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BENCH machines THE RUFF GROUP

BENCH machine line

BENCH machine line RWEModels RWE-Basic, RWE-Global, RWE-Evolution

The RWE models are the world wide most used machines. Three machine bases are available. From a simple model up the a high end PLC-controlled machine with a high resolution touch-screen dispay. The approved RUFF modular system covers 25 winding heads and 6 roller tables for almost all winding requirements. The machine has a strong design and with the wedge-shape of the machine enables an ergonomically operation for the worker.

Capability ranges

wire Ø monofilar 0,05-2,8mm

wire Ø bifilar upto2x1,8mm

finished core OD 5-500mm

final hole upfrom1,5mm

finished core H upto150mm

tape size 4-25mm

supply voltages 230V/AC/50Hz/16A

machine size 1100x700mm

machine weight approx.95kg

6gearrackheads RW 0RW 3

RW 1RW 4

RW 2RW 4-V

6sliderheads RW 10RW 30

RW 20RW 40

RW 25RW 40-V

6beltheads RW 60-CRW 200

RW 100-CRW 200-V

RW 100 RW 300

7tapingheads RW 0/BRW 4/B

RW 1/BRW 200/B

RW 2/BRW 300/B

RW 3/B

6interchangeabletables RW 111RW 222-L

RW 111-VRW 222-VL

RW 112RW 332

25 interchangeable heads

The RWE-BASIC is a simple machine. It isdeveloped for the mass production of sim-ple winding jobs. This machine is perfectfor winding jobs, which allows some toler-ancesinthepitch.TheRWE-BASICisbuildwith high quality components and enables

to produce high qual-ity coils. The controllerwithnummericcontrolliseasytounderstandandsimple to create wind-ingprograms.

Model RWE-Basic

controller N.C.SIAX110L-LCDdisplay

winding head servomotor

roller table motorandinverter

14

BENCH machinesTHE RUFF GROUP

TheRWE-Globalisforstandardwindingap-plications.ThenewNCcontrollerwithtouchscreen panel is user friendly and it is veryeasy to understand. Just a few inputs areneeded for create a winding program. Allstandardwindingmethodsareavailablee.g.:Tape-/Wirewinding,Index,Reversewinding.Severalwindingsequencescanbewrittenin

onewindingprogram.Soforexample different pitch andindex etc. More than 200 pro-grams can be saved on thiscontrol.AlllanguagesinLatincharacters are available onthiscontroller.

Model RWE-Global

controller 5.7”monochromtouchpanelwith 2functionbuttons(start/stop)

language allLatincaracters

winding head three-phasemotor

roller table servomotor

TheRWE-Evolutionisthehighendbenchtoptoroidal winding machine base from RUFF.Thenewcontrollerwithinnovativeprogram-ming is user friendly and through the highresolutiontouchscreendisplayitissimpletounderstand.ProgramsaresavedinCSV-For-mat. Therefore, programs can be made ex-ternelybyExcel.TheWindowssystemallowsown data management saved onto USB-Stick,orontotheCF-Cardinaseperatefileonthemachine.Acentralprogrammanage-mentonanexternalPC(Server) ispossiblevia Ethernet connection. Easy file structurecanbecreatedandeveryprogramcanbere-portedwithatextdescription.Themachinecan also be remote controlled by Ftp- con-

nection. Teleservicebyourtechniciansviainternet connection(Ftp-connection) fortroubleshooting inthelogicprogram.Update of PLC-andvisualdisplaysoftware viaUSB-Stick,datas canbe sentviaE-mail.

Model RWE-Evolution

operating panel 8”touchpanelwith4functionbuttons

memory CompactFlash64MB-2GB

system WindowsCE5.0

language Unitext(allcharacters)

interface USB-connention,ethernet-interface1x10/100Mbit,RJ45,PS/2−interface,serialinterface

PCI modul card MC-CANDualCanController,handcontrolunitwith3additionalfunctionbuttons

15


winding head data RW 0 RW 1 RW 2 RW 3 RW 4 RW 4-V

mm inch/AWG mm inch/AWG mm inch/AWG mm inch/AWG mm inch/AWG mm inch/AWG

wire range 0,1-0,6 23-28 0,2-1,0 18-32 0,2-1,4 15½-32 0,4-2,12 12-26 0,4-2,36 11-26 0,4-2,8 9½-26

magazine diameter 72 2,83 130 5,11 210 8,26 220 8,65 340 13,39 340 13,39

finished core OD 25-150 1,0-6,0 25-150 1,0-6,0 25-350 1,0-14,0 25-350 1,0-14 60-500 2,4-20 60-500 2,4-20

finished core ID 11 0,433 13 0,51 17 0,70 25 1,0 25 1,0 29 1,14

finished height 35 1,37 50 1,96 80 3,15 100 (120) 3,93 (4,72) 150 5,9 150 5,9

max. winding speed rpm 230 250 240 150 80 80

compatible roller tables RW 222-L RW 222-L, RW 222-VL RW 222-L, RW 222-VL, RW 332

RW 222-L, RW 222-VL, RW 332

RW 332 RW 332

compatible m/c bases all RWE machine series all RWE machine series all RWE machine series all RWE machine series all RWE machine series all RWE machine series

Gear rack winding heads for the BENCH modelsThegear rackwindingheadsaredesignedforprecision layerwindingwith lowbuiltupfactors.Typicalapplicationsaretheproduc-tion of variacs, potentiometers and trans-formersecondarywindings.All thewindingheads works with a robust gear rack anddrive gear system, this allows the windinghead to generate a large amount of torquewhich makes it suitable for large wire size.Thewireisdereeledfromthewindingmaga-zinevia twoguiderollersas it is layeredonthe core, the magazine itself is held back

underconstanttensionviathebreakingsys-temwhichisadjustabletosuiteachwiresize.Allgearrackwindingheadscanuti-lise two designs of magazines the „KN“type has a quick opening facility andthe „SN“ typewhichhasacompletelyremoveable section for taller cores. Arangeofnorrowracksandmultifilarwireguides can be supplied for reducedcoreI.D’sandstripwinding.Customisedcomponentsforspecialapplicationscanbesupplieduponrequest.

maga-zine type

final hole diameter

final hole by biggest height 0,1 0,2 0,32 0,4 0,5 0,6 0,71 0,8 0,9 1,0 1,12 1,125 1,32 1,4 1,5 1,6 1,7 1,8 1,9 2,0 2,12 2,24 2,36 mm

mm inch mm inch 38 32 28 26 24 22½ 21 20 19 18 17 16½ 16 15½ 15 14½ 14 13½ 13 12½ 12 11½ 11 AWG

0/101112161822

111213182024

0,4330,4720,5110,7080,7870,945

151819222529

0,590,7080,7480,8660,9841,142

90128140326390661

26364096111188

121719455288,5

7911263051

4,66,47,1172033,6

4,55121423,8

1/1011121518223037

1315162022263137

0,5110,590,630,7870,8661,0231,221,456

1820232528333741

0,7080,7870,9060,9841,1021,301,4561,614

178240337624894146222973040

516896178254416654865

24324583120195307407

1418264869112177234

91217314574116154

6,48,61222325282109

6,28,81623386079

71318304762

5,71015243951

56,411,2183139

2/1215182124334060

1718212428344060

0,6690,7080,8270,9451,1021,3381,5752,636

2426293135406075

0,9451,0231,1421,221,3781,5752,3622,953

185237395544807110017223169

871111852563805188001353

5064107147218300466858

33427097144200307558

23305068100140217392

1721365074100158285

131728395880125226

111423324865100179

9,1111926405485147

9,61622334469118

8141929406195

711,515,823324985

6101420284476

3/2025303537455060708090100

2528313337404648556577100

0,9841,1021,221,301,461,5751,8111,892,1652,563,0313,937

3538404952535557657580100

1,3781,4961,5751,9292,0472,0872,1652,2442,5592,9533,1493,937

184314350509719760107712171460199327374000

106181200294414439622703844115215822330

6911813019127328640545754974910291500

4883901341932002843213855267231060

356066100140146206233280382525774

28475277111115164185222303417615

223842619192130147176240330480

183135507576106120144197271400

1425304062638596116158216320

1222273556577686104143194260

20304445627084115157233

18263939,5556275102141203

1523333448546586123132

1420293042485880109160

19,526273843517097143

1623243438466386128

14,520213034415678115

1318192731375170,4100

111617242733456390

4/2030354045506065708090100120

2528303540455560657585110115

0,9841,1021,1811,3781,5751,7722,1652,3632,5602,9533,3474,3314,53

4045506060626873789098130135

1,5751,7721,9692,3632,3632,4412,6782,8753,0713,5443,8595,1195,321

1522642934356618501050131614902128253333604622

981701902834305546858569691350164721803006

69120133200302389481600680972115815302112

50879714422028235043749470684311001534

4069771151752242773473945606688861218

31556190138178220274312446530700966

26455074113145180225255365434575790

2036406090118145180205293348466635

1629365177100117146166230282393514

152629436786105131150213253340462

13232638597694117133190226300412

11,5202234516682102116166198260360

1018203045587390103147174230318

91617,5264052648091130155206283

81416233646577279117139184253

71314,5213242526573105125166228

6,4111319293747586695112150205

17253342526085101133184

1522303747537690120165

1420273442486981108148

Magazine data base with wire length in meters: for wire length in feet, multiply by factor 3,28

16


High speed slider winding heads for the BENCH modelsThehighspeedwindingheadsaredesignedfor random layer winding. Typical applica-tions are the production of transformer pri-mary windings and windings where largeamounts of turns are required in a shortproduction time. All of the winding headsworkswithasidesliderwhichdereeles thewirefromtheedgeofthewindingmagazine.The magazine itself is driven by precisionmade friction rollers which enhance thelifeof themagazine.As thewirecomesoff

the magazine it is guided betweentwo wire guide plates before be-ing placed on to the core. Allhigh speed winding headsfeature the quick actionmagazineopening facilityand a range of „S“ typemagazines can be suppliedfortallersectioncores.Customisedcomponents for special applica-tionscanbesupplieduponrequest.

winding head data RW 10 RW 20 RW 25 RW 30 RW 40 RW 40-V

mm inch/AWG mm inch/AWG mm inch/AWG mm inch/AWG mm inch/AWG mm inch/AWG

wire range 0,05-0,3 28½-44 0,08-0,7 21-40 0,08-1,0 18-40 0,1-1,0 18-38 0,1-1,0 18-38 0,3-1,12 17½-28½

magazine diameter 100 4 150 6 185 7,28 210 8,26 385 15,15 385 15,15

finished core OD 5-30 0,20-1,18 12-150 0,47-6,0 20-150 0,78-6,0 25-150 1,0-6,0 25-150 1,0-10,0 25-150 1,0-10,0

finished core ID 2,5 0,098 7 0,276 10 0,394 10 0,394 12 0,472 12 0,472

finished height 15 0,59 55 2,16 65 2,56 80 3,15 120 4,72 120 4,72

max. winding speed rpm 1800 1600 1600 1500 550 330

compatible roller tables RW 111 RW 111, RW 111-V, RW 222-L

RW 112, RW 222-L, RW 222-VL

RW 222-L, RW 222-VL RW 222-L, RW 222-VL, RW 332

RW 222-L, RW 222-VL, RW 332

compatible m/c bases all RWE machine series all RWE machine series all RWE machine series all RWE machine series all RWE machine series all RWE machine series

magazine type final hole diameter 0,05 0,08 0,10 0,15 0,20 0,25 0,30 0,40 0,50 0,60 0,71 0,80 0,90 1,0 1,06 1,12 mm

mm inch 44 40 38 34 ½ 32 30 28 ½ 26 24 22 ½ 21 20 19 18 17 ½ 17 AWG

10/2 (with inside slider)2,533,5410/4,5 SG (with side slider)5 SG6 SG7 SG8 SG

2,53,03,54,04,55,56,07,58,09,0

0,0980,1180,1380,1570,1770,2360,2760,2950,3150,354

60100140190280166211260368500

254060801206684110150200

28405075435580100130

131925352025354863

1115221215222837

710147,910151824

7105,67101317

20/681012141620-S25-S30-S40-S

7101214162225303540

0,2760,3940,4720,5510,6230,8660,9841,1811,3781,575

115280440650130019503650425060008800

7719030043086013002430284040005900

36851402004006001140133018702740

21508012024036067078011001600

143454801602404505207301080

243856110167313364514750

1422336598183213300440

15224365122142200295

1015304685100140205

23356575107156

25/81012141620-S25-S30-S40-S

101214162025303540

0,3940,4720,5510,6230,7870,9841,1811,3781,575

3475458061612241845265270744010900

235372533106616123013351249607316

1051752484967441413164923183397

629914829744683096713641984

4266991982975586449051339

304769136207388451637930

17274080121226264372545

18275380151176248365

12183757105124173254

1228438093132193

9223655707996

2946586682

30/810121416 (-S)20 (-S)25 (-S)30-S40-S50-S

10121416202530354050

0,3940,4720,5510,6230,7870,9841,1811,3781,5751,969

2604106001200190031503895453056508190

12019028056089014702875212026403940

721131653305208651110124515502332

487511022035057872683010351527

3453771542454055215807251096

20304590140235300340425631

20306095158200225280416

214266110140158198294

14335384100121150213

112642638090110169

8213353667594138

2745546380114

40/10121416 (-S)20 (-S)25 (-S)30-S40-S55-S60-S70-S100-S

121416202530354050556575

0,4720,5510,6230,7870,9841,1811,3781,5751,9692,172,562,95

74011502310368056607060870011000

360560110017702720340040705100

21033065010501610201024003000

1402104306901060132015802000

100155310490760950113014002475317142586837

60901802804355456508301430183324603951

4060117187290360420540930119216002569

8313220425530038065083811231805

971501872102704756088151311

761171461702103774836481041

6296120130170299383514824

5280100111140245314420676

375602

337542


17


Flat belt winding heads for the BENCH models

winding head data RW 100 RW 200 RW 200-V RW 300

mm inch/AWG mm inch/AWG mm inch/AWG mm inch/AWG

wire range 0,2-0,9 21-32 0,3-1,0 18-28½ 0,4-1,6 14-25 0,3-1,8 14-26

magazine diameter 97 3,8 145 5,7 145 5,7 210 8,27

finished core OD 5-35 0,2-1,58 16-150 0,63-6,0 16-150 0,63-6,0 35-150 1,38-6,0

finished core ID 3 0,12 5 0,197 6 0,236 8 0,32

finished core height 15 0,59 25 0,98 25 0,98 60 2,36

max. winding speed rpm 1100 1000 1000 (Ø 0,4 -1,0 mm)375 (Ø 1,1 - 1,6 mm)

600 (Ø 0,3 - 1,0 mm)190 (Ø 1,1 - 1,8 mm)

compatible roller tables RW 111, RW111-V RW 111-V, RW 112, RW 222-L RW 111-V, RW 112, RW 222-L RW 222-L, RW 222-VL

compatible m/c bases all RWE machine series all RWE machine series all RWE machine series all RWE machine series

Theflatbeltwindingheadsaredesignedforwindingheavywiresintosmallinternaldiam-eters without the use of gear racks or sidesliders.Typicalapplicationsare theproduc-tionofchokes,filtersandsmall transformersecondarywindings.Allofthewindingheadsworkwithaflattoothedbeltwhichdrivesthemagazine.Thewinding tension isvariedbyapplyingpressureonthesmoothedgeofthemagazine where the wire is dereeled from.Allofthebeltwindingheadsfeaturearange

of robust split magazines together withthe magazine quick opening device. Forbalancingtypechokesthereisawireguidefingerwhichaidsintheproductionofequalstart, finishwindings.For thewindingheadtypeRW300, „S“ typeand„K“ typemaga-zinescanbesuppliedfortallersectioncoresand transformer secondary windings. Cus-tomisedcomponentsforspecialapplicationscanbesupplieduponrequest.

magazine type fine hole min. 0,20 0,30 0,40 0,50 0,60 0,71 0,80 0,90 1,0 1,12 1,25 1,32 1,4 1,5 1,6 1,7 1,8 mm

mm inch 32 28½ 26 24 22½ 21 20 19 18 17 16½ 16 15½ 15 14½ 14 13½ AWG

100/22,252,533,544,555,56

333,5455,566,57,58

0,1180,1180,1380,1580,1970,2170,2360,2560,2950,315

65,71014212837466077

2,92,74,66,6101318222936

1,52,53,86810131721

2,545791114

2,63,556810

1,92,534,55,57

2,43,23,44,8

1,92,52,73,8

200/33,544,555,566,577,5 (K)8

55,566,577,588,5910,511

0,1970,2170,2360,2560,2760,2950,3150,3350,3550,4130,433

111520303647587587115140

6,58,5121721273342606681

5,581114182228334353

810121519233037

791114172227

57911,91317,521

4679111417

56891114

200-V/4,24,75,15,86,36,67,0 (K)7,4 (K)7,8 (K)8,3 (K)8,6 (K)

677,58,599,5101111,51212,5

0,2360,2760,2950,3350,3550,3740,3940,4330,4530,4730,493

81114,619,52532,8394865,573,191,8

5,37,29,512,716,221,325,631,542,647,559,7

3,756,78,911,4151822,129,933,441,9

2,73,74,86,58,310,9131621,724,230,5

2,12,93,85,16,68,610,412,717,219,224,2

1,72,3345,26,88,21013,615,219,2

1,41,92,53,354,25,66,78,311,212,515,7

1,11,52,12,73,44,55,46,691012,6

0,91,41,82,152,783,654,385,47,38,110,2

0,81,21,61,952,53,283,94,86,57,39,1

1,4

2,22,93,54,35,86,58,2

1,3

1,92,533,75,15,77,1

1,1

1,72,22,73,34,556,3

300/5678910 (S) (K)11 (S) (K)12 (S) (K)13-S (K)16-S (K)20-S (K)30-S40-S

891011121314151720222430

0,3150,3550,3940,4330,4720,5120,5510,5910,6690,7880,8670,9451,182

42628292149213293381430480580770881

2436475486123170219127277335440509

162331365681111145162180218290331

1116,52225405779102113127153200232

8121618294257748292111150169

6,39,512,71523334559657388117134

121927374852587090106

1015,522,531404247577587

8131925333438466070

61016,523303134375056

81319252627334050

71016212224293845

812161721263039

6,59121319232435

5791017202131

456,51315181927

model 300/5 – 300/13 = split type, model 300/10 – 300/20 = hinge type (K), model 300/10 – 300/40 = segment type (S)


18


Miniatur and multisystem winding heads for BENCH models

winding head data round belt system

RW 60-Cflat belt system RW 60-C

round belt system RW 100-C

flat belt system RW 100-C

side slider system RW 100-C

mm inch/AWG mm inch/AWG mm inch/AWG mm inch/AWG mm inch/AWG

wire range 0,06 - 0,15 34½-42½ 0,15-0,6 26-34½ 0,07-0,5 25-41 0,15-0,71 21-34½ 0,05-0,355 27-44

magazine diameter 60 2,4 60 2,4 97 3,8 97 3,8 99 3,9

finished core OD 5-14 0,2-0,55 5-14 0,2-0,55 5-35 0,2-1,3 5-35 0,2-1,3 8-35 0,3-1,3

finished core ID 1,6 0,062 2,0 0,79 2,5 0,098 3,0 0,118 7 0,276

finished core height 10 0,39 10 0,39 15 0,59 15 0,59 15 0,59

max. winding speed rpm 1800 1800 1800 1800 1800

compatible roller tables RW 111 RW 111 RW 111, RW 111-V RW 111, RW 111-V RW 111, RW 111-V

compatible m/c bases all RWE machine series all RWE machine series all RWE machine series all RWE machine series all RWE machine series

The multisystem winding heads are de-signed for winding fine wires onto smallcores. It incorporates three proven windingsystemsononehead,thisgivesyouthebestwinding solution possible for each specificapplication, and offers you the maximumproduction capability with a minimum cost.Typical applications are the production of

small pulse transformers, small pri-mary windings and small chokes.Thewindingheadsaredesignedforinstantchangeoverfromonesystemtoanotherandfeaturesarangeofflat and round belts, side slidersandrobustquickopeningmaga-zines.

magazine type

final hole 0,05 0,06 0,071 0,08 0,09 0,1 0,112 0,125 0,132 0,15 0,18 0,20 0,25 0,3 0,355 0,4 0,5 0,6 0,71 0,80 0,90 1,0 mm

mm inch 44 42½ 41 40 39 38 37 36 35½ 34½ 33 32 30 28½ 27 26 24 22½ 21 20 19 18 AWG

round and flat belt60-C/1,21,41,61,822,52,8

1,61,82,02,22,42,893,2

0,0620,0700,0780,0860,0940,1140,125

4,86,311,219,225,850,575

3,34,47,913,518,235,752

2,73,66,310,914,728,842

2,12,758,711,722,833

1,72,34,17,29,618,928

1,41,83,45,87,815,322

1,11,52,74,76,312,417

0,91,32,44,25,711,215

0,711,83,34,58,812

1,32,43,26,39

1,11,92,65,27,5

1,21,73,45

0,91,22,43,5

0,91,72,3

0,71,32,0

0,91,3

0,60,9

round and flat belt100-C/1,822,252,533,544,55

2,22,52,7533,54,555,56

0,0870,0980,1080,1180,1380,1770,1970,2170,236

27424470

2134355780120156185243

172526456395123148193

141920375277102122159

1118193042638399130

914152434516780105

81314223146607295

6109,4172436475774

7,26,8121725404162

65,71014,521283746

43,66,89,514182229

2,92,74,86,810131822

23,54,97,210,51116,5

1,52,63,94681013

2,54579

2,63,556

1,32,534,5

side slider 100-C10/4,5-SG5-SG6-SG7-SG8-SG9-SG10-SG11-SG12-SG

55,578910111213

0,2170,2160,2760,3150,3550,3940,4330,4720,512

166211260368500700112015122192

11614818525835049078410581534

82104130182148207331447648

6684110150200280448604878

526784117158221354478693

435580100130182291393570

35455678107150239323469

2836456386120192260377

2532415777107172232337

202535486388141190276

141823325680122133192

12152228375182111162

7,910151824335472105

5,6710131723,8385175

14,521,532,54262


19


Gear rack taping heads for the BENCH models

taping head data RW 0/B RW 1/B RW 2/B RW 3/B RW 4/B

mm inch/AWG mm inch/AWG mm inch/AWG mm inch/AWG mm inch/AWG

tape width 4-10 0,157-0,394 8-13 0,315-0,512 9-20 0,354-0,787 9-25 0,354-0,984 9-25 0,354-0,984

build up factor +11 +0,433 +13 +0,512 +17 +0,669 +20 +0,787 +21 +0,827

magazine diameter 86 3,386 139 5,472 221 8,7 241 9,488 347 13,39

finished core OD 25-150 1-6 25-150 1-6 25-350 1-14 40-350 1,5-14 60-500 2,4-19,7

finished core ID 15 0,59 21 0,83 26 1,0 29 1,14 30 1,181

finished core height 35 1,38 50 1,97 80 3,15 100 3,94 150 5,9

max. taping speed rpm 230 250 240 150 80

compatible roller tables RW 222-L RW 222-L,RW 222-VL

RW 222-LRW 222-VLRW 332

RW 222-LRW 222-VLRW 332

RW 332

compatible m/c bases all RWE machine series all RWE machine series all RWE machine series all RWE machine series all RWE machine series

Thesetapingheadsworkwithagearsystemsimilar to the gear rack winding heads butvary in one major way. That is as the tapeis loadedontothetapemagazine it isalsotapedontothecore.Aflatleatherbeltroundtheoutsideofthetapemagazinecontrolsthe

taping tensionand is infinitely variable.Thetape is automatically cut when the correctlengthoftapeisloadedforthecompleteop-eration.Customisedcomponentsforspecialapplicationscanbesupplieduponrequest.

taping head data RW 200/B RW 300/B

mm inch/AWG mm inch/AWG

tape width 4-10 0,157-0,394 6-18 0,237-0,708

build up factor +9 +0,354 +11 +0,433

magazine diameter 154 5,9 215 8,46

finished core OD 16-250 0,63-5,9 25-350 1-13,8

finished core ID 13 bei 5 mm Band 0,512 with 0,157 tape 19 bei 8 mm Band 0,748 with 0,315 tape

finished core height 50 1,97 80 3,15

max. taping speed rpm 300 300

compatible roller tables RW 111-VRW 112RW 222-L

RW 222-LRW 222-VLRW 332

compatible m/c bases all RWE machine series all RWE machine series

f.i.d calculation for all taping heads: tape width + build up factor = f.i.d required

High speed taping heads for the BENCH modelsThesetapingheadsworkwithaspecialbeltdrivesystemwhichenablethemtoworkwith-outtheuseofgearracks:thisallowsthebelttapingheadstotapeintosmallerinternaldi-ametersatahigherspeed.Theyallincorpo-

ratestheRUFFquickactionopening,closingsystem which reduces handling time. Thetapingoperation is fullyautomaticandcon-trolledfromafootswitch.

20


Roller tables for the BENCH modelsRUFF supplies a choice of seven differentinterchangeablerollertables.Theirmainpur-pose is to transport thecorewhenwindingor taping operations are carried out. Theyareconnectedtothemachinebaseandheldwithtwoorfourfixingboltswhichallowthemtobechangedinsomeminutes.Threerub-

berrollersareinfinitelyadjustabletoclampanysizeofcorewithintheirrange.Alargeofparallelandtaperedrollersareavailabletosuitindividualwind-ing requirements and specialextension and designs can besupplieduponrequest.

coil OD head 0 1 2 3 4 4-V 10 20 25 30 40 40-V 100 100-C 200 200-V 300 300-V 0/B 1/B 2/B 3/B 4/B 200/B 300/B

0,20-1,18

RW 1115-30

inch 0,20-1,18

0,47-1,18

0,20-1,18

0,20-1,18

mm 5 -30

12-30

5 -30

5-30

0,40-1,58

RW 111-V 10-50

inch 0,63-2,0

0,43-2,0

0,43-2,0

0,63-2,0

0,63-2,0

0,63-2,0

mm 16 - 50

11-50

11-50

16-50

16 -50

16 -50

0,71-2,75

RW 112 18-70

inch 0,71-2,75

0,71-2,75

0,71-2,75

0,71-2,75

mm 18-70

18-70

18 -70

18 -70

1,0-6,0

RW 222-L 25-150

inch 1,0-6,0

1,0-6,0

1,0-6,0

1,0-6,0

1,0-6,0

1,0-6,0

1,0-6,0

1,0-6,0

1,0-6,0

1,0-6,0

1,0-6,0

1,38-6,0

1,38-6,0

1,0-6,0

1,0-6,0

1,0-6,0

1,0-6,0

1,0-6,0

1,0-6,0

mm 25-150

25-150

25-150

25-150

25-150

25-150

25-150

25-150

25-150

25-150

25-150

35-150

35-150

25-150

25-150

25-150

25-150

25-150

25-150

1,57-6,0

RW 222-VL 40-150

inch 1,5-6,0

15-6,0

1,5-6,0

1,5-6,0

1,5-6,0

1,5-6,0

1,5-6,0

1,5-6,0

1,5-6,0

1,5-6,0

1,5-6,0

1,5-6,0

1,5-6,0

mm 40-150

40-150

40-150

40-150

40-150

40-150

40-150

40-150

40-150

40-150

40-150

40-150

40-150

2,4-10,0

RW 332 60-254

inch 2,4-10

2,4-10

2,4-10

2,4-10

2,4-10

2,4-10

2,4-10

2,4-10

2,4-10

3,5-10

mm 60-254

60-254

60-254

60-254

60-254

60-254

60-254

60-254

60-254

90-254

3,15-14

RW 332-2 60-420

inch 2,4-16,5

2,4-16,5

2,4-16,5

2,4-16,5

2,4-16,5

2,4-16,5

2,4-16,5

mm 60-420

60-420

60-420

60-420

60-420

60-420

60-420

Combination possibilities between roller tables and winding heads

roller table type A Ø mm B Ø mm C Ø mm D Ø mm

RW 111RW 111RW 111RW 111RW 111-VRW 111-VRW 111-VRW 112RW 112RW 222-LRW 222-LRW 222-LRW 222-LRW 222-LRW 222-VLRW 222-VLRW 222-VLRW 222-VLRW 222-VLRW 222-VLRW 332RW 332RW 332RW 332

6

8

8

9

17

17

23

35

35

45

45

75

75

90

65

65

75

75

90

90

75

90

120

140

4

5

10

20

10

15

15

20

10

20

40

20

40

20

40

60

40

40

20

40

40

40

50

50

3

3

3

3

6

6

6

8

8

12

12

12

12

12

17

17

17

17

17

17

22

22

22

22

9

11

13

18

18

23

28

43

41

55

55

85

85

100

80

80

85

100

100

100

100

100

160 (200)

160 (200)

Standard core transport rollers for roller tables for BENCH machines

D Ø

A Ø

B

C Ø

roller table type A Ø mm B Ø mm C Ø mm D Ø mm

RW 222-L 35 15 12 55

RW 222-VL 60 11 17 75

RW 222-VL 70 13 17 85

RW 222-VL 55 25 17 105

RW 332 70 13 22 85

RW 332 55 25 22 105

Tapered core transport rollers for roller tables for BENCH machines

A Ø

C Ø

D Ø

B

21

kleine Spulen mit Feindraht

small coils with fine wire

bare core size mmturns x Ø wire size mmwound coil size mmmachine baseroller tablewinding head + magazine

6,7 x 6,7 x 4,837 x 0,207,3 x 1,9 x 5,3MINIRW 111-MINI (F.B.)RW 60-MINI + 1,6

7 x 3,2 x 3150 x 0,08 bifilar7,4 x 2,3 x 3,6MINIRW 111-MINI (R.B.)RW 60-MINI + 1,6

6,2 x 4,4 x 5,3150 x 0,08 trifilar7,4 x 2,3 x 3,6MINIRW 111-MINI (R.B.)RW 45-MINI + 1,8

6,6 x 3 x 2,91 layer x 0,112 bifilar7,2 x 2,5 x 3,5MINIRW 111-MINI (R.B.)RW 75-MINI + 1,8

8 x 3,75 x 3,730 x 0,35 9,1 x 2,7 x 4,5MINIRW 111-MINI (F.B.)RW 75-MINI + 2,0

10,5 x 4 x 4,8200 x 0,125 bifilar11,2 x 3,1 x 5,5MINIRW 111-MINI (R.B.)RW 75-MINI + 2,0

kleine Spulen mit Feindraht

small coils with fine wire


9,5 x 4,8 x 3, 261 x 0,18 x 37 x 0,31 0,8 x 2,9 x 4, 6MINIRW 111-MINI (F.B.)RW 100-MINI + 2,0

13,5 x 7,8 x 2, 8580 x 0,114,5 x 5,5 x 4MINIRW 111-MINI (S.S.)RW 100-MINI + 4,5

16 x 4 x 81 layer x 0,116,5 x 2,9 x 9RWERW 111 (I.S.)RW 10 + 2,0

16 x 8,5 x 6800 x 0,318 x 5 x 8,9RWERW 111 (F.B.) RW 100-C + 2,5

12 x 6 x 4, 530 x 0,413 x 4,3 x 5,5RWERW 111 (F.B.)RW 100-C + 2,0

15,5 x 9 x 5, 517 x 0,5 bifilar16 x 7 x 7RWERW 111-VRW 100 + 3,0

kleine Drossel und Filter mit dickem Draht

small chokes and filters with heavy wire


13 x 7,7 x 8,523 x 0,816,8 x 4,2 x 10,5RWERW 111-VRW 100 + 3,0

24 x 13 x 720 x 1,628,5 x 8,5 x 11, 5RWERW 112RW 200-V + 4,7

20,5 x 12,5 x 6,535 x 1,1524 x 6 x 11,5RWERW 112RW 200-V + 4,2

38,5 x 19,8 x 8,22 layer x 0,840,5 x 17 x 11RWERW 222-LRW 1 + 1/11

40 x 24 x 1511 x 1,32 trifilar44 x 20 x 18RWERW 222-LRW 2 + 2/13

33 x 17,5 x 11,5100 x 1,039 x 9 x 18RWERW 112RW 200-V + 6,3

kleine Drossel und Filter mit dickem Draht

small chokes and filters with heavy wire


47 x 24 x 18,4130 x 1,2 bank wound55 x 9 x 28RWERW 222-VSORW 300-V + 8,2

38,2 x 25 x 16,43 sectors each 11 x 1,847 x 17 x21RWERW 112RW 200-VS + 7,4

4 x 2,0 x 1,636 x 0,1 bifilar

MINIRW 35-D-RORW 111-D

47 x 24 x 18,495 x 1 , 858 x 10 x 29RWERW 222-VSORW 300-V + 8.2

53 x 28 x 18 each sec.with 3 layers with bank wound x1,8

60 x 16 x 27RWERW 222-VSORW 300-V + 9

51 x 30 x 23,532 x 2,558 x 24 x 30,5RWERW 332-SORW 3-V + 3/25

stromkompensierteDrossel

balancing chokes


15,5 x 8 x 6each sector 20 x 0,316,1 x 7,2 x 6,5RWERW 111-V (F.B.)RW 100-C + 2,5

13,5 x 6 x 5,5each sector 12 x 0,515 x 5 x 7RWERW 111-V (F.B.)RW 100-C + 2,5

19 x 9 x 10each sector 20 x 0,420 x 8 x 12RWERW 111-VRW 100-C + 4,0

25 x 14 x 8each sector 20 x 0,828 x 10 x 11RWERW 112RW 200-V + 4,7

26 x 14 x 10each sector 9 x 1,430 x 10,5 x 14RWERW 112RW 200-V + 5,1

34,5 x 15 x 15each sector 68 x 0,939 x 8,5 x 21RWERW 112RW 200 + 5,0

kleine Sonderspulen

small coils special


13 x 7,5 x 57 x 0,355 litz wire15,3 x 6 x 6,6RWERW 111-VRW 100 + 3,0

22,6 x 6,5 x 1255 x 0,16

RWERW 111-V (R.B.)RW 100-C + 2.0

16,5 x 7 x 21,51 sector x 0,25

RWERW 111-V (F.B.)RW 100-C + 2,5

17 x 7 x 18,5each sector 19 x 0,318 x 6 x 19,5RWERW 111-V (F.B.)RW 100-C + 2,5

18 x 16 x 2,8 1 layer x 0,25 precision wound

18,8 x 14,6 x 3,5RWERW 222-LRW 0 + 10,0

22 x 15,8 x 4 each sec. 1 layer prec. wound x 0,125

22,5 x 14,9 x 4,4RWESegment holderRW 0 + 10,0

Netztrafos

power transformers


175 x 55 x 15,5primary 3 layers x 0,9180 x 48 x 21RWERW 222-VSORW 30 + 30/1 6

120 x 65 x 68secondary 3 layers x 1,32126 x 55 x 74RWERW 332RW 4 + 4/50

47 x 30 x 50 primary progressive/ wound x 0,335

50 x 24,5 x 55RWERW 222-VLRW 25+14

81 x 44 x 26primary 1500 x 0,31583 x 40 x 30RWERW 222-VLRW 25+14

84 x 39 x 31secondary 90 x 1,3287 x 36 x 33RWERW 222-VLRW 300 + 10/K

sample of power transformerView or primary windinginterlayer taping withcopper foil and secondary winding

F.L. = Flat belt, R.B. = Round belt, S.S.= Side slider, I.S. = Inside slider

THE RUFF GROUP

How to find your ideal machine

Step 1Selectthesuitablemachineline:RUFFoffersfourdifferentmachinelinesandeachmachinelineisextremelyflexiblewithit‘sownheadandtablechangingsystem.Followinggraphicenablesyoutoselectthesuitablemachinelineforyourapplication.PleasecheckwirerangeandcoreODrange.

MINI machine line wire Ø 0,05 - 1,0 mm10heads

core OD 3,0 - 51 mm 5tables

BENCH machine line wire Ø 0,05 - 2,8 mm25heads

core OD 5 - 500 mm 6tables

FLOOR machine line wire Ø 0,4 - 4,5 mm 12heads


HEAVY machine line wire Ø 0,8 - 6,0 mm 3heads


Step 2Selectthesuitablemachinemodel:RUFFoffersdifferentmachinefamilies.Followingoverviewofmodelsenableyoutoselectyourmachine.Pleasecheckthecharacteristics:

MINI machine line1model MINI-Basic

BENCH machine line3models RWE-Basic RWE-Global RWE-Evolution

FLOOR machine line2models

RWS-Global RWS-Global-Shuttle

RWS-Evolution RWS-Evo-Shuttle

HEAVY machine line 1model

RW 55-Evolution RW 55-Evo-Shuttle

drives rollertableswithsteppermotorwindingheadswithservomotor

rollertableswithservomotorwindingheadswithmotorandinverter

rollertableswithservomotorwindingheadswithservomotor

controller N.C.SIAX110L N.C.SIAX80monochromtouchscreen

N.C.IPCEL870touchscreen

display LCD-Display 5.7“monochromtouchscreen

N.C.IPCEL870touchscreen8”touchpanelwith4funktionbuttons,USB-connention,ethernetinterface,PS/2inter-face,RJ45,serialinterfacelanguage,unitext(allcharacterse.g.Cyrillicetc.)

programming simpleprogramming,userfriendlycontroller

simpleprogramming,userfriendlycontrollerwithtouchscreenmonitor

programmingforsophisiticat-edwindingapplicationswithindustry-PCcontroller;cleartexttouchscreenwithgraphi-caldisplayandautomaticallywindingprogramcalculation

applications allstandardwindingjobs allstandardwindingjobs allstandardjobsandspecialresp.hitechwindingapplica-tions

Basic family Global family Evolution family

6

THE RUFF GROUP

Step 3Selectthesuitablewindinghead.Followingisanoverviewofavailablewindingheads.Pleasecompareyourwindingapplica-tionwiththetechnicalspecificationoftheheadsintheRUFFproductcatalogue:

MINI machine line wire 0,05 - 1,0 mm10heads,5tables

direct,multisystemandminiaturewindingheads

RW 35-Ddirectwindinghead

RW 35-MINIminiaturewindinghead



RW 75-MINImultisystemwindinghead



BENCH machine line wire 0,05 - 2,8 mm25heads,6tables

gearrackheads RW 0 RW 1 RW 2 RW 3 RW 4 RW 4-V

sliderheads RW 10 RW 20 RW 25 RW 30 RW 40 RW 40-V

beltheads RW 60-C RW 100-C RW 100 RW 200 RW 200-V RW 300

tapingheads RW 0/B RW 1/B RW 2/B RW 3/B RW 4/B RW 200/B RW 300/B

FLOOR machine line wire 0,4 - 4,5 mm12heads,9tables

gearrackheads RW 33 RW 44-1 RW 44-1V RW 45 RW 45-V RW 45-380 RW 45-EH

tapingheads RW 33/B RW 44/1B RW 45/B RW 45-380/BU

HEAVY machine line wire 0,8 - 6,0 mm3heads,4tables

gearandtapingrackheads RW 55 RW 55/B RW 55/BU

7

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