retail
complex
• Residential Built-up Area : 0.952 million sft.
• Retail Built-up Area : 0.64 million sft.
RESIDENTIAL / COMMERCIAL COMPLEXES
Transportation
• Total Road Length built by Punj Lloyd - 3,637 lane km
• We have delivered over 19 highway projects, some falling under the prestigious Golden Quadrilateral in India.
Enhancing commuter’s travel experience in :
Subway and metro
systems
Airports Bridges, Flyovers &
Interchanges
Highways &
Expressways
Tunnels &
Caverns
Transportation – Landmark Projects
Subway & Metro Systems
• Design and construction of elevated viaduct including
structural work of four stations for Delhi Metro Rail
Corporation
• Construction of elevated structures – viaducts and ramp for
Delhi Metro Rail Corporation
• Construction of eight stations and viaduct for Bangalore
Metro Rail Corporation
Airports
• Greenfield airport project in Sikkim, India – Construction of a
high altitude airport at a height of 1,410 m sea level. The
scope of work involve excavation of 100 m depth and earth
filling of slopes of 80 m height, stabilised with Geogrid
Reinforced Retaining Wall. A large volume of earthwork, 65
lac m3, involved blasting in hard rock apart from excavation
in soft rock and soil
Transportation – Landmark Projects
Highways & Expressways
• Four/six laning of Raipur - Simga section of NH 31,
Chhattisgarh, India
• Four laning of Simaria - Khagaria section of NH 31, Bihar, India
• Rehabilitation and upgradation of Talebani - Sambalpur section
of NH 6, Odisha, India
• Four laning of Tallewal - Barnala section of NH 71, Punjab,
India
• Four laning of the Gorakhpur - Gopalganj section of NH-28,
Bihar, India
• Rehabilitation and upgradation of two and four laning of Bhutan
border at Pasakha to Bangladesh border - Asian Highway
contract, Ministry of Road Transport & Highways, India
• Upgradation of National Highway No. 9, GMR Hyderabad
Vijayawada Expressways, India
• Upgradation of the Belgaum-Maharashtra Border Highway
Section of NH-4 in Karnataka, India
Oil & Gas
Onshore & Offshore
PipelinesTanks & Terminals
Onshore Field
Development & Gas
Processing
Process
Pipelines
• Acknowledged as one of the leading pipeline contractors in the world
• Laid more than 12,775 km pipeline world over
• Known as ‘All terrain experts’ with experience of laying pipelines in
mountains, deserts, swamps and shallow water
• Owns and maintains 10 spreads of pipeline equipment upto 56” dia
• Owns 18 automatic welding machines. Punj Lloyd introduced this
technology in India
• Owns HDD equipment upto 400 mtr
• Owns a flotilla of pipelaying barges capable of laying pipe in
varying depths
Welding (inch dia), 96657324
Trench (Cu Mtr), 36424793
ROW (Cu Mtr), 38319378
Total Number of Joints, 1277513
Total Pipeline laid in KM, 12775
Major Pipeline Projects
• EPCC of 48” dia, 265 km gas pipeline, Oman Gas Export Line, Petroleum
Development Oman
• Construction of 46” dia, 53 km crude oil pipeline and 42” dia 53 km gas
pipeline, BTC and South Caucasus pipeline, Spie Capag - Petrofac
International, Georgia
• EPCC of 42” dia, 207 km and 34” dia, 124 km, Baku Tbilisi Ceyhan Crude oil
pipeline, Botas/BTC Co., Turkey
• EPCC of 40” dia, 205 km Myanmar China oil pipeline, South East Asia Crude
Oil Pipeline Company, Myanmar
• EPCC of 36” dia, 512 km Sabah Sarawak Gas pipeline, Petronas Carigali Sdn
Bhd, Malaysia
• EPCC of 36”, 12” and 8” dia, 97.2 km Doha Urban Relocation Gas pipelines,
Qatar Petroleum, Qatar
• EPC of 36” dia, 124 and 87 km twin pipeline, Strategic Gas Transmission,
Qatar Petroleum, Qatar
• EPCC of 32” dia, 301 km Fahud Sohar Gas pipeline of Oman Gas Company,
Oman
• Design and construction of 32” dia, 270 km and 28” dia, 4 km South Sumatra to
West Java gas pipeline, PT Perusahaan Gas Negara, Indonesia
Large Dia Projects - Overseas
Major Pipeline Projects
Overseas Projects
• EPC of 32” dia, 270 km South Sumatra to West Java onshore pipeline, PT
Perusahaan Gas Negara, Indonesia
• EPC of 24” dia, 40 km looplines, 32” dia, 252 km loopline, Oman Gas Co., Oman
• EPCC of 22” dia, 183 km Myanmar China oil pipeline, South East Asia Crude Oil
Pipeline Company, Myanmar
• EPC of 20”/16” dia, 60 km jetfuel pipeline and jetfuel receiving tankfarm of 141000
m3, Falcon Jetfuel Pipeline and Bulk Terminal Facilities, UAE
• Construction of 16” dia, 210 km Balongan Jakarta multi product pipeline, PT Trihasra
Bimanusa, Indonesia
• Construction of 16” dia, 177 km crude oil KAM pipeline, PetroKazakhstan,
Kazakhstan
• Construction of 16” dia, 128 km multi product pipeline, Kumpunan Juri Teknik Sdn
Bhd, Malaysia
• Construction of 16”, 20 dia, 105 km Onshore Gas Development Phase II pipeline,
Easter Bechtel Co., UAE
• Construction of 16” dia, 82 km Asab Gas Development Phase II pipeline, Easter
Bechtel Co., UAE
• EPC of 14” dia, 300 km Natural Gas Liquid (NGL) pipeline, ORPIC, Oman
• EPCC of 14” dia, 129 km, 10” dia, 5 km dense phase ethylene pipelines and 3” dia,
5 km butane pipeline from Ras Laffan to Mesaieed pipelines, Ras Laffa Olefins Co.,
UAE
Large Dia Projects - Overseas
Major Pipeline Projects
Indian Projects
• Construction of 48” dia, 145 km Dahej Vijaipur upgradation, GAIL India
• Construction of 48” dia, 186 km East West Gas pipeline, Reliance Gas
Transportation Infrastructure
• Construction of 48” dia, 120 km East West Gas pipeline, Reliance Gas
Transportation Infrastructure
• EPCC of 42” dia 506 km Dahej Vijaipur gas pipeline, GAIL India
• EPCC of 36” dia, 825 km Dabhol Bangalore gas pipeline, GAIL India
• EPCC of 36” dia, 335 km gas pipeline Bijapur-Dadri-Burda gas pipeline, GAIL
India
• Construction of 30” dia, 144 km Dahej Uran pipeline gas pipeline, GAIL India
• EPCC of 30” dia, 113 km Dabhol Panvel pipeline gas pipeline, GAIL India
• EPC of 24” dia, 103 km Darod Jafrabad oil pipeline, Gujarat State Petronet Ltd,
India
• EPC of 24” dia, 57 km crude oil pipeline and 8” dia, 57 km gas pipeline, Mangla
Development pipeline I & II, Cairn Energy India
• Construction of 24/20” dia, 363 km Mangalore Bangalore pipeline, Petronet
MHB, India
• Construction of 22” dia, 339 km and 14” dia, 218 km Kandla Bhatinda product
pipeline, Skoda Export/Indian Oil Corp., India
Large Dia Projects - India
Major Pipeline Projects
• Construction of 18” dia, 434 km, 16” dia, 73 km and 8” dia, 36 km
pipelines, Mundra Delhi, HPCL
• Construction of 18”, 253 km Mumbai Manmad multi product pipeline,
BPCL
• Construction of 18” dia, 75 km Hazira Ankleshwar gas pipeline, Gujarat
Gas
• Construction of 18” dia, 55 km and 18” dia, 57 km Vijaipur Kota gas
pipeline, GAIL India
• Construction of 16”/12” dia, 435 km Jamnagar Loni LPG pipeline, GAIL
India
• Construction of 16” dia, 332 km Mumbai-Manmad-Manglya oil pipeline,
BPCL
• Construction of 14” dia, 189 km Mumbai Manmad multi product pipeline,
BPCL
• EPCC of 14” dia, 182 km and 12” dia, 161 km Pune-Solapur oil pipeline,
HPCL
• Construction of 14” dia, 160 km Mumbai Pune product pipeline, HPCL
• Construction of 14” dia, 80 km Kalol Navagam oil pipeline, ONGC
Indian ProjectsLarge Dia Projects - India
Offshore Pipelines
• EPCC of 30” dia, 3.5 km and 36” dia, 28 km oil pipeline for
ONGC, India
• EPCC of 20" dia, 40 Km Offshore crude transmission line for Al
Khafji, Saudi Arabia (Field jointly owned by Saudi Arabia and
Kuwait)
• EPCC of 20” dia, 24 km gas pipeline from Uran to Trombay for
ONGC, India
• EPCC of 28” dia, 30 km gas pipeline and two terminal stations
having scraper receivers, scraper launchers for PT Perusahaan
Gas Negara, Indonesia
• EPCC of 20” dia, 25 km and 10” dia 15 km pipeline for Gujarat
State Petroleum Corporation, India
• EPCC of 8/12/14” dia 122 km rigid submarine pipeline for
ONGC, India
• Construction of 10” dia, 18 km pipeline for Bharat Petroleum
Corporation, India
Tanks & Terminals
Achievements & Highlights
Built 10.5 million m3 of Storage Capacity Crude / Cryogenic LNG & LPG Tanks
Only Indian Contractor to have executed LPG/Cryogenic tanks on EPC basis including mechanical, civil and insulation work
Constructed India’s first LNG Storage & regasification Terminal
Involved in the construction of 3 LNG terminals in India –Dabhol, Hazira & Dahej
One of the few Companies in India to have In-House LPG Tanks / Refrigerated Tanks Design Capability
Double Wall, Full Containment, Refrigerated Tanks – LTCS Steel Construction
- Double Wall, Double Containment, LNG Tanks*
External Double Deck & Single Deck Floating Roof Tanks
- Internal Single Deck Floating Tank - Fixed Roof Dome / Cone, C.SFloating Roof
Internal Single Deck Floating Tank - Fixed Roof Dome / Cone, AluminiumFloating Roof
- Fixed Dome / Cone / Column Supported Cone Roof Tanks
- Aluminium Geodesic Dome Roof Tanks*
* Design of LNG Tanks and Aluminium Geodesic Dome Roof is outsourced.
Engineered & Constructed by Punj Lloyd
Tanks & Terminals
Competence on Engineering Codes :
Ta
nk
D
es
ign
C
od
es
American Codes: API 650, API 620, API 625, API 653 etc.
European Code: EN 14015
Indian Code : IS 803, IS 875, IS 1893 etc..
Ta
nk
Ro
of
Str
uc
ture
American Codes: UBC, ASCE -07, AISC 360, API 650,
API 620
European Code: EN 14015, Indian Code: IS 800, IS 875,
IS 1893 etc.
Software: STADD Pro V8i
In- House
Engineering
0.00
0.05
0.10
0.15
0.20
0.25
0 1 2 3 4 5 6 7 8 9 10
Spe
ctra
l A
cce
lera
tio
n,
Sd(g
)
Spectral Period (s)
Convective Spectrum (at 0.5% Damping)
Impulsive Spectrum (at 5% damping)
Tanks & Terminals
Tanks & Terminals
Cryogenic Tank Capability
LNG • LNG Tanks (2x180,000 m3) at IOCL terminal, Ennore, India for Mitsubishi
Heavy Industries, Japan
• LNG Storage (3x160,000m3) and Regasification Terminal Dabhol, India for
Skanska
• LNG Storage (2x148,000m3) Tank Expansion Dahej, India for IHI
• Low Storage (2x160,000 m3) for Receiving Terminal Hazira, India for Shell
LPG• Propane / Butane / Propylene Storage Tanks (2x25000 MT i.e 48451 m3),
for Mundra LPG Terminal Project, Mundra, Gujarat
• Propane / Butane / LPG Storage (2 x 26,000 m3) LPG Terminal Project,
Ennore, Tamil Nadu, India for Indian Oil Petronas Pvt. Ltd
• Propylene Storage (2 x 13,000 m3) Panipat Naphtha Cracker Project,
Panipat, Haryana, India for IOCL & IOTL
• LPG Storage (2 x 40993 m3) Cryogenic Storage Tank Package at
Reliance Jamnagar Complex, Gujarat, India
Note: *Design of LNG Tanks is outsourced. Only Construction by PLL.
Pressurized & Atmospheric Tanks - Major Projects
• Design and construction of 44 storage tanks of 13,40,272 m3 capacity
including External DDFR, External SDFR, Dome Roof Tanks, Cone Roof
Tanks, IFRTs with C.S IFR and Aluminium IFR etc - RAPID Project,
Malaysia
• Design and construction of 13 storage tanks of 2,42,852 m3 capacity
including 11 External DDFR and 2 Cone Roof Tanks - Expansion and
revamping of Ahmadi Depot, KNPC, Kuwait
• Design and construction of 7 storage tanks of 1,34,556 m3 capacity
including 4 Aluminium Geodesic Roof and 3 C.S Dome Cone Roof Tanks -
Project Falcon, UAE
• Design and construction of 9 storage tanks of 15,800 m3 capacity including
7 Aluminium and 2 Dome Roof Tanks, 20 storage tanks including
Aluminium, Column Supported Cone Roof Tanks & External SDFR Tanks -
MSQ Up-gradation, IOCL Barauni Refinery, India
• Design and construction of 20 storage tanks of 2,93,395 m3 capacity
including IFRT (Aluminium), Column Supported Cone Roof Tanks &
External SDFR Tanks - Singapore Parallel Train Project, Jurong Island,
Singapore
• Design and construction of 8 storage tanks of 1,54,591 m3 capacity
including Dome Roof & 3 Column Supported Cone Roof & SDFR Tanks -
Saudi Kayan Petrochemical Complex, Saudi Arabia
Tanks & Terminals
• Design and construction of 19 storage tanks of capacity - Dome and Cone Roof
Tanks - Storage Tanks for Onshore Gas Development Phase – III, Abu Dhabi
• Design and construction of 15 storage tanks of 2,40,000 m3 capacity including
C.S Dome Roof & Geodesic Aluminium Dome Roof Tanks - Fuel Oil & White Oil
storage tanks for Tankstore Phase V Expansion on Pulau Busing Island,
Singapore
• Design and construction of 59 IFRT storage tanks of capacity 12,23,700 m3
capacity Geodesic Aluminium Dome Roof with Aluminium IFR - Fuel Oil Storage
Tanks for Bulk Liquid Products Terminal on Jurong Island, Singapore
• Design and construction of 9 storage tanks of 4,40,000 m3 capacity - External
DDFR and Cone Roof Tanks - Paradip, Orissa, India
• Design and construction of 9 Column Supported Cone Roof Tanks of capacity
6,36,332 M3 Steel Water Storage Tanks for Fujairah Water and Power Project,
UAE
• Design and construction of 7 IFRT Storage Tanks, External SDFR and Cone
Roof Tanks of 51,349 m3 capacity - Sulphur Block & Offsite / Utilities, IOCL,
Guwahati, India
• Design and construction of 19 storage tanks of 2,15,837 m3 capacity - External
SDFR and Cone Roof Tanks at Numaligarh Refinery, India
• Design and construction of 7 Column Supported Cone Roof Tanks of 89,064 m3
capacity - Kochi Refinery, India
Tanks & Terminals
• Design and construction of 21 storage tanks including C.S Dome
Roof & Geodesic Aluminium Dome Roof Tanks of 4,52,000 m3
capacity - Fuel Oil & White Oil Storage Tanks for Bulk Liquid Products
Terminal on Jurong Island, Singapore
• Design and construction of 12 storage tanks including External SDFR,
IFRT (Aluminium) & Dome Roof Tanks of Tanks of 1,37,040 m3
capacity - Panipat Naphtha Cracker Project, India
• Design and construction of 23 External DDFR Tanks of 10,80,379 m3
capacity - Marine Tank Farm at Reliance Refinery, Jamnagar - India
• Design and construction of 11 storage tanks of 9,34,937 m3 capacity -
External DDFR and Cone Roof Tanks Crude Oil Tank Farm at Essar
Refinery, Vadinar, Gujarat - India
Onshore Field Development & Gas Processing
• EPC of Tie-ins for Abu Dhabi Company for Onshore Oil
Operations, Abu Dhabi
• EPC of Shah Gas Gathering – Package 1 for Abu Dhabi Gas
Development Co. Ltd, Abu Dhabi
• EPC of Spiking Compressor for Abu Dhabi Company for Onshore
Oil Operations, Abu Dhabi
• Construction of flowlines and transfer line for Huwailah Field
Development for Abu Dhabi Company for Onshore Oil
Operations, Abu Dhabi
• Construction of wellheads, flowlines, manifold, transfer line and
related work for Jarn Yaphour Field Development for Abu Dhabi
National Oil Company, Abu Dhabi
• EPC of Peciko Field Development Phase 4 for TotalFinaElf,
Indonesia
• EPC Service for Betara Complex Development, Sumatra,
Indonesia
• EPC of Gas Field Development for Oil India Limited, India
Offshore Platforms
• EPC of three wellhead platforms and laying of three segments of 24” dia, 18 km offshore
gas pipeline for Pertamina Hulu Energy, Indonesia
• Platform Deck Removal and installation of Well Head Platform for Pertamina Hulu Energy,
Indonesia
• EPC of four wellhead platforms and laying of 57 km rigid pipeline and 10.5 km flexible
submarine pipeline and associated work for Heera Redevelopment Offshore Platform,
ONGC, India
• EPC of Betara Complex Development Project for Petro China International, Indonesia
• EPC of South Utility Platform for Total E&P Indonesie, Indonesia
• Engineering, procurement, fabrication and loadout of a offshore six leg platform (Poleng
Process Platform) for Korea Development Co., Indonesia
Process
Refineries
Refineries
• Specialized in LSTK / Composite and Up-gradation projects
• Ability to work in live plants within restricted spaces and under tight
schedules, while maintaining highest standards of health, safety,
quality and environment
• Extensive Experience in almost all major Process Units including :
• Sulphur Recovery Block
• Delayed Coker
• Visbreaker
• Hydrocracker & Hydrogen
• Motor Spirit Up gradation
• Completed more than 17 refinery modernisation projects
• Expertise in Brownfield and Greenfield projects
Excavation (Cu Mtr) -772014
RCC (Cu Mtr) -
425382
Supply (MT) -59993
Erection (IM) -67737
Welding (ID) -
5008756
Erection (IM) -
10638255
Total Equipment erection -
MT, 40133
Refineries – Major Projects
• EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -
80TPD), Amine Regeneration Unit (ARU – 260 TPH), the Sour Water
Stripper (SWS – 65 TPH ), 132 KV Switchyard along with utilities &
offsite facilities for Haldia Refinery, Indian Oil Corporation
• EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter –
385,000 MT/YR, Naphtha Hydrotreater – 82,000 MT/YR, Reformer
Splitter – 182,000 MT/YR, ISOM – 122,000MT/YR, Selective
Hyrodegenration – 200,000 MT/YR, FCC Gasoline Splitter – 200,000
MT/YR, Hydrodesulphurization – 160,000 MT/YR) for Haldia
Refinery, Indian Oil Corporation
• EPCC of Hydrocracker Unit 1.7 MMTPA & Hydrogen Generation Unit
70 TTPA at Haldia Refinery, Indian Oil Corporation
• EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery
Unit including Tail Gas Treatment Unit, 60 m3/hr Sour Water Stripper
and 250 TPH capacity Amine Regeneration Unit on a single point
responsibility basis at Manali Refinery, Chennai Petroleum
Corporation Ltd.
• EPCC package for Process Facilities and Utilities for underground
cavern and top side facilities for top side and inside Cavern for Indian
Strategic Petroleum Reserves Ltd
Refineries
• EPCC of Kero Treatment Unit, Sulphur Recovery Unit, FCC LPG
Treatment Unit, FCC light naphtha treatment unit, alkylation unit, butane
isomerisation unit, spent acid regeneration unit and flue gas
desulphurisation unit for lumpsum turnkey package-B of the Paradip
Refinery, India Oil Corporation Ltd
• EPCC Package of 165KTPA Coker LPG treating unit, offsite & utility
facility for Paradip Refinery, Indian Oil Corporation Ltd.
• Installation of ISBL units, setting up of Crude and Vacuum Distillation
units, Gasoline and saturated gas plant, Catalytic Hydro-De-
sulphurisation and Isomerisation units and construction related
procurement for Nagarjuna Oil Corporation Ltd. The Cuddalore Refinery
project will have a capacity of 6 MMTPA.
• EPCC for CDSP Delayed Coker Unit Plant, capacity - 3 MMTPA. 4 Coke
Drums – 2000 MT (Each 500MT, 10m dia. x 41m High)
• EPCC of Delayed Coker Unit and LPG Merox Block for 3.7 MMTPA
Delayed Coker Unit and 150 TMTPA LPG Merox Unit for Vadodara
Refinery, Indian Oil Corporation Ltd
• EPCC of Sulphur Block, Amine Regeneration Unit, Sour Water Stripper,
Tail Gas Treating Unit and Sulphur Recovery Unit of Grassroot Refinery,
Bharat Oman Refinery Ltd., India
• EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate
Splitter Unit (RSU - 274,000 TPA), Naphtha Hydrotreating Unit (NHDT
183,000 TPA), C5 – C6 Isomerization Unit (ISOM -126,000 TPA), Prime
G+: 322,000 TPA (LCN) + 81,000 TPA (HCN). Nitrogen Generation Unit:
850 Nm³/hr capacity for Indian Oil Corporation Ltd.
Refineries
• EPCC for Delayed Coker Unit (3.7 MMTPA) and Coker LPG
Merox Block (150 TMTPA) for IOCL Vadodara Refinery
• EPCC for Sulphur Block (SRU - 360 TPD , ARU- 470 TPH,
TGTU – 360 TPD, SWSU – 125 TPH & 49TPH) for BORL Bina
Refinery
• EPC of 2 MP Gas Compression Trains at Onshore Plant at
Senipah with a Gas Capacity of 450 MMSCFD (Each Train)
• EPC for Visbreaker Unit (3,600 MT/SD), SRU (2 x 90 TPD)
along with ARU and SWSU for CPCL Refinery
• EPC for Sulphur Block (SRU - 5TPD along with ARU,SWSU
and offsite Utilities) of IOCL Guwahati Refinery
• EPCC for MTBE Plant (37,000 TPA) at Gujarat Refinery
Power
Nuclear Thermal RenewablesTransmission &
Distribution
Nuclear
Rajasthan AtomicPower Project (units 3 & 4)
Supply, fabrication, erection, testing and commissioning of
indoor piping and associated work for 2 x 220 MW Nuclear
Power Plant at Kota for Nuclear Power Corporation of India
Ltd
Rajasthan AtomicPower Project (units 3 & 4)
Supply, fabrication, erection of piping, equipment and
instrumentation of active process cooling water system for
2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power
Corporation of India Ltd
Nuclear
Primary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited, Mumbai
KAPP, Surat (Gujarat) and RAPP, Kota (Rajasthan)
• Supply, fabrication, erection & testing of equipment, pipes, fittings,
valves, instrumentation items, structural steel and pre-
commissioning support for Nuclear Island system
Salient Features
Supply
• 200 km of piping ranging from 15 NB to 650 NB (thickness up to
50 mm)
• 70,000 Pipe fittings
• 14,000 Valves with seismic, radiation and thermal qualifications
• 5,000 Equipment
Erection
• 8,00,000 Inch-Dia of Fabrication work
• 12,00,000 Inch-Mtr of Erection work
• 6,000 MT of Equipment Erection
Manufacture of Critical Components for
Nuclear Power at MSID
Non Channel Venturimeteres
Size : 20NB, 50NB, 65NB, 100NB, 200NB, 300NB & 400NB
Material : A350LF2 C-1, SS304L
Critical Operations : Machining of intricate ID profile and achieving
surface roughness Ra 0.4
Description : Flow measuring device in moderator system,
Customer : NPCIL
Channel Venturimeters
Size: 50NB, 65NB & 100NB
Material : A350LF2 C-1
Critical Operations : Machining of intricate ID profile and
achieving surface roughness Ra 0.4
Description : Nuclear Reactor channel Flow measuring
device, High precision inside surface machining
Customer : NPCIL
Fabrication of Structural Assemblies for
Nuclear Power at MSID
Size : 5000Kg per assembly
Material : MS/SS
Critical Operations : Accurate welding, assembly and
finishing surface treatment
Description : Parts used in Nuclear Power Plants
Customer : NPCIL
Thermal
• EPC of 2 x 300 MW Power Plant, Haldia Energy Ltd., West Bengal
• EPC of 2 x 300 MW Thermal Power Project, Dhariwal Infrastructure
Pvt. Ltd., Chandrapur, Maharashtra
• EPC of 2 x 270 MW Thermal Power Station, GVK Power (Goindwal
Sahib) Ltd, Tarn Taran, Punjab
• EPC of 2 x 250 MW Thermal Power Station, Rajasthan Rajya Vidhyut
Utpadan Nigam Ltd., Chhabra, Rajasthan
• Civil and structural work for 4 x 250 MW Jindal Power Plant,
Chhattisgarh
• Civil and structural work for 6 x 600 MW Thermal Power Plant, KSK
Mahanadi Power Corporation, Chhattisgarh
• EPC of 2 x 18 MW Coal Fired Power Project, PT. Citra Kusuma
Perdana, Indonesia
• EPC of 2x30 MW Coal Fired Power Project, Poyry Energy Ltd,
Indonesia
Renewables
• Punj Lloyd is capable of developing, engineering and executing renewable energy based projects
• The company’s key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)
• The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon
Project Experience
• Qatar’s first Polysilicon plant 7200 MTPY capacity from Qatar Technologies
• Commissioned World’s largest wheat based ethanol plant in the UK
• Solar PV Lighting, India - Reliance Industries
• Five Turnkey Rooftop Solar Power Projects - Govt. of Punjab (2010-11)
• 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)
• 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)
• 5 MW Solar PV Power Project in Bap, Jodhpur under Jawaharlal Nehru National Mission (2011-12)
• 435 KWp, 495 kWp & 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy, Science & Technology
Promotion Society (2012-15)
Manufacture of Components for Hydro
Electric Turbines at MSID
Spring Bar
Size : 1402 x 69 x 68 (28Kg)
Material : JIS G4053 SCM435
Critical Operations : Profile milling
Description : Component used in Steam Turbines
Customer : Toshiba
Pressing Plates
Size : 1625 x 670 x 25 (200Kg)
Material : S690 QL
Critical Operations : Profile cutting using Water-jet machining
and hole drilling
Description : Component used in Hydroelectric Turbines
Customer : AHPL
Transmission and Distribution
NTPC
• Supply and erection for rural electrification work for construction/
augmentation of substations, installation of distribution transformers
and providing service connections to BPL consumers in Puri and
Koraput
Power Grid Corporation of India Limited (PGCIL)
• Augmentation of the existing 33/11 kV sub-station, construction of
11kV outgoing bay, construction of new 11kV line, LT lines,
installation of distribution transformers and service connection to
BPL consumers in districts of Odisha – Jajpur, Khorda and Ganjam
under the Rajiv Gandhi Gramin Vidyutikaran Yojna (RGGVY)
Madhya Pradesh Power Transmission Co Ltd
• Won its first transmission project for construction of new 220 kV
and 132 kV sub-stations, transmission lines and feeder bay work in
Bhopal region
Equipment Assets
• Large fleet of equipment for ready mobilisation
• Equipment assets valued at USD 263 million
• The company owns equipment to cater to every terrain and every project need:
✓ Amphibian : including swamp excavators, dredgers, marsh buggies, flexiyoke work barges, swamp cranes
✓ Pipeline - 10 spreads of equipment
✓ Road - 07 sets of bituminous road equipment
- 3 sets of concrete paving equipment
✓ Offshore - 3 pipelaying barges
✓ HDD drilling Rig - 3 of 250 T, 1 of 400 T capacity
✓ Other Onshore Piling Rigs – 6 of different capacities
• Young equipment fleet – minimum downtime with skilled and trained staff
• Single largest equipment lifted : 590 MT
Asset Management
Maintenance
• Upgradation of two lanes, undivided carriageway with paved shoulders of NH-31 from
Khagaria to Purnea in Bihar on BOT Annuity basis, National Highways Authority of India
• Design, engineering and construction for strengthening and widening of NH-4 of Belgaum
Maharashtra border section, National Highways Authority of India
• Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA
of 25 years with NTPL Vidyut Vyapar Nagam, Baap, Rajasthan
Equipment Yard & Maintenance Facilities
Inventory maintained on ORACLE based ERP system
Equipment managed by Oracle Enterprise Asset Management
Central India Middle East
Equipment yard in
Abu Dhabi
Facilities in Banmore
spread over 20,000 sq mtr.
Track Repair and Engine
Maintenance facility area -
7,000 sq mtr., equipped
with 40 tonne EOT crane
Land
SystemsAerospace
Homeland
Security
Defence
Small Arms
Manufacturing
Component
Manufacturing
Defence
Focus areas in Defence:
✓ Small Arms
✓ Homeland Security
✓ Land Systems : Air Defence and Artillery
✓ Aerospace
✓ Component Manufacturing
• Strategic partnerships with many international companies including a Joint
Venture with IWI for Small Arms
• Over 120 K Sq Ft of manufacturing area comprising a high precision
Manufacturing and Systems Integration Division, a Small Arms Manufacturing
plant and a fabrication yard
Holds seven licences for :
▪ Small Arms
▪ Guns, Rocket and Missile Artillery Systems and related Equipment
▪ Electro optical systems, Fire control systems, C31 systems and power
packs associated with armored fighting vehicles
▪ Conversion of civilian aircraft into aircraft for defence application; Precision
manufacture of aero structure and Dynamic Components for Aviation and
Land System Products; Fabrication and manufacture of aero-structure,
airframes and accessories using composites
Journey in Defence
Built capability from component manufacturing to full systems
2006 2009 2011 2012 2013 2014 2015 2016 2017
• Procurement of
the first Defence
License
• Opening up of
Defence for Private
sector participation
Bid on ZU
Upgrade
Program as
prime
ISO 9001 (Quality)
ISO 14001
(Environment)
ISO 18001(OHSAS)
ISO 50001 (Energy)
AS 9100C (Aerospace)
Home
Land
Security,
Small
Arms JV
PLR Small Arms
Manufacturing
Unit
Established
Lease of Land
for setting up
Defence
Manufacturing
Manufacturing
plant
commissioned
Component
Manufacturing, first
Export order, Bid for
Artillery Upgrade
L1 ZU Upgrade
L1 Home Land
Security
IWI FDI
Contract for Full
Body Truck Scanners
awarded by Ministry
of Home Affairs
Component Manufacturing Up-Grade Programs Complete Systems
2013 2014 2015 2016-17 2017-20
Manufacturing capability growth chart
Capability
Built capability from component manufacturing to full systems
▪ ZU 23 Air
Defence
Upgrade
Difficulty
▪Simple
Fabrication
▪ Machining
▪ Defence
Sub-
Assembly
▪ 130 to 155
upgrade
Artillery
▪ Full Body
Truck
Scanners
▪ Air Defence
Guns
▪ Mounted System
(Artillery)
▪ Aero-structures
▪ Nuclear Reactor Core
Parts
▪ Structural Parts, Engine
Parts, Jigs & Fixtures for
Aviation
Manufacturing & Systems Integration Division (MSID)
Malanpur
• World class manufacturing facility, spread over 65 acres of land
• Certified with AS 9100, ISO 9001-2008, ISO 14001-2004, OHSAS
18001-2007, ISO 50001-2011
• Capable of undertaking high speed and heavy duty machining
• Capable of handling exotic metals
• Lean and flexible Manufacturing Systems, ERP system
• Machines include 5 Axes Double Column Gantry, Floor Type, and
Horizontal Machining Centres along with 5 Axes Mill Turn Centre
and Water Jet Cutting Machine imported from Italy, France and
USA
• CAR Bottom Furnace for heat treatment
• TIG and MIG welding facilities
• Lab testing equipment includes CMM from Zeiss Germany
• Full Fledged Metrology and Metallurgy labs
Small Arms Manufacturing Facility
Malanpur
• India’s first Private Sector Small Arms Manufacturing
Facility in the support of “Make in India” initiative
• World class manufacturing facility with a focus on state-of-
the-art technology.
• A joint venture between Punj Lloyd Industries Ltd and
Israel Weapon Industries (IWI)
• Firearms range of :
✓ Assault Rifles Tavor and X95
✓ Sniper Rifles Galil
✓ Light Machine Gun Negev
✓ Sub Machine Gun Uzi
• The IWI Assault Rifles are in service in India with the
Special Forces units of the Indian Army (Para SF), Navy
(MARCOS), Air Force (GARUD), CRPF (CoBRA) and multi
state armed police forces.
Component Manufacturing - Clients
Energy
• Hydro ( Andritz Hydro)
• Wind ( Inox)
• Gas ( Toshiba & BHEL)
• Nuclear (NPCIL)
Aviation & Aerospace
• Hindustan Aeronautics Ltd
• Mahindra Aerospace
• RRCAT
Defence
• Gun Carriage Factory, Jabalpur
• SAAB
• Israel Weapon Industries Ltd
Transportation & Mining
• Indian Railways
• METSO
Shipping
• Fincantieri
Corporate Social Responsibility (CSR)
• Regular community improvement activities including
local infrastructure development, traffic awareness
and safety meetings, medical and dental check-up
camps
• Recruitment opportunities provided to many locals.
New recruits exhaustively trained and empowered
with skills required for future employment
• HIV/ AIDS, an integral part at all sites globally.
Ongoing workshops on HIV/AIDS awareness at sites
globally
• Promoting education with Dayawanti Punj Model School in Sitamarhi, a
backward region of north India
• Affiliated to the Central Board of Secondary Education (CBSE), the school
equips the students with the intellectual and practical skills necessary to
carve a career and meet the challenges of a professional life
Dayawanti Punj Model School, Sitamarhi - Allahabad
Life Enrichment programme for construction workers
• Stems from our belief that 'Each life is precious'. It is a programme which
aims at the holistic welfare of workers with a special focus on wealth HIV/AIDS
• Creating awareness about HIV/AIDS and other diseases, providing medical
facilities, first aid training, adopting safety practices at work, training in Yoga
for health and relaxation
• Introduced first in 2007 at Medicity, Gurgaon, International Finance
Corporation, a member of the World Bank Group, offered to support the
programme
• With the launch of Phase II of Life Enrichment Programme in 2008 it was
introduced at three other sites namely, Panipat, Haldia and Vadodara
Corporate Social Responsibility (CSR)
Awards
• ENR Rankings - Ranked no. 144 under International contractors category by ENR.com in
2017
• Excellence in Infrastructure by Economic Times - 2014
• Construction World – One of most admired company of the Year 2013
• D&B Axis Bank Infra Award for best project 2012 - East West Gas Pipeline
• Construction Week - Engineering Company of the Year 2011
• Infrastructure Company of the year - 2010 (CNBC/Essar)
• Infrastructure Excellence Award’ in association with in the Oil & Gas category for the Dahej-
Vijaipur Gas Pipeline – 2009
• Chemtech Award – Outstanding contribution to Engineering – 2009
• Top Indian company ‘Construction – Infrastructure Development’ Dun & Bradstreet -Rolta
Corporate Awards 2008
• Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008
Awards – Punj Lloyd
• 20 x Construction Excellence Awards (BCA, 1987 to 2005)
• 138 x Safety Performance Gold / Silver / Merit Awards (MOM, 1985 to 2005)
• British Safety Council 5 Star Award for last five years Engineering
Construction Industry Association (ECIA)
• Safe Working Award (1995)
• National Productivity Award (PSB, 1994)
• Overseas Enterprise Award (EDB, 1997)
2003 - Safety Award - IPLOCA
2004 - Safety Award – BTC Pipeline Project
2016 – Runner-up for the Shah Gas Development Project Package 1
2017 - Best Contractor Award – RAPID, Malaysia
Greentech Awards:
2005-06 - Environmental Excellence - Gold
2007 - Safety - Gold
2008 - Environment Excellence - Platinum
- Safety Gold
2009 - Environment Excellence - Gold
2010 - Safety Award - Gold
Accreditation
OHSAS 18001:2007 Health & Safety
ISO 14001:2004 Environmental
Management
ISO 9001:2008 Quality Management
Policies
Our Pledge
• The Safety of People
• The Protection of the Environment
• The Assurance of Speed and the Control of your cost
• The Quality of our Service
• The Success of your Project
Thank you
Punj Lloyd Group78 Institutional Area, Sector 32
Gurgaon 122001, India
T +91 124 2620123 l F +91 124 2620111
[email protected] l www.punjlloydgroup.com Follow us on