ranger tm model #a04rb63aa - pi54.compi54.com/corp/manuals/parts/9918932.pdf · e 2003 polaris...

E 2003 Polaris Sales Inc.

PARTS MANUAL PN 9918932 and MICROFICHE PN 9918933 6/03

RANGER TMModel #A04RB63AA

TABLE OF CONTENTSRANGER TM A04RB63AA

Parts Manual

AA--ARM B7. . . . . . . . . . . . . . . . . . . . . . . . . . . .

BBATTERY B2. . . . . . . . . . . . . . . . . . . . . . . . . . .BODY A5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .BOX LATCH A9. . . . . . . . . . . . . . . . . . . . . . . . .BRAKE CALIPER, FRONT B11. . . . . . . . . . . . . .BRAKE CALIPERS, REAR B13. . . . . . . . . . . . . .BRAKE LINES B10. . . . . . . . . . . . . . . . . . . . . . .BRAKE, FOOT B9. . . . . . . . . . . . . . . . . . . . . .BRUSH GUARD A4. . . . . . . . . . . . . . . . . . . . . .

CCARBURETOR D2. . . . . . . . . . . . . . . . . . . . . . .CHASSIS A5. . . . . . . . . . . . . . . . . . . . . . . . . . .CONTROLS A7. . . . . . . . . . . . . . . . . . . . . . . . .COOLING C14. . . . . . . . . . . . . . . . . . . . . . . . . .CRANKCASE C9-10. . . . . . . . . . . . . . . . . . . . . . . .CRANKSHAFT C11. . . . . . . . . . . . . . . . . . . . . . .

DDASH INSTRUMENTS A7. . . . . . . . . . . . . . . . .DECALS A11. . . . . . . . . . . . . . . . . . . . . . . . . . .DIFFERENTIAL LOCK C8. . . . . . . . . . . . . . . . .DRIVE CLUTCH C3. . . . . . . . . . . . . . . . . . . . . .DRIVEN CLUTCH C4. . . . . . . . . . . . . . . . . . . . .DUMP BOX A10. . . . . . . . . . . . . . . . . . . . . . . . .

EELECTRIC DEVICE D3. . . . . . . . . . . . . . . . . . .ELECTRICAL B2. . . . . . . . . . . . . . . . . . . . . . . .ENGINE MOUNTING A13. . . . . . . . . . . . . . . . . .EXHAUST C12. . . . . . . . . . . . . . . . . . . . . . . . . .EXHAUST SYSTEM A14. . . . . . . . . . . . . . . . . . .

FFUEL PUMP D5. . . . . . . . . . . . . . . . . . . . . . . . .FUEL SYSTEM A12. . . . . . . . . . . . . . . . . . . . . . .

GGEAR SELECTOR/DIFFERENTIAL LOCK C8. . .

GGEARCASE C5-6. . . . . . . . . . . . . . . . . . . . . . . . .GOVERNOR C13. . . . . . . . . . . . . . . . . . . . . . . .

HHOOD A8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

IINTAKE C12. . . . . . . . . . . . . . . . . . . . . . . . . . . .

MMASTER CYLINDER B10. . . . . . . . . . . . . . . . . .MOLDINGS A6. . . . . . . . . . . . . . . . . . . . . . . . .

OOIL PUMP D1. . . . . . . . . . . . . . . . . . . . . . . . . .

PPARK BRAKE LOCK B12. . . . . . . . . . . . . . . . . . .PISTON C11. . . . . . . . . . . . . . . . . . . . . . . . . . . .PROP SHAFT, REAR B3. . . . . . . . . . . . . . . . . .

RREAR GEARCASE C7. . . . . . . . . . . . . . . . . . . .REAR WHEEL DRIVE B14. . . . . . . . . . . . . . . . . .

SSEAT A3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SHOCK, REAR C2. . . . . . . . . . . . . . . . . . . . . .STARTING MOTOR D4. . . . . . . . . . . . . . . . . . .STEERING B6. . . . . . . . . . . . . . . . . . . . . . . . . .STRUT MOUNTING B7. . . . . . . . . . . . . . . . . . .STRUT, FRONT B4. . . . . . . . . . . . . . . . . . . . . .SWING ARM C1. . . . . . . . . . . . . . . . . . . . . . . .

TTHROTTLE B8. . . . . . . . . . . . . . . . . . . . . . . . .TOOL KIT D6. . . . . . . . . . . . . . . . . . . . . . . . . . .TRANSMISSION MOUNTING B1. . . . . . . . . . . .

WWHEEL, FRONT B5. . . . . . . . . . . . . . . . . . . . .

The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.

A3

SEATRANGER TM A04RB63AA

11

13

3

25

2

16

1718

19

24

1


15

12

1010

75

89

46

23

21

20 22

10

20

14

14

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 5812295 4 Foil, Seat2 2682638-317 1 Asm., Seat, Bottom

(Incl. 1,10,16-19)3 2683124-317 1 Asm., Seat, Back4 1014505-067 1 Back, Seat, RH5 7661637 8 Rivet6 5243092-067 1 Tube, Coupler, Rear, Center7 7517916 4 Screw8 1014469-067 1 Screen, Seat Back9 1014504-067 1 Back, Seat, LH10 7542324 6 Nut, Nylok11 7515339 2 Bolt12 7515319 2 Bolt

13 7670096 8 Nut, Chimney14 5433305 2 Cap, Bumper, End15 7517230 8 Screw16 5245676 2 Tab, Seat Mount17 7621479 4 Rivet18 7555734 2 Washer, Flat19 5910096 2 Pin, Seat Latch20 2632421 2 Asm., Seat Belt21 2632422 1 Asm., Seat Belt, Center22 7542525 4 Nut, Nylon23 7512539 4 Screw24 5411042 2 Grommet25 1013336-067 1 Base, Cab/Seat

6/03

A4

BRUSH GUARDRANGER TM A04RB63AA

1


3

5

2

4

3

4 25



1 1014574-067 1 Brushguard2 7515307 6 Screw3 5247703-067 2 Plate, Mount, Brushguard

4 7542343 6 Nut5 7080523 2 Knob

6/03

A5

CHASSIS/BODYRANGER TM A04RB63AA

31

24

78

9

5 6

10

11

14

152021

18

19

23

24

12

25

13

4

42

1

4

14

24

19 17 16

22

22

27

12

12

26




1 7515522 4 Bolt2 7542449 4 Nut3 1013374-067 1 Support, Floor, RH4 7515399 16 Screw5 7670090 20 Clip, Dart6 5434028 2 Panel, Seat Frame Floor Cover7 ------ -- -- -- -- 1 Base, Cab/Seat

(See Seat Pg. A3, Ref. 25)8 7542451 8 Nut, Nylok9 5245209 4 U-Bolt10 1014209-067 1 Frame, Main11 1013373-067 1 Support, Floor, LH12 7542439 6 Nut, Nylok13 7079924 2 Decal, Reflector, Amber

14 5434191 2 Cap, Bumper15 1014211-067 1 Bumper16 7621334 4 Rivet17 5430733 2 Cup, Hood Latch18 7517854 3 Screw19 7517685 6 Screw20 5245329-067 1 Plate, Grill, Bumper, Upper21 5245626-067 1 Plate, Grill, Bumper, Top22 7555801 4 Washer, Wrought23 7517583 2 Screw24 7515415 4 Screw25 1013930-067 1 Support, Cab, Front26 8360012-06 1 Trim, Edge27 7512399 2 Screw

6/03

A6

MOLDINGSRANGER TM A04RB63AA

23

8

75

3

9

1

11

2

12

21

14 13

17

1516

18

20

1

1

1

9

1

1

1314

10

9

1

1

46

22

19

18




1 7517685 47 Screw2 5433827-070 1 Fender, Rear, RH3 5435261 1 Cover, Drive Shaft, Floor4 5812222 1 Foil, Seat Base, Exhaust5 5812243 1 Foil, Heat Shield, Floor6 5812296 1 Foil, Cover, Upper7 5812242 1 Foil, Heat Shield8 2632478 1 Asm., Floor, Dog House Cover

(Incl. 6,7)9 7670057 10 Nut, U-Type Speed10 7670090 8 Clip, Dart11 5433826-070 1 Fender, Rear, LH12 5435177-070 1 Fender, Front, LH

13 7555935 6 Washer14 7542122 6 Nut, Nylok15 7517386 12 Screw16 7556065 12 Washer, Skid Plate17 5812526 1 Plate, Skid18 7512084 16 Screw19 5434903 2 Panel, Wheel Well20 5434807

543480811

Panel, Wheel Well, LHPanel, Wheel Well, RH

21 5435178-070 1 Fender, Front, RH22 7670145 7 Nut, U-Type23 2632846 1 Asm., Floor, Main (Incl. Foil)

6/03

A7

DASH INSTRUMENTS and CONTROLSRANGER TM A04RB63AA

6

8

21

3

4

9

10

5

7




1 4011003 1 Panel, Indicator2 4010460 1 Hourmeter3 5434192 2 Plug, Hole, Rocker Switch4 4010525 1 Switch, Headlight5 7081135 1 Cable, Choke

6 4010638 1 Receptacle, Pod Mount, 12V7 7080922 1 Nut, Choke8 4011002 1 Switch, Key9 2460978 1 Harness, Headlight/Hood10 2461154 1 Harness, Dash

12/02

A8

HOODRANGER TM A04RB63AA

22

325 26

12

2

27

10

20

28

191521

24 23

29

3 31

11

56 7 8

9

4

1314


15

4

16

17

18



1 7518158 8 Screw2 5434057 2 Asm., Hinge3 7517685 16 Screw4 5410774 3 Grommet, Rubber, Mount5 7512026 3 Screw6 5910119 1 Plate, Catch7 5246693 1 Pin, Catch8 5521667 1 Seal, Glove Box9 5434719-195 1 Cover, Glove Box10 5435136-195 1 Dash11 5434763 2 Holder, Cup12 5434658-195 1 Hood13 7670157 2 U-Nut14 7517561 2 Screw15 7542122 4 Nut, Nylok

16 7558221 2 Washer, Flat17 5435049 1 Box, Storage18 5020663 2 Pin19 7555935 2 Washer20 5410370 2 Strap, Hood Latch21 7517230 2 Screw22 5435316 1 Liner, Hood23 4032094 4 Spring, Adjust24 7518156 4 Screw25 7670090 4 Clip, Dart26 2410275

401068122

Asm., HeadlightAsm., Bulb, Hi/Lo

27 7670134 2 Clip, Wire28 7518157 2 Screw29 5412148 2 Grommet

6/03

A9

BOX LATCHRANGER TM A04RB63AA

12

3

4

6

7

85

97

5 2




1 7661644 4 Pin, Hitch2 7661037 4 Pin, Clevis3 7041996 2 Shock, Dump Box4 7041687 2 Spring, Exhaust5 7558402 4 Washer, Flat

6 7515319 4 Bolt7 5434226 8 Bushing, Box, Latch8 1013571-067 1 Latch, Box9 7542324 4 Nut, Nylok

6/03

A10

DUMP BOXRANGER TM A04RB63AA

1

1315

6

28

12

107

16

35

1430

4

26

9

11

2

23

17

18

29

19

20

25

5

4 315

5

14

16

1

8

22

21

17

27

21

25 24

7




1 24103224010340

22

Asm., Taillight w/Brake LightBulb

2 7517790 4 Screw3 7515177 2 Screw4 7555960 2 Washer, Flat5 7517561 20 Screw6 5244068-067 1 Cover, Tailgate7 5433656 2 Latch, Tailgate8 5132810 2 Shaft, Latch9 7556143 2 Washer, Rubber w/Metal Back10 5433655 1 Latch, Paddle11 7661644 2 Pin, Hitch12 5433951 1 Tailgate13 5132811 1 Rod, Hinge14 7517742 2 Screw15 5243304 2 Bracket, Box Latch16 7081001 2 Cable, Tailgate

17 7517938 2 Screw18 5411009 2 Plug, Hole19 7079925 2 Decal, Reflector, Red20 1013511-067 2 Pin, Box Hinge21 7517386 8 Screw22 7670116 8 Clip, Routing23 1014139-067

1014547-06711

Base, Box (To 9/01/03)Base, Box (From 9/01/03)

24 5412321 2 Bumper, Box Base25 7621418 4 Rivet26 7547089 12 Nut, Flange Lock (To 9/01/03)27 5246389 1 Shield, Exhaust, Box28 5435251-070 1 Box, Molded29 7556157 12 Washer30 7517959

75176851212

Screw (To 9/01/03)Screw (From 9/01/03)

6/03

A11

DECALSRANGER TM A04RB63AA

3

7

54

10

89

1

6

11


2



1 7079402 1 Decal, “POLARIS”2 7079425 2 Decal, Warning/Cab Frame/Seatbelt3 7079902 1 Decal, 4 Stroke, Carb/Filter Information4 7171542 1 Decal, Tire Pressure/Load5 7171952 2 Decal, Box, Ranger TM6 7079428 1 Decal, “POLARIS”, Tailgate

7 7170910 1 Decal, Hitch8 7079735 1 Decal, Lock/Unlock Diff9 7170544 1 Decal, Caution, “Shift At Idle”10 7170583 1 Decal, Warning, Discretionary11 7170532 1 Decal, “APPLY BRAKE”

6/03

A12

FUEL SYSTEMRANGER TM A04RB63AA

3

21

18

9

1716

14

10 1113

12

9

11

7

8

6

4

52

15

3


19



1 7052259 1 Fitting2 7080003 4 Clamp, Hose3 8450103 AR Line, Fuel4 7052028 1 Grommet, Flanged5 8350019-45 AR Tubing6 7080402 2 Ring, Compression7 7052301 1 Pick-Up, Fuel, w/Filter8 1240119 1 Cap, Gas w/Gauge9 7542324 3 Nut, Nylok10 5433861 1 Tank, Fuel

11 7512399 3 Screw12 5247174-067 1 Bracket, Fuel Tank Mount13 7515398 1 Screw14 5812252 1 Foil, Tank15 2530009 1 Filter16 8360009-50 AR Line17 7052095 1 Fitting, 90 Degree18 1013471-067 2 Strap, Tank19 5812231 2 Pad, Fuel Tank, Top

6/03

A13

ENGINE MOUNTINGRANGER TM A04RB63AA

14

19

10

4

25

20

16

8

13

18

11

712

17

15

6

9

15

3

1

1

1

1




1 7512232 7 Screw2 5247212-067 1 Shield, Clutch/Exhaust, Front3 7078689 1 Decal, Warning, Clutch Cover4 5247211 1 Shield, Clutch/Exhaust, Top5 5812491 1 Guard, Clutch, Side6 7517916 8 Screw7 5430261 1 Bushing8 7575202 1 Washer, Lock9 7512566 1 Bolt10 5210748 1 Washer, Flat

11 4010605 1 Cable, Black, Battery/Frame/Eng(Negative)

12 4010090 1 Cable, Positive, Red13 7517289 4 Screw14 7552603 4 Washer, Spring Lock15 7547108 8 Nut, Flange Lock16 5247203-067 1 Bracket, Engine17 7558403 4 Washer18 7515528 4 Screw19 7052115 1 Plug20 7052304 1 Fitting

7/03

A14

EXHAUST SYSTEMRANGER TM A04RB63AA

18

15

17

16

14

7

12

1

13

36

45

9

8

10

2

11

1

1E 2003 Polaris Sales Inc.



1 7041804 4 Spring, Exhaust2 7512666 1 Bolt3 7556230 1 Washer, Clean Out4 7515316 2 Bolt, Carriage5 5410241 2 Dampener, Vibration6 5010192 2 Bushing7 5410436 2 Washer, Rubber8 7542324 2 Nut, Nylok9 7555716 2 Washer, Flat10 7555863 2 Washer

11 1261082-029 1 Silencer12 5243518 1 Seal, Exhaust13 1261256-029 1 Pipe, Exhaust14 3610049 1 Seal, Exhaust, Socket15 1261257-029 1 Manifold, Exhaust16 7552603 4 Washer, Spring Lock17 ------ -- -- -- -- 4 Nut, Flange (See Intake and Exhaust

Pg. C12, Ref. 19)18 ------ -- -- -- -- 1 Gasket, Exhaust (See Intake and Ex-

haust Pg. C12, Ref. 18)

12/02

B1

TRANSMISSION MOUNTINGRANGER TM A04RB63AA

1

3

1011

12

17

16

4

1

1

32

5

6 9

8

7

13

14

15




1 7547108 4 Nut, Flange Lock2 7555976 1 Washer, Flat3 7515417 2 Screw4 ------ -- -- -- -- 1 Asm., Main Gearcase5 7080307 1 Clamp, Hose6 8450003-1525 AR Line7 4020149 1 Clip, Rosebud8 7511840 1 Screw9 7080525 1 T-Clip

10 7515398 2 Screw11 7542321 2 Nut, Flanged12 5247348 1 Bracket, Mount, Rear13 3234043 2 Nut14 3234045 2 Spacer15 3234042 2 Screw16 7517289 2 Screw17 5246954 1 Bracket, Transmission Mount

6/03

B2

ELECTRICAL/BATTERYRANGER TM A04RB63AA

15

14

7

12

4

17

10

8

5

13

8

3

9

11

62

16


1



1 7080965 2 Mount, Cable Tie2 4020139 3 Clip, Rosebud3 7080138 1 Cable Tie4 4020149 4 Clip, Rosebud5 7080761 7 Cable Tie6 7670116 1 Clip, Routing7 4010605 1 Cable, Battery/Engine/Frame8 7517386 5 Screw9 2202172 1 Kit, Battery Bolt

10 4010090 1 Cable, Positive, Red11 4010630 1 Battery, Top Mount12 5435030 1 Tube, Battery Vent13 7555859 4 Washer, Flat14 5434037 1 Box, Battery15 2461153

220059312

Harness, ChassisKit, Circuit Breaker, 20 AMP

16 4010914 1 Interlock, Starter/ACS (Control Module)17 7512018 2 Screw

6/03

B3

REAR PROP SHAFTRANGER TM A04RB63AA

2 34

5 7

1

6




1380193 1 Asm., Prop Shaft, Rear1 7661913 1 Pin, Spring2 1350039 1 Yoke, Prop Shaft, Rear3 2202015 2 Kit, Cross and Bearing

4 1380184 1 Shaft, Prop5 3260131 1 Yoke, Prop Shaft, Transmission6 7080424 1 Fitting, Lubrication7 5411092 1 O-Ring

12/02

B4

FRONT STRUTRANGER TM A04RB63AA

9

10

11 12 13

14

18

2021

15

178

7

6

5

22

4

3

2

1

16

1316

16

19




1 7547104 2 Nut, Nylok2 7555749 2 Washer3 5810291 2 Spacer, Rubber4 5432872 2 Ball, Pivot, Top5 5132062 2 Spacer6 5432871 2 Ball, Pivot, Bottom7 5243364 2 Retainer, Spring, Strut8 7042238-067 2 Spring, Compression9 5411608 2 Bumper10 7042239 2 Strut, Front11 5211115 2 Washer12 7080367 2 Clamp, Cable13 7542324 4 Nut, Nylok

14 7512365 4 Screw15 7552901 4 Washer, Spring Lock16 7558402 10 Washer, Flat17 7080306 2 Fitting, Lubrication w/Ball Check18 ------ -- -- -- -- 1 Asm., Front Brake Caliper, RH

(See Front Brake Caliper Pg. B11 forDetails)

19 7710507 2 Ring, Retaining20 3514342 2 Bearing, Hubstrut21 1820899

1820901

1

1

Asm., Hubstrut, LH(42mm)(Incl. 12,13,16,19,20,22)Asm., Hubstrut, RH(42mm)(Incl. 12,13,16,19,20,22)

22 7515339 4 Bolt

12/02

B5

FRONT WHEELRANGER TM A04RB63AA

1

2

4

3

6

12

5

8

9

7

11

10

13




1 7512325 8 Bolt2 5244314 2 Disc, Brake3 7515513 8 Stud4 5131935 2 Hub, Wheel5 1520349-067 2 Rim, Front, Black6 5411397 2 Tire, Front, All-Trail, 25x10-127 7542459 8 Nut, Flange Lock

8 7556004 2 Washer9 7542810 2 Nut, Slotted10 5411164 2 Cover, Hub, Dust11 7661401 2 Pin, Cotter12 1525017 2 Valve, Rim13 1821088 2 Spindle, Front

6/03

B6

STEERINGRANGER TM A04RB63AA

27 26

19

10 11

12

16

9

21

14

13

8

22

2928

23

6

4

2

5

7

3

1

24

25

12

7

5

4

3

2

1

18

15

17

20




1 5411920 2 Boot2 7061054 2 Rod End3 7547028 2 Nut, Jam4 1821410 2 Tie Rod5 7080978 2 Clamp, Boot, Small6 5412013 1 Boot, Passenger, Side Rack7 7080979 2 Clamp, Boot, Large8 7515382 3 Bolt9 7515434 1 Bolt10 7517924 1 Bolt11 7552902 1 Washer, Spring Lock12 5434106 2 Bushing, Shaft, Steering13 7547188 1 Nut14 5434768 1 Cap, Steering Wheel15 7078465 1 Logo, Polaris Star

16 1821334 1 Wheel, Steering17 7556063 2 Washer, Wave18 7556301 1 Bushing19 1821018 1 Shaft, Steering, Upper20 1821019 1 Shaft, Steering w/Joints, Lower21 7542439 1 Nut, Nylok22 7542324 5 Nut, Nylok23 5412012 1 Boot, Driver Side, Rack24 7517909 2 Bolt25 7556099 4 Washer, Flat26 7547177 2 Nut, Lock27 7661203 2 Pin, Cotter28 1821409 1 Asm., Gearbox, Steering29 7512371 2 Bolt

12/02

B7

A-ARM/STRUT MOUNTINGRANGER TM A04RB63AA

12

6

7

8

910

11

3

13

12

45

2 1

45




1 7512589 4 Screw2 7553101 4 Washer, Spring Lock3 1541915-067

1541916-06711

A-Frame, LHA-Frame, RH

4 5132532 4 Bushing5 5434547 4 Bushing, A-Arm6 ------ -- -- -- -- 1 Asm., Hubstrut

(See Front Strut Pg. B4, Ref. 21)

7 7080927 2 Joint, Ball8 5211121 2 Bracket, Ball Joint9 5410548 2 Boot, Rubber10 7512284 4 Screw11 7542438 2 Nut, Castle12 7661203 2 Pin, Cotter13 5133676 2 Shaft, A-Arm

12/02

B8

THROTTLERANGER TM A04RB63AA

1

2

7

34

5

6

8

9




1 7081134 1 Cable, Throttle2 ------ -- -- -- -- 1 Frame, Main3 5434327 1 Block, Pivot, Throttle4 7555954 1 Washer5 7661011 1 Pin, Cotter

6 7515102 4 Screw7 1013557-067 1 Throttle8 7042004 1 Spring, Accelerator9 7547069 4 Nutsert

12/02

B9

FOOT BRAKERANGER TM A04RB63AA

7

5

49

3

8

4 6


1

2



1 7512310 2 Bolt2 7542324 2 Nut, Nylok3 7542439 1 Nut, Nylok4 5433189 2 Bushing, Pedal Pivot5 5334030 1 Tube, Brake Pedal Bushing

6 7661140 1 Pin, Clip7 1013521-067 1 Pedal, Brake8 5910110 1 Pin, Clevis9 7515417 1 Screw

6/03

B10

BRAKE LINES/MASTER CYLINDERRANGER TM A04RB63AA

3

5

8

4

1

13

10

6

2

9 119

12

7

10

15

16


14



1 1910493 1 Line, Brake, Swing Arm, LH2 7052293 1 Fitting, Tee, Brake3 1910447 1 Asm., Master Cylinder4 1910486 1 Line, Brake, Master Cylinder, Front5 1910484 1 Line, Brake, Front, Left6 4110164 1 Switch7 7052316 1 Fitting, Cross, Brake8 1910485 1 Line, Brake, Front, Right

9 7512025 4 Screw10 1910594 2 Bolt, Banjo11 5410988 4 Seal12 1910487 1 Line, Brake, Master Cylinder, Rear13 1910494 1 Line, Brake, Swing Arm, RH14 7080761 3 Cable Tie15 7670102 6 Clip16 4020139 1 Clip, Rosebud

3/03

B11

FRONT BRAKE CALIPERRANGER TM A04RB63AA

1

10

2

87

6

9

34

5




19106401910641

11

Asm., Caliper, Brake, LHAsm., Caliper, Brake, RH

1 7080352 1 Screw, Bleeder2 5132830

51328311930642

111

Caliper, Brake, LHCaliper, Brake, RHKit, Front Brake Boot

3 5412010 1 Seal, Caliper, Inner4 5412011 1 Seal, Caliper, Outer

5 5132829 1 Piston, Brake6 5410494 1 Boot, Pin Seal7 1910513 1 Asm., Caliper, Front8 2202413 2 Kit, Brake Pad, Assembly9 5410495 1 Boot, Bushing10 7515489 1 Screw, Socket Set

6/03

B12

PARK BRAKE LOCKRANGER TM A04RB63AA

20

4

10

5

13

14

22

21

9

8

17

23

1112

18

28

3

6

2927

25

26

24

15

16

17

14

2425

1

72

19


30



1910604 1 Asm., Parking Brake w/Switch(Incl. 4-10,13,14,17-20,22,23)

1 7081010 1 Cable, Brake, Parking, Main2 5245209 1 U-Bolt3 7542451 2 Nut, Nylok4 ------ -- -- -- -- 1 Mount, Parking Brake5 5133067 1 Rod, Parking Brake6 5410437 1 Grommet7 7546701 1 Nut, RH8 7081013 1 Handle, Parking Brake9 7042057 1 Spring, Catch, Parking Brake10 ------ -- -- -- -- 1 Catch, Parking Brake11 7558201 1 Washer, Flat12 7661103 1 Pin, Cotter13 ------ -- -- -- -- 1 Plate, Catch, Parking Brake14 ------ -- -- -- -- 2 Bushing

15 7558302 1 Washer16 7661140 1 Pin, Clip17 ------ -- -- -- -- 2 Washer18 ------ -- -- -- -- 1 Pin, Cotter19 7080138 1 Cable Tie20 ------ -- -- -- -- 1 Lever, Parking Brake21 7042056 1 Spring, Parking Brake22 ------ -- -- -- -- 1 Pin, Clevis23 ------ -- -- -- -- 1 Washer24 7542122 2 Nut, Nylok25 7512287 2 Bolt, Brake Lever26 7517386 7 Screw27 7081012 1 Cable, Brake, Parking, LH28 2632418 1 Asm., Equilizer and Pin29 7081011 1 Cable, Brake, Parking, RH30 7080965 2 Mount, Cable Tie

6/03

B13

REAR BRAKE CALIPERSRANGER TM A04RB63AA

5

4

3

1

2 8

19

16

20

22

14

139

23

11

25

24

7

6

12

15

21

17

18

14

10




1 5133195 1 Plunger, Brake2 7556205 1 Washer, Flat, Plunger3 1910581 1 Spring, Compression4 5412127 2 O-Ring5 1910638

191063911

Asm., Caliper, Brake, LH (Incl. 5-25)Asm., Caliper, Brake, RH (Incl. 5-25)

6 7515489 1 Screw7 7080352 1 Screw, Bleeder8 7517963 3 Screw9 7556206 1 Washer, Flat10 7552605 2 Washer, Split Lock11 7517964 1 Bolt12 7542105 1 Nut, Hex13 5133196 1 Lever, Brake Actuator

14 5410494 2 Boot, Pin Seal15 5245793

524579411

Bracket, Housing, LHBracket, Housing, RH

16 5830214 1 Gasket, Ramp17 5133199

513320111

Insert, Ball Track, LHInsert, Ball Track, RH

18 51332025133203

11

Brake, Actuator, LHBrake, Actuator, RH

19 3514375 3 Ball20 5411596 1 Seal, Caliper, Inner21 5132405 1 Piston, Caliper22 5411597 1 Seal, Caliper, Outer23 5410495 1 Boot, Bushing24 2202413 2 Kit, Brake Pad, Assembly25 1910513 1 Asm., Caliper, Front

6/03

B14

REAR WHEEL DRIVERANGER TM A04RB63AA

8

10

3

12

2

1

9

4

11

5

6

7




1 5411164 2 Cover, Dust, Hub2 7661404 2 Pin, Cotter3 7555796 2 Washer, Cone4 1520483-067 2 Rim, Rear5 5133361 2 Hub, Rear Wheel6 5244635 2 Disc, Brake, Rear

7 7512325 8 Bolt8 5412008 2 Tire, Rear, All-Trail, 25x11-129 7515513 8 Stud10 1525017 2 Valve, Rim11 7542459 8 Nut, Flange Lock12 7543005 2 Nut, Castle

6/03

C1

SWING ARMRANGER TM A04RB63AA

12

9

3 7

8 2 1

27

4 5

18

24

1319

23

20

10

21

11

22

17

25

1 254

17

5

54

4

6

6

26

1615

14

2829

30




1 7710440 2 Ring, Retaining2 3585502 2 Bearing, Carrier, Wheel3 1013293-067 1 Tube, Axle, RH4 7517585 8 Bolt5 7553201 8 Washer, Split Lock6 5410772 2 O-Ring7 1380213 1 Asm., Axle, Driveshaft, LH8 1380214 1 Asm., Axle, Driveshaft, RH9 1013292-067 1 Tube, Axle, LH10 7542525 8 Nut, Nylon11 7555984 8 Washer, Flat12 1013295-067 1 Arm, Swing13 5245127 4 U-Bolt14 5246229 2 Bracket, Bolt Lock15 7512490 2 Screw16 7547180 2 Nut, Nylon, Flanged

17 5131697 2 Bolt, Swing Arm, Pivot18 5133166 1 Bushing, Swing Arm Pivot, LH19 5434545 1 Bushing, Swing Arm, LH20 7080424 2 Fitting, Lubrication21 7547082 1 Nut, Hex, Jam22 7556035 1 Washer, Flat23 5434546 2 Bushing, Swing Arm, RH24 5133167 1 Bushing, Swing Arm Pivot, RH25 ------ -- -- -- -- 1 Asm., Gearcase, Rear

(See Rear Gearcase Pg. C7 for Details)26 5811716 2 Pad, Rubber27 5245665-067 1 Plate, Differential Skid28 7558402 4 Washer, Flat (Rear Caliper Attach)29 7552901 4 Washer, Lock (Rear Caliper Attach)30 7517445 4 Screw (Rear Caliper Attach)

6/03

C2

REAR SHOCKRANGER TM A04RB63AA

1

2

3

4

5

6

7

2




1 7517583 2 Screw2 7542439 4 Nut, Nylok3 5241147 2 Retainer, Shock4 7042277-067 2 Spring, Compression

5 5630551 2 Cam, Adjusting, Spring6 7042236 2 Shock, Rear7 7515415 2 Screw

6/03

C3

DRIVE CLUTCHRANGER TM A04RB63AA

1

2 3

4

5

67

89




1322388 1 Asm., Drive Clutch1 3234178 4 Screw2 3234176 2 Weight, Clutch3 3234177 4 Bearing4 3234179 4 Nut

5 3234180 2 Pin, Spring Slotted6 3234181 2 Pin, Dowel7 3234182 4 Roller, Torque8 3234183 2 Roller, Weight9 3234184 1 Spring, Compression

7/03

C4

DRIVEN CLUTCHRANGER TM A04RB63AA

2

3

7

5

6

4

1




1322387 1 Asm., Driven Clutch1 7556120 AR Bushing (3 Max)2 3211101 1 Belt, Drive3 3234185 2 Bearing

4 3234186 1 Spring, Compression5 7552901 1 Washer, Spring Lock6 7515382 1 Bolt7 5220646 1 Washer, Domed

7/03

C5

GEARCASERANGER TM A04RB63AA

1 23

56 7

1011

12

1314

15

16

18

18

19

2120

17

25

25

26

26

27

32

32

30

30

13

33

33

2934

35 36

31

29

37 38

28

13

13

3940

4142

4344

45

20

50

18

495251

16

16

18

18 48

47465354

5556

575859

6061

62

22

24

23


4

98

C6

GEARCASERANGER TM A04RB63AA



1341496 1 Asm., Main Gearcase1 3233961 1 Nut2 3233826 5 Screw3 3234124 1 Cover4 3234123 1 Gasket, Cover5 3233829 1 Pawl, Detent6 3233828 1 O-Ring7 3233831 1 Shaft, Shift8 3234143 1 Label, Oil Fill/Level Check9 3233794 2 Plug10 3233842 1 Seal11 3233832 1 Gear, 31T12 3233524 1 Tube, Vent13 3233018 4 Bearing14 3233036 1 Chain, Silent15 3234145 1 Shaft, Input16 3233019 3 Bearing17 3234146 1 Drum, Shift18 3233247 4 Pin, Dowel19 3234127 1 Cover, Main, LH20 3233846 15 Screw21 3233866 1 Seal22 3234042 2 Screw23 3234044 1 Bracket24 3234043 2 Nut25 3233858 1 Fork, Shift26 3233859 1 Pin, Dowel27 3233860 1 Rail, Shift Shaft28 3233971 1 Gear, 34T29 3233718 1 Bearing, Needle30 3234144 1 Spring, Wave31 3233894 1 Washer

32 3233875 2 Engagement Dog33 3233850 1 Ring, Retaining34 3233892 1 Shaft, Reverse35 3233103 1 Bearing, Needle36 3233893 1 Sprocket, 24T37 3233855 1 Washer38 3234030 1 Gear, 31T39 3233764 1 Gear, 50T40 3234086 4 Screw41 3234122 1 Cover, Bearing, Center Drive42 3233106 1 Ring, Snap43 3233357 1 Spacer44 3233607 1 Bearing, Ball45 3233606 1 Shaft, 10T46 3233619 1 Washer, Thrust47 3233621 1 Gear, 31T48 3233622 1 Shaft, Output, Rear49 3233582 1 Button, Thrust50 3233583 AR Shim51 3233611 AR Shim52 3234131 1 Cover, Output, Front53 3234129 1 Gearcase, Main54 3233840 1 O-Ring55 3233839 1 Gear, 16T56 3233838 1 Disc, Lockout57 3233837 1 Star, Detent58 3233836 1 O-Ring59 3233830 1 Spring, Compression60 3233835 1 Switch61 3233834 1 Ring, Retaining62 3233825 1 Bellcrank

12/02

C7

REAR GEARCASERANGER TM A04RB63AA

35

1

2 34

5

6

7 89

34

11 12

41

40

13

14

15 16

39

1718

38

19

37 36

2930

2526

2721 2820

24

10

35

7

34

12

323123

22

33




1341442 1 Asm., Rear Gearcase1 3233785 1 Seal, Triple Lip2 3233800 1 Cover, Input3 3233801 1 O-Ring4 3233589 1 Bearing, Ball5 3233802 1 Pinion, 10T6 3233577 1 Bushing7 3233803 2 Seal8 3233804 1 Case, Front9 3233529 1 Pipe, Knock10 3234017 1 O-Ring11 3233806 1 Bearing, Ball12 3233807 2 Ring, Retaining13 3233810 1 Housing, Differential Lock14 3234022 1 Gear, Output Shaft, 14T, RH15 3234023 1 Gear, Output Shaft, 14T, LH16 3233813 1 Gear, Ring 37T17 3233815 1 Collar, Spined18 3233378 1 Washer, Thrust19 3233268 1 Bearing, Ball20 3233822 1 Actuator, Cam

21 3233820 1 Spring, Torsion22 7555923 1 Washer23 7661140 1 Pin, Clip24 3233823 1 Seal25 3233818 1 Actuator26 5410440 1 O-Ring27 3233819 1 Ring, Retaining28 3233821 1 Ring, Retaining29 3233817 1 Cover, Output30 3233524 1 Tube, Vent31 7670102 4 Clip32 8450003 AR Line, Vent33 7080307 1 Clamp, Hose34 3233805 2 Plug, Drain35 3233252 12 Screw36 3233816 1 Dog, Engagement37 3233581 AR Shim38 3233377 1 Ring, Retaining39 3233814 8 Screw, Cap40 3233809 2 Pinion, Differential, 10T41 3233808 1 Pin, Differential Pinion

6/03

C8

GEAR SELECTOR/DIFFERENTIAL LOCKRANGER TM A04RB63AA

17

10

19

21

18

1220

15

9

11

16

14

4

3 5

8

22

21

18

26

13

7

7




1 2250044 2 Pin, Hitch2 7555919 2 Washer3 5433189 2 Bushing, Pedal Pivot4 1013584 1 Lock, Differential5 7042029 1 Spring6 7558302 3 Washer7 7661140 2 Clip, Pin8 7080939 1 Cable, Differential9 7542344 1 Nut, Nylok10 5133749 1 Bearing, Shifter11 7547144 1 Nut, Nylok

12 7081005 1 Cable, Shifter13 7555923 2 Washer14 7555796 1 Washer, Cone15 7517745 1 Bolt, Shoulder16 7555795 1 Washer, Wave17 1541628 1 Shifter Bell Crank18 5412154 2 Grommet, Gear Shift19 5411007 1 Knob, Gear Selector Shift20 7517756 1 Screw21 5411006 1 Cover, Shift Knob22 7081016 1 Knob, Differential Lock

6/03

C9

CRANKCASERANGER TM A04RB63AA

39

29

32

17

15

20

13

19

23

43

38

40

14

25

35

34

36 37

16

21

24

31

3

18

42

12

30

7

9

8

2

41

5

6

22

26 27

4

33

10

1

7

11

181

4

22

2726

14

14

40

17

1516

28

3


C10

CRANKCASERANGER TM A04RB63AA



1 3086781 8 Bolt, Flange2 3088761 1 Hook3 3088756 2 Cover, Rocker4 3088765 8 Bolt, Flange5 3088763 1 Pipe, Rubber6 3088725 2 Clamp, Hose7 3088365 2 Gasket, Breather Plate8 3088760 1 Asm., Plate, Breather9 3088356 1 Cover, Breather10 3088767 2 Bolt, Flange11 3088762 1 Hanger, Engine12 3088723 1 Gasket 2, Cylinder Head13 3088755 1 Asm., Head, Cylinder 2

(Incl. 14,15,17,40)14 3088720 4 Guide, Valve15 3088721 2 Clip16 3088722 2 Plate, Retainer17 3084858 2 Seal, Intake Valve18 3088758 2 Gasket, Rocker Cover19 3087144 1 Seal, Oil20 3088751 1 Asm., Crankcase

(Incl. 19,21,23,24,28,38,39)21 3087157 1 Plug, Blind

22 3088764 4 Pin, Dowel23 3083798 1 Pipe, Pulse24 3088362 1 Union25 3088312 1 Switch, Oil Pressure26 3086749 2 Plug27 3082956 2 Gasket28 3088361 1 Bearing, Main29 3088729 1 Bearing, Ball30 3088364 1 Gasket, Main Bearing Cover31 3088752 1 Asm., Cover, Main Bearing (Incl. 29,32)32 3088250 1 Seal, Oil33 3088766 10 Bolt, Flange34 3088414 1 Bearing, Thrust35 3088413 2 Washer36 3088753 1 Asm., Gear, Governor37 3088401 1 Sleeve, Governor38 3087116 2 Pin, Dowel39 3086511 2 Pipe40 3086512 8 Stud41 3088724 1 Asm., Bolt and Washer42 3088759 1 Gasket 1, Cylinder Head43 3088754 1 Asm., Head, Cylinder 1

(Incl. 14,15,17,40)12/02

C11

CRANKSHAFT and PISTONRANGER TM A04RB63AA

3

78

4

2

10

12

1

9

11

5

6

2

3

5

2

1

6E 2003 Polaris Sales Inc.



1 308837430883753088376

222

Ring, Piston, Set (Std)Ring, Piston, Set (.25 mm O/S)Ring, Piston, Set (.50 mm O/S)

2 3087343 4 Clip3 3088772 2 Pin, Piston4 3088769

30887703088771

222

Piston (Incl. 2)(Std)Piston (Incl. 2)(.25 mm O/S)Piston (Incl. 2)(.50 mm O/S)

5 3088768 2 Asm., Rod, Connecting (Incl. 6)

6 3088223 2 Bolt, Flange7 3087294 1 Nut8 3082740 1 Washer, Spring9 3087297 1 Washer10 3087308 1 Key, Woodruff11 3088757 1 Asm., Crankshaft12 3088380

30883813088382

111

Spacer, 0.6Spacer, 0.8Spacer, 1.0

12/02

C12

INTAKE and EXHAUSTRANGER TM A04RB63AA

24

6

7

5

19

121314

17

8

1516

3

18

2022

23

11

21

2

1

16

9

9

13

10

12

4

7

2120

19

18

22

14

15

17




3088776 1 Asm., Air Cleaner (Incl. 2,4-6)1 3086782 3 Bolt, Flange2 3088390 1 Nut, Wing3 3088731 1 Label, Trade Mark4 3088389 1 Cover, Cleaner5 3088387 1 Asm., Element, Cleaner6 3088777 1 Asm., Base, Cleaner7 3088397 2 Gasket, Intake Manifold8 3082910 4 Nut, Flange9 3088774 4 Asm., Rod, Push10 3088342 4 Bolt, Pivot11 3088773 1 Manifold, Intake12 3088239 4 Nut

13 3088728 4 Pivot14 3088727 4 Arm, Rocker15 3087578 8 Collet, Valve16 3088726 4 Retainer, Spring17 3087575 4 Spring, Valve18 3088395 2 Gasket, Exhaust19 3088778 4 Nut, Flange20 3088393 2 Valve, Intake21 3088394 2 Valve, Exhaust22 3088392 4 Tappet23 3088730 1 Shaft, Cam24 3088775 2 Plate, Guide

12/02

C13

GOVERNORRANGER TM A04RB63AA

7

21

15

13

20

14

19

11

4

2

24

26

1

8

10

3

9

12

23

5

1817

25

16

22

6

24




1 3082038 1 Asm., Bolt and Washer2 3088781 1 Lever, Governor3 3088786 1 Nut4 3088783 1 Rod, Governor5 3088407 1 Spring, Rod6 3088782 1 Spring, Governor7 3088779 1 Rod, Choke Control8 3088733 2 Spring, Return9 3088732 1 Asm., Link, Choke Control10 3086609 1 Screw11 3088343 1 Pivot, Link12 3086609 1 Screw13 3083856 1 Nut, Flange

14 3088784 1 Asm., Lever, Speed Control15 3088735 1 Spacer16 3086782 2 Bolt, Flange17 3088736 2 Asm., Bolt and Washer18 3088734 2 Clamp19 3088780 1 Screw, Tapping20 3083042 1 Nut21 3088787 1 Bolt22 3088785 1 Bracket, Speed Control23 3088402 1 Shaft, Governor24 3080142 2 Washer25 3088229 1 Pin, Snap26 3088703 1 Spacer

12/02

C14

COOLINGRANGER TM A04RB63AA

12

4

6

5

3

11

13 9

1

10

7

2

8

10

10

10




1 3088422 1 Blower, Cooling Unit2 3083361 4 Asm., Bolt and Washer3 3088789 1 Screen, Rotating4 3088738 4 Screw and Washer5 3088737 1 Label, Warning6 3088788 1 Housing, Blower Unit7 3088791 2 Bolt, Flange

8 3088767 6 Bolt, Flange9 3088421 1 Baffle 4, Cylinder Unit10 3086782 7 Bolt, Flange11 3088419 1 Asm., Baffle 2, Cylinder12 3088790 1 Asm., Baffle 1, Cylinder13 3088420 1 Baffle 3, Cylinder

12/02

D1

OIL PUMPRANGER TM A04RB63AA

10

8

1519

12

14

4

17

18

13

22

2

9

3

7

16

21

6

23

20

1

11

5




1 3087117 2 Bolt, Flange2 3088795 1 Asm., Pipe 6, Fuel (Incl. 3,4)3 3088462 2 Clamp, Hose4 3088796 1 Pipe, Rubber5 3086782 1 Bolt, Flange6 3083391 2 Asm., Clamp7 3088797 1 Pipe, Rubber8 3088447 1 Rotor, Inner9 3088739 1 Seal, Oil10 3088792 1 Asm., Cover, Oil Pump (Incl. 9)11 3088791 4 Bolt, Flange12 3088448 1 Rotor, Outer

13 3089410 1 O-Ring14 3088311 1 Asm., Filter, Oil15 3088230 1 Ball, Steel16 3088740 1 Spring, Relief Valve17 3082717 1 Gasket, Aluminum18 3088452 1 Plug, Oil Relief19 3088451 1 Filter, Oil Pump Unit20 3088455 1 Bolt, Flange21 3088446 1 Asm., Gauge, Oil22 3088794 1 Asm., Cap, Oil Filler23 3088457 1 Gasket, Carburetor

12/02

D2

CARBURETORRANGER TM A04RB63AA

113

16

6

5

1011

32

31

29

3022

17

20

1819

25

7

12

9

23

4

2827

26

14

15

21

8

24

3

2




1 3088339 1 Clamp, Solenoid2 3088338 1 Asm., Solenoid Valve3 3088332 1 Gasket, Main Passage4 3088426 1 Jet, Main (132)5 3088799 1 Gasket, Air Horn6 3088798 1 Asm., Carburetor (Incl. All)7 3088326 4 Screw, Air Horn Set8 3088435 1 O-Ring, Air Horn9 3088742 1 Lever, Choke Asm.10 3088333 1 Ring, Choke Lever11 3088744 1 Collar, Choke12 3088336 2 Screw, Valve Set13 3088330 1 Valve, Choke14 3088745 1 Asm., Shaft, Choke15 3088335 1 Filter, Choke Shaft16 3088743 1 Spring, Choke

17 3088324 1 Jet, Slow (60)18 3088283 1 Spring, Drain19 3088282 1 Screw, Drain20 3088433 1 Plug21 3088434 1 Gasket22 3088800 1 Screw, Throttle Adjust23 3088325 1 Spring, Adjust Screw24 3088344 2 Screw, Valve Set25 3088432 1 Valve, Throttle26 3088748 1 Asm., Shaft, Throttle27 3088340 1 Collar, Throttle Shaft28 3088291 1 Filter, Throttle Shaft29 3088329 1 Pin, Float30 3088337 1 Screw, Float Pin Set31 3088290 1 Valve, Float32 3088746 1 Float

4/03

D3

ELECTRIC DEVICERANGER TM A04RB63AA

15

20

16

12

18

17

11

7

5

10

8

6

13

19

3

9

14

4

12

6

10

1

2




1 3088806 2 Cap, Spark Plug2 3088807 2 Terminal, Plug3 3088809 4 Asm., Bolt and Washer4 3088811 3 Band, Wire5 3088470 1 Gear, Ring6 3088801 2 Asm., Coil, Ignition7 3083730 4 Asm., Bolt and Washer8 3088749 1 Asm., Flywheel9 3087258 1 Bolt, Flange10 3088805 2 Plug, Spark

11 3088474 1 Asm., Wire, Oil Pressure Switch12 3083391 2 Asm., Clamp13 3088810 2 Bolt, Flange14 3082910 1 Nut, Flange15 3088791 2 Bolt, Flange16 3088803 1 Asm., Regulator17 3083590 1 Clamp18 3088808 1 Harness, Wiring19 3088802 1 Asm., Coil, Charge20 3088804 1 Asm., Diode, Stop

12/02

D4

STARTING MOTORRANGER TM A04RB63AA

16

11

14

15

6

12

17

13

8

9

1

3

54

2

10

7

1

1

1




3088464 1 Asm., Starting Motor (Incl. All)1 3088322 1 Kit, Dust Cover2 3088277 2 Bolt, Through3 3088465 1 Asm., Cover, Rear4 3088320 1 Asm., Brush Holder (Incl. 5,6,16)5 3088295 2 Brush6 3088296 4 Spring, Brush7 3088278 1 Cap, Rubber8 3088467 1 Asm., Magnetic Switch

9 3088300 1 Kit, Shift Lever10 3088469 2 Bolt11 3088463 1 Asm., Gearcase12 3088279 1 Set, Pinion Stopper13 3088319 1 Asm., Pinion14 3088466 1 Asm., Armature15 3088323 1 Asm., Yoke16 3088321 1 Set, Brush17 3088468 1 Kit, Thrust Washer

12/02

D5

FUEL PUMPRANGER TM A04RB63AA

6

9

1

2

5

3

8

7

2

6

4

6

6




3088812 1 Asm., Pipe, Pulse (Incl. 6,7)3088815 1 Asm., Pipe 11, Fuel (Incl. 6,8)

1 3085177 4 Screw2 3088313 1 Diaphragm, Gasket Set3 3088454 1 Bracket, Fuel Pump4 3088309 1 Asm., Fuel Pump (Incl. 1,2)

5 3086782 4 Bolt, Flange6 3088462 4 Clamp, Hose7 3088813 1 Pipe, Rubber8 3088816 1 Pipe, Rubber9 3088814 1 Filter, Fuel

12/02

D6

TOOL KITRANGER TM A04RB63AA

2

7

1

8

3

4

5

6




3085383 1 Kit, Tool (Incl. 2-7)1 2870725 1 Gauge, Tire Pressure2 3082657 1 Screwdriver3 3085001 1 Wrench, Open, 8-104 3085002 1 Wrench, Open, 12-14

5 3085568 1 Wrench, Box6 3085569 1 Puller, Spark Plug (Wrench Handle)7 2682572 1 Pouch, Tool Kit8 9918790 1 ’04 Owner’s Manual

6/03

PARTS MANUAL PN 9918932 and MICROFICHE PN 9918933 6/03PRINTED IN THE USA

Changed

pages

in9918932

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34

56

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910

1112

1314

Acover

toc

x

B Cx

x

D E F G

12

34

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910

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ranger tm model #a04rb63aa - pi54.compi54.com/corp/manuals/parts/9918932.pdf · e 2003 polaris...

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