rapha virgin coconut oil - cardiccidp.cardi.org/.../processing_oil_-_dominica.pdf · rapha virgin...
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Rapha Virgin Coconut Oil
A Product of Dominica
Presented by:
Mr. Delbert Telemaque
Production Manager
1(767)616-2166
OUR PRODUCT
BMC Rapha Virgin Coconut Oil
is extracted from mature coconuts
without the use of deodorization, heat,
bleaching, additives or any other
chemical processing, making it natural.
Our product comes from Fresh Dominican
Matured Coconuts
PRIMARY MATERIAL REQUIRED
1 Litre = 17 Matured Coconuts
It is assumed that to produce 1 litre of
Virgin Coconut Oil,
7 kg of dehusked coconut is required
which is around 17 Matured Coconuts.
OUR PROCESSING METHOD
The main difference between ordinary coconut oil and
Virgin Coconut Oil is the process of extraction.
Rapha Virgin Coconut Oil is produced using
the Cold Process Method.
No heat is applied during extraction.
The absence of heat during extraction is very important,
because this preserves the lauric acid and the medium chain
triglycerides content of the oil.
STEP 1: DEHUSKING OF COCONUTS
Dehusking: Husk is removed
manually.
Husked Coconuts are usually
bought from Coconut Farmers.
STEP 2: DESHELLING OF HUSKED COCONUTS
Deshelling – involves the removal
of the brown shell from the
husked nut in order to free the
fresh kernel. We do this with the
use of a Deshelling Machine.
The machine allows for Two (2) Factory
Worker to Deshell at a time.
STEP 3:
Washing and Cutting of Nuts
This process is done Manually.
Coconuts are cut into 4 - 8 pieces
for processing through the
Grinding Machine
The brown skin is NOT removed
STEP 4:
Grinding
Grinding – The pieces of coconut
kernel is grinded into grated /
shredded coconut.
An factory worker is required to
feed the pieces into the machine
during the grinding process.
STEP 5: Milk Extraction/ Separation
Milk extraction/ Separation –
After grating or shredding the
fresh kernels, the milk is
extracted using the Milk
Extracting Machine.
Extracted coconut milk is then left to settle in a 2:1
ratio solution for a designated amount of time and
temperature
STEP 6: Filtration of Virgin Coconut
Oil
This coconut milk is placed into
fermenting containers and left to
sit for separation.
The cream rises to the top, the oil
in the middle and the water at the
bottom.
Filtration of the oil – the oil is
separated from the cream and
water manually
STEP 6:
Packaging and Storage
Packaging and Storage -- Glass
Bottles are used for packaging. The most appropriate packaging for Virgin
Coconut Oil is glass bottles in tropical
climates and wide mouthed glass jars in
temperate climates.
This is especially important if the VCO
is to be sold in stores where it might
stay on the shelves for long periods
Shelf Life
Our Virgin Coconut Oil has a shelf life of 3 years. The Oil
does not easily oxidize and also has inherent antimicrobial
properties.
• Do not contaminate with other foods and materials.
• Keep the container where you keep the oil clean.
• If food drops into the oil it will begin to ferment or mold.
Our Virgin Coconut Oil is stable and does not require refrigeration.
We maintain Quality Control to ensure that our product is safe for consumers and maintains quality and consistency.
SOME AREAS INCLUDE:
COCONUT SELECTION
We purchase FRESH, MATURED COCONUTS –Coconuts are carefully examined. Coconuts are rejected if they are cracked, growing or have an odour.
Quality Control
STORAGE OF DEHUSKED NUTS
Stored in a Clean area away from
Sunlight.
EQUIPMENTS
All equipment are sanitized and kept clean
FACTORY WORKERS
All workers MUST adhere to good
personal hygiene and use of Protective
equipment
Rapha Virgin Coconut Oil is a Product of the Believers Multi-Purpose Cooperative
Society Limited. The Cooperative Produces, Markets and Distributes.
TAG LINES The product is Marketed as a Healthy Alternative for Cooking,
Skin Care and Hair Care.
By using this product, you will only be living a healthy life but
also supporting the small scale coconut farmers, creating jobs
and ensuring economic growth.
Rapha Virgin Coconut Oil
A raw, unrefined and
Natural Dominican Product
Sales & Marketing
Benefits highlighted to Customers
Hair & Skin Care,
Stress Relief,
Maintaining Cholesterol Levels,
Weight Loss,
Increased Immunity,
Proper Digestion And Metabolism,
Relief From Kidney Problems,
Heart Diseases,
High Blood Pressure,
Diabetes.
DISTRIBUTION
Wholesale
Rapha Virgin Coconut Oil is sold in 1 Gallon and 5 Gallon
Bottle for Customers who do: Repackaging or Use the Oil
as an ingredient for further processing
Retail
Our Oil is distributed at our Local Supermarkets for sale
to Consumers. Large – 750ml, Small – 300ml
RAPHA VIRGIN COCONUT OIL
We Push to be a Household Name!
We participate in Local and Regional Tradeshows to
increase awareness and grow customer interest.
We educate customers on the benefits and uses
VALUE CHAIN
Dehusked Coconut
Virgin Coconut
Oil
Coconut Product manufacturers:
Food Ingredient
Cosmetics
•Soaps
•Oils
•Shea Butter
Consumer
Local Markets
Household
Regional Markets
Coconut Growers BMC Processing Unit Further Processing End Market
THANK YOU….
PRESENTATION FOR COCONUT NICHE PRODUCTS WORKSHOP
14-16 DECEMBER 2016
TRINIDAD AND TOBAGO
DOMINICA COCONUT PRODUCERS NETWORK
By Webster Marie
CALIBISHIE AGRO PROCESSORS
My presentation is based on virgin coconut oil and heated processed oil.
The old fashion way is maintained in this process.
25 dried nuts are selected and peeled by hand.
The nuts are cracked open by hand and a knife is used to get the coconut from the shell.
It is then washed and placed in a large container for grinding.
COCONUT OIL PROCESSING IN DOMINICA
GRINDING PROCESS
In the blender, water is added to the coconut for better grinding and then placed into a strainer to drain the milk out. The
remainder in the strainer is placed in another container for squeezing the excess milk.
What is placed in the processor is with no water but water is added to the remains for squeezing or passed through a blender
again for a find grinding.
GRINDING PROCESS
GRINDING PROCESS
The milk is then strained with a cloth to prevent any particles and then placed into a container
The liquid is left to stay overnight covered in a container or leave to rest for 6-8 hours before skimming.
SKIMMING PROCESS
SKIMMING PROCESS
The cream is seen at the top of the container. A spoon is used to scoop the cream and place into a container for boiling or heated
process.
Under the cream is the pure oil from the coconut known as the pure virgin oil. A spoon is used to gently scoop the oil without getting
water into the oil which is directly under.
SKIMMING PROCESS
FILTERING PROCESS
The oil is then pured into a filter which is made by using a funnel and cotton filter buds or a cloth
FILTERING PROCESS
After the filter is done you bottle in your respective size bottles and ready for use. 25 nuts gave 1bottle 750 ml of virgin coconut oil and 1
bottle 750 ml of heated coconut oil.
FINAL PROCESS
END PRODUCT: JOJO`S NATURAL COCONUT OIL
THANK YOU VERY MUCH
PRESENTED BY
WEBSTER MARIE