rail vehicle preventive maintenance inspection scheduling · this procedure describes the rail...
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Title:
Appendix A Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
Procedure Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.PR.017.A Effective Date:
9/27/2018 Revision Number:
10
Next Review Date:
November 12, 2023
Page 1 of 288
Rail Vehicle Preventative Maintenance & Inspection Scheduling
APPROVED
BY: John Haley, Director of Transit
DATE: 9/27/18
APPROVED
BY:
APPROVED
BY:
John R Catanach, Chief Mechanical Officer
Emmanuel Enriquez, Superintendent Training
DATE:
DATE:
9/26/18
9/26/18
Title:
Appendix A Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
Procedure Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.PR.017.A Effective Date:
9/27/2018 Revision Number:
10
Next Review Date:
November 12, 2023
Page 2 of 288
Table of Contents
1.0 PURPOSE 3
2.0 SCOPE 3
3.0 RESPONSIBILITY 3 3.1. Rail Vehicle Shift Supervisor 3 3.2. Electrical Transit System Mechanic 3 3.3. Lead Person 4 3.4. Maintenance Supervisor or Designee 4 3.5. SHOPS/EAMS Data Entry Personnel 4 3.6. Running Repair Electronic Maintenance Technicians & Electrical Transit System Mechanics 4 3.8 Storekeepers 4 3.9 Rail Maintenance Superintendent 5
4.0 PROCEDURES 5 4.1. Preventive Maintenance Inspections Scheduling 5
4.1.1. General PMI Scheduling & Requirements 5 4.1.2. Rail Car Inspection Schedule Interval Criteria 6
4.2. PMI Activities & SHOPS/EAMS System Recording 8 4.2.1. Review Repair/PM Records 8 4.2.2. PMI Repair Activities 9 4.2.3. PMI Activities - Work Order Recording & Close-Out - Checklist & SHOPS/EAMS 9 4.2.4. PCC, Milan & Historic PMI Checklist Addendum 10
4.3. PMI Completion Authorization 11 4.4. Support Shop Follow Up 12 4.5. Repair Follow Up 12
4.5.1. LRV Follow Up Repair 12 4.5.2. Non-LRV Follow Up Repair 12
4.6. Fleet Assessment Inspections/Quality Assurance 12
5.0 DEFINITIONS 13
6.0 RECORDS 13
7.0 LIST OF APPENDICES & REFERENCES 14 7.1. Appendices 14 7.2. References 15
8.0 TRAINING 15
9.0 SUMMARY OF CHANGES 15 9.1. Summary of changes 15
10.0 APPROVALS 15
Title:
Appendix A Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
Procedure Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.PR.017.A Effective Date:
9/27/2018 Revision Number:
10
Next Review Date:
November 12, 2023
Page 3 of 288
1.0 PURPOSE
This procedure describes the Rail Vehicle Preventive Maintenance Inspection (PMI) Scheduling Program for all rail vehicle modes comprising MUNI's rail revenue transit fleet (excluding Cable Cars). This PMI Program includes the following topics: (1) maintenance activity checklists, (2) maintenance requirements/standards, (3) inspection schedules, (4) PMI generated repair prioritizing and related maintenance activities, and (5) required PM record keeping.
The Muni Rail fleet includes the following rail modes: (a) LRV4 Siemens Light Rail Vehicles, (b) LRV2/3 Light Rail Vehicles (LRV), (c) Presidential Conference Car (PCC), (d) Milan Cars, and (e) other historic rail vehicles.
Rail Vehicle preventive maintenance inspection schedules and follow up repair activities shall be completed in accordance with OEM, APTA, and industry standards to ensure the continued safe, effective, and timely provision of transit service and to provide Muni staff operating revenue service vehicles, as well as passengers, with optimally functional and safe equipment. By adhering to PM standards and schedules fleet availability, performance capability, and safety are enhanced.
2.0 SCOPE
This procedure applies to all Rail Vehicle/Muni Metro East PMI staff including Shift Supervisors, Electrical Transit System Mechanics, lead-persons, and SHOPS/EAMS Data entry personnel.
3.0 RESPONSIBILITY
3.1. Rail Vehicle Shift Supervisor
The Rail Vehicle Shift Supervisor manages work activities, trains, plans for and directs maintenance personnel assigned to the Rail PMI Section regarding all aspects and activities involved in PM Inspection Scheduling, follow up Maintenance, and Repair activities. The Shift Supervisor performs required record keeping, provides daily direction, and works with and manages the PMI crew. The Shift Supervisor shall advise, manage, and initiate repair decision strategies, with safety as a priority, based on the workload.
3.2. Electrical Transit System Mechanic
The Rail Electrical Transit System Mechanic shall perform Preventive Maintenance Inspections and related repairs as described herein. Mechanics shall record all Maintenance activities performed or pending appropriately,
Title:
Appendix A Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
Procedure Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.PR.017.A Effective Date:
9/27/2018 Revision Number:
10
Next Review Date:
November 12, 2023
Page 4 of 288
completely, and in a timely manner, on the PMI checklist, and then sign, date, and submit the Checklist as described herein.
3.3. Lead Person
Lead persons are delegated to provide supervision, support, planning, and line staff management of PM processes in the absence of Section 3.1 supervision.
3.4. Maintenance Supervisor or Designee
The Maintenance Supervisor or designee shall maintain and provide as requested, based on the SHOPS/EAMS system, fleet information including scheduled LRV fleet PM Inspections; shall receive, track, and record LRV PMI generated work orders for additional non-PMI work and transmit such Work Orders to the appropriate repair unit (Running Repair or Support Shop) for completion.
3.5. SHOPS/EAMS Data Entry Personnel
SHOPS/EAMS Personnel shall enter data into the SHOPS/EAMS system including completed PMI work, develop and transmit as required online based reports and analysis. SHOPS/EAMS personnel shall perform file maintenance and storage for all SHOPS/EAMS-related hard copy PMI records and correspondence.
3.6. Running Repair Electronic Maintenance Technicians & Electrical Transit System Mechanics
The Running Repair Unit performs Inspections under the direction of the Running Repair Supervisor(s)/Lead Person(s). The Running Repair Electronic Maintenance Technicians completes the ATCS portion (YDTD) of the Major PM Inspections. In addition, Running Repair Electronic Maintenance Technicians & Electrical Transit System Mechanics perform repairs that cannot be accomplished during normal PMI and shall complete work tickets, recording completed work activities or pending repairs.
3.7 Support Shops Maintenance Machinists, Electrical Transit System Mechanics & Electric Motor Winders
Support Shops Maintenance Machinists, Electrical Transit System Mechanics, and Electric Motor Winders perform work required to complete Support Shop tasks and shall complete Work Tickets, including the recording of completed work activities (into SHOPS/EAMS) and/or pending repairs, under the jurisdiction of the Support Shops (Open Work Orders).
3.8 Storekeepers
The Storeroom shall order and store all necessary repair and PMI related parts and ensure the continued and timely availability of parts for all rail car PMI
Title:
Appendix A Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
Procedure Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.PR.017.A Effective Date:
9/27/2018 Revision Number:
10
Next Review Date:
November 12, 2023
Page 5 of 288
inspection and follow up repair activities. Storekeepers shall maintain stock at the policy standard minimum/maximum levels to provide for parts availability at all times.
3.9 Rail Maintenance Superintendent
The Rail Maintenance Superintendent shall direct and provide for their subordinate maintenance supervisors’ and staff’s complete, timely, and efficient adherence to, training in, and compliance with all procedures, standards, and requirements detailed in this SOP procedures.
3.10 Quality Assurance
Quality Assurance Unit staff shall perform random post PMI QAI inspections to review the viability and completeness of PMI inspections.
4.0 PROCEDURES
4.1. Preventive Maintenance Inspections Scheduling
4.1.1. General PMI Scheduling & Requirements
4.1.1.1. Mode-Specific PMI Schedules
PMI scheduling is rail mode-specific, differing for each of the various types of rail cars (See Section 4.1.2). The Shift Supervisor (or lead person) shall daily, for the next day’s PMI activities:
• Initiate a SHOPS/EAMS online report system (SHOPS/EAMS PMs Coming Due Report - see Appendix P for sample print screen) query for the next day’s PMI work to generate a mileage-based list of PMI-due rail vehicles,
• Enter the rail vehicles that need to be held or (No Trade Off) for the following day’s work into the Equipment Scheduling module in SHOPS/EAMS.
4.1.1.2. Acceptable PMI Schedule Variance Standard
a. Variance Standard
A rail vehicle PMI schedule varies by mode. Preventive Maintenance Inspections shall be considered performed on time when performed within the interval of +/- 10% variance from the 4.1.2 schedule interval criteria.
b. Hold Status – Unscheduled PMI
Any rail car that is (a) not scheduled due to a Running Repair or Support Shops defect ‘hold status’ or, (b) fails to undergo PMI as scheduled within the required variance standard, shall be placed on Mandatory Hold status
Title:
Appendix A Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
Procedure Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.PR.017.A Effective Date:
9/27/2018 Revision Number:
10
Next Review Date:
November 12, 2023
Page 6 of 288
(see Section 5 Definitions and Section 7, Reference 3 SOP L.PR.005 Mandatory Vehicle Holds).
Cars placed on Hold due to mileage beyond the +/- 10% Inspection Schedule criteria shall immediately be removed from revenue service (per SOP L.PR.004 01 Defect Card) until the required inspection is completed (PMI Implementation).
The Vehicle Maintenance staff shall perform Preventive Maintenance Inspections on all Muni Rail Vehicles. Electrical Transit System Mechanics shall perform PM work/activities using the Inspection Checklists detailed in Appendices A – V. For all other repairs that are required to ensure safe rail car operation that are not typically performed by the PMI sections (See Section 3.6, 3.7), a Work Order is generated by the PMI Lead Mechanic during the PMI and forwarded to the Maintenance Scheduler, who in turn enters this work in SHOPS/EAMS and assigns the Work Order to the proper repair unit, as follows:
• Running Repair Unit - Non-PMI, non-heavy duty repairs, and
• Support Shops - Heavy duty repairs, including, but not restricted to replacement of traction motors and air compressors.
4.1.2. Rail Car Inspection Schedule Interval Criteria
4.1.2.1. LRV2/3 Preventive Maintenance Inspection Schedule Standard
a. Running Repair 2.5 K Inspection
A 2.5 K Inspection (see Appendix A) shall be performed by Running Repair Electrical Transit System Mechanics under the direction of the Shift Supervisor/Lead Person in the Running Repair Unit every 2,500 miles +/- 10% (250 miles), except as follows:
1. PMI staff shall perform and record all 2.5 K inspection activities that occur coincidently with, and are already included on, the standard 10/30K, 20K, and 40K PMI checklists, and
2. The PMI Shift Supervisor shall enter into SHOPS/EAMS the 2.5 K Inspection activities that are performed and recorded as part of the regularly scheduled PMI Maintenance (10/30K, 20K, 40K) Checklists.
3. 2.5 K PM Instruction
a. Make sure that a PM 2.5 K Work Order # is issued for 2.5 K inspection on the vehicle.
b. Perform the 2.5 K inspection and complete all tasks. Place a check mark next to each task as it is completed.
c. Record all defects found during the inspection on a separate defect 01 card.
Title:
Appendix A Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
Procedure Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.PR.017.A Effective Date:
9/27/2018 Revision Number:
10
Next Review Date:
November 12, 2023
Page 7 of 288
d. Person/s completing the inspection must sign their full name on the inspection checklist.
e. Submit completed inspection checklist and the defect 01 card to the shift supervisor.
f. The shift supervisor will review the 2.5 K inspection checklist and the attached defect 01 card. The supervisor will ensure that all tasks have been checked as completed. The shift supervisor will sign the 2.5 K inspection form.
g. In the event that a 2.5 K inspection is not completed before the end of shift, the supervisor will sign off work that was completed and then turn the inspection over to the next shift to complete.
4. The last six items on the inspection list: APSE Blower Motor Filter, Propulsion Blower Motor Filter, Line Breaker inspection, ATCS Antenna Bar Coil, Sander Nozzles, Brake Calipers-Brake Lever are to be inspected and serviced by Electronic Maintenance Technicians.
b. Scheduled Major PMI
The PMI interval for Breda LRV2/3 is mileage-based and shall occur every 10,000 miles, +/- 10% (1,000 miles). Thus, the LRV PMI shall be performed between 9,000 miles and 11,000 miles.
4.1.2.2. LRV4 Preventive Maintenance Inspection Schedule Standard
c. Running Repair (3.75K) Inspection
A 3.75 K Inspection (see Appendix S) shall be performed by Running Repair Electrical Transit System Mechanics under the direction of the Shift Supervisor/Lead Person in the Running Repair Unit every 3,750 miles +/- 10% (375 miles), except as follows:
1. PMI staff shall perform and record all 3.75 K inspection activities that occur coincidently with, and are already included on, the standard PMI checklists, and
2. The PMI Shift Supervisor shall enter into SHOPS/EAMS the 3.75 K Inspection activities that are performed and recorded as part of the regularly scheduled PMI Maintenance (11K, 22K, 33K, 44K) Checklists.
3. 3.75K PM Instruction
a. Make sure that a PM 3.75 K Work Order # is issued for 3.75K inspection on the vehicle.
b. Perform the 3.75 K inspection and complete all tasks. Place a check mark next to each task as it is completed.
Title:
Appendix A Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
Procedure Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.PR.017.A Effective Date:
9/27/2018 Revision Number:
10
Next Review Date:
November 12, 2023
Page 8 of 288
c. Record all defects found during the inspection on a separate defect 01 card.
d. Person/s completing the inspection must sign their full name on the inspection checklist.
e. Submit completed inspection checklist and the defect 01 card to the shift supervisor.
f. The shift supervisor will review the 3.75 K inspection checklist and the attached defect 01 card. The supervisor will ensure that all tasks have been checked as completed. The shift supervisor will sign the 3.75 K inspection form.
g. In the event that a 3.75 K inspection is not completed before the end of shift, the supervisor will sign off work that was completed and then turn the inspection over to the next shift to complete.
4. Scheduled Major PMI a. The PMI interval for the Siemens LRV4 is mileage-based and
shall occur every 11,000 miles, +/- 10% (1,100 miles). Thus, the LRV PMI shall be performed between 9,900 miles and 12,100 miles.
4.1.2.3. Milan, PCC, & Historic Cars equipped with GPS PM Inspection Schedule Standard
Milan cars, PCC, and Historic cars with GPS PMI (mileage) intervals are 2,500 miles, +/- 10% (250 miles). These PMI inspections shall be performed between 2,250 miles and 2,750 miles. The PCC Shop Shift Supervisor or Lead Person shall schedule and hold cars for PMI.
4.1.2.4. Historic Cars not equipped with GPS PMI Inspection Schedule Standard
The PMI interval for Historic Street Cars without GPS is every 300 hours of revenue services, +/- 10% (30 hours). These PMI inspections shall be performed between 270 hours and 330 hours of revenue service. The PCC Shop Shift Supervisor or Lead Person shall schedule and hold cars for PMI.
4.2. PMI Activities & SHOPS/EAMS System Recording
4.2.1. Review Repair/PM Records
The Shift Supervisor and/or Mechanic, if delegated, prior to initiating the PMI activities (described in Appendices A – L, and S - V) shall review each car’s work history (SHOPS/EAMS – Work History ‘tab ‘in online system) in order to identify and perform any outstanding repairs or to address any mechanical or
Title:
Appendix A Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
Procedure Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.PR.017.A Effective Date:
9/27/2018 Revision Number:
10
Next Review Date:
November 12, 2023
Page 9 of 288
maintenance concerns while the vehicle is available in the shop and before the vehicle is released back into revenue service. This SHOPS/EAMS online inquiry is performed by Electrical Transit System Mechanics or Shift Supervisors assigned to the units, as follows:
• Request a SHOPS/EAMS All Work Orders printout (see Appendix Q)
o Enter the LRV number and time period under review into the SHOPS/EAMS system. A listing of each vehicle’s work history and/or outstanding work-to-be done will be provided.
• Review each car’s Work History and determine whether there are any existing “open” 01 Work Orders for this vehicle.
4.2.2. PMI Repair Activities
After a car record review, and based on the information provided by that review as well as work activities prescribed in Appendix A – E (for 10 K PMI, 20 K PMI, etc. for LRV 2/3), and Appendix S – V (for 11 K PMI, 22 K PMI, etc. for LRV 4), the Electrical Transit System Mechanic, under direction of the Shift Supervisors, shall:
• Verify any Open Work Orders or repair items (see Section 5 Definitions),
• Complete or effect repairs on all such items,
• Perform PMI work/activities based on appropriate Appendices (work activity Checklists) and complete any required PMI-related repairs and upgrades,
• If an Open Work Order item requires additional resources or other non-PMI Shop skills, that Work Order, or a new Work Order, if necessary, shall be generated and forwarded to the Maintenance Supervisor or designee for assignment to the appropriate shop for follow up and completion (See Section 4.5 below),
• The Support Shop/ Running Repair Unit shall complete outstanding Work Orders and close out the Work Order by recording all completed repairs in SHOPS/EAMS.
• Close out PMI and reporting activities by recording Work Order and PMI checklist completion in SHOPS/EAMS system (See 4.2.3 below), and
• Complete all additional PCC or Milan/Historic Addendum Checklists as described in Section 4.2.4 below.
4.2.3. PMI Activities - Work Order Recording & Close-Out - Checklist & SHOPS/EAMS
Electrical Transit System Mechanics shall enter all data related to the completion of the PMI on each vehicle as follows:
Title:
Appendix A Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
Procedure Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.PR.017.A Effective Date:
9/27/2018 Revision Number:
10
Next Review Date:
November 12, 2023
Page 10 of 288
4.2.3.1. PMI Checklist & Comments
The Electrical Transit System Mechanic shall reference a comment regarding any specific activity and its’ status (for review and follow up) by writing “See Comments” in Column 4 of the PMI Checklist for each specific System Activity in Column 2 on each PMI Checklist. The actual commentary/narrative will be recorded in detail by the performing Electrical Transit System Mechanic in the Comments Section at the end of each PMI Checklist immediately preceding the signature line.
For each comment/narrative in the Comments Section, the Mechanic shall identify, in writing, in the spaces provided on the Comments Section the following:
• Inspection Activity Location (Column 1 from left margin PMI Checklist);
• System inspected (Column 2 from left margin PMI Checklist);
• Station Number (Column 3 from left margin PMI Checklist); and
• Comment/Problem detailed description, defect listing, and/or repair narrative (Column 4 from left margin PMI Checklist).
The performing Electrical Transit System Mechanic shall sign and date each Checklist prior to submittal to their Supervisor.
4.2.3.2. On-Line SHOPS/EAMS Data System
The Electrical Transit System Mechanic shall enter all Checklist-related statuses and data into the SHOPS/EAMS system during, or immediately after, the completion of the PMI. Such SHOPS/EAMS data system record keeping shall always occur prior to the release of the car to revenue service. During this data entry phase the PMI staff shall make on-line entries that:
• List all defects found,
• List in detail all completed repairs,
• Initiate a new Work Order for any additional work beyond the scope of PMI activity (i.e., for activities that require running repair or support shop follow up maintenance/repair – see section 4.5), and
• Transmit the completed work tickets to the Supervisor to be filed as a permanent record (See Section 4.3, below)
4.2.4. PCC, Milan & Historic PMI Checklist Addendum
Mechanics/Technicians shall, upon completion of all PCC, Milan and Historic Car PMI activities, fill out completely, sign, date, and attach all forms included in each specific Addenda packet. (See Section 7.1 Appendices. Appendix M - PCC Required Addenda Packet, Appendix N Historic & Milan Required Addenda Packet). Electrical Transit System Mechanics shall attach the required
Title:
Appendix A Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
Procedure Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.PR.017.A Effective Date:
9/27/2018 Revision Number:
10
Next Review Date:
November 12, 2023
Page 11 of 288
completed Addenda Packet to each Checklist and submit this entire package to their Supervisor (per Section 4.2.3 above).
Additionally, Electrical Transit System Mechanics performing PCC, Historic and Milan Street Car PMI activities shall do so in accordance with the specific requirements as detailed in PCC/Historic & Milan Car PMI Manuals (see Section 7.2 References).
4.2.4.1. PCC PMI Checklist Addenda Attachments
The following Appendix M Addenda Packet materials are required for submittal with completed Checklists for PCC PMI activity recordation:
• PCC Brake & Acceleration Test Checklist
• Pole Up/Pole Down Checklist & Sign-off
• Work Ticket for any pending or remaining repairs not completed during the PMI.
• PMI Quality Assurance Form (Appendix M)
• Labor Sheet
4.2.4.2. Historic & Milan Streetcar PMI Checklist Addenda Attachments
The following Appendix N Addenda Packet materials are required for submittal with completed Checklists for all Milan and Historic Streetcar PMI activity recording:
• Airbrake Check List for A/B Inspections Brake & Acceleration Test (B PMI only)
• Milan/Historic Air Brake Check-off Sheet for A/B Inspections
• Pole Up/Pole Down Checklist & Sign-Off
• Work Ticket for any pending or remaining repairs not completed during the PMI.
• PMI Quality Assurance Form
• Labor Sheet
4.3. PMI Completion Authorization
After SHOPS/EAMS entry and prior to release of the car back into revenue service, or to Support Shops/Running Repair for completion of any outstanding non-PMI repair work or upgrades, the Shift Supervisor shall:
• Review the Inspection Sheet (see examples in appendices), system by system and item by item to verify that all the necessary work was performed accurately and completely and that all completed tasks are checked off and initialed.
Title:
Appendix A Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
Procedure Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.PR.017.A Effective Date:
9/27/2018 Revision Number:
10
Next Review Date:
November 12, 2023
Page 12 of 288
• Identify any issues or pending items that require follow up and completion by the next work shift and verbally communicate this follow-up need with the next shift Supervisor. Communications may also be transmitted with a hard copy of the Inspection Sheets to the next shift supervisor to be resolved as part of the following shift’s activities (or initiate a Work Order for Support Shop or Running Repair).
• Schedule the next PMI by entering the completion of current Inspection in SHOPS/EAMS.
• Sign and date the completed inspection sheet.
4.4. Support Shop Follow Up
Non-PMI repair and/or upgrades that are (a) noted as pending on an Open Work Order from the SHOPS/EAMS history review, or, (b) identified during the course of the PMI, shall be addressed and completed by the Support Shops subsequent to the completion of the PMI. Rail cars, from any mode, are detailed to (1) the Support Shop for the following types of repair work: motor winding, motor rebuilding, and (2) the Heavy Overhaul shop for removing and replacing motors, trucks, pantographs, air compressors, and articulation sections.
4.5. Repair Follow Up
4.5.1. LRV Follow Up Repair
Maintenance crews shall perform additional repair of reported defects on the Breda LRV identified during PMI as follows:
• Perform any additional repairs that can be completed by scheduled PMI staff within the time and resource constraints, and
• Identify any pending repairs beyond available PMI resources for follow up with Support Shops. PMI Supervisors shall prepare and transmit the Support Shop Request (See 4.4 above).
4.5.2. Non-LRV Follow Up Repair
For Historic, Milan and PCC rail cars any issues or pending maintenance repairs shall be addressed during PMI, and recorded on the Work Order Form (included in Appendix M and N - PCC/ Milan and Historic Street Car Addendum Attachments).
4.6. Fleet Assessment Inspections/Quality Assurance
Fleet Assessment Inspections shall be performed by Quality Assurance unit staff for randomly selected vehicles that have undergone regularly scheduled PMI during and immediately after the PMI is completed. These randomly selected cars shall receive a QA01 (See SOP L.PR.020 LRV Quality Assurance) before returning to revenue service.
Title:
Appendix A Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
Procedure Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.PR.017.A Effective Date:
9/27/2018 Revision Number:
10
Next Review Date:
November 12, 2023
Page 13 of 288
Quality Assurance staff shall provide copies of QA1-related reports to the Rail Superintendents and CMO immediately after the completion of any QA01 report.
5.0 DEFINITIONS
Hold A vehicle status that results when repair/maintenance history indicates pending or unresolved maintenance and/or repair activities which preclude the vehicle’s return to revenue service until completion of all such work activities.
Preventive Maintenance/PMI
Inspections and maintenance performed on a vehicle on a regularly scheduled mileage or time interval basis.
Running Repair The Maintenance Work Unit performing repairs for the Breda streetcars when such repairs cannot be completed during the preventive maintenance inspection.
Support Shop The Maintenance Work Unit performing heavy-duty related work, such as replacing the traction motor, or providing repairs needed for the trucks, articulation assembly, or major component.
Lead Person A line maintenance employee designated or delegated as an interim supervisor with oversight duties performed in the absence of the Shift Supervisor.
6.0 RECORDS
All completed 01 Work Tickets generated by Maintenance staff as required follow-up to regular PMI activities shall be entered into the SHOPS/EAMS data base by mechanics or shift supervisors immediately upon completion of all inspection and related repair activities. The completed Work Ticket hard copy shall be transmitted to the PMI Supervisor who shall then either (1) forward the Work Ticket to the appropriate Shop for additional work, and/or, (2) upon completion of such work, the Supervisor shall file these records for one (1) year in shop files, and then (3) subsequently file and retain these same records for seven (7) years.
The Supervisor shall file and retain Inspection Sheets for one (1) year in shop files and then store and retain such files for seven (7).
All such filed records shall list (a) all defects that were found during the PMI, (b) the repairs completed, and (c) any remaining or pending work. All pending work, whether due to parts unavailability or scheduling concerns, shall be recorded into the online SHOPS/EAMS data base. The completed Work Tickets shall be filed as a permanent record retained on file for one (1) year in shop files, and stored and retained for seven (7) years.
Title:
Appendix A Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
Procedure Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.PR.017.A Effective Date:
9/27/2018 Revision Number:
10
Next Review Date:
November 12, 2023
Page 14 of 288
7.0 LIST OF APPENDICES & REFERENCES
7.1. Appendices
Appendix A: LRV 2/3 2.5 K PM Inspection Sheet
Appendix B: LRV2/3 10,000 & 30,000 Mile Inspection Sheet
Appendix C: LRV2/3 20,000 Mile Inspection Sheet
Appendix D: LRV2/3 40,000 Mile Inspection Sheet
Appendix E: PCC ‘A’ Inspection Sheet
Appendix F: PCC ‘B’ Inspection Sheet
Appendix G: PCC ‘C’ Inspection Sheet
Appendix H: PCC ‘D’ Inspection Sheet
Appendix I: PCC ‘E’ Inspection Sheet
Appendix J: Historic & Milan A Inspection Sheet
Appendix L: Historic & Milan B Inspection Sheet
Appendix M PCC Required Checklist Addendums
M01: San Francisco PCC, Brake and Acceleration Test
M02: Pole Up/Down Checklist and Sign-off
M03: Work Ticket: any repairs not accomplished during PMI
M04: PMI Quality Assurance Form
Appendix M Historic/Milan Required Checklist Addendums
N01: San Francisco MUNI, Brake and Acceleration Test
N02: Milan & Historic Air Brake Checklist, “A” and “B” Inspections
N03: Pole Up/Down Checklist and Sign-off
N04: Work Ticket: any repairs not accomplished during PMI
N05: PMI Quality Assurance Form
Appendix N: PMI Vehicle Request Form
Appendix O: SHOPS/EAMS PM-Due Report (print screen sample)
Appendix P: Online SHOPS/EAMS System Print Out
Appendix Q: Emergency Circuit Test Procedure
Appendix R: LRV 4 3.75 K Mile Inspection Sheet
Appendix S: LRV 4 11 K & 33 K Mile Inspection Sheet
Appendix T: LRV 4 22 K Mile Inspection Sheet
Title:
Appendix A Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
Procedure Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.PR.017.A Effective Date:
9/27/2018 Revision Number:
10
Next Review Date:
November 12, 2023
Page 15 of 288
Appendix U: LRV 4 44 K Mile Inspection Sheet
7.2. References
Reference 1: L.PR.020 LRV Quality Assurance Fleet Assessment Program
Reference 2: L.PR.004 LRV Maintenance Meet & Greet “01” Defect Card
Reference 3: L.PR.005 LRV Mandatory Hold
Reference 4: L.PL.021 LRV Maintainer Training Program Plan
8.0 TRAINING
Training for programs and training activities, standards, and certification for the procedures discussed herein are documented in the SOP L.PL.021 LRV Maintainer Training Program Plan. Certification for training occurs under the auspices of the Muni Maintenance Training Department. Additional On-the-Job Training is provided for PMI staff, per SOP L.PL.021 LRV Maintainer Training Program Plan.
9.0 SUMMARY OF CHANGES
9.1. Summary of changes
Revision 9 adds the Siemens LRV4 Rail Vehicle Preventative Maintenance Inspection Scheduling and Inspection Programs. Minor changes to the LRV 2/3 PM Inspection Sheets were updated to current inspection procedures. This revision also includes the new five-year revision date of 2022, consistent with the revised A.PR 002. “Review date” on each footer has been changed to “Revision date.” This SOP will be subject to annual review, not revision.
10.0 APPROVALS
Prepared by Reviewed by Reviewed by RPWG
SOP Originator
M. Motta, LRV Equipment Engineer
Subject Matter Expert(s): E. Enriquez, Electrical Maintenance Supervisor, Transit R. O’Neill, Assistant Maintenance Supervisor, Transit
Title:
RAIL VEHICLE PMI SCHEDULING - APPENDIX A
Document Type:
LRV 2/3 2.5 K PMI Checklist
Document N0:
L.CK.017.B
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
LRV 2/3 2.5K INSPECTION TASKS
CAR#_________________________________________ WO# ______________________________________ DATE _____________________________________
SYSTEM COMPONENT TASK CHECKED
CARBODY COMPONENTS PA SYSTEM FUNCTIONAL TEST
TRACK BRAKES FUNCTIONAL TEST
SANDERS FUNCTIONAL TEST
ELECTRICAL VISUAL INSPECTION OF ALL ELECTRICAL HARNESSES, WIRES FOR LOOSE CONNECTIONS, OPEN WIRES, AND INSULATION DAMAGE
EXPOSING WIRES
DESTINATION SIGNS FUNCTIONAL TEST
BRAKES VERIFY BRAKES RELEASE, REPAIR AS NEEDED
AIR SUPPLY/AIR COMPRESSOR CHECK: AIR PRESSURE IS BETWEEN 130-150 PSI
GONG FUNCTIONAL TEST
FIRE EXTINGUISHER INSPECT AND NOTE EXPIRATION DATE, R/R IF WITHIN 10 DAYS, EXPIRATION DATE: (A) /20_(B)_____/20____(EXAMPLE: 06/2018)
WIPER ASSY FUNCTIONAL TEST
WINDSHILED WASHER FUNCTIONAL TEST
REAR VIEW MIRRORS FUNCTIONAL TEST
OPERATOR SEAT FUNCTIONAL TEST
PASSENGER SEAT INSPECT & RECORD DAMAGE
STANCHIONS INSPECT & RECORD DAMAGE
DOORS OPEN/CLOSE FUNCTIONAL TEST
SENSITIVE EDGES FUNCTIONAL TEST
DOORS OPEN/CLOSE VERIFY OVER CENTER LOCKING WHEN CLOSED
DOORS LIGHTS FUNCTIONAL TEST
HIGH LOW STEPS FUNCTIONAL TEST
STEP EXTENSION FUNCTIONAL TEST
TOUCH BARS FUNCTIONAL TEST
TOUCH BARS LIGHTS FUNCTIONAL TEST
PSR SWITCHES FUNCTIONAL TEST
LIGHTING CAB LIGHTS FUNCTIONAL TEST
FAREBOX LIGHT FUNCTIONAL TEST
ANNUNCIATOR PANEL LIGHTS FUNCTIONAL TEST
PSR LIGHTS FUNCTIONAL TEST
STEP WELL LIGHTS FUNCTIONAL TEST
PASSENGER INTERIOR LIGHTS FUNCTIONAL TEST
PASSENGER EMERGENCY LIGHTS FUNCTIONAL TEST
HEADLIGHTS FUNCTIONAL TEST
TURN INDICATOR LIGHTS FUNCTIONAL TEST
TROUBLE LIGHTS FUNCTIONAL TEST
STOP/TAIL LIGHTS FUNCTIONAL TEST
EXTERIOR PUSH BUTTON DOOR LIGHTS FUNCTIONAL TEST
EXTERIOR CARBODY CARBODY INSPECT AND RECORD DAMAGE
SKIRT PANELS CLOSE AND LOCK ALL LATCHES
SIDE ACCESS PANEL LOCK INSPECT ALL LOCKS AND ENCLOSURES
PASSENGER WINDOWS & DOOR GLASS INSPECT AND RECORD DAMAGE
EXTERIOR PUSH BUTTON DOOR SWITCHES FUNCTIONAL TEST
WIPER BLADE INSPECT
WINDSHIELD WASHER VERIFY PROPER LEVEL
COUPLER MANUAL UNCOUPLE DEVICE FUNCTIONAL TEST
PNEUMATIC COMPONENTS CHECK FOR AIR LEAKS
ELECTRCAL COUPLER PINS CLEAN PINS
PANTOGRAPH ROCKER-COLLECTOR HEAD R&R ROCKER IF ROCKER IS BENT, CARBON WORN, OR CHIPPED
ROCKER-COLLECTOR HEAD INSPECT SHUNT
ROCKER-COLLECTOR HEAD SHEAR PIN
HVAC INSPECT HVAC MOTOR/COMPRESSOR UNIT INSPECT MOTOR/COMPRESSOR UNIT FOR OIL LEAKS
INSPECT HOSES FOR CUT OR BURNT MARK
INSPECT ALL WIRES/HARNESS FOR BURNT MARK
R/R HVAC FILTERS - 022-02-8509
TRUCK INSPECT ALL WHEELS INSPECT EACH WHEEL TO DETERMINE IF THE TIRE HAS SHIFTED. ANY TIRE THAT HAS SHIFTED MORE THAN 1" IS TO BE REPLACED.
SUSPENSION INSPECT EACH AIR TANK FOR DAMAGE (INSPECT FOR MOVEMENT DUE TO POSSIBLE CRACKS) AND CONFIRM VALVE IS SET
CORRECTLY
INSPECT AIR BAGS BY CONFIRMING ALL HOSES, FITTINGS, VALVES ARE NOT RUBBING/CONFIRM ALL IS ALIGNED AND SET TO
SPECIFICATION
APSE APSE BLOWER MOTOR FILTER REMOVE/REPLACE
PROPULSION PROPULSION BLOWER MOTOR FILTER REMOVE/REPLACE
LINE BREAKER LINE BREAKER INSPECTION INSPECT, REPLACE IF NECESSARY
ATCS ATCS ANTENNA BAR COIL INSPECT, REPLACE IF NECESSARY
SANDERS SANDER NOZZLES INSPECT FOR CRACKS AND WORN HOSES. REPORT DEFECT(S)
BRAKES BRAKE CALIPERS – BRAKE LEVER INSPECT AND REPORT DEFECT(S)
Title:
RAIL VEHICLE PMI SCHEDULING - APPENDIX A
Document Type:
LRV 2/3 2.5 K PMI Checklist
Document N0:
L.CK.017.B
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
INSPECTED BY:____________________________________________________________ SIGNATURE:___________________________________________________________
SUPERVISOR NAME:________________________________________________________ SIGNATURE____________________________________________________________
Title:
RAIL VEHICLE PMI SCHEDULING - APPENDIX A
Document Type:
LRV 2/3 2.5 K PMI Checklist
Document N0:
L.CK.017.B
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
2.5K PM INSTRUCTION
1. MAKE SURE THAT A PM WORK ORDER # IS ISSUED FOR THE 2.5K INSPECTION ON THE VEHICLE. 2. PERFORM THE 2.5K INSPECTION AND COMPLETE ALL TASKS. PLACE A CHECK MARK NEXT TO EACH TASK AS IT IS COMPLETED. 3. RECORD ALL DEFECTS FOUND DURING THE INSPECTION ON A SEPARATE DEFECT 01 CARD. 4. PERSON/S COMPLETING INSPECTION MUST SIGN THEIR FULL NAME ON THE INSPECTION CHECKLIST. 5. SUBMIT COMPLETED INSPECTION CHECKLIST AND THE DEFECT 01 CARD TO THE SHIFT SUPERVISOR. 6. THE SHIFT SUPERVISOR WILL REVIEW THE 2.5K INSPECTION CHECKLIST AND THE ATTACHED DEFECT 01 CARD. . THE SUPERVISOR WILL ENSURE THAT ALL TASKS HAVE BEEN CHECKED AS COMPLETED, . THE SHIFT SUPERVISOR WILL SIGN THE 2.5K INSPECTION FORM. 7. IN THE EVENT THAT A 2.5K INSPECTION IS NOT COMPLETED BEFORE THE END OF SHIFT, THE SUPERVISOR WILL SIGN
OFF WORK THAT WAS COMPLETED AND THEN TURN THE INSPECTION OVER TO THE NEXT SHIFT TO COMPLETE.
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX B
Document Type:
LRV 10/30K PMI Checklist Document N0:
L.CK.017.C
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 10/30K PMI CK Page 19 of 288
Pre-Shut Down Functional
Location System/
Component Task Comments / Defects Found
RPMM
Page
End
Code Empl Time
A B C
Interior (1)
Cut–Out Brake Valves
Check Pipeline fittings for air leaks. 16-43
Interior (1) (3)
Doors Check that doors are firmly closed when drive is placed in Over Center Position. (No Door movement is allowed).
8-99
8-101
Interior (1) (3)
Doors Test operating sequence of Doors. (Refer to P.M. Manual. Pg. 8-127 and 8-131).
8-127
8-131
WARNING: Before performing Step System Maintenance Procedures and connecting the External Pneumatic air supply, verify that all personnel and tools are clear of the step mechanism. Check that wiring does not interfere with moving parts. Make sure air pressure is off at the source and Step Cut-Out Valve is in the Cut-Out Position.
WARNING: When turning on External Pneumatic Air Supply, stand clear of Steps as the Step position may change depending on Control Valve Position.
Interior (1) (3)
Steps Under System/ Component
Test step up and down movements. RMSM 8-331
Truck (1)
Friction Brake System
Perform Emergency Circuit Test. ( Appendix R ).
app. R
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX B
Document Type:
LRV 10/30K PMI Checklist Document N0:
L.CK.017.C
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 10/30K PMI CK Page 20 of 288
Pre-Shut Down Functional
Location System/
Component Task Comments / Defects Found
RPMM
Page
End
Code Empl Time
A B C
Truck (1)
Track Brakes
Perform functional Test of Track Brakes. Muni
Vehicle
TECH Pneumatic Horn
Test Pneumatic Horn System.
(Refer to P.M. Manual Pg. 6-15).
Look at 01 Defect Card for test results. 6-15
Vehicle (1) (6)
Brakes Sanding SYS
Test Sanding System. (Refer to PM Manual Pg. 16-41).
16-41
Vehicle (1)
Destination Sign
Perform Destination Sign System Test. (Refer to PM Manual Pg. 12-11).
12-11
Vehicle (1)
Gong SYS Verify the 37. 5 VDC supply ON.
Depress Gong Push-button and check Gong operation.
Place Reverser Switch to REVERSE Position. Verify Gong in opposite cab is operational.
Place Reverser Switch to NEUTRAL, Place the Transfer Switch to OFF.
Repeat Gong system test for the opposite cab.
5-27
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX B
Document Type:
LRV 10/30K PMI Checklist Document N0:
L.CK.017.C
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 10/30K PMI CK Page 21 of 288
Pre-Shut Down Functional
Location System/
Component Task Comments / Defects Found
RPMM
Page
End
Code Empl Time
A B C
Vehicle (1)
Lighting Perform Lighting System Test. (Refer to PM Manual Pg. 10-33).
10-33
Exterior 6
Sanding System
Check Sand Box level. 16-21
Under Car (4)
Brake SYS. Pneumatic Packages
Check Pneumatic Package for air leaks.
16-35
Under Car (4)
Brake SYS. Pressure Switch
Check Pneumatic Connection for air leaks.
16-37
Under Car
(1) (6)
Sanding Sys. Aux. Pneumatic Package
Check components for air leaks. 16-39
Under Car 6)
Coupler Assembly
Check Pneumatic components for air leaks. 7-19
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX B
Document Type:
LRV 10/30K PMI Checklist Document N0:
L.CK.017.C
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 10/30K PMI CK Page 22 of 288
Station 1
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Chock wheels, lower Pantograph, remove Catenary power, lock-out and tag DC disconnect, remove Battery power. WARNING: Some circuits may contain residual current. Use caution when inspecting electrical equipment such as LVPS, Inverter, Capacitors, etc.
Exterior 1
Operator Cab
Fill wash tank with water. 2-17
Interior 1
Cut – Out Brake Valves
Clean if necessary.
Inspect valve conditions and installation.
Inspect electrical cable and valve connector.
16-43
Interior 1
Electronic Control Unit
Perform inspection of Electronic Control Unit. (Refer to PM Manual Pg. 16-23).
16-23
Interior 1
Fault Relay Panel
Inspect Fault Relay Panel condition and installation.
Inspect electrical cables and connection terminals.
16-27
Interior 1
Amplifier & Control Unit
Inspect Communication Amplifier and Control Unit for damage.
Check equipment mounting hardware.
Tighten hardware as needed.
11-25
Interior 1
Comm. Control Panel
Inspect Communication Control Panel for damage.
Check Mounting Hardware security.
11-23
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX B
Document Type:
LRV 10/30K PMI Checklist Document N0:
L.CK.017.C
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 10/30K PMI CK Page 23 of 288
Station 1
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Interior 1
VETAG Control Panel
Open VETAG Circuit Breaker. Inspect Code Control Box for Front Panel damage.
Inspect Code Control Box installation.
Repair/Replace as necessary.
11-31
Interior 1
HV/LV Bypass Panel
Check Bypass Panels for damage or deformations.
Check Switches and Indicators for condition and installations.
5-19
Interior 1
LV Circuit Breaker Panel
Inspect Circuit Breaker Panel for physical damage.
Check for loose or missing hardware.
Inspect Master Controller for loose hardware and connections.
Tighten/Replace as necessary.
5-13 5-15
Interior 1
HV / LV Operator Console
Check Operator Console Structure for damage.
Inspect Control Panel Controls for condition and installation.
5-17
Interior 1
Master Controller
Inspect Master Controller for damage, and loose hardware.
4-13
Vehicle 1
Exterior Vehicle
Perform Vehicle Exterior inspection. (Refer to P.M. Manual Pg.2-15).
2-15
Vehicle 1
Interior Vehicle
Perform Vehicle Interior inspection. (Refer to P.M. Manual Pg. 2-11).
2-11
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX B
Document Type:
LRV 10/30K PMI Checklist Document N0:
L.CK.017.C
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 10/30K PMI CK Page 24 of 288
Station 1
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Vehicle 1
Lighting Inspect Air/Light Fixtures condition & installation.
Check all bezels are secured.
Inspect Articulation Light for damage, loose or missing hardware.
Inspect Cab Spot Light for damage, loose or missing hardware.
Tighten / Replace as necessary.
10-21 10-27 10-25
Vehicle 1
Fare Box Light
Inspect Fare Box Light for damage, loose or missing hardware.
10-23
Vehicle 1
Head Lights Inspect Head Light for damage, loose or missing hardware.
Tighten / Replace as necessary.
10-13
Vehicle 1
Stepwell Lights
Inspect Stepwell Light for damage/loose hardware.
Check Bezels are secure & lens not damaged.
Tighten/Replace as necessary.
10-31
Vehicle 1
Stop Request Lights
Inspect Stop Request Light for damage.
Tighten/Replace as necessary.
10-29
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX B
Document Type:
LRV 10/30K PMI Checklist Document N0:
L.CK.017.C
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 10/30K PMI CK Page 25 of 288
Station 1
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Vehicle 1
Stop/ Tail Lights
Check Stop / Tail Light for damage, loose or missing hardware.
Check Bezels are secure & lens not damaged.
Tighten/Replace as necessary.
10-17
Vehicle 1
Trouble Lights
Inspect Trouble Light for loose / missing hardware.
Check bezels are secure and not damaged.
Tighten/Replace as necessary.
10-19
Vehicle 1
Turn Indicator Lights
Inspect each Turn Indicator Light for damage.
Tighten/Replace as necessary.
10-11
Interior 1
ADA Seats Check fold-up seat operation, public address, pull cords, ADA chimes and PSR switches.
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX B
Document Type:
LRV 10/30K PMI Checklist Document N0:
L.CK.017.C
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 10/30K PMI CK Page 26 of 288
Station 2
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Interior 2
HVAC Locate and inspect Air Diffuser Ducts installation.
Remove Suction Duct Filter, clean and inspect Air Grille.
Install new Suction Filter Element.
Replace damaged parts.
9-19
9-23
9-25
Roof 2
HVAC Condenser Section
Inspect Condenser Section Components.
Check for oil leaks.
Tighten/Replace as necessary.
9-27
Roof 2
HVAC Condenser Section
Check the Condenser Fans. (Refer to P.M. Manual Pg. 9-27).
9-27
Roof 2
HVAC Condenser Section
Check receiver tank sight glass for level. Ball should be floating at ½-¾ mark with sight glass free of bubbles.
9-27
Roof 2
HVAC Condenser Section
Check electrical components and cables. Check steel frame, fiberglass housing, Air intake, and exhaust screen.
9-27
Roof 2
HVAC Evaporator Section
Inspect Evaporator Section components. Check for oil leaks.
9-29
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX B
Document Type:
LRV 10/30K PMI Checklist Document N0:
L.CK.017.C
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 10/30K PMI CK Page 27 of 288
Station 2
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Roof 2
HVAC Evaporator Section
Check the Evaporator Blower, Fresh Air Blower, and Air Filter. (Refer to P.M. Manual Pg. 9-29).
9-29
Roof 2
HVAC Evaporator Section
Check electrical equipment (Sytronic Control Box, Low and High Voltage Control Box) and cables condition and installation. Check steel frame and fiberglass housing.
9-29
Roof 2
HVAC Evaporator Section
Check that piping holes (left and right side) are free of dirt. Check that condensed water flows correctly through holes.
9-29
Roof 2
HVAC Motor compressor Section
Inspect condition of Motor Section Component. Check for oil leaks. Check electrical components and cables. Check steel frame, fiberglass housing,
Air intake and exhaust screen.
Tighten/Replace as necessary.
9-31
Truck 2
Derail Sensor
Perform Derail Warning Test. (Refer to P.M. Manual Pg. 3-31).
3-29
Truck 2
Articulation Dome & Bellows
Check for cracks and wear. 2-31
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX B
Document Type:
LRV 10/30K PMI Checklist Document N0:
L.CK.017.C
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 10/30K PMI CK Page 28 of 288
Station 3
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Interior 3
Doors Check Drive Components for proper alignment and lubrication. Correct misalignments & lubricate.
8-99
8-101
Interior 3
Doors Apply or renew surface lubricants to door moving parts. (Refer to P.M. Manual. Pg. 8-103 & 8-109)
Lubricate Door Panel supporting hardware. (Refer to P.M. Manual. Pg. 8-115 & 8-117)
Inspect the Door Panel Assy. & Rails. (Refer to P.M. Manual Pg. 8-135).
8-103 8-109 8-115 8-117 8-135
Interior 3
Doors Inspect Door Guide Rails. Check box if OK. See attachment A for instructions.
A2 (36”) B2 (36”)
A1 (47”) B1 (47”)
A3 (47”) B3 (47”)
A4 (54”) B4 (54”)
A6 (54”) B6 (54”)
A5 (54”) B5 (54”)
A7 (54”) B7 (54”)
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX B
Document Type:
LRV 10/30K PMI Checklist Document N0:
L.CK.017.C
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 10/30K PMI CK Page 29 of 288
Station 3
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
WARNING: Before performing Step System Maintenance Procedures and connecting the External Pneumatic air supply, verify that all personnel and tools are clear of the step mechanism. Check that wiring does not interfere with moving parts. Make sure air pressure is off at the source and Step Cut-Out Valve is in the Cut-Out Position. WARNING: When turning on External Pneumatic Air Supply, stand clear of Steps as the Step position may change depending on Control Valve Position.
Interior 3
Steps Vacuum steps with MUNI approved equipment.
Vacuum floor steps with water.
8-121
Interior 3
Steps Inspect inboard and outboard steps overall condition.
Inspect condition of rubber mats and step edges.
Remove cover plate and inspect all step assembly components for damage, and deformations.
8-123
Interior 3
Steps Lubricate the link, lift arm and end rod bearings.
Remove external air pressure. Place relevant Cut-Out Valve back into operating condition.
8-125
Roof 3
Antenna Inspect Antenna (148/160 MHz) for installation and damage.
Inspect Exterior Antenna Ray Dome plastic cover.
Inspect Antenna (470/488 MHz) for installation and damage.
11-39 11-41
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX B
Document Type:
LRV 10/30K PMI Checklist Document N0:
L.CK.017.C
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 10/30K PMI CK Page 30 of 288
Station 3
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Roof 3
Braking Resistor
Clean Braking Resistor residue using sash brush and rag.
Inspect Braking Resistor for cracks, burns, damage.
4-15 4-17
Roof 3
Roof Fuse Box
Inspect Roof Fuse Box cover gaskets.
Check Roof Fuse Box Safety Sign for readability and securely mounted.
Replace as necessary.
4-19
Roof 3
Pantograph Verify Electrical Power is OFF.
Check Pantograph for wear and damage. Clean Pantograph Insulators.
Check High Voltage connections. Clean High Voltage signs.
Muni
15-9
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX B
Document Type:
LRV 10/30K PMI Checklist Document N0:
L.CK.017.C
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 10/30K PMI CK Page 31 of 288
Station 4
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Truck 4
Brake Calipers & Pads
Inspect Brake Caliper for loose or damaged hardware and fasteners.
Inspect Caliper Bellows and breather hose for cuts or abrasions.
Check Manual Release Mechanism operations, using Brake Wind-Off Lever.
16-31
Truck 4
Brake Calipers & Pads
Visually inspect Brake Pads for wear using a ruler.
If either Pad in a caliper is less than .315 in. (8mm) thick, Brake Pads must be replaced. (Refer to RMSM para 16-2. 12.1.F.)
16-31
Truck 4
Brake Disc Inspect Brake Disc surface and circumference of friction ring for nicks, grooves or material build-up. (Refer to PM Manual Pg. 16-29).
16-29
Truck 4
Traction Motors
Inspect Traction Motor Coupling hardware.
Torque to (24 ft-lb.)
4-23
Truck 4
Traction Motors
Inspect Traction Motors for damage or overheating.
Inspect Cables for cracked of frayed insulation.
Inspect Bushings for cracks.
4-21
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX B
Document Type:
LRV 10/30K PMI Checklist Document N0:
L.CK.017.C
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 10/30K PMI CK Page 32 of 288
Station 4
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Truck 4
Traction Motors
Remove dirt and debris from Fan & Air inlet Screen Inspect Fan for damage or missing blades.
Inspect horizontal and vertical suspension.
Inspect Pads for damage or excessive wear.
Inspect Suspension Post for cracks or damage.
Inspect Speed Sensor Assembly.
4-21
Truck 4
Propulsion Gear Units
Perform Gear Unit inspection. (Refer to PM Manual Pg. 3-19).
3-19
Under Car 4
Pneumatic System Air Reservoir
Open Cut-Off Cock and drain condensation from each Air Reservoir.
6-13
Under Car 4
Pneumatic System Air Compressor
Remove accumulated dirt and debris from the Air Compressor unit.
6-9
Under Car 4
Pneumatic System Air Compressor
Inspect Air Compressor Frame & Mounts.
Ensure vent port Intercooler & Aftercooler Safety Valves are not blocked. (Refer to PM Manual Pg. 6-11)
6-11
Under Car 4
Pneumatic System Air Compressor
Verify Compressor Cut-In and Cut-Out Pressures.
Check Air Compressor oil level using Compressor port dipstick. (Refer to PM Manual Pg. 6-11)
6-11
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX B
Document Type:
LRV 10/30K PMI Checklist Document N0:
L.CK.017.C
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 10/30K PMI CK Page 33 of 288
Station 4
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Under Car 4
Pneumatic System Air Compressor
Inspect Pressure Switches, Electrical cables and Pneumatic pipelines for damage.
Inspect Test Fittings and pipelines for damage.
6-11
Under Car 4
Brake SYS. Pneumatic Packages
Remove Pneumatic Package Cover Panel.
(Friction Brake System) Inspect Cables for insulation damage.
Inspect Pneumatic Package for damage.
Tighten / Replace as necessary.
16-35
Under Car 4
Brake SYS. Pressure Switch
Inspect Pressure Switch condition and installation.
Inspect Pressure Switch Electrical Cable for insulation damage.
16-37
Under Car 4
Brake Control Unit
Remove Brake Control Unit cover and inspect manifold plate, pipe bracket and protection cover.
Inspect cables for damaged insulation.
Check that cover latches are adjusted for a leak free seal with a manifold plate.
Tighten / Replace as necessary.
16-33
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX B
Document Type:
LRV 10/30K PMI Checklist Document N0:
L.CK.017.C
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 10/30K PMI CK Page 34 of 288
Station 5
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Under Car 5
HV/LV Auxiliary Power Group
Clean Auxiliary Power Group. (Refer to P.M. Manual Pg. 5-33).
Inspect Auxiliary Power Group Case Weldment & covers.
Check for dents, burns, and punctures.
5-33
Under Car 5
HV/LV Auxiliary Power Group
Replace missing or damaged Gaskets as necessary.
Inspect Hinges and Safety Latches for damage.
Check Mounting Hardware for loose/missing pieces.
Check Labels and Danger placards on Auxiliary Power Supply exterior.
Replace as necessary.
5-33
Under Car 5
HV / LV Auxiliary Power Group
Inspect Auxiliary Power Group interior. (Refer to P.M. Manual Pg. 5-33).
5-33
Under Car 5
HV / LV Auxiliary Power Group
Inspect Auxiliary Power Group Leads, Connectors, and Receptacles for damage.
Clean Electrical Connections and verify security.
Replace as necessary.
5-33
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX B
Document Type:
LRV 10/30K PMI Checklist Document N0:
L.CK.017.C
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 10/30K PMI CK Page 35 of 288
Station 5
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Under Car 5
HV Blower Motor Starter
Inspect Blower Motor Starter for damage.
Report any damage to supervision.
5-25
Under Car 5
HV Battery Line Filter
Clean any grease or residue from Battery Line Filter.
Inspect Battery Line Filter for damage.
Report damage to supervision.
5-35 5-37
Under Car 5
HV /LV Battery
WARNING: Verify Electrical Power is OFF, Wear Protective Clothing.
Check condition and installation of connector bolts.
5-41
Under Car 5
HV /LV Battery
Check Battery Connections between Cells.
Check Battery Cable for chafing and proper security.
Tighten/Replace as necessary.
5-41
Under Car 5
HV /LV Battery
Inspect entire Battery and Cells.
Replace Cells that have developed cracks (in jar) or Cells that show signs of damage caused by excessive charging.
5-41
Under Car 5
Battery Check electrolyte level. (Refer to P.M. Manual Pg. 5-43).
5-43
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX B
Document Type:
LRV 10/30K PMI Checklist Document N0:
L.CK.017.C
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 10/30K PMI CK Page 36 of 288
Station 5
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Under Car 5
Battery Clean Battery Box interior with vacuum cleaner.
Clean Battery Box external surfaces with rags.
5-39
Under Car 5
Propulsion Blower Filter ASSY
Remove Propulsion Blower Hex Head hardware that hold Filter Access Doors closed.
CAUTION: Filters will drop down when access doors are opened.
4-31
Under Car 5
Propulsion Blower Filter ASSY
Open Blower Filter access doors & remove Filters.
Vacuum dirt and debris build-up from Filters and Screens.
Replace filters.
Vacuum inside the Filter Housing and Fan Blades.
4-31
Under Car 5
Propulsion Blower Unit
Inspect Blower Unit for physical damage.
Inspect Motor & Mounting Plate for damage.
Inspect Motor Wiring for broken or frayed wires.
With Blower Unit inlet Filters removed inspect the Fan Blades for damage. If obvious damage is found replace Blower Unit.
Repair / replace as necessary.
4-33
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX B
Document Type:
LRV 10/30K PMI Checklist Document N0:
L.CK.017.C
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 10/30K PMI CK Page 37 of 288
Station 5
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Under Car 5
Propulsion Blower Unit
Inspect Fan Hub to Motor Shaft location. Fan Hubs should be flush with the ends of the Motor Shaft.
Check Fan Hub for wear. (Refer to P.M. Manual Pg. 4-33).
Repair / replace as necessary.
4-33
Under Car 5
Knife Switch
Inspect Knife Switch for damage.
Perform Knife Switch Test. (Refer to P.M. Manual Pg. 4-47)
4-45 4-47
Under Car 5
Line Breaker Relay
Inspect Line Breaker Relay for damage.
Check for loose Coil or circuit terminal hardware.
Release cover & inspect Line Breaker Relay Contacts. (Refer to P.M. Manual Pg. 4-39).
4-39
Under Car 5
Line Breaker Group
Remove grease & residue from Line Breaker Group exterior surfaces.
Remove any loose debris from the Line Breaker Group components & interior of the case weldment.
4-35
Under Car 5
Line Breaker Group
Inspect Line Breaker for damaged, loose, or missing parts.
Inspect flexible shunt for frays or breaks. If found replace shunt. Inspect blowout coil for damage.
4-41
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX B
Document Type:
LRV 10/30K PMI Checklist Document N0:
L.CK.017.C
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 10/30K PMI CK Page 38 of 288
Station 5
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Under Car 5
Line Breaker Group
Inspect operating & reset coil for damage. Inspect overload trip & reset coil for damage.
Remove and inspect the Arc Chute. (Refer to P.M. Manual Pg. 4-41).
4-41
Under Car 5
Line Breaker Group
Check Arc Horn for burns more than 1/8 in. from any edge. If found notify supervisor.
Inspect contact tips. Remove any beads on tips with an ignition file. If tips are burnt or worn to less than 5/32 in. thick replace contact tips.
4-41
Under Car 5
Line Breaker Group
Inspect & clean relay contacts on outboard side of the Line Breaker. If burnt or badly worn replace contacts.
4-41
Under Car 5
Line Filter Reactor
Inspect the Line Filter Reactor for burns & damage.
4-43
CAUTION: When dirt accumulates on or near the components it can absorb moisture to form a conductive path and short out the device.
Under Car 5
Main Inverter Group
Remove the dirt residue from the Main Inverter Group exterior.
Open Main Inverter Group covers and thoroughly clean air ducts and interior.
Wipe insulated surfaces with a dry rag.
4-25
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX B
Document Type:
LRV 10/30K PMI Checklist Document N0:
L.CK.017.C
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 10/30K PMI CK Page 39 of 288
Station 5
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Under Car 5
Main Inverter Group
Check Main Inverter Group Case and Covers for dents, burns, punctures, or unusual damage.
Check Danger Placards. Inspect Hinges and Gaskets for damage.
Inspect mounting hardware & Safety Latches.
Repair/Replace as necessary.
4-27
Under Car 5
Main Inverter Group
Inspect overall condition of Main Inverter Group.
Check mounting hardware. Examine Terminals.
Check Cables and Wires for insulation damage, loose connections, or signs of overheating.
Tighten/Replace as necessary.
4-27
Under Car 5
M.I. Relays Inspect MI Relays for cracks, burns, or other damage. If found report to supervision.
Clean; and inspect MI Relay contact tips. Replace if worn beyond 7/32 in.
If shunts are frayed, discolored, or broken, replace movable tips. Replace both stationary
and movable contacts as a set.
4-29
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX B
Document Type:
LRV 10/30K PMI Checklist Document N0:
L.CK.017.C
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 10/30K PMI CK Page 40 of 288
Station 6
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Truck 6
Ground Brush
Inspect Ground Brush. (Refer to PM Manual Pg. 3-27).
3-27
Truck 6
Trucks & Suspension
Inspect Motor & Trailer Trucks overall condition of Mechanical, Electrical, and Pneumatic components.
Look for signs of excessive oil & grease leakage.
3-31 3-39
Truck 6
Antenna Bar Brackets
Check condition of Antenna Bars and Flexible Supports.
Truck 6
Pilot Bars Check condition of Pilot Bar and Flexible Supports.
Check for proper installation.
3-11
Truck 6
Motor Truck Wheel Sets
Remove Covers and inspect Journal Bearings.
3-17
Truck 6
All Truck Wheel Sets
Check and record all Truck Wheel Tire dimensions. (Refer to PM Manual Pg. 3-26).
Look at Wheel Measurement Sheet in the 01 Defect Package
3-17 3-25
Truck 6
Trailer Truck Wheel Sets
Remove Ground Brush Assemblies and inspect the Journal Bearings condition.
Refer to RMSM Section 3-3.6
3-25
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX B
Document Type:
LRV 10/30K PMI Checklist Document N0:
L.CK.017.C
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 10/30K PMI CK Page 41 of 288
Station 6
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Truck 6
Truck Axle & Wheel Sets
Inspect surface conditions of Motor & Trailer Truck Axle and Wheel Sets.
Check Rubber Blocks for cracks (radial direction) Between tire center & wheel.
Verify two External Wheel Shunts are not damaged or (Open).
3-17 3-25
Under Car
6
Sanding Sys. Aux. Pneumatic Package
Inspect Pneumatic Package cable insulation and condition.
Inspect mounting hardware.
Place Cut-Out Cock handle to Closed position and verify proper venting.
Set Cut-Out Cock handle to Open position.
16-39
Under Car
6
Coupler Pneumatic Air Filters
Close Cut – Out Cock and release Pneumatic Air Pressure from Air Filter.
Drain condensation from Filter Assembly.
Remove and inspect Filter Element. (Refer to RMSM 7-2.3.5).
Replace as necessary.
7-29
7-31
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX B
Document Type:
LRV 10/30K PMI Checklist Document N0:
L.CK.017.C
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 10/30K PMI CK Page 42 of 288
Station 6
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Under Car
6
Coupler Assembly
Inspect exterior of Automatic Coupler components for damage.
Inspect electrical cables and connectors for missing or damaged hardware.
Verify sufficient hose and cable slack Throughout coupler travel.
Tighten / Replace as necessary.
7-19
Under Car
6
Coupler Assembly
Apply recommended lubricants on Coupler components as specified on the Automatic Coupler Lubrication Table. (Refer to PM Manual Pg. 7-22).
7-21
Under Car
6
Coupler Assembly
Tighten mounting hardware to the recommended values as indicated in the Torque Table. (Refer to PM Manual Pg. 7-22).
7-21
Under Car
6
Electrical Coupler Top
Clean the Electrical Coupler-Top and Contacts as necessary. (Refer to RMSM 7-2.2.2.c).
Check Electrical Coupler front seals for damage.
Check insulation block for damage. Replace if contact holes are worn or block is cracked.
Check for missing or damaged contacts. (Refer to PM Manual Pg. 7-15).
7-25 7-15
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX B
Document Type:
LRV 10/30K PMI Checklist Document N0:
L.CK.017.C
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 10/30K PMI CK Page 43 of 288
Station 6
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Under Car
6
Electrical Coupler RH / LH
Release Pneumatic Air Pressure from Coupler by closing the Cut-Out Cock (red handle).
Clean Electrical Coupler (Left-Right) external.
Clean Electrical Contacts as necessary. (Refer to RMSM 7-2.2.3c.)
7-23
Under Car
6
Electrical Coupler RH / LH
Check exterior Cases and Cables for damage.
Clean drain hole.
Check Cover Tension Spring. Replace Spring as necessary.
Check condition of Suspension Guide Rollers. Replace Rollers as necessary.
Check Quick Disconnect Plugs for tightness.
7-13
Under Car
6
Electrical Coupler RH / LH
Check front Seals for damage or deterioration, replace as necessary.
Check Insulation Block for damage.
Check for missing / damaged contacts or weak springs.
7-13
Under Car
6
Manual Uncoupling Device
Inspect exterior of Manual Uncoupling device. 7-11
Under Car
6
Mechanical Coupler Head
Perform Mechanical Coupler Head inspection. (Refer to PM Manual Pg. 7-9).
7-9
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX B
Document Type:
LRV 10/30K PMI Checklist Document N0:
L.CK.017.C
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 10/30K PMI CK Page 44 of 288
Station 6
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Under Car
6
Coupler Suspension Attachment
Check Coupler Suspension Attachment for damage.
Check condition of Operating Link Spring. Replace as necessary.
7-27
Vehicle 6
ATCS Check all vehicle antennas are securely mounted.
Check coaxial connections to antennas are secure.
Check Tachometers are securely mounted. Check Tachometer cable connections are secure.
Tighten/Replace as necessary.
Muni
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX B
Document Type:
LRV 10/30K PMI Checklist Document N0:
L.CK.017.C
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 10/30K PMI CK Page 45 of 288
SIGNATURE SHIFT/CREW START DATE COMPLETION DATE STATIONS
COMPLETED
COMMENTS:
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX B
Document Type:
LRV 10/30K PMI Checklist Document N0:
L.CK.017.C
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 10/30K PMI CK Page 46 of 288
Visually inspect the welded endcaps on all of the Door Rail Guides. Use a mirror to inspect the underside. Look for cracks in the welds. If the end cap has a cover plate welded over it, just visually verify the plate is securely attached. If a confirmable crack is found, write it up on the work order for repair or replacement. If a line or mark appears that may be a crack, notify the shift supervisor. For the shift supervisor or assigned designee: On the rail end with the suspected crack (except for the blocked end of the 36” door), slide a 6” adjustable wrench onto the end cap. With about the strength of one finger, give a good tug. Visually check the suspected crack again. If there is any change in the suspected crack, even a small change, write it up on the work order for repair or replacement. This was a confirmed crack. This was a suspected crack, but A mirror inspection of the underside a closer inspection showed it and rubbing a finger over it, to be just a cosmetic defect confirmed the crack left during manufacture
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX C
Document Type:
LRV 20K PMI Checklist Document N0:
L.CK.017.D
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 20K PMI CK Page 47 of 288
Pre-Shut Down Functional
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Interior 1 (3)
Doors Synchronize. Pages LRV2: 8-95,96 LRV3: 8-97,98
If necessary, adjust per RMSM 8-2.d
See Left
Interior 1 (3)
Doors Timing. Pages LRV2: 8-127,128,129 LRV3: 8-131,132,133
See Left
WARNING Before performing Step System Maintenance Procedures and connecting the External Pneumatic air supply, verify that all personnel and tools are clear of the step mechanism. Check that wiring does not interfere with moving parts. Make sure air pressure is off at the source and Step Cut-Out Valve is in the Cut-Out Position.
WARNING When turning on External Pneumatic Air Supply, stand clear of Steps as the Step position may change depending on Control Valve Position.
Interior 1 (3)
Steps/Assy Test step up and down movements. RMSM 8-31
Interior 1 (4)
Cut – Out Brake Valves
Check Pipeline fittings for air leaks. 16-43
Roof 1 (2)
Climate Control Unit
Perform Climate Control Unit Assy. Test. ( Refer to P.M. Manual Pg. 9-33 ).
9-33
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX C
Document Type:
LRV 20K PMI Checklist Document N0:
L.CK.017.D
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 20K PMI CK Page 48 of 288
Pre-Shut Down Functional
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Truck 1
Friction Brake System
Perform Emergency Circuit Test. ( Refer Appendix R ).
app.R
Truck 1 (4)
Pneumatic System Air Compressor
Test the Air Supply Unit. (Visual) ( Refer to P.M. Manual Pg.6-17 ). (With equipment).
6-17
Truck 1 (6)
Track Brakes
Perform functional Test of Track Brakes. Muni
Truck 1 (6)
Air Suspension System
Inspect Leveling Valve for air leaks. 3-47
Truck 1 (6)
Sanding Sys. Aux. Pneumatic Package
Check components for air leaks. 16-39
Under Car 1 (4)
Brake SYS. Pneumatic Packages
Check Pneumatic Package for air leaks. 16-35
Under Car 1 (4)
Brake SYS. Pressure Switch
Check Pneumatic Connection for air leaks. 16-37
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX C
Document Type:
LRV 20K PMI Checklist Document N0:
L.CK.017.D
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 20K PMI CK Page 49 of 288
Pre-Shut Down Functional
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Under Car 1 (5)
Battery Test Battery. ( Refer to P.M. Manual Pg. 5-53).
5-53
Under Car (6)
Coupler Assembly
Check Pneumatic components for air leaks. 7-19
Vehicle 1
Vehicle Functional
Perform Vehicle Complete Functional ( C.F. ) test. ( Refer to P.M. Manual Pg. 2-53 ).
2-53
Vehicle 1
Destination Sign
Perform Destination Sign System Test. (Refer to P.M. Manual Pg. 12-11).
12-11
Vehicle 1
Lighting Perform Lighting System Test. (Refer to P.M. Manual Pg. 10-33).
10-33
Vehicle TECH
Pneumatic Horn
Test Pneumatic Horn System. (Refer to P.M. Manual Pg. 6-15).
Look at 01 Defect Card for test results. 6-15
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX C
Document Type:
LRV 20K PMI Checklist Document N0:
L.CK.017.D
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 20K PMI CK Page 50 of 288
Pre-Shut Down Functional
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Vehicle 1
Gong SYS Verify the 37. 5 VDC supply ON.
Depress Gong Push-button and check Gong operation.
Place Reverser Switch to REVERSE Position. Verify Gong in opposite cab is operational.
Place Reverser Switch to NEUTRAL, Place the Transfer Switch to OFF.
Repeat Gong system test for the opposite cab.
5-27
Vehicle 1 (6)
Brakes Sanding SYS
Test Sanding System. (Refer to P.M. Manual Pg. 16-41).
16-41
Exterior 6
Sanding System
Check Sand Box level. 16-21
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX C
Document Type:
LRV 20K PMI Checklist Document N0:
L.CK.017.D
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 20K PMI CK Page 51 of 288
Station 1
Location System/
Component Task Comments / Defects Found Page
End Code
Empl
Time A B C
Chock wheels, lower Pantograph, remove Catenary power, lock-out and tag DC disconnect, remove Battery power. WARNING: Some circuits may contain residual current. Use caution when inspecting electrical equipment such as LVPS, Inverter, Capacitors, etc.
Exterior 1
Car Body Windows
Replace Wiper Blades. 2-43
Exterior 1
Operator Cab
Fill wash tank with water. 2-17
Interior 1
Cut – Out Brake Valves
Clean if necessary.
Inspect valve conditions and installation.
Inspect electrical cable and valve connector.
16-43
Interior 1
Electronic Control Unit
Perform inspection of Electronic Control Unit. (Refer to P.M. Manual Pg. 16-23).
16-23
Interior 1
Fault Relay Panel
Inspect Fault Relay Panel condition and installation.
Inspect electrical cables and connection terminals.
16-27
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX C
Document Type:
LRV 20K PMI Checklist Document N0:
L.CK.017.D
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 20K PMI CK Page 52 of 288
Station 1
Location System/
Component Task Comments / Defects Found Page
End Code
Empl
Time A B C
Interior 1
Operator Cab Dividing Wall
Check Cab Dividing Wall components for damage.
Check Stepwell light & door open push bar
Check that Cab door moves freely.
Check Windows & Panels are securely mounted.
Check conditions/installation of cover panels
Auxiliary Relay (KR-KQ).
2-29
Interior 1
Operator Cab Dividing Wall+
Remove Articulation Section structure interior inspection panel.
Check structure components, cables, bogie cords, and piping for damage, and mounting security.
2-31
Interior 1
Operator Seats
Adjust Operator Seats to extreme up & lubricate Seat column and hinges.
2-27
Interior 1
ADA Seats Check fold-up seat operation, public address, pull cords, ADA chimes and PSR switches.
Interior 1
Articulation Section Flooring
Inspect the floor & molding not damaged/deformed.
Check rubber floor is free of indentations, Particularly circular moldings.
2-33
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX C
Document Type:
LRV 20K PMI Checklist Document N0:
L.CK.017.D
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 20K PMI CK Page 53 of 288
Station 1
Location System/
Component Task Comments / Defects Found Page
End Code
Empl
Time A B C
Interior 1
Amplifier & Control Unit
Inspect Communication Amplifier and Control Unit for damage.
Check equipment mounting hardware.
Tighten hardware as needed.
11-25
Interior 1
Comm. Control Panel
Inspect Communication Control Panel for damage.
Check Mounting Hardware security.
11-23
Interior 1
VETAG Control Panel
Open VETAG Circuit Breaker.
Inspect Code Control Box for Front Panel damage.
Inspect Code Control Box installation.
Repair/Replace as necessary.
11-31
Interior 1
HV/LV Bypass Panel
Check Bypass Panels for damage or deformations.
Check Switches and Indicators for condition and installations.
5-19
Interior 1
LV Circuit Breaker Panel
Inspect Circuit Breaker Panel for physical damage.
Check for loose or missing hardware.
Inspect Master Controller for loose hardware and connections.
Tighten/Replace as necessary.
5-13 5-15
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX C
Document Type:
LRV 20K PMI Checklist Document N0:
L.CK.017.D
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 20K PMI CK Page 54 of 288
Station 1
Location System/
Component Task Comments / Defects Found Page
End Code
Empl
Time A B C
Interior 1
HV / LV Operator Console
Check Operator Console Structure for damage.
Inspect Control Panel Controls for condition and installation.
5-17
Interior 1
Master Controller
Inspect Master Controller for damage, and loose hardware.
4-13
Vehicle 1
Exterior Vehicle
Perform Vehicle Exterior inspection. (Refer to P.M. Manual Pg.2-15).
2-15
Vehicle 1
Interior Vehicle
Perform Vehicle Interior inspection. (Refer to P.M. Manual Pg. 2-11).
2-11
Vehicle 1
Lighting Inspect Air/Light Fixtures condition & installation. Check all bezels are secured.
Inspect Articulation Light for damage, loose or missing hardware.
Inspect Cab Spot Light for damage, loose or missing hardware.
Tighten/Replace as necessary.
10-21
10-27
10-25
Vehicle 1
Fare Box Light
Inspect Fare Box Light for damage, loose or missing hardware.
10-23
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX C
Document Type:
LRV 20K PMI Checklist Document N0:
L.CK.017.D
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 20K PMI CK Page 55 of 288
Station 1
Location System/
Component Task Comments / Defects Found Page
End Code
Empl
Time A B C
Vehicle 1
Head Lights Inspect Head Light for damage, loose or missing hardware.
Tighten/Replace as necessary.
10-13
Vehicle 1
Head Light Resistor Panels
Remove Head Light Resistor Panel cover and clean resistor panel.
Inspect Resistors for damage and signs of overheating.
Check wire & connection integrity.
10-57
10-61
Vehicle 1
Stepwell Lights
Inspect Stepwell Light for damage/loose hardware.
Check Bezels are secure & lens not damaged.
Tighten/Replace as necessary.
10-31
Vehicle 1
Stop Request Lights
Inspect Stop Request Light for damage.
Tighten/Replace as necessary.
10-29
Vehicle 1
Stop Tail Lights
Check Stop / Tail Light for damage, loose or missing hardware.
Check Bezels are secure & lens not damaged.
Tighten/Replace as necessary.
10-17
Vehicle 1
Trouble Lights
Inspect Trouble Light for loose / missing hardware.
Check bezels are secure and not damaged.
Tighten/Replace as necessary.
10-19
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX C
Document Type:
LRV 20K PMI Checklist Document N0:
L.CK.017.D
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 20K PMI CK Page 56 of 288
Station 1
Location System/
Component Task Comments / Defects Found Page
End Code
Empl
Time A B C
Vehicle 1
Turn Indicator Lights
Inspect each Turn Indicator Light for damage.
Tighten/Replace as necessary.
10-11
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX C
Document Type:
LRV 20K PMI Checklist Document N0:
L.CK.017.D
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 20K PMI CK Page 57 of 288
Station 2
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Exterior 2
Articulation Section
Check Bellows for damage.
Check Tie Rod for deformation & proper security.
Check mounting hardware is securely fastened.
2-47
Interior 2
HVAC Locate and inspect Air Diffuser Ducts installation.
Remove Suction Duct Filter, clean and inspect Air Grille.
Install new Suction Filter Element.
Replace damaged parts.
9-41
9-19
Roof 2
HVAC Condenser Section
Inspect Condenser Section components.
Check for oil leaks.
9-27
Roof 2
HVAC Condenser Section
Check the Condenser Fans. ( Refer to P.M. Manual Pg. 9-27 ).
9-27
Roof 2
HVAC Condenser Section
Check receiver tank sight glass for level.
Ball should be floating at ½-3/4 mark with sight glass free of bubbles.
9-27
Roof 2
HVAC Condenser Section
Check electrical components and cables.
Check steel frame, fiberglass housing, Air intake, and exhaust screen.
9-27
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX C
Document Type:
LRV 20K PMI Checklist Document N0:
L.CK.017.D
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 20K PMI CK Page 58 of 288
Station 2
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Roof 2
HVAC Evaporator Section
Inspect Evaporator Section components.
Check for oil leaks.
9-29
Roof 2
HVAC Evaporator Section
Check the Evaporator Blower, Fresh Air Blower, and Air Filter. ( Refer to P.M. Manual Pg. 9-29 ).
9-29
Roof 2
HVAC Evaporator Section
Check electrical equipment ( Sytronic Control Box, Low and High Voltage Control Box ) and cables
condition and installation.
Check steel frame and fiberglass housing.
9-29
Roof 2
HVAC Evaporator Section
Check that piping holes ( left and right side ) are free of dirt.
Check that condensed water flows correctly through holes.
9-29
Roof 2
HVAC Motor compressor Section
Inspect condition of Motor Section Component.
Check for oil leaks.
Check electrical components and cables.
Check steel frame, fiberglass housing,
Air intake and exhaust screen.
Tighten/Replace as necessary.
9-31
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX C
Document Type:
LRV 20K PMI Checklist Document N0:
L.CK.017.D
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 20K PMI CK Page 59 of 288
Station 2
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Roof 2
HVAC Motor compressor Section
Check the Motor/Compressor oil level. ( Refer to P.M. Manual Pg. 9-37 ).
9-37
Truck 2
Derail Warning System
Gain access to the Derail Warning Sensor. ( Refer to P.M. Manual Pg. 3-51 ).
Inspect Sensor for loose or damaged hardware and connections.
3-49
Truck 2
Derail Warning System
Perform Derail Warning Test. ( Refer to P.M. Manual Pg. 3-31 ).
3-29
Truck 2
Slewing Ring Seals
Inspect Slewing Ring Seals for leakage. Verify security of fasteners and check for proper Safety Wiring.
3-31 3-39
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX C
Document Type:
LRV 20K PMI Checklist Document N0:
L.CK.017.D
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 20K PMI CK Page 60 of 288
Station 3
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Interior 3
Doors Inspection. Pages LRV2: 8-99,100 LRV3: 8-101,102
Lubricate as necessary per RMSM 8-2.1.c
See Left
Interior 3
Doors Service. Pages LRV2: 8-103→8-108 LRV3: 8-109→8-114
See Left
Interior 3
Doors Service. Pages LRV2: 8-115,116 LRV3: 8-117,118
See Left
Interior 3
Doors Inspection. Pages LRV2&3: 8-135,136 Adjust as necessary per RMSM 8-2.2d
See Left
WARNING Before performing Step System Maintenance Procedures and connecting the External Pneumatic air supply, verify that all personnel and tools are clear of the step mechanism. Check that wiring does not interfere with moving parts. Make sure air pressure is off at the source and Step Cut-Out Valve is in the Cut-Out Position.
WARNING When turning on External Pneumatic Air Supply, stand clear of Steps as the Step position may change depending on Control Valve Position.
Interior 3
Steps Assy Vacuum steps with MUNI approved equipment.
Vacuum floor steps with water.
8-121
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX C
Document Type:
LRV 20K PMI Checklist Document N0:
L.CK.017.D
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 20K PMI CK Page 61 of 288
Station 3
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Interior 3
Steps Assy Inspect inboard and outboard steps overall condition.
Inspect condition of rubber mats and step edges.
Remove cover plate and inspect all step assembly components for damage, and deformations.
8-123
Interior 3
Steps Assy Lubricate the link, lift arm, and end rod bearings.
Remove external air pressure. Place relevant Cut-Out Valve back into operating condition.
8-126
Roof 3
Car Body
Check Rooftop Preservative Coating for damage or corrosion.
Check Rooftop equipment for damage, and is security mounted.
2-49
Roof 3
Antenna Inspect Antenna ( 148/160 MHz ) for installation and damage.
Inspect Exterior Antenna Ray Dome plastic cover.
Inspect Antenna ( 470/488 MHz ) for installation and damage.
11-39 11-41
WARNING: Disconnect and lock out overhead traction power ( 600 VDC and 37.5 VDC ) from vehicle.
WARNING: Pantograph is under tension. Secure the Cross Arm of the Collector Head to the Base Frame or Impact Bumpers.
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX C
Document Type:
LRV 20K PMI Checklist Document N0:
L.CK.017.D
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 20K PMI CK Page 62 of 288
Station 3
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Roof 3
Pantograph Lubricate Pantograph Bearings/Joints. (Refer to P.M. Manual Pg. 15-11).
Thoroughly clean dirty Insulators using grease-dissolving detergent.
15-11
Roof 3
Pantograph Perform Pantograph Assy. Test. (Refer to P.M. Manual Pg. 15-11).
15-13
Roof 3
Braking Resistor
Clean Braking Resistor residue using sash brush and rag.
Inspect Braking Resistor for cracks, burns, damage.
4-15
4-17
Roof 3
Roof Fuse Box
Inspect Roof Fuse Box cover gaskets.
Check Roof Fuse Box Safety Sign for readability and securely mounted.
Replace as necessary.
4-19
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX C
Document Type:
LRV 20K PMI Checklist Document N0:
L.CK.017.D
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 20K PMI CK Page 63 of 288
Station 4
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Truck 4
Brake Calipers & Pads
Inspect Brake Caliper for loose or damaged hardware and fasteners.
Inspect Caliper Bellows and breather hose for cuts or abrasions.
Check Manual Release Mechanism operations, using Brake Wind-Off Lever.
16-61
16-31
Truck 4
Brake Calipers & Pads
Visually inspect Brake Pads for wear using a ruler.
If either Pad in a caliper is less than .315 in. (8mm) thick, Brake Pads must be replaced. (Refer to RMSM para 16-2. 12. 1. F)
16-31
Truck 4
Brake Calipers & Pads
Turn Slack Adjuster Nut fully clockwise.
Engage and disengage the Friction Brake Cut-Out A/B/C Switches ( Bypass Panel ) a minimum of seven times to allow slack adjuster to reduce, and Maintain the gap between the Brake Pads and Disc to .078 in. + or – 0.197 in. ( 2mm + or – 0.5mm ).
16-61
Truck 4
Brake Calipers & Pads
Set Friction Brake Cut-Out A/B/C Switches to normal operating position.
16-61
Truck 4
Brake Disc Inspect Brake Disc surface and circumference of friction ring for nicks, grooves or material build-up. (Refer to P.M. Manual Pg. 16-29).
Inspect Brake Disc Friction Ring with a caliper. (Refer to P.M. Manual Pg. 16-59).
Inspect the Brake Disc for tightness of all fasteners.
16-29
16-59
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX C
Document Type:
LRV 20K PMI Checklist Document N0:
L.CK.017.D
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 20K PMI CK Page 64 of 288
Station 4
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Truck 4
Traction Motors
Inspect Traction Motor Coupling hardware.
Torque to (24 ft-Ib.)
4-23
Truck 4
Traction Motors
Inspect Traction Motors for damage or overheating.
Inspect Cables for cracked or frayed insulation.
Inspect Bushings for cracks.
4-21
Truck 4
Traction Motors
Remove dirt and debris from Fan & Air inlet Screen Inspect Fan for damage or missing blades.
Inspect horizontal and vertical suspension.
Inspect Pads for damage or excessive wear.
Inspect Suspension Post for cracks or damage.
Inspect Speed Sensor Assembly.
4-21
Truck 4
Propulsion Gear Units
Perform Gear Unit inspection. (Refer to P.M. Manual Pg. 3-19).
3-19
Under Car 4
Pneumatic System Air Reservoir
Open Cut-Off Cock and drain condensation from each Air Reservoir.
6-13
Under Car 4
Pneumatic System Air Compressor
Inspect Air Compressor exterior for damage. Report any damage to supervisor. Check for
loose/missing hardware.
Tighten / Replace as necessary.
6-19
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX C
Document Type:
LRV 20K PMI Checklist Document N0:
L.CK.017.D
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 20K PMI CK Page 65 of 288
Station 4
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Under Car 4
Pneumatic System Air Compressor
Service the Air Compressor. (Refer to P.M. Manual Pg. 6-21).
6-21
Under Car 4
Pneumatic System Air Compressor
Remove Air Filter Nut Cover and extract filter element.
Clean Filter body.
Remove accumulated dirt and debris from the Air Compressor unit.
6-31
6-9
Under Car 4
Pneumatic System Air Compressor
Inspect Air Compressor Frame & Mounts.
Ensure vent port Intercooler & Aftercooler Safety Valves are not blocked. (Refer to P.M. Manual Pg. 6-11)
6-11
Under Car 4
Pneumatic System Air Compressor
Verify Compressor Cut-In and Cut-Out Pressures.
Check Air Compressor oil level using Compressor port dipstick. (Refer to P.M. Manual Pg. 6-11).
6-11
Under Car 4
Pneumatic System Air Compressor
Inspect Pressure Switches, Electrical cables and Pneumatic pipelines for damage.
Inspect Test Fittings and pipelines for damage.
6-11
Under Car 4
Air Compressor Safety Valve
Inspect Safety Valve for exterior damage.
Check Safety Valve for loose/missing hardware.
Inspect Interior / Exterior Test fitting for damage.
Tighten / Replace as necessary.
6-29
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX C
Document Type:
LRV 20K PMI Checklist Document N0:
L.CK.017.D
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 20K PMI CK Page 66 of 288
Station 4
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Under Car 4
Compressor Motor
Remove Compressor Motor access covers and vacuum interior of Motor.
Clean Brush Ring.
Inspect Compressor Motor. (Refer to P.M. Manual Pg. 6-25).
6-23
6-25
Under Car 4
Twin Tower Air Dryer
Inspect Twin Tower Air Dryer Assy. For damage. Check hardware is secure.
6-27
Under Car 4
Brake Air Reservoirs
Inspect Air Reservoir condition and installation.
Drain condensation from Reservoir.
16-67
Under Car 4
Brake Control Unit
Remove Brake Control Unit cover and inspect manifold plate, pipe bracket and protection cover.
Inspect cables for damaged insulation.
Check that cover latches are adjusted for a leak free seal with a manifold plate.
Tighten / Replace as necessary.
16-33
Under Car 4
Brake SYS. Pneumatic Packages
Remove Pneumatic Package Cover Panel. (Friction Brake System)
Inspect Cables for insulation damage.
Inspect Pneumatic Package for damage.
Tighten / Replace as necessary.
16-35
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX C
Document Type:
LRV 20K PMI Checklist Document N0:
L.CK.017.D
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 20K PMI CK Page 67 of 288
Station 4
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Under Car 4
Brake SYS. Pressure Switch
Inspect Pressure Switch condition and installation.
Inspect Pressure Switch Electrical Cable for insulation damage.
16-37
Under Car 4
Car Body Main Underframe
Inspect Main Underframe welds & preservative coating.
Check all tubes/piping for obvious damage.
2-51
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX C
Document Type:
LRV 20K PMI Checklist Document N0:
L.CK.017.D
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 20K PMI CK Page 68 of 288
Station 5
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Under Car 5
HV/LV Auxiliary Power Group
Clean Auxiliary Power Group. (Refer to P.M. Manual Pg. 5-29).
Inspect Auxiliary On Switch Box & electrical cable.
Inspect Auxiliary Power Group Case Weldment & covers. Check for dents, burns, and punctures.
5-29
5-47
5-33
Under Car 5
HV/LV Auxiliary Power Group
Replace missing or damaged Gaskets as necessary.
Inspect Hinges and Safety Latches for damage.
Check Mounting Hardware for loose/missing pieces
Check Labels and Danger placards on Auxiliary Power Supply exterior.
Replace as necessary.
5-33
Under Car 5
HV/LV Auxiliary Power Group
Inspect Auxiliary Power Group interior. (Refer to P.M. Manual Pg. 5-33).
5-33
Under Car 5
HV/LV Auxiliary Power Group
Inspect Auxiliary Power Group Leads, Connectors, and Receptacles for damage.
Clean Electrical Connections and verify security.
Replace as necessary.
5-33
Under Car 5
HV Blower Motor Starter
Inspect Blower Motor Starter for damage.
Report any damage to supervision.
5-25
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX C
Document Type:
LRV 20K PMI Checklist Document N0:
L.CK.017.D
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 20K PMI CK Page 69 of 288
Station 5
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Under Car 5
HV Battery Line Filter
Clean any grease or residue from Battery Line Filter
Inspect Battery Line Filter for damage.
Report damage to supervision.
5-35
5-37
WARNING: Verify Electrical Power is OFF, Wear Protective Clothing.
Under Car 5
HV /LV Battery
Clean Battery Cells with plastic bristle brush.
Check condition and installation of connector bolts.
5-51
5-41
Under Car 5
HV /LV Battery
Check Battery Connections between Cells.
Check Battery Cable for chafing and proper security.
Tighten / replace as necessary.
5-41
Under Car 5
HV /LV Battery
Inspect entire Battery and Cells.
Replace Cells that have developed cracks ( in jar ) or Cells that show signs of damage caused by
excessive charging.
5-41
Under Car 5
HV /LV Battery
Check electrolyte level. (Refer to P.M. Manual Pg. 5-43).
5-43
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX C
Document Type:
LRV 20K PMI Checklist Document N0:
L.CK.017.D
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 20K PMI CK Page 70 of 288
Station 5
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Under Car 5
Battery Box Assembly
Inspect Battery Box Cover & Circuit Breaker.
Check Mounting hardware for security.
Check Battery Temperature Sensor, Battery Circuit Breaker, & Battery Indicator light operation.
Tighten/Replace as necessary.
5-49
Under Car 5
Battery Box Assembly
Clean Battery Box interior with vacuum cleaner.
Clean Battery Box external surfaces with rags.
5-39
Under Car 5
Battery Circuit Breaker
Inspect Battery Circuit Breaker. (Refer to P.M. Manual Pg. 5-55).
Test Battery Circuit Breaker. (Refer to P.M. Manual Pg. 5-57).
5-55
5-57
Under Car 5
HV Ground Plate
Check High Voltage Ground Plate for damage, and loose or missing hardware.
5-45
Under Car 5
Train Line Junction Box
Inspect Train Line Junction Box and mounting hardware for damage and proper security.
Test the ISOLATE / CONNECT Switch conditions.
Open Train Line Junction Box Cover and inspect the Cables and Wires for damage.
Check for loose terminals and signs of overheating.
5-59
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX C
Document Type:
LRV 20K PMI Checklist Document N0:
L.CK.017.D
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 20K PMI CK Page 71 of 288
Station 5
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Under Car 5
Propulsion Blower Filter ASSY
Remove Propulsion Blower Hex Head hardware that hold Filter Access Doors closed.
CAUTION: Filters will drop down when access
doors are opened.
4-31
Under Car 5
Propulsion Blower Filter ASSY
Open Blower Filter access doors & remove Filters.
Vacuum dirt and debris build-up from Filters and Screens.
Replace filters.
Vacuum inside the Filter Housing and Fan Blades.
4-31
Under Car 5
Propulsion Blower Unit
Inspect Blower Unit for physical damage.
Inspect Motor & Mounting Plate for damage. Inspect Motor Wiring for broken or frayed wires.
With Blower Unit inlet Filters removed inspect the Fan Blades for damage. If obvious damage is found replace Blower Unit.
Repair / replace as necessary.
4-33
Under Car 5
Propulsion Blower Unit
Inspect Fan Hub to Motor Shaft location. Fan Hubs should be flush with the ends of the Motor Shaft.
Check Fan Hub for wear. (Refer to P.M. Manual Pg. 4-33).
Repair / replace as necessary.
4-33
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX C
Document Type:
LRV 20K PMI Checklist Document N0:
L.CK.017.D
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 20K PMI CK Page 72 of 288
Station 5
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Under Car 5
Knife Switch
Inspect Knife Switch for damage.
Perform Knife Switch Test. (Refer to P.M. Manual Pg. 4-47)
4-45
4-47
Under Car 5
Line Breaker Relay
Inspect Line Breaker Relay for damage.
Check for loose Coil or circuit terminal hardware.
Release cover & inspect Line Breaker Relay Contacts. (Refer to P.M. Manual Pg. 4-39).
4-39
Under Car 5
Line Breaker Group
Remove grease & residue from Line Breaker Group exterior surfaces.
Remove any loose debris from the Line Breaker Group components & interior of the case weldment.
4-35
Under Car 5
Line Breaker Group
Check Line Breaker Group for loose / missing hardware.
Check DANGER placards.
Inspect cables from Line Breaker Group.
4-49
Under Car 5
Line Breaker Group
Inspect Line Breaker for damaged, loose, or missing parts.
Inspect flexible shunt for frays or breaks. If found replace shunt.
Inspect blowout coil for damage.
4-41
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX C
Document Type:
LRV 20K PMI Checklist Document N0:
L.CK.017.D
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 20K PMI CK Page 73 of 288
Station 5
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Under Car 5
Line Breaker Group
Inspect operating & reset coil for damage.
Inspect overload trip & reset coil for damage.
Remove and inspect the Arc Chute. (Refer to P.M. Manual Pg. 4-41).
4-41
Under Car 5
Line Breaker Group
Check Arc Horn for burns more than 1/8 in. from any edge. If found notify supervisor.
Replace contact tips.
4-41
Under Car 5
Line Breaker Group
Inspect & clean relay contacts on outboard side of the Line Breaker. If burnt or badly worn replace contacts.
4-41
Under Car 5
Line Filter Reactor
Inspect the Line Filter Reactor for burns & damage. 4-43
CAUTION: When dirt accumulates on or near the components it can absorb moisture to form a conductive path and short out the device.
Under Car 5
Main Inverter Group
Remove the dirt residue from the Main Inverter Group exterior.
Open Main Inverter Group covers and thoroughly clean air ducts and interior.
Wipe insulated surfaces with a dry rag.
4-25
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX C
Document Type:
LRV 20K PMI Checklist Document N0:
L.CK.017.D
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 20K PMI CK Page 74 of 288
Station 5
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Under Car 5
Main Inverter Group
Check Main Inverter Group Case and Covers for dents, burns, punctures, or unusual damage.
Check Danger Placards.
Inspect Hinges and Gaskets for damage.
Inspect mounting hardware & Safety Latches.
Repair/Replace as necessary.
4-27
Under Car 5
Main Inverter Group
Inspect overall condition of Main Inverter Group.
Check mounting hardware.
Examine Terminals.
Check Cables and Wires for insulation damage, loose connections, or signs of overheating.
Tighten/Replace as necessary.
4-27
Under Car 5
M.I. Relays Inspect MI Relays for cracks, burns, or other damage. If found report to supervision.
Clean; and inspect MI Relay contact tips. Replace if worn beyond 7/32 in.
If shunts are frayed, discolored, or broken, replace movable tips. Replace both stationary and movable contacts as a set.
4-29
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX C
Document Type:
LRV 20K PMI Checklist Document N0:
L.CK.017.D
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 20K PMI CK Page 75 of 288
Station 6
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Truck 6
Track Brake System
Inspect condition and installation of Track Brakes and spring suspension.
Check Track Brake for proper height above rail, 3/8 in. (9.5 mm). If necessary adjust. (Refer to RMSM para. 16-3.2.d)
16-63
Truck 6
Track Brake System
Inspect Track Brake pole pieces for wear. If limits are exceeded, Track Brake must be replaced. (Refer to diagram on page 16-63)
16-63
Truck 6
Truck Frames
Inspect Motor & Trailer Truck Frames Protective coating, weldments, and equipment security.
Check Transom Joints condition and installation.
3-33
3-41
Truck 6
Ground Brush
Inspect Ground Brush. (Refer to P.M. Manual Pg. 3-27).
3-27
Truck 6
Trucks & Suspension
Inspect Motor & Trailer Trucks overall condition of Mechanical, Electrical, and Pneumatic components.
Look for signs of excessive oil & grease leakage.
3-31
3-39
Truck 6
Trucks & Suspension
Inspect Flexible Bushings installed in the Journal Boxes of the Motor and Trailer Trucks.
3-35
3-43
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX C
Document Type:
LRV 20K PMI Checklist Document N0:
L.CK.017.D
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 20K PMI CK Page 76 of 288
Station 6
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Truck 6
Trucks & Suspension
Inspect Air Springs & Bolster Beam Assembly.
Inspect lateral Shock Absorber. Check for oil leaks.
Inspect the Connecting Rods for unusual damage.
Inspect Slewing Ring Seals for leakage. Verify security of fasteners and check that Safety Wires are of proper fit.
3-31
3-39
Truck 6
Trucks & Suspension
Clean Air Suspension Sys. Filter Elements. (Refer to P.M. Manual Pg.3-45).
3-45
Truck 6
Odometer Inspect Odometer for damage, proper installation, and security.
3-37
Truck 6
Antenna Bar Brackets
Check condition of Antenna Bars and Flexible Supports.
Truck 6
Pilot Bars Check condition of Pilot Bar and Flexible Supports.
Check for proper installation.
3-11
Truck 6
Truck Axle & Wheel Sets
Inspect surface conditions of Motor & Trailer Truck Axle and Wheel Sets.
Check Rubber Blocks for cracks ( radial direction ) Between tire center & wheel.
Verify two External Wheel Shunts are not damaged or ( Open ).
3-17
3-25
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX C
Document Type:
LRV 20K PMI Checklist Document N0:
L.CK.017.D
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 20K PMI CK Page 77 of 288
Station 6
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Truck 6
Motor Truck Wheel Sets
Remove Covers and inspect Journal Bearings. 3-17
Truck 6
All Truck Wheel Sets
Check and record all Truck Wheel Tire dimensions. (Refer to PM Manual Pg. 3-18 and 3-26).
Look at Wheel Measurement Sheet in the 01 Defect Package
3-18 3-2626
Truck 6
Trailer Truck Wheel Sets
Check and record Trailer Truck Wheel Tire dimensions.
(Refer to PM Manual Pg. 3-26).
3-25
Truck 6
Trailer Truck Wheel Sets
Remove Ground Brush Assemblies and inspect the Journal Bearings condition.
Refer to RMSM Section 3-3.6
3-27
Exterior 6
Sanding System
Check Sand Box Level. 16-21
Under Car 6
Sanding Sys. Aux. Pneumatic Package
Inspect Pneumatic Package cable insulation and condition.
Inspect mounting hardware.
Place Cut-Out Cock handle to Closed position and verify proper venting.
Set Cut-Out Cock handle to Open position.
16-39
Under Car 6
VETAG Transponder
Inspect exterior Vehicle Transponder for damage and proper installation.
Check cable to Code Control Box Connections.
11-45
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX C
Document Type:
LRV 20K PMI Checklist Document N0:
L.CK.017.D
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 20K PMI CK Page 78 of 288
Station 6
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Under Car 6
Coupler Pneumatic Air Filters
Close Cut – Out Cock and release Pneumatic Air Pressure from Air Filter.
Drain condensation from Filter Assembly.
Remove and inspect Filter Element. (Refer to RMSM 7-2.3.5).
Replace as necessary.
7-29
7-31
Under Car 6
Coupler Assembly
Inspect exterior of Automatic Coupler components for damage.
Inspect electrical cables and connectors for missing or damaged hardware.
Verify sufficient hose and cable slack Throughout coupler travel.
Tighten/Replace as necessary.
7-19
Under Car 6
Coupler Assembly
Apply recommended lubricants on Coupler components as specified on the Automatic Coupler Lubrication Table. (Refer to P.M. Manual Pg. 7-22).
7-21
Under Car 6
Coupler Assembly
Tighten mounting hardware to the recommended values as indicated in the Torque Table. (Refer to P.M. Manual Pg. 7-22).
7-21
Under Car 6
Coupler Draft Gear & Buffer ASSY.
Inspect Draft Gear and Buffer Assy. for damage, worn components, and loose or missing hardware.
Check Centering Device for wear or deterioration.
Check Coupler Centering, adjust as necessary.
7-33
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX C
Document Type:
LRV 20K PMI Checklist Document N0:
L.CK.017.D
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 20K PMI CK Page 79 of 288
Station 6
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Under Car 6
Electrical Coupler Top
Clean the Electrical Coupler-Top and Contacts as necessary. (Refer to RMSM 7-2.2.2.c).
Check Electrical Coupler front seals for damage.
Check insulation block for damage. Replace if contact holes are worn or block is cracked.
Check for missing or damaged contacts. (Refer to P.M. Manual Pg. 7-15).
7-25
7-15
Under Car 6
Electrical Coupler RH / LH
Release Pneumatic Air Pressure from Coupler by closing the Cut-Out Cock (red handle).
Clean Electrical Coupler (Left-Right) external.
Clean Electrical Contacts as necessary. (Refer to RMSM 7-2.2.3c)
7-23
Under Car 6
Electrical Coupler RH / LH
Check exterior Cases and Cables for damage.
Clean drain hole.
Check Cover Tension Spring. Replace Spring as necessary.
Check condition of Suspension Guide Rollers. Replace Rollers as necessary.
Check Quick Disconnect Plugs for tightness.
7-13
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX C
Document Type:
LRV 20K PMI Checklist Document N0:
L.CK.017.D
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 20K PMI CK Page 80 of 288
Station 6
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Under Car 6
Electrical Coupler RH / LH
Check front Seals for damage or deterioration, replace as necessary.
Check Insulation Block for damage.
Check for missing / damaged contacts or weak springs.
7-13
Under Car 6
Manual Uncoupling Device
Inspect exterior of Manual Uncoupling device. 7-11
Under Car 6
Mechanical Coupler Head
Perform Mechanical Coupler Head inspection. (Refer to P.M. Manual Pg. 7-9)
7-9
Under Car 6
Coupler Suspension Attachment
Check Coupler Suspension Attachment for damage.
Check condition of Operating Link Spring. Replace as necessary.
7-27
Under Car 6
Coupler Vertical Support
Inspect Vertical Support and its components.
Repair or replace as necessary.
7-35
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX C
Document Type:
LRV 20K PMI Checklist Document N0:
L.CK.017.D
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 20K PMI CK Page 81 of 288
Station 6
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Vehicle 6
ATCS Check all vehicle antennas are securely mounted.
Check coaxial connections to antennas are secure.
Check Tachometers are securely mounted.
Check Tachometer cable connections are secure.
Tighten/Replace as necessary.
Muni
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX C
Document Type:
LRV 20K PMI Checklist Document N0:
L.CK.017.D
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 20K PMI CK Page 82 of 288
SIGNATURE SHIFT/CREW START DATE COMPLETION
DATE STATIONS
COMPLETED
COMMENTS:
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX D
Document Type:
LRV 40K PMI Checklist Document N0:
L.CK.017.E
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 40K PMI CK Page 83 of 288
Pre-Shut Down Functional
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Interior (1)
Cut – Out Brake Valves
Check Pipeline fittings for air leaks. 16-43
(4)
Truck Hose Connections
Inspect Hose Connection & Piping for Air Leaks. Use soapy water if necessary.
16-71
Interior 1 (3)
Doors Check that doors are firmly closed when Drive is placed in Over Center Position. (No Door movement is allowed).
8-99
8-101
Interior 1 (3)
Doors Functional test operating sequence of Doors. (Refer to P.M. Manual. Pg. 8-95 & 8-97).
8-95
8-97
WARNING: Before performing Step System Maintenance Procedures and connecting the External Pneumatic air supply, verify that all personnel and tools are clear of the step mechanism. Check that wiring does not interfere with moving parts. Make sure air pressure is off at the source and Step Cut-Out Valve is in the Cut-Out Position.
WARNING: When turning on External Pneumatic Air Supply, stand clear of Steps as the Step position may change depending on Control Valve Position.
Interior 1 (3)
Step Assembly
Test step up and down movements. RMSM 8-331
Roof 1 (2)
Climate Control Unit
Perform Climate Control Unit Assy. Functional Test.
9-33
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX D
Document Type:
LRV 40K PMI Checklist Document N0:
L.CK.017.E
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 40K PMI CK Page 84 of 288
Pre-Shut Down Functional
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Truck 1
Friction Brake System
Perform Emergency Circuit Test. ( Refer to Appendix R ).
app R
Truck 1
Friction Brake System
Perform Friction Brake Functional Test.
Inspect Hose Connections and Piping for Air Leaks.
1. Verify Electrical Power is ON and the Pneumatic system is fully charged.
2. Open LH cabinet door ("B" Body Section) using the maintenance key.
3. Locate the Electronic Control Unit.
4. If the display shows anything either than: 00, 95 or 99, there is a fault.
5. If a fault is indicated, record it on the Open Work Order or generate a new Work Order and forward it to the Maintenance Controller for assignment to the appropriate shop for servicing.
16-45
16-71
Truck 1 (4)
Quick Application Valves
Locate & Inspect Quick Application Valves. Check fittings for air leaks.
Inspect Test Fittings External/Internal condition. Check for air leaks.
16-73
16-75
Truck 1 (6)
Track Brakes Perform functional Test of Track Brakes. Muni
Truck 1 (6)
Air Suspension System
Inspect Air Reservoirs for air leakage. 3-63
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX D
Document Type:
LRV 40K PMI Checklist Document N0:
L.CK.017.E
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 40K PMI CK Page 85 of 288
Pre-Shut Down Functional
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Truck 1 (6)
Air Suspension System
Inspect Double Check Valves for air leakage.
Inspect Duplex Check Valves for air leakage.
3-71
3-59
Truck 1 (6)
Air Suspension System
Inspect Hose Connections for air leaks.
Inspect Leveling Valve for air leaks.
Inspect Test Fitting mounting & internal Valve for air leaks.
3-65
3-47
3-61
Under Car 1 (4)
Pneumatic System Air Reservoir
Inspect Air Reservoir Fittings & check for air leaks at connections.
6-101
Under Car 1 (4)
Pneumatic System Air Compressor
Test the Air Supply Unit. (Refer to P.M. Manual Pg.6-17)
Inspect Pneumatic connections for air leaks.
6-17
6-35
Under Car 1 (4)
Air Com. Main Reservoir
Check for air leaks. 6-53
Under Car 1 (4)
Horn Cut – Out Cock
Turn the Cut-Out Cock handle to Open position and check for air leakage.
6-111
Under Car 1 (4)
Sanding Sys. Aux. Pneumatic Package
Check components for air leaks. 16-39
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX D
Document Type:
LRV 40K PMI Checklist Document N0:
L.CK.017.E
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 40K PMI CK Page 86 of 288
Pre-Shut Down Functional
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Under Car(4)
Brake Check Valves
Verify Brake Check Valves have no air leaks. 16-79
Under Car(4)
Brake SYS. Pneumatic Packages
Check Pneumatic Package for air leaks. 16-35
Under Car(4)
Brake SYS. Pressure Switch
Check Pneumatic Connection for air leaks. 16-37
Under Car 1 (5)
Battery Test Battery. (Refer to P.M. Manual Pg. 5-53).
5-53
Under Car(4)
Pressure Transducer
Visually inspect the Pressure Transducer.
3-73
Under Car (6)
Coupler Assembly
Check Pneumatic components for air leaks. 7-19
Vehicle (1)
Vehicle Functional
Perform Vehicle Complete Functional (C.F.) test. (Refer to P.M. Manual Pg. 2-53).
2-53
Vehicle (1)
Destination Sign
Perform Destination Sign System Test. (Refer to P.M. Manual Pg. 12-11).
12-11
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX D
Document Type:
LRV 40K PMI Checklist Document N0:
L.CK.017.E
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 40K PMI CK Page 87 of 288
Pre-Shut Down Functional
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Vehicle (1)
Gong SYS Verify the 37. 5 VDC supply ON.
Depress Gong Push-button and check Gong operation.
Place Reverser Switch to REVERSE Position.
Verify Gong in opposite cab is operational.
Place Reverser Switch to NEUTRAL,
Place the Transfer Switch to OFF.
Repeat Gong system test for the opposite cab.
5-27
Vehicle (1)
Lighting Perform Lighting System Test. (Refer to P.M. Manual Pg. 10-33).
10-33
Vehicle TECH
Pneumatic Horn
Test Pneumatic Horn System. (Refer to P.M. Manual Pg. 6-15).
Look at 01 Defect Card for test results. 6-15
Vehicle 1 (6)
Brakes Sanding SYS
Test Sanding System. (Refer to P.M. Manual Pg. 16-41).
16-41
Exterior 6
Sanding System
Check Sand Box level. 16-21
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX D
Document Type:
LRV 40K PMI Checklist Document N0:
L.CK.017.E
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 40K PMI CK Page 88 of 288
Station 1
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Chock wheels, lower Pantograph, remove Catenary power, lock-out and tag DC disconnect, remove Battery power.
WARNING: Some circuits may contain residual current. Use caution when inspecting electrical equipment such as LVPS, Inverter, Capacitors, etc.
Exterior 1
Operator Cab
Check external mirrors for cracks and damage.
Check hardware is secure.
2-45
Exterior 1
Skirts & Spoilers
Check Skirts & Spoilers for dents, cracks, damage.
Check Latches for damage & Corrosion.
Lubricate Hinges & Key latches.
2-37
2-39
Exterior 1
Car Body Windows
Check that Glass & Gaskets not damaged/deformed.
Check Slides / Latch devices & Window Sills for damage and Frames securely mounted.
Check Windshield glass for damage.
Check for water leaks around seals.
2-35
2-41
Exterior 1
Car Body Windows
Replace Wiper Blades. 2-43
Exterior 1
Operator Cab
Fill wash tank with water. 2-17
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX D
Document Type:
LRV 40K PMI Checklist Document N0:
L.CK.017.E
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 40K PMI CK Page 89 of 288
Station 1
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Interior 1
Cut – Out Brake Valves
Clean if necessary.
Inspect valve conditions and installation. Inspect electrical cable and valve connector.
16-43
Interior 1
Electronic Control Unit
Perform inspection of Electronic Control Unit. (Refer to P.M. Manual Pg. 16-23).
16-23
Interior 1
Fault Relay Panel
Inspect Fault Relay Panel condition and installation.
Inspect electrical cables and connection terminals.
16-27
Interior 1
Operator Cab Dividing Wall
Check Cab Dividing Wall components for damage.
Check Stepwell light & door open push bar. Check that Cab door moves freely.
Check Windows & Panels are securely mounted.
Check conditions/installation of cover panels Auxiliary Relay (KR-KQ).
2-29
Interior 1
Operator Cab Dividing Wall
Lubricate operator cab hinges & door lock device. Use Protective Lubricant products.
2-65
Interior 1
Operator Seats
Adjust Operator Seats to extreme up & lubricate Seat column and hinges.
2-27
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX D
Document Type:
LRV 40K PMI Checklist Document N0:
L.CK.017.E
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 40K PMI CK Page 90 of 288
Station 1
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Interior 1
ADA Seats Check fold-up seat operation, public address, pull cords, ADA chimes and PSR switches.
Interior 1
Amplifier & Control Unit
Inspect Communication Amplifier and Control Unit for damage.
Check equipment mounting hardware. Tighten hardware as needed.
11-25
Interior 1
Comm. Control Panel
Inspect Communication Control Panel for damage. Check Mounting Hardware security.
11-23
Interior 1
Switch Radio Box
Check Switch Radio Box installation.
Inspect exterior of Switch Radio Box and cables for damage.
11-47
Interior 1
VETAG Control Panel
Open VETAG Circuit Breaker.
Inspect Code Control Box for Front Panel damage. Inspect Code Control Box installation.
Repair/Replace as necessary.
11-31
Interior 1
End Destination Signs
Open Cab Ceiling Cover Panel & check hardware.
Open Destination Sign Box Cover Panel and inspect for damage.
Check condition of Red and Amber Lenses. Check condition of Curtains. Clean as necessary.
Tighten/Replace as needed.
12-19
12-21
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX D
Document Type:
LRV 40K PMI Checklist Document N0:
L.CK.017.E
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 40K PMI CK Page 91 of 288
Station 1
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Interior 1
Run Number Signs
Check Run Number Sign for loose or missing hardware.
Check condition of Plexiglas cover, replace cover as needed.
Tighten/Replace as needed.
12-27
Interior 1
Side Destination Signs
Check Side Destination Sign for loose or missing hardware.
Verify Curtains are clean. Clean as necessary. Tighten/Replace as necessary.
12-23
12-25
Interior 1
HV/LV Bypass Panel
Check Bypass Panels for damage or deformations.
Check Switches and Indicators for condition and installations.
5-19
Interior 1
LV Circuit Breaker Panel
Inspect Circuit Breaker Panel for physical damage.
Check for loose or missing hardware. Inspect Master Controller for loose hardware and connections.
Tighten/Replace as necessary.
5-13
5-15
Interior 1
HV / LV Operator Console
Check Operator Console Structure for damage.
Inspect Control Panel Controls for condition and installation.
5-17
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX D
Document Type:
LRV 40K PMI Checklist Document N0:
L.CK.017.E
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 40K PMI CK Page 92 of 288
Station 1
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Interior 1
Auxiliary Relay Panel KQ
Remove the Protection Panel and clean Auxiliary Relay Panel KQ components.
Check Auxiliary Relay Panel KQ Terminal Boards for cracks, burns, Ect.
Check Mounting hardware, Cables, and Wires. Tighten/Replace as necessary.
5-71 5-73
5-75 5-77
Interior 1
Auxiliary Relay Panel KR
Clean Auxiliary Relay Panel KR components. Check Auxiliary Relay Panel KR Terminal Boards for cracks, burns, Ect.
Check Mounting hardware, Cables, and wires. Tighten/Replace as necessary.
5-79 5-81
5-83 5-85
Interior 1
LV Terminal Board Panel
Clean Terminal Board Panel.
Inspect Terminal Board Panel mounting hardware, cables, and wires for damage and loose or missing hardware.
Tighten/Replace as necessary.
5-63 5-65
5-67 5-69
Interior 1
Master Controller
Inspect Master Controller for damage, and loose hardware.
4-13
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX D
Document Type:
LRV 40K PMI Checklist Document N0:
L.CK.017.E
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 40K PMI CK Page 93 of 288
Station 1
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Interior 1
Cab Heater Unit
Clean the Cab Heater Unit. (Refer to P.M. Manual Pg. 9-43).
Inspect Cab Heater Unit installation, and electrical cable / connection integrity.
Check overall CAB HEAT Switch installation. Replace damaged parts as necessary.
9-43
9-45
Vehicle 1
Exterior Vehicle
Perform Vehicle Exterior inspection. (Refer to P.M. Manual Pg.2-15).
2-15
Vehicle 1
Interior Vehicle
Perform Vehicle Interior inspection. (Refer to P.M. Manual Pg. 2-11)
2-11
Vehicle 1
Lighting Inspect Air/Light Fixtures condition & installation. Check all bezels are secured.
Inspect Articulation Light for damage, loose or missing hardware. Inspect Cab Spot Light for damage, loose or missing hardware.
Tighten / Replace as necessary.
10-21
10-27
10-25
Vehicle 1
Fare Box Light
Inspect Fare Box Light for damage, loose or missing hardware.
10-23
Vehicle 1
Head Lights Inspect Head Light for damage, loose or missing hardware.
Tighten / Replace as necessary.
10-13
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX D
Document Type:
LRV 40K PMI Checklist Document N0:
L.CK.017.E
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 40K PMI CK Page 94 of 288
Station 1
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Vehicle 1
Head Light Resistor Panels
Remove Head Light Resistor Panel cover and clean resistor panel.
Inspect Resistors for damage and signs of overheating.
Check wire & connection integrity.
10-57 10-59
10-61 10-63
Vehicle 1
Stepwell Lights
Inspect Stepwell Light for damage/loose hardware. Check Bezels are secure & lens not damaged.
Tighten / Replace as necessary.
10-31
Vehicle 1
Stop Request Lights
Inspect Stop Request Light for damage.
Tighten / Replace as necessary.
10-29
Vehicle 1
Stop Tail Lights
Check Stop / Tail Light for damage, loose or missing hardware.
Check Bezels are secure & lens not damaged.
Tighten / Replace as necessary.
10-17
Vehicle 1
Trouble Lights
Inspect Trouble Light for loose / missing hardware. Check bezels are secure and not damaged.
Tighten / Replace as necessary.
10-19
Vehicle 1
Turn Indicator Lights
Inspect each Turn Indicator Light for damage.
Tighten / Replace as necessary.
10-11
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX D
Document Type:
LRV 40K PMI Checklist Document N0:
L.CK.017.E
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 40K PMI CK Page 95 of 288
Station 2
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Exterior 2
Articulation Section
Check Bellows for damage.
Check Tie Rod for deformation & proper security.
Check mounting hardware is securely fastened.
2-47
Interior 2
Articulation Section
Remove the Art. Sect. Floor Central Part. ( Refer to para 2-5.4.1.f ).
Check Car Body connections for damage & security. Check safety wire security.
2-67
Interior 2
Articulation Section
Inspect the floor & molding not damaged/deformed
Check rubber floor is free of indentations, Particularly circular moldings
2-33
Interior 2
Articulation Section
Remove Articulation Section structure interior inspection panel.
Check structure components, cables, bogie cords, and piping for damage, and mounting security.
2-31
Interior 2
HVAC Locate and inspect Air Diffuser Ducts installation. Remove Suction Duct Filter, clean and inspect Air Grille.
Install new Suction Filter Element. Replace damaged parts.
9-24
9-19
Interior 2
Inlet Ducts Open light assemblies at each side of Air Grille, and clean the Inlet Ducts.
Check overall condition of Inlet Ducts installation.
9-39
9-41
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX D
Document Type:
LRV 40K PMI Checklist Document N0:
L.CK.017.E
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 40K PMI CK Page 96 of 288
Station 2
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Roof 2
HVAC Condenser Section
Inspect Condenser Section Components. Check for oil leaks.
Clean and inspect the Condenser Coils. (Refer to P.M. Manual Page 9-47).
Tighten/Replace as necessary.
9-27
9-47
Roof 2
HVAC Condenser Section
Check the Condenser Fans.
9-27
Roof 2
HVAC Evaporator Section
Check receiver tank sight glass for level.
Ball should be floating at ½-3/4 mark with sight glass free of bubbles.
9-27
Roof 2
HVAC Evaporator Section
Check electrical components and cables.
Check steel frame, fiberglass housing, Air intake, and exhaust screen.
9-29
Roof 2
HVAC Evaporator Section
Inspect Evaporator Section components. Check for oil leaks.
Clean (PMM Pg.9-49) & inspect Evaporator Coils. (Refer to P.M. Manual Pg. 9-29).
9-29
9-49
Roof 2
HVAC Evaporator Section
Check the Evaporator Blower, Fresh Air Blower, and Air Filter.
9-29
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX D
Document Type:
LRV 40K PMI Checklist Document N0:
L.CK.017.E
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 40K PMI CK Page 97 of 288
Station 2
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Roof 2
HVAC Evaporator Section
Check electrical equipment ( Sytronic Control Box, Low and High Voltage Control Box ) and cables condition and installation.
Check steel frame and fiberglass housing.
9-29
Roof 2
HVAC Evaporator Section
Check that piping holes ( left and right side ) are free of dirt.
Check that condensed water flows correctly through holes.
9-29
Roof 2
HVAC Motor compressor Section
Inspect condition of Motor Section Component.
Check for oil leaks. Check electrical components and cables.
Check steel frame, fiberglass housing, Air intake and exhaust screen.
Tighten/Replace as necessary 9-31
Roof 2
HVAC Motor compressor Section
Check the Motor/Compressor oil level.
9-37
Truck 2
Derail Warning System
Gain access to the Derail Warning Sensor. (Refer to P.M. Manual Pg. 3-49).
Inspect Sensor for loose or damaged hardware and connections.
3-49
Truck 2
Derail Warning System
Perform Derail Warning Test. (Refer to P.M. Manual Pg. 3-29).
3-29
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX D
Document Type:
LRV 40K PMI Checklist Document N0:
L.CK.017.E
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 40K PMI CK Page 98 of 288
Station 2
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Truck 2
Slewing Ring Seals
Inspect Slewing Ring Seals for leakage.
Verify security of fasteners and check for proper Safety Wiring.
3-31 3-39
Truck
2
Resilient Pins
Gain access to Car Body Connection (refer to HRWM para 2-5.4.1).
Inspect connection beams and resilient pins for damage or deformation.
Inspect resilient pin bushings for cracked or bulging rubber.
2-67
HPMM 2-9
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX D
Document Type:
LRV 40K PMI Checklist Document N0:
L.CK.017.E
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 40K PMI CK Page 99 of 288
Station 3
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Interior 3
Doors Check Drive Components for proper alignment and lubrication. Correct misalignments & lubricate.
8-99 8-101
Interior 3
Doors Apply or renew surface lubricants to door moving parts.
Lubricate Door Panel supporting hardware.
8-103 8-109
8-115 8-117
Interior 3
Doors Inspect the Door Panel Assy.
8-135
WARNING Before performing Step System Maintenance Procedures and connecting the External Pneumatic air supply, verify that all personnel and tools are clear of the step
mechanism. Check that wiring does not interfere with moving parts. Make sure air pressure is off at the source and Step Cut-Out Valve is in the Cut-Out Position.
WARNING When turning on External Pneumatic Air Supply, stand clear of Steps as the Step position may change depending on Control Valve Position.
Interior 3
Steps Assy Vacuum steps with MUNI approved equipment. Vacuum floor steps.
8-121
Interior 3
Steps Assy Inspect inboard and outboard steps overall condition.
Inspect condition of rubber mats and step edges.
Remove cover plate and inspect all step assembly components for damage, and deformations.
8-123
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX D
Document Type:
LRV 40K PMI Checklist Document N0:
L.CK.017.E
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair
40K PMI CK Page 100 of 288
Station 3
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Interior 3
Steps Assy With cover plates removed, steps down and doors open, inspect the SU switches of each stepwell and verify proper functioning.
RMSM
8-331
Interior 3
Steps Assy With steps up and doors open, inspect the SD switches of each stepwell and verify proper
functioning.
RMSM
8-331
Interior 3
Steps Assy Lubricate the link, lift arm, and end rod bearings.
Remove external air pressure. Place relevant Cut-Out Valve back into operating condition.
8-125
WARNING Verify Electrical Power is OFF.
Roof 3
Car Body Roof Top
Clean Roof top using vacuum cleaner and cleaning rags. There are no specific prohibitions or restrictions regarding the use of high pressure washer or steam cleaners while on roof top. Use
equipment in accordance with MUNI regulations.
2-69
Roof 3
Car Body Roof Top
Check Rooftop Preservative Coating for damage or corrosion. Check Rooftop equipment for damage, and is security mounted.
2-49
Roof 3
Antenna Inspect Antenna (148/160 MHz) for installation and damage. Inspect Exterior Antenna Ray Dome plastic cover. Inspect Antenna (470/488 MHz) for installation and damage.
11-39
11-41
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX D
Document Type:
LRV 40K PMI Checklist Document N0:
L.CK.017.E
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair
40K PMI CK Page 101 of 288
Station 3
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
WARNING Disconnect and lock out overhead traction power ( 600 VDC and 37.5 VDC ) from vehicle. Pantograph is under tension. Secure the Cross Arm of the Collector Head to the Base Frame or Impact Bumpers.
Roof 3
Pantograph Lubricate Pantograph Bearings/Joints. (Refer to P.M. Manual Pg. 15-11).
Thoroughly clean dirty Insulators using grease-dissolving detergent.
15-11
Roof 3
Pantograph Inspect Pantograph Assy. (Refer to P.M. Manual Pg. 15-9).
15-9
Roof 3
Pantograph Perform Pantograph Assy. Test. (Refer to P.M. Manual Pg. 15-13).
15-13
Roof 3
Braking Resistor
Clean Braking Resistor residue using sash brush and rag.
Inspect Braking Resistor for cracks, burns, damage.
4-15
4-17
Roof 3
Roof Fuse Box
Inspect Roof Fuse Box cover gaskets.
Check Roof Fuse Box Safety Sign for readability and securely mounted.
Replace as necessary.
4-19
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX D
Document Type:
LRV 40K PMI Checklist Document N0:
L.CK.017.E
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair
40K PMI CK Page 102 of 288
Station 4
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Truck 4
Brake Calipers & Pads
Remove Brake Caliper grease fittings & apply grease. Wipe away excess lubricant.
16-77
Truck 4
Brake Calipers & Pads
Inspect Brake Caliper for loose or damaged hardware and fasteners.
Inspect Caliper Bellows and breather hose for cuts or abrasions.
Check Manual Release Mechanism operations, using Brake Wind-Off Lever.
16-61
16-31
Truck 4
Brake Calipers & Pads
Visually inspect Brake Pads for wear using a ruler. If either Pad in a caliper is less than .315 in. (8mm) thick, Brake Pads must be replaced. Refer to RMSM para 16-2. 12. 1. F.
16-31
Truck 4
Brake Calipers & Pads
Turn Slack Adjuster Nut fully clockwise.
Engage and disengage the Friction Brake Cut-Out A/B/C Switches (Bypass Panel) a minimum of seven times to allow slack adjuster to reduce, and Maintain the gap between the Brake Pads and Disc
to .078 in. + or – 0.197 in. (2mm + or – 0.5mm).
16-61
Truck 4
Brake Calipers & Pads
Set Friction Brake Cut-Out A/B/C Switches to normal operating position.
16-61
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX D
Document Type:
LRV 40K PMI Checklist Document N0:
L.CK.017.E
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair
40K PMI CK Page 103 of 288
Station 4
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Truck 4
Brake Disc Inspect Brake Disc surface and circumference of friction ring for nicks, grooves or material build-up. (Refer to P.M. Manual Pg. 16-29).
Inspect Brake Disc Friction Ring with a caliper. (Refer to P.M. Manual Pg. 16-53).
Inspect the Brake Disc for tightness of all fasteners.
16-29
16-59
Truck 4
Traction Motors
Inspect Traction Motor Coupling hardware.
Torque to (24 ft-Ib.)
Apply one squirt of grease into Coupling grease fitting. (Approximately 1.0 oz.)
4-23
4-53
Truck 4
Traction Motors
Inspect Traction Motors for damage or overheating.
Inspect Cables for cracked of frayed insulation.
Inspect Bushings for cracks.
4-21
Truck 4
Traction Motors
Remove dirt and debris from Fan & Air inlet Screen
Inspect Fan for damage or missing blades.
Inspect horizontal and vertical suspension.
Inspect Pads for damage or excessive wear.
Inspect Suspension Post for cracks or damage.
Inspect Speed Sensor Assembly.
4-21
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX D
Document Type:
LRV 40K PMI Checklist Document N0:
L.CK.017.E
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair
40K PMI CK Page 104 of 288
Station 4
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Truck 4
Traction Motors
Lubricate Traction Motor C.E. and D.E. Bearings with Approx. one ounce grease.
4-51
Truck 4
Propulsion Gear Units
Perform Gear Unit inspection. (Refer to P.M. Manual Pg. 3-19).
Drain and replace Gear Box oil. (Refer to P.M. Manual Pg. 3-55).
3-19
3-55
Under Car 4
Pneumatic System Air Reservoir
Inspect Air Reservoir exterior, and mounting brackets for damage.
Open Cut-Off Cock and drain condensation from each Air Reservoir.
6-101
6-13
Under Car 4
Pneumatic System Air Compressor
Inspect Air Compressor exterior for damage.
Report any damage to supervisor. Check for loose/missing hardware.
Tighten/Replace as necessary.
6-19
Under Car 4
Pneumatic System Air Compressor
Service the Air Compressor. (Refer to P.M. Manual Pg. 6-21).
6-21
Under Car 4
Pneumatic System Air Compressor
Remove Air Filter Nut Cover and extract filter element.
Clean Filter body.
Remove accumulated dirt and debris from the Air Compressor unit.
6-31 6-9
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX D
Document Type:
LRV 40K PMI Checklist Document N0:
L.CK.017.E
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair
40K PMI CK Page 105 of 288
Station 4
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Under Car 4
Pneumatic System Air Compressor
Inspect Air Compressor Frame & Mounts.
Ensure vent port Intercooler & Aftercooler Safety Valves are not blocked.
6-11
Under Car 4
Pneumatic System Air Compressor
Verify Compressor Cut-In and Cut-Out Pressures. Check Air Compressor oil level using Compressor port dipstick.
6-11
Under Car 4
Pneumatic System Air Compressor
Inspect Pressure Switches, Electrical cables and Pneumatic pipelines for damage.
Inspect Test Fittings and pipelines for damage.
6-11
Under Car 4
Pneumatic System Air Compressor
Check exterior of Pressure Switch for damage.
Check cable insulation.
Check for loose and missing hardware.
6-95
Under Car 4
Air Compressor HVDC Motor Contactor
Remove HVDC Box Cover & inspect Relay Contacts.
6-91
Under Car 4
Air Compressor LVDC Terminal Box
Remove LVDC Box Cover & inspect Terminal Box. 6-93
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX D
Document Type:
LRV 40K PMI Checklist Document N0:
L.CK.017.E
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair
40K PMI CK Page 106 of 288
Station 4
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Under Car 4
Air Compressor Safety Valve
Inspect Safety Valve for exterior damage. Check Safety Valve for loose/missing hardware.
Inspect Interior / Exterior Test fitting for damage. Perform Safety Valve Test.
(Refer to P.M. Manual Pg.6-97).
Tighten/replace as necessary.
6-29
6-97
Under Car 4
Compressor Motor
Remove Compressor Motor access covers and vacuum interior of Motor.
Clean Brush Ring.
Inspect Compressor Motor. (Refer to P.M. Manual Pg. 6-25).
6-23
6-25
Under Car 4
Air Com. Main Reservoir
Inspect Flexible Hose for kinks, tears or abrasions. 6-105
Under Car 4
Horn Cut – Out Cock
Turn the Cut-Out Cock handle to Closed position and verify venting occurs.
Inspect the Cut-Out Cock overall installation.
6-105
Under Car 4
Horn Magnet Valve
Check exterior of Horn for damage.
Inspect the Horn exterior Magnet Valve for damage
Check Horn cable and pipelines for damage. Replace as necessary.
6-109
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX D
Document Type:
LRV 40K PMI Checklist Document N0:
L.CK.017.E
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair
40K PMI CK Page 107 of 288
Station 4
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Under Car 4
Twin Tower Air Dryer
Clean exterior Twin Tower Air Dryer. Inspect Twin Tower Air Dryer Assy. For damage.
Check hardware is secure.
Service the Twin Tower Air Dryer. (Refer to P.M. Manual Pg. 6-89).
6-87
6-27
6-89
Under Car 4
Brake Air Reservoirs
Inspect Air Reservoir condition and installation. Drain condensation from Reservoir.
16-67
Under Car 4
Brake Control Unit
Remove Brake Control Unit cover and inspect manifold plate, pipe bracket and protection cover.
Inspect cables for damaged insulation. Check that cover latches are adjusted for a leak free seal with a manifold plate.
Tighten / Replace as necessary.
16-33
Under Car 4
Brake Check Valves
Inspect condition and installation of Check Valve located on the underframe.
16-79
Under Car 4
Brake SYS. Pneumatic Packages
Remove Pneumatic Package Cover Panel. ( Friction Brake System )
Inspect Cables for insulation damage. Inspect Pneumatic Package for damage.
Tighten / Replace as necessary.
16-35
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX D
Document Type:
LRV 40K PMI Checklist Document N0:
L.CK.017.E
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair
40K PMI CK Page 108 of 288
Station 4
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Under Car 4
Brake SYS. Pressure Switch
Inspect Pressure Switch condition and installation.
Inspect Pressure Switch Electrical Cable for insulation damage.
16-37
Under Car 4
Car Body Main Underframe
Clean Main Underframe. There are no prohibitions or restrictions of high pressure washer or steam cleaners. ( Use in accordance with MUNI regulations).
Inspect Main Underframe welds & preservative coating.
Check all tubes/piping’s for obvious damage.
2-71
2-51
Under Car 4
Gong SYS. Inspect Gong for exterior damage.
Check mounting hardware.
Check Gong electrical cable for insulation damage.
5-107
Under Car 4
Double Check Valve
Check the Double Check Valve ( “A” End ) is securely mounted.
3-71
Under Car 4
Overflow Valve
Test the Overflow Valve. (Refer to P.M. Manual Pg. 3-69).
3-69
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX D
Document Type:
LRV 40K PMI Checklist Document N0:
L.CK.017.E
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair
40K PMI CK Page 109 of 288
Station 5
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Under Car 5
HV/LV Auxiliary Power Group
Clean Auxiliary Power Group (Refer to P.M. Manual Pg. 5-29).
Inspect Auxiliary On Switch Box & electrical cable. Inspect Auxiliary Power Group Case Weldment
& covers. Check for dents, burns, and punctures.
5-29
5-47
5-33
Under Car 5
HV/ LV Auxiliary Power Group
Replace missing or damaged Gaskets as necessary.
Inspect Hinges and Safety Latches for damage.
Check Mounting Hardware for loose/missing pieces Check Labels and Danger placards on Auxiliary Power Supply exterior.
Replace as necessary.
5-33
Under Car 5
HV/ LV Auxiliary Power Group
Inspect Auxiliary Power Group interior. (Refer to P.M. Manual Pg. 5-33).
5-33
Under Car 5
HV/ LV Auxiliary Power Group
Inspect Auxiliary Power Group Leads, Connectors, and Receptacles for damage.
Clean Electrical Connections and verify security.
Replace as necessary.
5-33
Under Car 5
HV Blower Motor Starter
Inspect Blower Motor Starter for damage.
Report any damage to supervision.
5-25
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX D
Document Type:
LRV 40K PMI Checklist Document N0:
L.CK.017.E
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair
40K PMI CK Page 110 of 288
Station 5
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Under Car 5
HV Battery Line Filter
Clean any grease or residue from Battery Line Filter Inspect Battery Line Filter for damage.
Report damage to supervision.
5-35
5-37
Under Car 5
HV /LV Battery
WARNING: Verify Electrical Power is OFF, Wear Protective Clothing. Clean Battery Cells with plastic bristle brush. Check condition and installation of connector bolts.
5-51
5-41
Under Car 5
HV /LV Battery
Check Battery Connections between Cells.
Check Battery Cable for chafing and proper security.
Tighten / replace as necessary.
5-41
Under Car 5
HV /LV Battery
Inspect entire Battery and Cells.
Replace Cells that have developed cracks ( in jar ) or Cells that show signs of damage caused by excessive charging.
5-41
Under Car 5
Battery Check electrolyte level. (Refer to P.M. Manual Pg. 5-43).
5-43
Under Car 5
Battery Box Assembly
Inspect Battery Box Cover & Circuit Breaker. Check Mounting hardware for security.
Check Battery Temperature Sensor, Battery Circuit Breaker, & Battery Indicator light operation.
Tighten/Replace as necessary.
5-49
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX D
Document Type:
LRV 40K PMI Checklist Document N0:
L.CK.017.E
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair
40K PMI CK Page 111 of 288
Station 5
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Under Car 5
Battery Box Assembly
Clean Battery Box interior with vacuum cleaner. Clean Battery Box external surfaces with rags.
5-39
Under Car 5
Battery Circuit Breaker
Inspect Battery Circuit Breaker. (Refer to P.M. Manual Pg. 5-49).
Test Battery Circuit Breaker. (Refer to P.M. Manual Pg. 5-51).
5-55
5-57
Under Car 5
HV Fuse Box
Clean High Voltage Fuse Box external & internal with vacuum cleaner and rags.
Inspect High Voltage Fuse Box and cover. Check mounting hardware.
Inspect HV Fuse Box Cables, Wires, Insulation, and Terminals. Check for blown or damaged Fuses.
5-99
5-101
Under Car 5
HV Ground Plate
Check High Voltage Ground Plate for damage, and loose or missing hardware.
5-45
Under Car 5
LV Control Box
Clean the external surfaces and interior of the Low Voltage Control Box with vacuum cleaner and rags.
Inspect the Low Voltage Control Box. (Refer to P.M. Manual Pg. 5-105)
5-103
5-105
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX D
Document Type:
LRV 40K PMI Checklist Document N0:
L.CK.017.E
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair
40K PMI CK Page 112 of 288
Station 5
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Under Car 5
Train Line Junction Box
Inspect Train Line Junction Box and mounting hardware for damage and proper security.
Test the ISOLATE / CONNECT Switch conditions.
Open Train Line Junction Box Cover and inspect the Cables and Wires for damage.
Check for loose terminals and signs of overheating.
5-59
Under Car 5
Propulsion Blower Filter ASSY
Remove Propulsion Blower Hex Head hardware that hold Filter Access Doors closed.
CAUTION: Filters will drop down when access doors are opened.
4-31
Under Car 5
Propulsion Blower Filter ASSY
Open Blower Filter access doors & remove Filters. Vacuum dirt and debris build-up from Filters and Screens. Replace filters.
Vacuum inside the Filter Housing and Fan Blades.
4-31
Under Car 5
Propulsion Blower Unit
Inspect Blower Unit for physical damage. Inspect Motor & Mounting Plate for damage.
Inspect Motor Wiring for broken or frayed wires.
With Blower Unit inlet Filters removed inspect the Fan Blades for damage. If obvious damage is found replace Blower Unit.
Repair / replace as necessary.
4-33
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX D
Document Type:
LRV 40K PMI Checklist Document N0:
L.CK.017.E
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair
40K PMI CK Page 113 of 288
Station 5
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Under Car 5
Propulsion Blower Unit
Inspect Fan Hub to Motor Shaft location. Fan Hubs should be flush with the ends of the Motor Shaft.
Check Fan Hub for wear. (Refer to P.M. Manual Pg. 4-34).
Repair / replace as necessary.
4-33
Under Car 5
Knife Switch Inspect Knife Switch for damage.
Perform Knife Switch Test. (Refer to P.M. Manual Pg. 4-47)
4-45
4-47
Under Car 5
Line Breaker Relay
Inspect Line Breaker Relay for damage.
Check for loose Coil or circuit terminal hardware.
Release cover & inspect Line Breaker Relay Contacts. (Refer to P.M. Manual Pg. 4-39).
4-39
Under Car 5
Line Breaker Group
Remove grease & residue from Line Breaker Group exterior surfaces.
Remove any loose debris from the Line Breaker Group components & interior of the case weldment.
4-35
Under Car 5
Line Breaker Group
Check Line Breaker Group for loose / missing hardware.
Check DANGER placards. Inspect cables from Line Breaker Group.
4-49
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX D
Document Type:
LRV 40K PMI Checklist Document N0:
L.CK.017.E
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair
40K PMI CK Page 114 of 288
Station 5
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Under Car 5
Line Breaker Group
Inspect Line Breaker for damaged, loose, or missing parts.
Inspect flexible shunt for frays or breaks. If found replace shunt.
Inspect blowout coil for damage.
4-41
Under Car 5
Line Breaker Group
Inspect operating & reset coil for damage. Inspect overload trip & reset coil for damage.
Remove and inspect the Arc Chute. (Refer to P.M. Manual Pg. 4-42).
4-41
Under Car 5
Line Breaker Group
Check Arc Horn for burns more than 1/8 in. from any edge. If found notify supervisor.
Replace contact tips.
4-41
Under Car 5
Line Breaker Group
Inspect & clean relay contacts on outboard side of the Line Breaker. If burnt or badly worn replace
contacts.
4-41
Under Car 5
Line Filter Reactor
Inspect the Line Filter Reactor for burns & damage. 4-43
Under Car 5
Main Inverter Group
CAUTION: When dirt accumulates on or near the components it can absorb moisture to form a conductive path and short out the device.
4-25
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX D
Document Type:
LRV 40K PMI Checklist Document N0:
L.CK.017.E
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair
40K PMI CK Page 115 of 288
Station 5
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Under Car 5
Main Inverter Group
Remove the dirt residue from the Main Inverter Group exterior.
Open Main Inverter Group covers and thoroughly clean air ducts and interior.
Wipe insulated surfaces with a dry rag.
4-25
Under Car 5
Main Inverter Group
Check Main Inverter Group Case and Covers for dents, burns, punctures, or unusual damage.
Check Danger Placards.
Inspect Hinges and Gaskets for damage. Inspect mounting hardware & Safety Latches.
Repair/Replace as necessary.
4-27
Under Car 5
Main Inverter Group
Inspect overall condition of Main Inverter Group. Check mounting hardware.
Examine Terminals.
Check Cables and Wires for insulation damage, loose connections, or signs of overheating.
Tighten/Replace as necessary.
4-27
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX D
Document Type:
LRV 40K PMI Checklist Document N0:
L.CK.017.E
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair
40K PMI CK Page 116 of 288
Station 5
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Under Car 5
M.I. Relays Inspect MI Relays for cracks, burns, or other damage. If found report to supervision. Clean; and inspect MI Relay contact tips.
Replace if worn beyond 7/32 in. If shunts are frayed, discolored, or broken, replace movable tips.
Replace both stationary and movable contacts as a set.
4-29
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX D
Document Type:
LRV 40K PMI Checklist Document N0:
L.CK.017.E
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair
40K PMI CK Page 117 of 288
Station 6
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Truck 6
Track Brake System
Inspect condition and installation of Track Brakes and spring suspension.
Check Track Brake for proper height above rail, 3/8 in. ( 9.5 mm ). If necessary adjust.
(Refer to RMSM para. 16-3.2.d)
16-63
Truck 6
Track Brake System
Inspect Track Brake pole pieces for wear. If limits are exceeded, Track Brake must be replaced.
(Refer to diagram on page 16-63)
16-63
Truck 6
Air Suspension System
Inspect Air Reservoir mounting, and overall condition of Preservative Coating.
3-63
Truck 6
Air Suspension System
Clean Air Suspension Sys. Filter Element. (Refer to P.M. Manual Pg.3-45).
3-45
Truck 6
Truck Frames
Inspect Motor & Trailer Truck Frames Protective coating, weldments, and equipment security.
Check Transom Joints condition and installation.
3-33 3-41
Truck 6
Ground Brush
Inspect Ground Brush. (Refer to P.M. Manual Pg. 3-27).
3-27
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX D
Document Type:
LRV 40K PMI Checklist Document N0:
L.CK.017.E
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair
40K PMI CK Page 118 of 288
Station 6
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Truck 6
Trucks & Suspension
Clean Motor & Trailer Truck Components in accordance with MUNI regulations.
There are no restrictions for use of pressure washing or steam cleaning.
3-53 3-57
Truck 6
Trucks & Suspension
Inspect Motor & Trailer Trucks overall condition of Mechanical, Electrical, and Pneumatic components.
Look for signs of excessive oil & grease leakage.
3-15 3-23
Truck 6
Trucks & Suspension
Inspect Flexible Bushings installed in the Journal Boxes of the Motor and Trailer Trucks.
3-35 3-43
Truck 6
Trucks & Suspension
Inspect Air Springs & Bolster Beam Assembly.
Inspect lateral Shock Absorber. Check for oil leaks.
Inspect the Connecting Rods for unusual damage.
3-31 3-39
Truck 6
Odometer Inspect Odometer for damage, proper installation, and security.
3-37
Truck 6
Antenna Bar Brackets
Check condition of Antenna Bars and Flexible Supports.
Truck 6
Pilot Bars Check condition of Pilot Bar and Flexible Supports. Check for proper installation.
3-11
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX D
Document Type:
LRV 40K PMI Checklist Document N0:
L.CK.017.E
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair
40K PMI CK Page 119 of 288
Station 6
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Truck 6
Truck Axle & Wheel Sets
Inspect surface conditions of Motor & Trailer Truck Axle and Wheel Sets.
Check Rubber Blocks for cracks ( radial direction ) Between tire center & wheel.
Verify two External Wheel Shunts are not damaged or ( Open ).
3-17 3-25
Truck 6
Motor Truck Wheel Sets
Remove Covers and inspect Journal Bearings. 3-17
Truck 6
All Truck Wheel Sets
Check and record all Truck Wheel Tire dimensions. (Refer to PM Manual Pg. 3-18 and 3-26).
Look at Wheel Measurement Sheet in the 01 Defect Package
3-18 3-
2626
Truck 6
Trailer Truck Wheel Sets
Check and record Trailer Truck Wheel Tire dimensions. (Refer to PM Manual Pg. 3-26).
3-25
Truck 6
Trailer Truck Wheel Sets
Remove Ground Brush Assemblies and inspect the Journal Bearings condition. (Refer to RMSM Section 3-3.6)
3-25
Under Car 6
Sand Ejectors
Open Sand Ejector port & inspect Sand Ejector. Check Ejector piping & connections.
16-69
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX D
Document Type:
LRV 40K PMI Checklist Document N0:
L.CK.017.E
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair
40K PMI CK Page 120 of 288
Station 6
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Under Car 6
Sanding Sys. Aux. Pneumatic Package
Inspect Pneumatic Package cable insulation and condition. Inspect mounting hardware.
Place Cut-Out Cock handle to Closed position and verify proper venting.
Set Cut-Out Cock handle to Open position.
16-39
Under Car 6
VETAG Transponder
Inspect exterior Vehicle Transponder for damage and proper installation.
Check cable to Code Control Box Connections.
11-45
Under Car 6
Coupler Cut – Out Cock
Release pneumatic pressure from Coupler and inspect Cut – Out Cock for damage.
Set handle to close and open position and verify the Cock operation.
Inspect for chafing, clamping and support.
7-43
Under Car 6
Coupler Pneumatic Air Filters
Close Cut – Out Cock and release Pneumatic Air Pressure from Air Filter.
Drain condensation from Filter Assembly. Remove and inspect Filter Element.
( Refer to RMSM 7-2.3.5 ).
Replace as necessary.
7-29
7-31
Under Car 6
Coupler Assembly
Clean and adjust Coupler. ( Refer to P.M. Manual Pg. 7-39 ).
7-17
7-39
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX D
Document Type:
LRV 40K PMI Checklist Document N0:
L.CK.017.E
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair
40K PMI CK Page 121 of 288
Station 6
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Under Car 6
Coupler Assembly
Inspect exterior of Automatic Coupler components for damage.
Inspect electrical cables and connectors for missing or damaged hardware.
Verify sufficient hose and cable slack Throughout coupler travel.
Tighten / Replace as necessary.
7-19
Under Car 6
Coupler Assembly
Apply recommended lubricants on Coupler components as specified on the Automatic Coupler Lubrication Table.
(Refer to P.M. Manual Pg. 7-22).
7-21
Under Car 6
Coupler Assembly
Tighten mounting hardware to the recommended values as indicated in the Torque Table. (Refer to P.M. Manual Pg. 7-22).
7-21
Under Car 6
Coupler Draft Gear & Buffer ASSY.
Inspect Draft Gear and Buffer Assy. for damage, worn components, and loose or missing hardware.
Check Centering Device for wear or deterioration. Check Coupler Centering, adjust as necessary.
7-33
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX D
Document Type:
LRV 40K PMI Checklist Document N0:
L.CK.017.E
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair
40K PMI CK Page 122 of 288
Station 6
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Under Car 6
Electrical Coupler Top
Clean the Electrical Coupler-Top and Contacts as necessary. (Refer to RMSM 7-2.2.2.c).
Check Electrical Coupler front seals for damage. Check insulation block for damage. Replace if
contact holes are worn or block is cracked.
Check for missing or damaged contacts. (Refer to P.M. Manual Pg. 7-15).
7-25
7-15
Under Car 6
Electrical Coupler RH / LH
Release Pneumatic Air Pressure from Coupler by closing the Cut-Out Cock (red handle).
Clean Electrical Coupler (Left & Right) external. Clean Electrical Contacts as necessary. (Refer to RMSM 7-2.2.3c.)
7-23
Under Car 6
Electrical Coupler RH / LH
Check exterior Cases and Cables for damage. Clean drain hole.
Check Cover Tension Spring. Replace Spring as necessary.
Check condition of Suspension Guide Rollers. Replace Rollers as necessary.
Check Quick Disconnect Plugs for tightness.
7-13
Under Car 6
Electrical Coupler RH / LH
Check front Seals for damage or deterioration, replace as necessary.
Check Insulation Block for damage. Check for missing / damaged contacts
or weak springs.
7-13
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX D
Document Type:
LRV 40K PMI Checklist Document N0:
L.CK.017.E
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair
40K PMI CK Page 123 of 288
Station 6
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Under Car 6
Coupler Limit Switch
Check Limit Switch for damage or deformations. Replace as necessary.
7-41
Under Car 6
Manual Uncoupling Device
Inspect exterior of Manual Uncoupling device.
7-11
Under Car 6
Mechanical Coupler Head
Perform Mechanical Coupler Head inspection. (Refer to P.M. Manual Pg. 7-9).
7-9
Under Car 6
Pneumatic Uncoupling Valve
Check exterior Pneumatic Uncoupling Valve. Replace if damaged.
Check cable and pipelines for insulation damage.
7-45
Under Car 6
Coupler Suspension Attachment
Check Coupler Suspension Attachment for damage.
Check condition of Operating Link Spring. Replace as necessary.
7-27
Under Car 6
Coupler Vertical Support
Inspect Vertical Support and its components. Repair or replace as necessary.
7-35
Under Car 6
Track Brakes Test Track Brake Resistance. (Refer to P.M. Manual Pg. 16-81).
16-81
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX D
Document Type:
LRV 40K PMI Checklist Document N0:
L.CK.017.E
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair
40K PMI CK Page 124 of 288
Station 6
Location System/
Component Task Comments / Defects Found Page
End Code Empl Time
A B C
Vehicle 6
ATCS Check all vehicle antennas are securely mounted. Check coaxial connections to antennas are secure.
Check Tachometers are securely mounted. Check Tachometer cable connections are secure.
Tighten/Replace as necessary.
Muni
Vehicle 6
Trucks & Suspension
Perform Vehicle Leveling Maintenance. (Refer to P.M. Manual Pg. 3-75)
3-75
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX D
Document Type:
LRV 40K PMI Checklist Document N0:
L.CK.017.E
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair
40K PMI CK Page 125 of 288
SIGNATURE SHIFT/CREW START DATE COMPLETION
DATE STATIONS
COMPLETED
COMMENTS:
Title:
Appendix E: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC ‘A’ Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017. F Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
PCC A Inspection Sheet Page 126 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
**CAUTION: FLASHLIGHT (CAR IS HOT!). POLE IS UP.
Interior
1
Lighting Check all cab status lights, speedometer, all interior lights, all body and exterior lights
PMI-10
2 Windshield Wipers
Check operation of wipers: adjust park if necessary PMI-10
3 Operator Equipment
Check Operator seat, Windshields, Mirrors, Route and Destination signs, Wheel block, Track iron, Transfer cutter Fan, and Side Video Monitor.
PMI-12
4 Fire Extinguisher
Check fire extinguisher for date and / or if empty -Replace as needed
PMI-10
5 Gang Switches
Functional test all gang switches. PMI-10
6 Gong (s) / Horns
Functional test switch. PMI-10
7 Sanders Check sander pipes and funnels. Test sanders for flow with Gang switch, Emergency brake and Deadman.
PMI-5
8 Deadman Buzzer
Perform functional test. PMI-10
9 Track Brakes
Perform functional Test of Track Brakes with Gang switch, Emergency brake and Deadman.
PMI-6
Title:
Appendix E: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC ‘A’ Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017. F Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
PCC A Inspection Sheet Page 127 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
10 General Interior
Check panels, stanchions, seat frames and cushions, windows and flooring.
PMI-12
11 ADA / PSR Check seats, belts and clamps, bridge plate and locker, public address, chimes and pull cords
PMI-12
12 Door Bypass
Interlock by-pass switch – functional test – reset PMI-12
13 Doors Check all doors for proper operation and appearance. Test treadles and sensitive edges. Inspect all rollers –tighten as needed.
PMI-12
14 Lifeguard Functional test lifeguard. Visually check alignment – adjust as needed
PMI-5
15 General Exterior
Check general condition of exterior car body. PMI-23
16 SHUT DOWN- POLE DOWN SIGN-OFF
The pre-shut down is completed – remove the vehicle from 600 volts by pulling the poles. Follow the procedure on “Pole Down sign off page which should be the first page attached to this inspection package. (Also refer to PMI manual) Place Blue Lights / Flags and Choke Wheel in place and open Knife Switch.
PMI-1
LOWER POLE(S): Remove catenary’s power and lock-out/ tag-out, remove battery power and tag gang switches. Place Blue Lights / Flags and Choke Wheel in place and open Knife Switch.
WARNING: Some circuits may contain residual current. Use caution when inspecting electrical equipment. Car is Cold (NO 600 Volts DC)
Title:
Appendix E: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC ‘A’ Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017. F Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
PCC A Inspection Sheet Page 128 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
Roof
17
Roof Check all roof components PMI-11
Cab
18
Gang Switch Panel
Drop panel – inspect wiring and remove any foreign material
PMI-10
Under car
Pedal
compart.
19
Brake Pedal and all controls
Remove pedal compartment cover - Inspect pedal(s) and linkage. Check brake pedal for cracks.
PMI-6&18
20 Accelerator / Brake controller
Inspect and clean all components. R/R any worn cam switches or other related parts – check and clean pedal coil.
PMI-6
21
Limit
Relay
compart.
Limit Relay Inspect and perform any maintenance on Limit Relay. Note shield alignment.
PMI-15
22
Switch
group
compart.
General Switch group
Inspect and clean all components. R/R any worn cam switches, interlocks or other related parts.
PMI-13
23 Pilot Motor Inspect pilot motor – check armature resistance – values between 2.5 to 8 ohms.
PMI-15
Title:
Appendix E: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC ‘A’ Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017. F Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
PCC A Inspection Sheet Page 129 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
24
Accel.
Drum
compart.
Accelerator Drum and related components
Inspect all switches, fingers and ribbons Verify that all ribbons are tight. Measure friction force on the clutch – read between 33.7 and 49.5 lbs. Check Resistor Assy.
PMI-13
25
Line
Breaker
compart.
Line Breaker Inspect and clean all components. R/R any worn interlocks or other related parts.
PMI-18
26 Traction Motor Blowers
Visually inspect blower motors and remove any foreign material from squirrel cages.
Change filters.
PMI-16
27 LVPS Supply Enclosure
Inspect and clean LVPS and all other components in surrounding area. Change filter.
PMI-17
28 Traction Motors
Inspect Traction motors. R/R brushes as needed PMI-17
29 Track Brakes
Inspect – adjust and replace as needed PMI-6
30 Emergency draw bar
Inspect Emergency draw bar and related equipment PMI-6
31 Trucks Inspect all truck items. R/R as needed PMI-7
32 Wheels Inspect wheels PMI-7
Title:
Appendix E: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC ‘A’ Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017. F Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
PCC A Inspection Sheet Page 130 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
33 Drum Brake components
Inspect Drum brakes (refer to under “Drum Brake Mechanism” only).
Note: DO NOT ADJUST AT THIS TIME
PMI-8
34 BATTERY POWER ONLY
Turn on Battery power ONLY – see Control Sequence Test
PMI-19-22
35 Control Sequence
Control sequence Vehicle PMI-19-22
36 LVPS Enclosure Circulation Fan
Check fan operation. PMI-5
37 Shaft Brake Adjustment
Adjust shaft (drum) brakes PMI-8
38 Battery OFF Turn off Battery power PMI-23
39 Clean Inspection covers
Clean Inspection covers and install PMI-23
40 POLE UP SIGN-OFF
The inspection is completed – return the vehicle to 600 volts by putting up the poles. Follow the procedure on “Pole Up sign off page which should be the second page attached to this inspection package. Remove Blue Lights / Flags, Choke Wheel, and close Knife Switch.
PMI-23
Title:
Appendix E: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC ‘A’ Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017. F Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
PCC A Inspection Sheet Page 131 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
41 Propulsion Blower Indicator
Check propulsion blower indicator light illuminated after both blowers are running – adjust or repair as needed.
PMI-15
42 Trolley Equipment
Inspect Ropes and Catchers. R/R front carbon and shoe.
PMI-11
43 Battery Compart.
Check battery compartment. Verify that the batteries are full and tray can move freely.
PMI-23
44 Operational Road Test and Meter PMI-23
45 Bypass Switches
Install bypass seals to propulsion blower and door bypass switches.
PMI-12
46 Complete paper work
Complete all paper work. Return all signs to in-service and remove any tools, parts or foreign material.
PMI-23
Supervisor’s Signature: Date: Work Ticket No.
Title:
Appendix E: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC ‘A’ Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017. F Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
PCC A Inspection Sheet Page 132 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
Notes:
Title:
Appendix F: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC ‘B’ Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017. G Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
PCC B Inspection Sheet Page 133 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
**CAUTION: FLASHLIGHT (CAR IS HOT!). POLE IS UP.
Interior
1
Lighting Check all cab status lights, speedometer, signal lights, headlight (s), all interior lights, all body and exterior lights
PMI-12
2 Windshield Wipers
Check operation of wipers: adjust park if necessary PMI-12
3 Operator Equipment
Check Operator seat, Fan, Volt meter, Windshields, Cab heater, Mirrors, Operator’s side vent, Route and Destination signs, Wheel block, Switch iron & holder, Transfer cutter, Pedal wear pads, Foot pedal Reverser, and Side Video Monitor.
PMI-17
4 Battery test Functional test batteries PMI-13
5 Fire Extinguisher
Check fire extinguisher for date and / or if empty -Replace as needed
PMI-12
6 Gang Switches
Functional test all gang switches. PMI-12
7 Gong (s) / Horns
Functional test switch. PMI-12
Title:
Appendix F: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC ‘B’ Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017. G Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
PCC B Inspection Sheet Page 134 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
8 Sanders Check sander pipes and funnels. Test sanders for flow with Gang switch, Emergency brake and Deadman.
PMI-5
9 Deadman Buzzer
Perform functional test. PMI-12
10 Track Brakes
Perform functional Test of Track Brakes with Gang switch, Emergency brake and Deadman.
PMI-5
11 General Interior
Check panels, stanchions, sander seat frame & cushions seat frames & cushions, flooring and windows.
PMI-16
12 Rear Controller / Gong
Functional test Back-up Deadman feature. Test back-up gong.
PMI-15
13 ADA / PSR Check seats, belts and clamps, bridge plate and locker, public address, chimes and pull cords
PMI-17
14 Door Bypass
Interlock by-pass switch – functional test – reset PMI-17
15 Doors Check all doors for proper operation. Inspect doors rubber seals, glass and overall appearance. Test treadles and sensitive edges. Inspect all rollers –tighten as needed.
PMI-17
16 Lifeguard Functional test lifeguard. Check emergency lifeguard holdup. Visually check alignment – adjust as needed.
PMI-5
Title:
Appendix F: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC ‘B’ Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017. G Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
PCC B Inspection Sheet Page 135 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
17 Tow Equipment
Check Emergency draw (tow) bar, holder and pin. Check front and rear communication connectors and cable hook-ups. Check emergency cable.
PMI-6
18 General Exterior
Check general condition of exterior car body. PMI-16
19 SHUT DOWN- POLE DOWN SIGN-OFF
The pre-shut down is completed – remove the vehicle from 600 volts by pulling the poles. Follow the procedure on “Pole Down sign off page which should be the first page attached to this inspection package. (Also refer to PMI manual) Place Blue Lights / Flags and Choke Wheel in place and open Knife Switch.
PMI-1
LOWER POLE(S): Remove catenary’s power and lock-out/ tag-out, remove battery power and tag gang switches. Place Blue Lights / Flags and Choke Wheel in place and open Knife Switch.
WARNING: Some circuits may contain residual current. Use caution when inspecting electrical equipment. Car is Cold (NO 600 Volts DC)
Roof
20
Roof Check all roof components. PMI-13
21 Trolley base Check Trolley base hinge pin, lockdown latch, shunt and connections.
PMI-13&14
Cab
22
Gang Switch Panel
Drop panel – inspect wiring and remove any foreign material
PMI-11
Title:
Appendix F: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC ‘B’ Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017. G Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
PCC B Inspection Sheet Page 136 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
In Car
23
Back-up controller
Inspect and clean back-up controller. R/R any worn cam switches or other related parts.
PMI-15
24 Doors Inspect and clean all door relays, door motor control and micro switches & related components.
PMI-17
Under car
25
Pedal
compart.
Brake Pedal Remove pedal compartment cover - Inspect pedal(s) and linkage. Check brake pedal for cracks.
PMI-28
26 Accelerator / Brake controller
Inspect and clean all components. R/R any worn cam switches or other related parts – check and clean pedal coil.
PMI-24
27 Reverser Clean & lube with approved lubrication. R/R any worn parts as needed
PMI-19
28
Limit
Relay
compart.
Limit Relay Inspect and perform any maintenance on Limit Relay. Note shield alignment.
PMI-24&25
29 Drum brake lockout relay
Inspect and clean. R/R any worn parts as needed PMI-19-22
Title:
Appendix F: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC ‘B’ Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017. G Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
PCC B Inspection Sheet Page 137 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
30
Switch
group
compart.
General Switch group
Inspect and clean all components. R/R any worn cam switches, interlocks or other related parts.
PMI-17
31
In Car
Auxiliary relay
Inspect all auxiliary relay and components in electrical compartments.
PMI-19
32 Pilot Motor Inspect pilot motor – check armature resistance – values between 2.5 to 8 ohms.
PMI-25
33
Accel.
Drum
compart.
Accelerator Drum and related components
Inspect all switches, fingers and ribbons Verify that all ribbons are tight. Check Resistor Assy. Measure friction force on the clutch – read between 33.7 – 49.5 lbs.
PMI-18
34
Line
Breaker
compart.
Line Breaker Inspect and clean all components. R/R any worn interlocks or other related parts.
PMI-28
35 Traction Motor Blowers
Visually inspect blower motors and remove any foreign material from squirrel cages.
Change filters.
PMI-25
36 LVPS Supply Enclosure
Inspect and clean LVPS and all other components in surrounding area. Change filter.
PMI-5
Title:
Appendix F: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC ‘B’ Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017. G Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
PCC B Inspection Sheet Page 138 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
37 Traction Motors
Inspect Traction motors. R/R brushes as needed. PMI-27&28
38 Track Brakes
Inspect condition, adjust and/or R/R as needed PMI-6
39 Trucks Inspect all truck items. Check track brake & motor cables. R/R as needed
PMI-7
40 Drum Brake components
Inspect Drum brakes (refer to under “Drum Brake Mechanism” only). Note: DO NOT ADJUST AT THIS TIME
PMI-8&9
41 Wheels Inspect wheels PMI-7
Grease &
Lube
42
Door Track lube
Inspect and lube door tracks. PMI-17
43 Brake lube Inspect external fittings on brake actuators. Lube only if needed
PMI-10
44 Propulsion lube
Inspect accelerator shaft bearing fitting. Lube only if needed.
PMI-10
45 Truck lube Check gearboxes oil level and add oil to level just below filler hole, if needed. Inspect & lube drive shafts, lower king pin bearings, swing link & bolster bearings, journal bearings, brake shoe fulcrum.
PMI-10&11
Title:
Appendix F: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC ‘B’ Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017. G Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
PCC B Inspection Sheet Page 139 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
46 BATTERY POWER ONLY
Turn on Battery power ONLY – see Control Sequence Test
PMI-29-32
47 Control Sequence
Control sequence Vehicle PMI-29-32
48 LVPS Enclosure Circulation Fan
Check Fan Operation PMI-5
49 Shaft Brake Adjustment
Adjust shaft (drum) brakes PMI-8
50 Battery OFF Turn off Battery power PMI-33
51 Clean Inspection covers
Clean Inspection covers and install PMI-33
52 POLE UP SIGN-OFF
The inspection is completed – return the vehicle to 600 volts by putting up the poles. Follow the procedure on “Pole Up sign off page which should be the second page attached to this inspection package. Remove Blue Lights / Flags, Choke Wheel, and close Knife Switch.
PMI-33
53 Trolley Equipment
Inspect Ropes and Catchers. R/R front carbon and shoe. R/R any worn parts as needed
PMI-13-14
Title:
Appendix F: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC ‘B’ Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017. G Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
PCC B Inspection Sheet Page 140 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
54 Propulsion Blower Indicator
Check propulsion blower indicator light illuminated after both blowers are running – adjust or repair as needed.
PMI-25
55 Battery Compart.
Check battery compartment. Verify that the batteries are full and tray can move freely. Check and tighten all connections. Clean and rinse compartment.
PMI-14
56 Operational Road Test and Meter PMI-33
57 Bypass Switches
Install bypass seals to propulsion blower and door bypass switches.
PMI-12
58 Complete paper work
Complete all paper work. Return all signs to in-service and remove any tools, parts or foreign material.
PMI-33
Supervisor’s Signature: Date: Work Ticket No.
Title:
Appendix F: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC ‘B’ Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017. G Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
PCC B Inspection Sheet Page 141 of 288
Notes:
Title:
Appendix G: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC ‘C’ Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017. H Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
PCC C Inspection Sheet Page 142 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
**CAUTION: FLASHLIGHT (CAR IS HOT!). POLE IS UP.
Interior
1
Lighting Check all cab status lights, speedometer, signal lights, headlight (s), all interior lights, all body and exterior lights
PMI-14
2 Windshield Wipers
Check operation of wipers: adjust park if necessary PMI-14
3 Operator Equipment
Check Operator seat, Fan, Volt meter, Windshields, Cab heater, Mirrors, Operator’s side vent, Route and Destination signs, Wheel block, Switch iron & holder, Transfer cutter, Pedal wear pads, Foot pedal Reverser and Side Video Monitor.
PMI-13-15
4 Battery test Functional test batteries PMI-15
5 Fire Extinguisher
Check fire extinguisher for date and / or if empty -Replace as needed
PMI-19
6 Gang Switches
Functional test all gang switches. PMI-13&14
7 Gong (s) / Horns
Functional test switch. PMI-13
Title:
Appendix G: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC ‘C’ Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017. H Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
PCC C Inspection Sheet Page 143 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
8 Sanders Check sander pipes and funnels. Test sanders for flow with Gang switch, Emergency brake and Deadman.
PMI-5
9 Deadman Buzzer
Perform functional test. PMI-14
10
Track Brakes
Perform functional Test of Track Brakes with Gang switch, Emergency brake and Deadman.
PMI-5&6
11 General Interior
Check panels, stanchions, sander seat frame & cushions seat frames & cushions, flooring, stationary and movable windows.
PMI-18-20
12 Rear Controller / Gong
Functional test Back-up Deadman feature. Test back-up gong.
PMI-18
13 ADA / PSR Check seats, belts and clamps, bridge plate and locker, public address, chimes and pull cords
PMI-19
14 Door Bypass
Interlock by-pass switch – functional test – reset PMI-9
15 Doors Check all doors for proper operation. Inspect doors rubber seals, glass and overall appearance Test treadles and sensitive edges. Inspect all rollers –tighten as needed.
PMI-20-22
16 Lifeguard Functional test lifeguard. Check emergency lifeguard holdup. Visually check alignment – adjust as needed.
PMI-4
Title:
Appendix G: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC ‘C’ Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017. H Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
PCC C Inspection Sheet Page 144 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
17 Tow Equipment
Check Emergency draw (tow) bar, holder and pin. Check front and rear communication connectors and cable hook-ups. Check emergency cable.
PMI-7
18 General Exterior
Check general condition of exterior car body. PMI-20
19 SHUT DOWN- POLE DOWN SIGN-OFF
The pre-shut down is completed – remove the vehicle from 600 volts by pulling the poles. Follow the procedure on “Pole Down sign off page which should be the first page attached to this inspection package. (Also refer to PMI manual) Place Blue Lights / Flags and Choke Wheel in place and open Knife Switch.
PMI-1.5
LOWER POLE(S): Remove catenary’s power and lock-out/ tag-out, remove battery power and tag gang switches. Place Blue Lights / Flags and Choke Wheel in place and open Knife Switch.
WARNING: Some circuits may contain residual current. Use caution when inspecting electrical equipment. Car is Cold (NO 600 Volts DC)
Roof
20
Roof Check all roof components. PMI-16
21 Trolley base Check Trolley base hinge pin, lockdown latch, shunt and connections.
PMI-17
Cab
22
Gang Switch Panel
Drop panel – inspect wiring and remove any foreign material
PMI-14
Title:
Appendix G: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC ‘C’ Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017. H Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
PCC C Inspection Sheet Page 145 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
In Car
23
Back-up controller
Inspect and clean back-up controller. R/R any worn cam switches or other related parts.
PMI-18
24 Doors Inspect and clean all door relays, door motor control and micro switches & related components.
PMI-20-22
Under car
25
Pedal
compart.
Brake Pedal and all controls
Remove pedal compartment cover - Inspect pedal(s) and linkage. Check brake pedal for cracks. Inspect and clean Deadman. Check secondary brake pedal tension spring. R/R any worn parts as needed.
PMI-27
26 Accelerator / Brake controller
Inspect and clean all components. R/R any worn cam switches or other related parts. Check and clean pedal coil.
PMI-26&27
27 Reverser Clean & lube with approved lubrication. R/R any worn parts as needed.
PMI-28
28
Limit
Relay
compart.
Limit Relay Inspect and perform any maintenance on Limit Relay. Note shield alignment.
PMI-26&27
29 Drum brake lockout relay
Inspect and clean. R/R any worn parts as needed PMI-29
Title:
Appendix G: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC ‘C’ Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017. H Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
PCC C Inspection Sheet Page 146 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
30
Switch
group
compart.
General Switch group
Inspect and clean all components. R/R any worn cam switches, interlocks or other related parts.
PMI-24&25
31 LVPS Supply Enclosure
Inspect and clean LVPS and all other components in surrounding area. Change filter.
PMI-28
32
In Car
Auxiliary relay
Inspect all auxiliary relay and components in electrical compartments.
PMI-29
33 Field shunt coils
Inspect field shunt coils PMI-30
34 Pilot Motor Inspect pilot motor – check armature resistance – values between 2.5 to 8 ohms.
35
Accel.
Drum
compart.
Accelerator Drum and related components
Inspect all switches, fingers and ribbons Verify that all ribbons are tight measure friction force on the clutch – read between 33.7 and 49.5 lbs. Check Resistor Assy.
PMI-23
36 Line Breaker Inspect and clean all components. R/R any worn interlocks or other related parts.
PMI-24-26
37 Traction Motor Blowers
Visually inspect blower motors and remove any foreign material from squirrel cages.
Change filters.
PMI-32
Title:
Appendix G: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC ‘C’ Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017. H Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
PCC C Inspection Sheet Page 147 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
38
Motor
Control
compart.
Motor Cutout
Inspect & clean motor control (inside car) and motor cutout switch (underneath car).
PMI-29
39 Traction Motors
Inspect Traction motors. R/R brushes as needed
Inspect and clean motor ventilation screens.
PMI-31&32
40 Track Brakes
Inspect condition, adjust and/or R/R as needed PMI-5&6
41 Trucks Inspect all truck items. Check track brake & motor cables. R/R as needed
PMI-30
42 Axle Ground Brushes
Remove covers from all axle ground brushers. Inspect, clean and apply thin layer of oil to brushes – replace any worn or defective brushes, if needed.
43 Drum Brake components
Inspect Drum brakes (refer to under “Drum Brake Mechanism” only). Note: DO NOT ADJUST AT THIS TIME
PMI-9
44 Wheels Inspect wheels PMI-7
Grease &
Lube
45
Door lube Check door gearboxes and lube. Inspect and lube door hinges.
PMI-13
Title:
Appendix G: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC ‘C’ Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017. H Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
PCC C Inspection Sheet Page 148 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
46 Pedal lube Inspect and lube pedals and linkage in pedal compartment.
PMI-12
47 Brake lube Inspect external fittings on brake actuators. Lube only if needed.
PMI-11
48 Propulsion lube
Inspect accelerator shaft bearing fitting. Lube only if needed.
PMI-12
49 Truck lube Check gearboxes oil level and add oil to level just below filler hole, if needed. Inspect & lube drive shafts, lower king pin bearings, swing link & bolster bearings, journal bearings, brake shoe fulcrum.
PMI-11
50 BATTERY POWER ONLY
Turn on Battery power ONLY – see Control Sequence Test
PMI-33
51 Control Sequence
Control sequence Vehicle PMI-33-36
52 Shaft Brake Adjustment
Adjust shaft (drum) brakes PMI-9
53 Battery OFF Turn off Battery power PMI-37
54 Clean Inspection
covers
Clean Inspection covers and install PMI-37
Title:
Appendix G: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC ‘C’ Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017. H Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
PCC C Inspection Sheet Page 149 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
55 POLE UP SIGN-OFF
The inspection is completed – return the vehicle to 600 volts by putting up the poles. Follow the procedure on “Pole Up sign off page which should be the second page attached to this inspection package. Remove Blue Lights / Flags, Choke Wheel, and close Knife Switch.
PMI-37
56 Propulsion Blower
Indicator
Check Propulsion Blower indicator light illuminated after both blowers are running – adjust or repair as needed.
57 Trolley Equipment
Inspect Ropes and Catchers. R/R front carbon and shoe. R/R any worn parts as needed.
PMI-16
58 Battery Compart.
Check battery compartment. Verify that the batteries are full and tray can move freely. Check and tighten all connections. Clean and rinse compartment.
PMI-37
59 Operational Road Test and Meter PMI-37
60 Bypass Switches
Install bypass seals to propulsion blower and door bypass switches.
61 Complete paper work
Complete all paper work. Return all signs to in-service and remove any tools, parts or foreign material.
PMI-37
Supervisor’s Signature: Date: Work Ticket No.
Title:
Appendix G: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC ‘C’ Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017. H Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
PCC C Inspection Sheet Page 150 of 288
Title:
Appendix G: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC ‘C’ Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017. H Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
PCC C Inspection Sheet Page 151 of 288
Notes:
Title:
Appendix H: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC ‘D’ Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017.I Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
PCC D Inspection Sheet Page 152 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
**CAUTION: FLASHLIGHT (CAR IS HOT!). POLE IS UP.
Interior
1
Lighting Check all cab status lights, speedometer, signal lights, headlight (s), all interior lights, all body and exterior lights
PMI-14
2 Windshield Wipers
Check operation of wipers: adjust park if necessary PMI-14
3 Operator Equipment
Check Operator seat, Fan, Volt meter, Windshields, Cab heater, Mirrors, Operator’s side vent, Route and Destination signs, Wheel block, Switch iron & holder, Transfer cutter, Pedal wear pads, Foot pedal Reverser and Side Video Monitor.
PMI-13-15
4 Battery test Functional test batteries PMI-15
5 Fire Extinguisher
Check fire extinguisher for date and / or if empty -Replace as needed
PMI-19
6 Gang Switches
Functional test all gang switches. PMI-13&14
7 Gong (s) / Horns
Functional test switches. PMI-13
8 Sanders Check sander pipes and funnels. Test sanders for flow with Gang switch, Emergency brake and Deadman.
PMI-5
Title:
Appendix H: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC ‘D’ Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017.I Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
PCC D Inspection Sheet Page 153 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
9 Deadman Buzzer
Perform functional test. PMI-14
10
Track Brakes
Perform functional Test of Track Brakes with Gang switch, Emergency brake and Deadman.
PMI-5&6
11 General Interior
Check panels, stanchions, sander seat frame & cushions seat frames & cushions, flooring, stationary and movable windows.
PMI-18-20
12 Rear Controller / Gong
Functional test Back-up Deadman feature. Test back-up gong.
PMI-18
13 ADA / PSR Check seats, belts and clamps, bridge plate and locker, public address, chimes and pull cords
PMI-19
14 Door Bypass
Interlock by-pass switch – functional test – reset PMI-9
15 Doors Check all doors for proper operation. Inspect doors rubber seals, glass and overall appearance. Test treadles and sensitive edges. Inspect all rollers –tighten as needed.
PMI-20-22
16 Lifeguard Functional test lifeguard. Check emergency lifeguard holdup. Visually check alignment – adjust as needed.
PMI-4
17 Tow Equipment
Check Emergency draw (tow) bar, holder and pin. Check front and rear communication connectors and cable hook-ups. Check emergency cable.
PMI-7
Title:
Appendix H: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC ‘D’ Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017.I Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
PCC D Inspection Sheet Page 154 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
18 General Exterior
Check general condition of exterior car body. PMI-18-20
19 SHUT DOWN- POLE DOWN SIGN-OFF
The pre-shut down is completed – remove the vehicle from 600 volts by pulling the poles. Follow the procedure on “Pole Down sign off page which should be the first page attached to this inspection package. (Also refer to PMI manual) Place Blue Lights / Flags and Choke Wheel in place and open Knife Switch.
PMI- 1.5
LOWER POLE(S): Remove catenary’s power and lock-out/ tag-out, remove battery power and tag gang switches. Place Blue Lights / Flags and Choke Wheel in place and open Knife Switch.
WARNING: Some circuits may contain residual current. Use caution when inspecting electrical equipment. Car is Cold (NO 600 Volts DC)
Roof
20
Roof Check all roof components. PMI-16
21 Trolley base Check Trolley base hinge pin, lockdown latch, shunt and connections.
PMI-17
Cab
22
Gang Switch Panel
Drop panel – inspect wiring and remove any foreign material
PMI-14
In Car
23
Back-up controller
Inspect and clean back-up controller. R/R any worn cam switches or other related parts.
PMI-18
Title:
Appendix H: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC ‘D’ Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017.I Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
PCC D Inspection Sheet Page 155 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
24 Doors Inspect and clean all door relays, door motor control and micro switches & related components.
PMI-20-22
Under car
25
Pedal
compart.
Brake Pedal and all controls
Remove pedal compartment cover - Inspect pedal(s) and linkage. Check brake pedal for cracks. Inspect and clean Deadman. Check secondary brake pedal tension spring. R/R any worn parts as needed.
PMI-10
26 Accelerator / Brake controller
Inspect and clean all components. R/R any worn cam switches or other related parts.
PMI- 27&28
27 Reverser Clean & lube with approved lubrication. R/R any worn parts as needed
PMI-28
28
Limit
Relay
compart.
Limit Relay Inspect and perform any maintenance on Limit Relay. Note shield alignment.
PMI-26&27
29 Drum brake lockout relay
Inspect and clean. R/R any worn parts as needed PMI-27
30
Switch
group
compart.
General Switch group
Inspect and clean all components. R/R any worn cam switches, interlocks or other related parts.
PMI-24&25
Title:
Appendix H: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC ‘D’ Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017.I Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
PCC D Inspection Sheet Page 156 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
31
In Car
Auxiliary relay
Inspect all auxiliary relay and components in electrical compartments.
PMI-29
32 Field shunt coils
Inspect field shunt coils PMI-26
33 Pilot Motor Inspect pilot motor – check armature resistance – values between 2.5 to 8 ohms.
PMI-30
34
Accel.
Drum
compart.
Accelerator Drum and related components
Inspect all switches, fingers and ribbons Verify that all ribbons are tight measure friction force on the clutch – read between 33.7 and 49.5 lbs. Check Resistor Assy.
PMI-23
35
Line
Breaker
compart.
Line Breaker Inspect and clean all components. R/R any worn interlocks or other related parts.
PMI-24-26
36 Traction Motor Blowers
Visually inspect blower motors commutators and remove any foreign material from squirrel cages.
Change filters
PMI-31
37 LVPS Supply Enclosure
Inspect and clean LVPS and all other components in surrounding area. Change filter.
PMI-28
Title:
Appendix H: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC ‘D’ Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017.I Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
PCC D Inspection Sheet Page 157 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
38 Traction Motors
Inspect Traction motors. R/R brushes as needed
Inspect and clean motor ventilation screens.
PMI-32
39 Track Brakes
Inspect condition, adjust and/or R/R as needed PMI-6
40 Trucks Inspect all truck items. Check track brake & motor cables. R/R as needed
PMI-30
41
48 Drum Brake components
Inspect Drum brakes (refer to under “Drum Brake Mechanism” only). Note: DO NOT ADJUST AT THIS TIME
PMI-
42 Wheels Inspect wheels PMI-7
Grease &
Lube
43
Door lube Check door gearboxes and lube. Inspect and lube door hinges.
PMI-13
44 Pedal lube Inspect and lube pedals and linkage in pedal compartment.
PMI-12
45 Brake lube Inspect external fittings on brake actuators. Lube only if needed
PMI-11
46 Propulsion lube
Inspect accelerator shaft bearing fitting. Lube only if needed.
PMI-12
Title:
Appendix H: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC ‘D’ Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017.I Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
PCC D Inspection Sheet Page 158 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
47 Truck lube Check gearboxes oil level and add oil to level just below filler hole, if needed. Inspect & lube drive shafts, lower king pin bearings, swing link & bolster bearings, journal bearings, brake shoe fulcrum.
PMI-11
48 BATTERY POWER ONLY
Turn on Battery power ONLY – see Control Sequence Test
PMI-33
49 Control Sequence
Control sequence Vehicle PMI-33-36
50 Shaft Brake Adjustment
Adjust shaft (drum) brakes PMI-37
51 Battery OFF Turn off Battery power PMI-37
52 Clean Inspection covers
Clean Inspection covers and install PMI-37
53 POLE UP SIGN-OFF
The inspection is completed – return the vehicle to 600 volts by putting up the poles. Follow the procedure on “Pole Up sign off page which should be the second page attached to this inspection package. Remove Blue Lights / Flags, Choke Wheel, and close Knife Switch.
PMI-37
Title:
Appendix H: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC ‘D’ Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017.I Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
PCC D Inspection Sheet Page 159 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
54 Propulsion Blower Indicator
Check propulsion blower indicator light illuminated after both blowers are running – adjust or repair as needed.
55 Trolley Equipment
Inspect Ropes and Catchers. R/R front carbon and shoe. R/R any worn parts as needed
PMI-16
56 Battery Compart.
Check battery compartment. Verify that the batteries are full and tray can move freely. Check and tighten all connections. Clean and rinse compartment.
PMI-37
57 Operational Road Test and Meter PMI-37
58 Bypass Switches
Install bypass seals to propulsion blowers and door bypass switches.
59 Complete paper work
Complete all paper work. Return all signs to in-service and remove any tools, parts or foreign material.
PMI-
Title:
Appendix H: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC ‘D’ Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017.I Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
PCC D Inspection Sheet Page 160 of 288
Supervisor’s Signature: Date: Work Ticket No.
Notes:
Title:
Appendix I: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC ‘E’ Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017.J Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
PCC E Inspection Sheet Page 161 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
**CAUTION: FLASHLIGHT (CAR IS HOT!). POLE IS UP.
Interior
1
Lighting Check all cab status lights, speedometer, signal lights, headlight (s), all interior lights, all body and exterior lights
PMI-15
2 Windshield Wipers
Check operation of wipers: adjust park if necessary PMI-15
3 Operator Equipment
Check Operator seat, Fan, Volt meter, Windshields, Cab heater, Mirrors, Operator’s side vent, Route and Destination signs, Wheel block, Switch iron & holder, Transfer cutter, Pedal wear pads, Foot pedal Reverser and Side Video Monitor.
PMI-15-17
4 Battery test Functional test batteries PMI-17
5 Fire Extinguisher
Check fire extinguisher for date and / or if empty -Replace as needed
PMI-21
6 Gang Switches
Functional test all gang switches. PMI-15&16
7 Gong (s) / Horns
Functional test switch. PMI-15
8 Sanders Check sander pipes and funnels. Test sanders for flow with Gang switch, Emergency brake and Deadman.
PMI-5
Title:
Appendix I: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC ‘E’ Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017.J Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
PCC E Inspection Sheet Page 162 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
9 Deadman Buzzer
Perform functional test. PMI-16
10
Track Brakes
Perform functional Test of Track Brakes with Gang switch, Emergency brake and Deadman.
PMI-5&6
11 General Interior
Check panels, stanchions, sander seat frame & cushions seat frames & cushions, flooring, stationary and movable windows.
PMI-20-22
12 Rear Controller / Gong
Functional test Back-up Deadman feature. Test back-up gong.
PMI-20
13 ADA / PSR Check seats, belts and clamps, bridge plate and locker, public address, chimes and pull cords
PMI-21
14 Door Bypass
Interlock by-pass switch – functional test – reset PMI-9
15 Doors Check all doors for proper operation. Inspect doors rubber seals, glass and overall appearance. Test treadles and sensitive edges. Inspect all rollers –tighten as needed.
PMI-22-25
16 Lifeguard Functional test lifeguard. Check emergency lifeguard holdup. Visually check alignment – adjust as needed.
PMI-4
17 Tow Equipment
Check Emergency draw (tow) bar, holder and pin. Check front and rear communication connectors and cable hook-ups. Check emergency cable.
PMI-7
Title:
Appendix I: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC ‘E’ Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017.J Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
PCC E Inspection Sheet Page 163 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
18 General Exterior
Check general condition of exterior car body. PMI-
19 SHUT DOWN- POLE DOWN SIGN-OFF
The pre-shut down is completed – remove the vehicle from 600 volts by pulling the poles. Follow the procedure on “Pole Down sign off page which should be the first page attached to this inspection package. (Also refer to PMI manual) Place Blue Lights / Flags and Choke Wheel in place and open Knife Switch.
PMI- 1.5
LOWER POLE(S): Remove catenary’s power and lock-out/ tag-out, remove battery power and tag gang switches. Place Blue Lights / Flags and Choke Wheel in place and open Knife Switch.
WARNING: Some circuits may contain residual current. Use caution when inspecting electrical equipment. Car is Cold (NO 600 Volts DC)
Roof
20
Roof Check all roof components. PMI-18
21 Trolley base Check Trolley base hinge pin, lockdown latch, shunt and connections.
PMI-19
Grease &
Lube
22
Trolley Base Lube
Inspect and lube trolley base turret bearing
Cab
23
Gang Switch Panel
Drop panel – inspect wiring and remove any foreign material
PMI-16
Title:
Appendix I: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC ‘E’ Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017.J Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
PCC E Inspection Sheet Page 164 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
In Car
24
Back-up controller
Inspect and clean back-up controller. R/R any worn cam switches or other related parts.
PMI-20
25 Fuse panels Inspect and clean all fuse panels at backup controller enclosure, center door enclosure, and cab heater enclosure.
PMI-17
26 Fuses Check all fuses integrity, replace if needed. PMI-17
27 Doors Inspect and clean all door relays, door motor control and micro switches & related components. Inspect and clean center door control relay (note: alignment on cover).
PMI-22-25
Under car
28
Pedal
compart.
Brake Pedal and all controls
Remove pedal compartment cover - Inspect pedal(s) and linkage. Check brake pedal for cracks. Inspect and clean Deadman. Check secondary brake pedal tension spring. R/R any worn parts as needed.
PMI-10
29 Accelerator / Brake controller
Inspect and clean all components. R/R any worn cam switches or other related parts.
PMI-30&31
30 Reverser Clean & lube with approved lubrication. R/R any worn parts as needed
PMI-31
Title:
Appendix I: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC ‘E’ Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017.J Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
PCC E Inspection Sheet Page 165 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
31
Limit
Relay
compart.
Limit Relay Inspect and perform any maintenance on Limit Relay.
PMI-29&30
32 Drum brake lockout relay
Inspect and clean. R/R any worn parts as needed PMI-32
33
Switch
group
compart.
General Switch group
Inspect and clean all components. R/R any worn cam switches, interlocks or other related parts.
PMI-27&28
34
In Car
Auxiliary relay
Inspect all auxiliary relay and components in electrical compartments.
PMI-32
35 Field shunt coils
Inspect field shunt coils PMI-29
36 Pilot Motor Inspect pilot motor – check armature resistance – values between 2.5 to 8 ohms.
PMI-33
37
Accel.
Drum
compart.
Accelerator Drum and related components
Inspect all switches, fingers and ribbons Verify that all ribbons are tight. Measure friction force on the clutch – read between 33.7 and 49.5 lbs. Check Resistor Assy.
PMI-26
Title:
Appendix I: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC ‘E’ Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017.J Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
PCC E Inspection Sheet Page 166 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
38
Line
Breaker
compart.
Line Breaker Inspect and clean all components. R/R any worn interlocks or other related parts.
PMI-27-29
39
Motor
Control
compart.
Motor Cutout
Inspect & clean motor control (inside car) and motor cutout switch (underneath car).
PMI-32
40 Traction Motor Blower
Visually inspect blower motor and remove any foreign material from squirrel cages.
PMI-36
41 LVPS Supply Enclosure
Inspect LVPS and all other components in surrounding area. Change filter.
PMI-31
42 Traction Motors
Inspect Traction motors. R/R brushes as needed
Inspect and clean motor ventilation screens.
PMI-35
43 Track Brakes
Inspect condition, perform megger insulation test, adjust and/or R/R as needed
PMI-6
44 Trucks Inspect all truck items. Check center bearings. Check track brake & motor cables. R/R as needed
PMI-33
45 Axle ground brushes
Disassemble, inspect, and clean all axle ground brushes housing. Replace brushes, if needed.
PMI-34
Title:
Appendix I: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC ‘E’ Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017.J Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
PCC E Inspection Sheet Page 167 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
46 Drum Brake components
Inspect Drum brakes (under “Drum Brake Mechanism” only).
Note: DO NOT ADJUST AT THIS TIME
PMI-9
47 Wheels Inspect wheels PMI-7
48 Door lube Check door gearboxes and lube. Inspect and lube door hinges.
PMI-14
49 Window lube
Inspect and lube window latches with “Slide All” or approved equivalent.
PMI-14
50 Pedal lube Inspect and lube pedals and linkage in pedal compartment.
PMI-13
51 Brake lube Inspect external fittings on brake actuators. Lube only if needed
PMI-13
52 Propulsion lube
Inspect accelerator shaft bearing fitting. Lube only if needed.
PMI-12
53 Truck lube Check gearboxes and R/R gear oil. Inspect & lube drive shafts, lower king pin bearings, journal bearings, brake shoe fulcrum, and traction motor bearings.
PMI-12
Title:
Appendix I: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC ‘E’ Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017.J Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
PCC E Inspection Sheet Page 168 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
54
Jack up
Car
Truck lube & Inspection
Jack up car to gain access and clearance for inspection and lubing of center bearing. Check center wear plate & lube. Check swing link bolts & lube link bushings. Lube motor ventilation plate. Repeat on remaining truck.
PMI-11
55 BATTERY POWER ONLY
Turn on Battery power ONLY – see Control Sequence Test
PMI-38
56 Control Sequence
Control sequence Vehicle PMI-38-41
57 LVPS Enclosure Circulation Fan
Check fan operation.
58 Shaft Brake Adjustment
Adjust shaft (drum) brakes PMI-9
59 Battery OFF Turn off Battery power PMI-42
60 Clean Inspection covers
Clean Inspection covers and install PMI-42
Title:
Appendix I: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC ‘E’ Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017.J Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
PCC E Inspection Sheet Page 169 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
61 POLE UP SIGN-OFF
The inspection is completed – return the vehicle to 600 volts by putting up the poles. Follow the procedure on “Pole Up sign off page which should be the second page attached to this inspection package. Remove Blue Lights / Flags, Choke Wheel, and close Knife Switch.
PMI-42
62 Propulsion Blower Indicator
Check propulsion blower indicator light illuminated after both blowers are running – adjustor repair as needed.
63 Trolley Equipment
Inspect Ropes and Catchers. R/R front carbon and shoe. R/R any worn parts as needed
PMI-16
64 Battery Compart.
Check battery compartment. Verify that the batteries are full and tray can move freely. Check and tighten all connections. Clean and rinse compartment.
PMI-42
65 Operational Road Test and Meter PMI-42
66 Bypass Switches
Install bypass seals to propulsion blower and door bypass switches.
67 Complete paper work
Complete all paper work. Return all signs to in-service and remove any tools, parts or foreign material.
PMI-
Supervisor’s Signature: Date: Work Ticket No.
Title:
Appendix I: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC ‘E’ Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017.J Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
PCC E Inspection Sheet Page 170 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
Notes:
Title:
Appendix J: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
Historic & Milan A Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017.K Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
Historic & Milan A Inspection Sheet Page 171 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
**CAUTION: FLASHLIGHT (CAR IS HOT!). POLE IS UP.
M&HAB Check-off
1
Air Brake Check-off Steps 1 - 3
See attached Milan & Historic Air Brake Check-off sheets.
PMI-8-31
Interior
2
Lighting Check all cab status lights, signal lights, headlight (s), all interior lights, all body and exterior lights.
PMI-7
3 Windshield Wipers
Check operation of wipers: adjust park if necessary. PMI-5
4 Operator Equipment
Check Operator seat, Windshields, Cab heater, Mirrors, Route and Destination signs, Wheel block, Switch iron & holder, Transfer cutter.
PMI-5
5 Fire Extinguisher
Check fire extinguisher for date and / or if empty -Replace as needed.
PMI-7
6 Gong (s) Functional test. PMI-7
7 Sanders Check sander pipes and funnels. Test manual and EB sanders for flow.
PMI-15
8 General Interior
Check panels, stanchions, sander seat frame & cushions seat frames & cushions, flooring and windows.
PMI-7
9 ADA / PSR Check seats, belts and clamps, bridge plate and locker, public address, chimes and pull cords.
PMI-4
Title:
Appendix J: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
Historic & Milan A Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017.K Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
Historic & Milan A Inspection Sheet Page 172 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
10 Door Bypass
Interlock by-pass switch – functional test – reset. PMI-7
11 Doors Check all doors for proper operation. Inspect doors rubber seals, glass and overall appearance. Inspect steps. Inspect all rollers –tighten as needed.
PMI-7
12 Lifeguard/ Fender
Functional test lifeguard / Fender. Check emergency holdup. Visually check alignment & height– adjust as needed.
PMI-16
13 Tow Equipment
Check Emergency draw (tow) bar, adaptor and pin.
PMI-4
14 General Exterior
Check general condition of exterior car body PMI-23
15 SHUT DOWN- POLE DOWN SIGN-OFF
The pre-shut down is completed – remove the vehicle from 600 volts by pulling the poles. Follow the procedure on “Pole Down sign off page which should be the first page attached to this inspection package. (Also refer to PMI manual) Place Blue Lights / Flags and Choke Wheel in place and open Knife Switch.
PMI- 1.3
LOWER POLE(S): Remove catenary’s power and lock-out/ tag-out, remove battery power and tag gang switches. Place Blue Lights / Flags and Choke Wheel in place and open Knife Switch.
WARNING: Some circuits may contain residual current. Use caution when inspecting electrical equipment. Car is Cold (NO 600 Volts DC)
Title:
Appendix J: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
Historic & Milan A Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017.K Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
Historic & Milan A Inspection Sheet Page 173 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
Roof
16
Roof Check all roof components. Check rheostats and/or resistor grids.
PMI-
17 Trolley base Check Trolley base hinge pin, lockdown latch, shunt and connections.
PMI-4
Cab
18
Controller Inspect and clean controller (s). R/R any worn cam switches or other related parts.
PMI-5-6
Under car
19
Air equip.
Related Air Equipment Step 6
Inspector all air related equipment. Inspect all air lines and fittings. R/R as needed. See attached Milan and Historic Air Brake Check-off sheets.
PMI-15
20 Air Governor
Inspect and perform any maintenance on Air Governor. Check brushes. R/R any worn parts.
PMI-15
21
Switch
group
compart.
General Switch group
Inspect and clean all components. R/R any worn cam switches, interlocks or other related parts. (Historic Cars)
PMI-17
22
Line
Breaker
Line Breaker Inspect and clean all components. R/R any worn interlocks or other related parts.
PMI-17
Title:
Appendix J: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
Historic & Milan A Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017.K Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
Historic & Milan A Inspection Sheet Page 174 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
23
General
under car
LVPS Inspect LVPS and all other components in surrounding area.
PMI-17
24 Door Status Relay
Inspect & clean door status relay. PMI-17
25 Traction Motors
Inspect Traction motors. R/R brushes as needed. PMI-16
26 Trucks Inspect all truck items. Check track brake & motor cables. R/R as needed.
PMI-8
27 Wheels Inspect wheels. PMI-8
Grease &
Lube
28
Door Track lube
Inspect and lube door tracks. PMI-7
29 Brake lube Steps 4-5
Inspect and lube all related brake equipment. See attached MHAB check-off sheets.
PMI-14
30 Body Slide Bearing
Inspect and lube Body Slide Bearings. PMI-8
31 Journal Bearings
Remove covers – Inspect Journal bearing and gear oil level. Fill oil to level, if needed.
PMI-17
32 Truck lube Check gearboxes and add creators as needed. Inspect & lube all related components.
PMI-16
Title:
Appendix J: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
Historic & Milan A Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017.K Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
Historic & Milan A Inspection Sheet Page 175 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
33 Clean Inspection covers
Clean inspection covers and install. PMI-18
34 POLE UP SIGN-OFF
The inspection is completed – return the vehicle to 600 volts by putting up the poles. Follow the procedure on “Pole Up sign off page which should be the second page attached to this inspection package. Remove Blue Lights / Flags, Choke Wheel, and close Knife Switch.
PMI-18
35 Trolley Equipment
Inspect Ropes and Catchers. R/R front carbon and shoe. R/R any worn parts as needed.
PMI-4
36 Battery Compart.
Check battery compartment. Verify that the batteries are full and tray can move freely. Check and tighten all connections. Clean and rinse compartment.
PMI-18
37
Complete paper work
Complete all paper work.
Title:
Appendix J: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
Historic & Milan A Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017.K Effective Date:
Sept 14, 2018 Revision Number:
10
Completion Codes
(X) OK for continued Service
(A) Adjustment made (C) Cleaned (R) Replace or Repaired
(O) Needs Additional Repair
Historic & Milan A Inspection Sheet Page 176 of 288
Supervisor’s Signature: Date: Work Ticket No.
Notes:
Title:
Appendix K: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
Historic & Milan B Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017.L Effective Date:
Sept 14, 2018 Revision Number:
10
Next Review Date:
November 12, 2022 Historic & Milan B Inspection Sheet
Page 177 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
**CAUTION: FLASHLIGHT (CAR IS HOT!). POLE IS UP.
M&HAB Check-off
1
Air Brake Check-off Steps 1 - 3
See attached Milan & Historic Air Brake Check-off sheets.
PMI-8-13
Interior
2
Lighting Check all cab status lights, signal lights, headlight (s), all interior lights, all body and exterior lights.
PMI-7
3 Windshield Wipers
Check operation of wipers: adjust park if necessary. PMI-5
4 Operator Equipment
Check Operator seat, Windshields, Cab heater, Mirrors, Route and Destination signs, Wheel block, Switch iron & holder, Transfer cutter.
PMI-5
5 Fire Extinguisher
Check fire extinguisher for date and / or if empty -Replace as needed.
PMI-7
6 Switches / Circuit breakers
Functional test all switches and circuit breakers. PMI-5
7 Gong (s) Functional test. PMI-7
8 Sanders Check sander pipes and funnels. Test manual and EB sanders for flow.
PMI-15
9 Couplers Inspect for alignment and/or damage. PMI-18
Title:
Appendix K: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
Historic & Milan B Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017.L Effective Date:
Sept 14, 2018 Revision Number:
10
Next Review Date:
November 12, 2022 Historic & Milan B Inspection Sheet
Page 178 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
10 General Interior
Check panels, stanchions, sander seat frame & cushions seat frames & cushions, flooring and windows.
PMI-7
11 ADA / PSR Check seats, belts and clamps, bridge plate and locker, public address, chimes and pull cords.
PMI-4
12 Door Bypass
Interlock by-pass switch – functional test – reset. PMI-22
13 Doors Check all doors for proper operation. Inspect doors rubber seals, glass and overall appearance. Inspect steps. Inspect all rollers –tighten as needed.
PMI-7
14 Lifeguard/ Fender
Functional test lifeguard / Fender. Check emergency holdup. Visually check alignment & height– adjust as needed.
PMI-16
15 Tow Equipment
Check Emergency draw (tow) bar, adaptor and pin. PMI-4
16 General Exterior
Check general condition of exterior car body PMI-23
17 SHUT DOWN- POLE DOWN SIGN-OFF
The pre-shut down is completed – remove the vehicle from 600 volts by pulling the poles. Follow the procedure on “Pole Down sign off page which should be the first page attached to this inspection package. (Also refer to PMI manual) Place Blue Lights / Flags and Choke Wheel in place and open Knife Switch.
PMI- 1.3
Title:
Appendix K: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
Historic & Milan B Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017.L Effective Date:
Sept 14, 2018 Revision Number:
10
Next Review Date:
November 12, 2022 Historic & Milan B Inspection Sheet
Page 179 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
LOWER POLE(S): Remove catenary’s power and lock-out/ tag-out, remove battery power and tag gang switches. Place Blue Lights / Flags and Choke Wheel in place and open Knife Switch.
WARNING: Some circuits may contain residual current. Use caution when inspecting electrical equipment. Car is Cold (NO 600 Volts DC)
Roof
18
Roof Check all roof components. Check lightning arrestors, rheostats and/or resistor grids.
PMI-4
19 Trolley base Check Trolley base hinge pin, lockdown latch, shunt and connections.
PMI-4
Cab
20
Controller Inspect and clean controller (s). R/R any worn cam switches or other related parts.
PMI-5-6
Under car
21
Air equip.
Related Air Equipment Step 6
Inspector all air related equipment. Inspect all air lines and fittings. R/R as needed. See attached Milan and Historic air break check-off sheets.
PMI-15
22 Air Governor
Inspect and perform any maintenance on Air Governor R/R any worn parts.
PMI-15
23
Switch
group
compart.
General Switch group
Inspect and clean all components. R/R any worn cam switches, interlocks or other related parts. (Historic Cars)
PMI-17
Title:
Appendix K: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
Historic & Milan B Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017.L Effective Date:
Sept 14, 2018 Revision Number:
10
Next Review Date:
November 12, 2022 Historic & Milan B Inspection Sheet
Page 180 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
24
Line
Breaker
Line Breaker Inspect and clean all components. R/R any worn interlocks or other related parts.
PMI-17
25
General
under car
LVPS Inspect LVPS and all other components in surrounding area.
PMI-17
26 Door Status Relay
Inspect & clean door status relay. PMI-17
27 Traction Motors
Inspect Traction motors. R/R brushes as needed. PMI-16
28 Trucks Inspect all truck items. Check track brake & motor cables. R/R as needed.
PMI-8
29 Wheels Inspect wheels. PMI-8
Grease &
Lube
30
Door Track lube
Inspect and lube door tracks. PMI-7
31 Brake lube Step 4-5
Inspect and lube all related brake equipment. See attached MHAB check-off sheets.
PMI-14
32 Body Slide Bearing
Inspect and lube Body Slide Bearings PMI-8
Title:
Appendix K: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
Historic & Milan B Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017.L Effective Date:
Sept 14, 2018 Revision Number:
10
Next Review Date:
November 12, 2022 Historic & Milan B Inspection Sheet
Page 181 of 288
CAR: DATE: MILEAGE: SHIFT: WORK ORDER #:
Steps System Procedures Comments Page End(s) Code Employee Initials
Time
A B
33 Journal Bearings
Remove covers – Inspect Journal bearing and gear oil level. Fill oil to level, if needed.
PMI-17
34 Truck lube Check gearboxes and add creators as needed. Inspect & lube all related components.
PMI-16
35 Clean Inspection covers
Clean inspection covers and install. PMI-18
36 POLE UP SIGN-OFF
The inspection is completed – return the vehicle to 600 volts by putting up the poles. Follow the procedure on “Pole Up sign off page which should be the second page attached to this inspection package. Remove Blue Lights / Flags, Choke Wheel, and close Knife Switch.
PMI-18
37 Trolley Equipment
Inspect Ropes and Catchers. R/R front carbon and shoe. R/R any worn parts as needed.
PMI-4
38 Battery Compart.
Check battery compartment. Verify that the batteries are full and tray can move freely. Check and tighten all connections. Clean and rinse compartment.
PMI-18
39 Operational Complete items on the MHAB check-off. Refer to procedure manual (B interval only, step 7).
PMI-13
40 Complete paper work
Complete all paperwork.
PMI-18
Title:
Appendix K: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
Historic & Milan B Inspection Sheet Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.CK.017.L Effective Date:
Sept 14, 2018 Revision Number:
10
Next Review Date:
November 12, 2022 Historic & Milan B Inspection Sheet
Page 182 of 288
Supervisor’s Signature: Date: Work Ticket No.
Notes:
Title:
Appendix L: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC Required Checklist Addenda
Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.FR.017.M01 Effective Date:
Sept 14, 2018 Revision Number:
10
Next Review Date:
November 12, 2022 Page 183 of 288
SAN FR PCC
BRAKE AND ACCELERATION TEST
Car Number Date of Test
Metered Rates
Acceleration Test #1
Acceleration Test #2
Acceleration Test #3
Brake Test #1
Brake Test #2
Brake Test #3
Allowable Limits:
Acceleration: 41.5 – 46.0 Millivolts (Peak value)
Braking: 32.0 – 34.0 Millivolts (Constant value after initial braking has begun)
Braking Distance: 130 – 150 Feet from 25 mph
Minimum of three successful repeated tests in order to “ok” the vehicle.
Note that the overhead support poles are approx. 100 ft. apart.
Test to be conducted on dry, level as possible track.
Mechanic #1 Signature: Date:
Mechanic #2 Signature: Date:
Supervisor’s Signature: Date:
*REMARKS ON BACK
Title:
Appendix L: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC Required Checklist Addenda
Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.FR.017.M02 Effective Date:
Sept 14, 2018 Revision Number:
10
Next Review Date:
November 12, 2022 Page 184 of 288
POLE DOWN
F LINE RAIL CAR INSPECTION SIGN OFF SHEET
All PCC, Vintage, Historic, Milan Rail Cars PM Inspections (A,B,C,D,E Checklists) Shall Be Appended With The Following Two Pages
Sign off, Date and indicate time exactly at that time when poles are pulled down to perform under-car inspection for 600 volt and/or low voltage components
Notice: NO work, removal of compartment covers, shield or other protective devices shall be performed prior to opening (turning off) both (1) the car master switch, (2) the low voltage (battery or CB) knife switch, and (3) the gang switches (MG).
Trolley Poles shall also be simultaneously pulled down, hooked in the down position, with signs indicating that the poles are hooked down placed at each end of the car, as well as visibly attached to the trolley rope.
WARNING!
Contact with live electrical components will result in sever personal injury or death to you or others.
By signing below I have indicated that I have pulled down the trolley poles, hooked them into the down position and placed warning notices at each car end.
Name (print) Signature:
Date: Time (am/pm):
Rail Car #: Inspection Type:
Title:
Appendix L: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC Required Checklist Addenda
Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.FR.017.M02 Effective Date:
Sept 14, 2018 Revision Number:
10
Next Review Date:
November 12, 2022 Page 185 of 288
POLE UP
F LINE RAIL CAR INSPECTION SIGN OFF SHEET
At the conclusion of a PM inspection the following instruction shall be followed:
a. PRIOR to raising the trolley pole, VERBALLY give notice to ALL PM crew members and any other nearby person(s) that the car is to be energized.
b. Wait for Verbal acknowledgment from all concerned
c. After acknowledgment perform a VISUAL inspection that all persons are clear of the area:
d. Remove the two "WARNING” signs from each car’s end. Record Date/Time now in a) below! Do not put up trolley poles until both signs are removed.
e. Remove the “Do Not Operate” gang switch tag. Record Date/Time now in b) below.
f. Then (and Only then) raise the trolley pole and bring the pole into contact with the overhead line.
I have both verbally announced & visually inspected the area confirming that all persons are clear.
Print Name: Signature:
I, as a verifying second crew member, confirm that the above procedure was performed.
Print Name: Signature:
a) Remove the two "WARNING” signs from each car’s end am / pm (Date/Time (AM/PM) this activity was accomplished.)
b) Remove the “Do Not Operate” gang switch tag am / pm (Date/Time (AM/PM) this activity was accomplished.)
Rail Car #: Inspection Type:
Revised 9/13/05 MG
Title:
Appendix L: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC Required Checklist Addenda Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.FR.017.M03 Effective Date:
Sept 14, 2018 Revision Number:
10
Next Review Date:
November 12, 2022 Page 186 of 288
Title:
Appendix L: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
PCC Required Checklist Addenda
Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.FR.017.M04 Effective Date:
Sept 14, 2018 Revision Number:
10
Next Review Date:
November 12, 2022 Page 187 of 288
PMI QUALITY CONTROL
Check if any item is defective:
1. BODY IMAGE
2. EXTERIOR LIGHTS
3. DOORS3. DOORS
4. WIPERS
5. WINDOWS
6. DESINATION SIGN
7. SANDERS
8. WHEELS
9. TRACK BRAKES
10. FAREBOX
11. RADIO
12. NTERIOR
13. PA SYSTEM
14. EMERGENCY EQUIP
15. OTHER
MECHANIC’S SIGNATURE
SUPERVISOR’S SIGNATURE
DATE
VEHICLE NO.
Title:
Appendix M: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
Historic & Milan Streetcar Required Checklist Addenda
Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.FR.017.N01 Effective Date:
Sept 14, 2018 Revision Number:
10
Next Review Date:
November 12, 2022 Page 188 of 288
SAN FRANCISCO MUNICIPAL RAILWAY
BRAKE AND ACCELERATION TEST
Car Number Date of Test
Metered Rates
Acceleration Test #1
Acceleration Test #2
Acceleration Test #3
Brake Test #1
Brake Test #2
Brake Test #3
Allowable Limits:
Acceleration: 41.5 – 46.0 Millivolts (Peak value)
Braking: 32.0 – 34.0 Millivolts (Constant value after initial braking has begun)
Braking Distance: 130 – 150 Feet from 25 mph
Minimum of three successful repeated tests in order to “ok” the vehicle.
Note that the overhead support poles are approx. 100 ft. apart.
Test to be conducted on dry, level as possible track.
Mechanic #1 Signature: Date:
Mechanic #2 Signature: Date:
Supervisor’s Signature: Date:
*REMARKS ON BACK
Title:
Appendix M: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
Historic & Milan Streetcar Required Checklist Addenda
Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.FR.017.N02 Effective Date:
Sept 14, 2018 Revision Number:
10
Next Review Date:
November 12, 2022 Page 189 of 288
MILAN & HISTORIC AIR BRAKE CHECK-OFF SHEET
“A” AND “B” INSPECTIONS
(See the Milan Car Air Brake Preventative Maintenance Service Procedure (MPMP) for instructions)
Inspection Date: Car No.
PMI Step 1
Air Pressure Test, Supply Side: RE FE R E N CE ST AT US
INI T I ALS
1) Minutes from 0 to shut off. Less than 5? PMP 10.4 Yes No
2) Compressor and muffler noise OK? PMP 10.5 Yes No
3) Fully charged pressure, 5.5bar±0.2bar? PMP 10.6 Yes No
4) Leak down rate: < 1 bar in 5 minutes? PMP 10.8 Yes No
5) Turn-on pressure 4.5bar±0.2bar? PMP 10.10 Yes No
6) Minutes from turn-on to shut-off, < 1 ½? PMP 10.11 Yes No
PMI Step 2
Air Pressure Test, Cylinder Side: RE FE R E N CE ST AT US
INI T I ALS
7) Cylinder air pressure test, < 1 bar in 5 mins? PMP 11.4 Yes No
8) Brakes still applied? PMP 11.5 Yes No
9) Piston travel of 3 to 4 inches? PMP 11.5 Yes No
PMI Step 3
Brake Valve, Test: RE FE R E N CE ST AT US
INI T I ALS
10) Brake valve components, OK? PMP 8.1 Yes No
11) Brake valve leakage, OK? PMP 8.2 Yes No
12) Brake valve handle, OK? PMP 8.3 Yes No
13) Air gage function, OK? PMP 8.3 Yes No
14) FSB, verify brakes apply, OK? PMP 8.4 Yes No
15) EB, verify sand applies, OK? PMP 8.5 Yes No
16) Manual sand applies? PMP 8.7 Yes No
Title:
Appendix M: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
Historic & Milan Streetcar Required Checklist Addenda
Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.FR.017.N02 Effective Date:
Sept 14, 2018 Revision Number:
10
Next Review Date:
November 12, 2022 Page 190 of 288
MILAN & HISTORIC AIR BRAKE CHECK-OFF SHEET
“A” AND “B” INSPECTIONS (CONT ’D)
PMI Step 4:
Parking Brake Inspection: RE FE R E N CE ST AT US
INI T I ALS
17) Parking brake equipment components? PMP 9.1 Yes No
18) Proper operation? PMP 9.2 Yes No
19) Lubricate as required, completed? PMP 9.3 Yes No
20) Ratchet lock works properly? PMP 4.1 Yes No
21) Parking brake test: Did it hold? PMP13.1 Yes No
PMI Step 5
Under Floor Visual Inspection: RE FE R E N CE ST AT US
INI T I ALS
22) Brake shoes, replace if necessary, OK? PMP 7.1 Yes No
23) Brake shoes keys fully inserted? PMP 7.1 Yes No
24) Brake slack adjusted? PMP 7.2 Yes No
25) Thread brake levers/pins, OK? PMP 7.5 Yes No
26) Cotter Pins, OK? PMP 7.6 Yes No
27) Lubricate linkages & pins, completed? PMP 7.7 Yes No
PMI Step 6
Under Floor Inspection RE FE R E N CE ST AT US INI T I ALS
28) Air compressor unit and mounts, secure? PMP 6.2 Yes No
29) Vibration Mounts. Condition - good? PMP 6.3 Yes No
30) Compressor pump fittings. Secure? PMP 6.4 Yes No
31) Compressor mounting hardware. Secure? PMP 6.5 Yes No
32) Screens and guards. Cleaned? PMP 6.6 Yes No
33) Crankcase breather: Cleaned? PMP 6.7 Yes No
34) Compressor oil level: Filled or changed? PMP 6.8 Yes No
35) Pressure Relief valves: O.K.? PMP 6.9 Yes No
36) Filters/dirt collectors: Cleaned/Replaced? PMP 6.10 Yes No
Title:
Appendix M: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
Historic & Milan Streetcar Required Checklist Addenda
Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.FR.017.N02 Effective Date:
Sept 14, 2018 Revision Number:
10
Next Review Date:
November 12, 2022 Page 191 of 288
MILAN & HISTORIC AIR BRAKE CHECK-OFF SHEET
“A” AND “B” INSPECTIONS (CONT ’D)
37) Valves/cut-out cocks: Work properly? PMP 6.11 Yes No
38) Wiring and terminations: OK? PMP 6.12 Yes No
39) Compressor motor brushes: OK or Replaced? PMP 6.13 Yes No
40) Drain valves: OK? PMP 6.14 Yes No
41) Governor: OK? PMP 6.15 Yes No
42) Air reservoir & mounts. O.K? PMP 6.16 Yes No
43) Air reservoir fittings O.K? PMP 6.17 Yes No
44) Air reservoir mounting hardware, OK? PMP 6.18 Yes No
45) Drain valves and lubricate, Completed? PMP 6.19 Yes No
46) Valves functioned properly? PMP 6.19 Yes No
47) Hoses and connections OK? PMP 6.20 Yes No
48) Air supply piping, fittings, hardware OK? PMP 6.21 Yes No
49) Sander hose and Funnel, OK? PMP 6.23 Yes No
In Car: RE FE R E N CE ST AT US
INI T I ALS
50) Lubricate the brake valve, completed? PMP 8.6 Yes No
PMI Step 7
Post – Inspection: RE FE R E N CE ST AT US
INI T I ALS
51) Dynamic Test (B interval only):
PMP 12.4 Yes
No
Perform 3 consecutive runs with at a minimum of 9mph and 0.14Gs braking force obtained. Passed?
1) Run#: Speed: Distance: G’s:
2) Run#: Speed: Distance: G’s:
3) Run#: Speed: Distance: G’s:
Supervisor’s Signature: Date:
Revised 03-21-06
Title:
Appendix M: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
Historic & Milan Streetcar Required Checklist Addenda
Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.FR.017.N03 Effective Date:
Sept 14, 2018 Revision Number:
10
Next Review Date:
November 12, 2022 Page 192 of 288
POLE DOWN
F LINE RAIL CAR INSPECTION SIGN OFF SHEET
All PCC, Vintage, Historic, Milan Rail Cars PM Inspections (A,B,C,D,E Checklists) Shall Be Appended With The Following Two Pages
Sign off, Date and indicate time exactly at that time when poles are pulled down to perform under-car inspection for 600 volt and/or low voltage components
Notice: NO work, removal of compartment covers, shield or other protective devices shall be performed prior to opening (turning off) both (1) the car master switch, (2) the low voltage (battery or CB) knife switch, and (3) the gang switches (MG).
Trolley Poles shall also be simultaneously pulled down, hooked in the down position, with signs indicating that the poles are hooked down placed at each end of the car, as well as visibly attached to the trolley rope.
WARNING!
Contact with live electrical components will result in sever personal injury or death to you or others.
By signing below I have indicated that I have pulled down the trolley poles, hooked them into the down position and placed warning notices at each car end.
Name (print) Signature:
Date: Time (am/pm):
Rail Car #: Inspection Type:
Title:
Appendix M: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
Historic & Milan Streetcar Required Checklist Addenda
Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.FR.017.N03 Effective Date:
Sept 14, 2018 Revision Number:
10
Next Review Date:
November 12, 2022 Page 193 of 288
POLE UP
F LINE RAIL CAR INSPECTION SIGN OFF SHEET
At the conclusion of a PM inspection the following instruction shall be followed:
g. PRIOR to raising the trolley pole, VERBALLY give notice to ALL PM crew members and any other nearby person(s) that the car is to be energized.
h. Wait for Verbal acknowledgment from all concerned
i. After acknowledgment perform a VISUAL inspection that all persons are clear of the area:
j. Remove the two "WARNING” signs from each car’s end. Record Date/Time now in a) below! Do not put up trolley poles until both signs are removed.
k. Remove the “Do Not Operate” gang switch tag. Record Date/Time now in b) below.
l. Then (and Only then) raise the trolley pole and bring the pole into contact with the overhead line.
I have both verbally announced & visually inspected the area confirming that all persons are clear.
Print Name: Signature:
I, as a verifying second crew member, confirm that the above procedure was performed.
Print Name: Signature:
a) Remove the two "WARNING” signs from each car’s end am / pm (Date/Time (AM/PM) this activity was accomplished.)
b) Remove the “Do Not Operate” gang switch tag am / pm (Date/Time (AM/PM) this activity was accomplished.)
Rail Car #: Inspection Type:
Revised 9/13/05 MG
Title:
Appendix M: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
Historic & Milan Streetcar Required Checklist Addenda
Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.FR.017.N04 Effective Date:
Sept 14, 2018 Revision Number:
10
Next Review Date:
November 12, 2022 Page 194 of 288
Title:
Appendix M: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
Historic & Milan Streetcar Required Checklist Addenda
Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.FR.017.N05 Effective Date:
Sept 14, 2018 Revision Number:
10
l
Next Review Date:
November 12, 2022 Page 195 of 288
Title:
Appendix M: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
Historic & Milan Streetcar Required Checklist Addenda
Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.FR.017.N05 Effective Date:
Sept 14, 2018 Revision Number:
10
l
Next Review Date:
November 12, 2022 Page 196 of 288
Title:
Appendix N: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
On line Sample SHOPS/EAMS PM Due Report Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.FR.017.O Effective Date:
Sept 14, 2018 Revision Number:
10
Next Review Date:
November 12, 2022 Page 197 of 288
Title:
Appendix P: Rail Vehicle Preventative Maintenance Inspection Scheduling Document Type:
On line Sample SHOPS/EAMS PM Due Report Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.FR.017.P Effective Date:
Nov 15, 2017 Revision Number:
9
Next Review Date:
November 12, 2022 Page 198 of 288
SAMPLE – Muni PMs Coming Due Report
San Francisco MUNI
MUNI PMs Coming Due
(Printed On 9/14/05 @ 11:24:33 AM)
5 K Inspection
Equip Work Type Pattern Element Usage Type Due Usage
WO/ Status Usage Date
Current Usage
Usage Remain
Days Remain
Projected Due Date
1538 5K Inspection 5 – K Inspection 5 MILEAGE 110,562 925,947 OPE 9/14/05 110,083 479 4 9/18/05
1537 5K Inspection 5 – K Inspection 3 MILEAGE 99,65 925,197 OPE 9/14/05 98,399 1,256, 12 9/26/05
1544 5K Inspection 5 – K Inspection 3 MILEAGE 96,322 918,520 OPE 9/14/05 94,515 1,807 18 10/2/05
OOS 1545 5K Inspection 5 – K Inspection 3 MILEAGE 101,579 913,962 OPE 9/12/05 99,504 2,075 20 10/4/05
1546 5K Inspection 5 – K Inspection 1 MILEAGE 90,229 927,341 OPE 9/14/05 87,945 2,254 22 10/6/05
1550 5K Inspection 5 – K Inspection 5 MILEAGE 65,410 933,327 OPE 9/14/05 61,051 4,359 43 10/27/05
Title:
Appendix Q: Emergency Circuit Test Procedure Document Type:
Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.FR.017.R Effective Date:
Sept 14, 2018 Revision Number:
10
Next Review Date:
November 12, 2022
Page 199 of 288
Search Subject: WOTKW
Search Template: All Work Orders
Search Pattern: Controlled
Security User Identification: MASTER
Work
Order
Express
Work Order
Equipment
Code WO Status Work Order Title WO Type
Code
WO Maint
Type Code
1048629 F 1449 Open 183 STEPS Corrective
1034361 F 1449 Open PM YDTD, A1/2,B5/6C3/4 BRAKE ACTUATOR,A*B COUPLER LATERAL
Corrective
1023749 F 1449 Open 196 MISSING PANT. TOOL/196 B-L MISSING KNOB FOR ISOLATE-CONNECT/182 B-RUN #/137
Corrective
1018120 F 1449 Open 190 NO HVAC Corrective
1016376 F 1449 Open PMYDTD154 P,FUSE138 DOOR SPINDLE 116 T/L BOX 132 COUPLER 196 SHUNT 177 SANDE
Corrective
912962 F
1449 Open PM YDTD/COUPLER/A2,B5,B6 TRUCK FLEXIBLE BUSHING PRIMARY SUSPENSION CRACKED/SANDE
Corrective
449964 F 1449 Open B LEFT COUPLER STEP BENT
Corrective Defect Card
Title:
Appendix Q: Emergency Circuit Test Procedure Document Type:
Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.FR.017.R Effective Date:
Sept 14, 2018 Revision Number:
10
Next Review Date:
November 12, 2022
Page 200 of 288
Work Order
Express Work Order
Equipment Code
WO Status Work Order Title WO Type Code
WO Maint Type Code
446461 F 1449 Open B END TRANSLINK NOT WORKING
Corrective Defect Card
Title:
Appendix Q: Emergency Circuit Test Procedure Document Type:
Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.FR.017.R Effective Date:
Sept 14, 2018 Revision Number:
10
Next Review Date:
November 12, 2022
Page 201 of 288
Title:
Appendix Q: Emergency Circuit Test Procedure Document Type:
Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.FR.017.R Effective Date:
Sept 14, 2018 Revision Number:
10
Next Review Date:
November 12, 2022
Page 202 of 288
Title:
Appendix Q: Emergency Circuit Test Procedure Document Type:
Unit/Function:
Vehicle Maintenance, System Safety Document Number:
L.FR.017.R Effective Date:
Sept 14, 2018 Revision Number:
10
Next Review Date:
November 12, 2022
Page 203 of 288
Title:
RAIL VEHICLE PMI SCHEDULING - APPENDIX S
Document Type:
LRV 4 3.75 K PMI Checklist
Document N0:
L.CK.017.S
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Next Review Date:
November 12, 2022
Page 204 of 288
LRV4 (3.75K) INSPECTION TASKS
CAR#_________________________________________ WO# ______________________________________ DATE _____________________________________
SYSTEM
COMPONENT TASK
CHEC
KED
CARBODY
COMPONENTS
PA SYSTEM FUNCTIONAL TEST
PSR SWITCHES FUNCTIONAL TEST
TRACK BRAKES FUNCTIONAL TEST
SANDERS FUNCTIONAL TEST
BRAKES PERFORM A VISUAL INSPECTION OF UNDERCAR BRAKE COMPONENTS FOR LEAKS
AND DAMAGE.
GONG FUNCTIONAL TEST
FIRE EXTINGUISHER INSPECT AND NOTE EXPIRATION DATE, R/R IF WITHIN 10 DAYS, EXPIRATION DATE:
(A) /20_(B)_____/20_____(EXAMPLE: 06/2018
REAR VIEW MONITORS CHECK THAT THE TOUCH SCREEN FUNCTION WORKS, THAT THE MONITORS
SWITCHES FROM 2 TO 1 VIEWS WHEN THE VEHICLE MOVES AND THAT THE MONITOR SWITCHS FROM 1 TO 2 VIEWS WHEN THE VEHICLE STOPS.
OPERATOR SEAT FUNCTIONAL TEST
VERIFY CAB SLIDER WINDOWS LOCK PROPERLY
PASSENGER SEATS INSPECT & RECORD DAMAGE
DOORS AND STEPS
DOORS OPEN/CLOSE FUNCTIONAL TEST OF THE DOORS OPENING AND CLOSING & FUNCTIONAL TEST OF DOOR OPEN/CLOSE BUTTONS
DOOR LIMIT SWITCHES/BUZZERS/WIRING CHECK FOR TIGHTNESS/OBSERVE AND LISTEN FOR NORMAL OPERATION
SENSITIVE EDGES/CURRENT LIMITING FUNCTIONAL TEST
HIGH/ LOW STEPS FUNCTIONAL TEST
STEP EXTENSION FUNCTIONAL TEST
INTERIOR PUSH BUTTONS/PUSH BUTTON LED LIGHTS AND TAPE STRIPS
FUNCTIONAL TEST
DOOR PANEL/GLASS/RUBBER SEALS/CONNECTION BETWEEN DOOR
HANGER & DOOR PANEL VISUAL INSPECION/ CHECK FASTENERS FOR PROPER TORQUE
EMERGENCY RELEASE DEVICES FUNCTIONAL TEST
BOTTOM ACTUATOR/ROLLER ASSEMBLY CHECK FOR TIGHTNESS/TIGHTEN WITH HAND TOOLS IF NECCESSARY
DOOR MOUNTED GUIDE ROLLERS MANUALLY OPEN DOORS HALFWAY AND CHECK THAT THEY ROTATE FREELY AND
ARE DAMAGE FREE.
LIGHTING CAB LIGHTS FUNCTIONAL TEST
PASSENGGER LIGHTING FUNCTIONAL TEST
DOOR OUT OF SERVICE LIGHTS FUNCTIONAL TEST
DOOR OPEN LIGHTS FUNCTIONAL TEST
DOOR STEP/PLATFORM LIGHTS FUNCTIONAL TEST
DOOR CLOSING WARNING LIGHTS FUNCTIONAL TEST
STEP MOVEMENT WARNING LIGHTS FUNCTIONAL TEST
HEADLIGHTS FUNCTIONAL TEST
Title:
RAIL VEHICLE PMI SCHEDULING - APPENDIX S
Document Type:
LRV 4 3.75 K PMI Checklist
Document N0:
L.CK.017.S
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Next Review Date:
November 12, 2022
Page 205 of 288
STOP/TAILLIGHTS FUNCTIONAL TEST
TURN SIGNAL/HAZZARD LIGHTS FUNCTIONAL TEST
TROUBLE LIGHTS FUNCTIONAL TEST
EXTERIOR PUSH BUTTON DOOR LIGHTS FUNCTIONAL TEST
DESTINATION SIGN MARKER LIGHTS FUNCTIONAL TEST
EXTERIOR CARBODY
CARBODY INSPECT AND RECORD DAMAGE
SKIRT PANELS CLOSE AND LOCK ALL LATCHES
SIDE ACCESS PANEL LOCK INSPECT ALL LOCKS AND ENCLOSURES
PASSENGER WINDOWS & DOOR GLASS INSPECT AND RECORD DAMAGE
EXTERIOR PUSH BUTTON DOOR SWITCHES FUNCTIONAL TEST
WINDSHIELD WIPER
WINDSHIELD WIPER (DO NOT OPERATE ON A DRY WINDSHIELD) INSPECT/FUNCTIONAL TEST/INSPECT THAT THE WIPER ARM MOVES CORRECTLY
WINDSHIELD WASHER FUNCTIONAL TEST/CHECK TANK FLUID LEVELS/VISUAL INSPECTION
COUPLER COUPLER ASSEMBLY VISUAL INSPECTION AND CLEANING
COUPLER LUBRICATION GREASE COUPLING LINK WEB, CENTRAL PIVOT, RECESS HOOKED PLATE, REAR SIDE
OF HOOKED PLATE, ARTICULATION POINTS OF OPERATING GEAR JOINTS AND
ELECTRIC MOTOR PUSHROD. (REFER TO COUPLER RMS SECTION 0300 PAGE 73
PANTOGRAPH LONG/SHORT CARBON STRIPS INSPECT FOR WEAR OR DAMAGE. REPLACE CARBON STRIPS WHEN NECESSARY
END HORN INSPECT FOR WEAR OR DAMAGE.
SHUNTS/SHEAR PINS VISUALLY INSPECT
HVAC HVAC FILTERS R/R ALL HVAC FILTERS -
TRUCKS
TRUCK ASSEMBLY VISUALLY INSPECT TRCUCKS FOR DAMAGE, DEBRIS ACCUMULATION, AND
HYDRAULIC FLUID LEAKAGE FOR LINES AND COMPONENTS/VISUALLY CHECK FOR LOOSE OR DAMAGED TRACK CLEARERS
TRUCK FRAME VISUALLY CHECK FOR RUST, DAMAGE, PITTING, SCRAPES,SCUFFS, AND BULGING
APS APS BLOWER MOTOR SCREEN VACUUM AND CLEAN
SANDERS SANDER NOZZLES INSPECT FOR CRACKS AND WORN HOSES. REPORT DEFECT(S)
VETAG ALL VETAG COMPONENTS PERFORM A VISUAL INSPECTION OF THE VETAG COMPONENTS FOR DAMAGE
INSPECTED BY:_____________________________________________________________ SIGNATURE:___________________________________________________________
SUPERVISOR NAME:________________________________________________________ SIGNATURE____________________________________________________________
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX T
Document Type:
LRV4 11-33K PMI Checklist Document N0:
L.CK.017.T
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 11/33K PMI CK Page 206 of 288
Pre-Shutdown Functional
Location System/
Component Task Comments / Defects Found RMS Page
End
Code Empl
A B C
Interior Lighting Verify operation of all exterior lights (Headlights, Tail/Brake Lights, Directional Indicator Lights, Fault Lights, and Destination Sign Marker Lights).
0600 (3.3.1 – 3.3.12)
Interior Lighting Verify operation of all lights (Passenger Lighting, Cab Light, “Door Out of Service” Signs, Door Open Lights, Door Step/Platform Light, and Door Closing Warning Lights).
0600 (3.3.1 – 3.3.12)
Interior Horn & Gong
Perform a functional test of the Horn and Gong. Decibel Meter is not used for this test.
Interior Cab Windows
Check operation of heating elements (Cab Window and Windshield). USE IR TESTER
Interior Cab Windows
Check operation and security of cab window slider assembly.
Exterior Doors Perform a functional test of all the exterior Passenger door push buttons. Check LED lights on push buttons for proper function.
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX T
Document Type:
LRV4 11-33K PMI Checklist Document N0:
L.CK.017.T
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 11/33K PMI CK Page 207 of 288
Pre-Shutdown Functional
Location System/
Component Task Comments / Defects Found RMS Page
End
Code Empl
A B C
Interior/ Exterior
Windshield Wiper/ Washer
Verify proper function of windshield wiper/washer. Do not conduct test on a dry windshield. Operate wiper and listen for unusual noises from wiper motor and linkage. Check mounting of wiper motor. Tighten any loose hardware. Check electrical connections for security.
Inspect wiper blade for wear, tears, or separation from metal mounting strip. Replace wiper blade as required.
Interior/ Exterior
Windshield Wiper/ Washer
Actuate washer system to test for clogged, misaligned, or damaged jet. Clean/replace jet as necessary. Realign jet as necessary.
Interior/ Exterior
Windshield Wiper/ Washer
Actuate washer system to test for pump operation. Check washer lines for loose fit, cracks, or other damage. Replace pump or lines as necessary. Verify pump mounting hardware is in place and tight.
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX T
Document Type:
LRV4 11-33K PMI Checklist Document N0:
L.CK.017.T
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 11/33K PMI CK Page 208 of 288
Pre-Shutdown Functional
Location System/
Component Task Comments / Defects Found RMS Page
End
Code Empl
A B C
Interior Rear View Monitors
Perform a functional test of the rear view monitors. Check that the touch screen function works. Check that the monitors switch from split screen to single view when the vehicle moves and that the monitors switch from single view to split screen when the vehicle stops.
Interior/ Under
Car
Sanding System
Perform functional test of the Sanding System.
Interior
Doors Functional test operating sequence of Doors. Check for normal door opening and closing. Check wiring and circuit if malfunctioning.
Interior Doors Door System Finger Protection/Obstruction Detection test. Use test on gauge 10x50
0400 (3.3.5)
Interior Doors Check for tightness and record condition. Tighten using normal hand tools. Observe and listen for normal operation (Limit Switches, Buzzers, Wire and QF Work, Bottom Actuator/Roller Assembly).
0400 (3.3.20, 3.3.18)
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX T
Document Type:
LRV4 11-33K PMI Checklist Document N0:
L.CK.017.T
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 11/33K PMI CK Page 209 of 288
Pre-Shutdown Functional
Location System/
Component Task Comments / Defects Found RMS Page
End
Code Empl
A B C
Interior Doors Check torque and tighten to specification as necessary (Connection Between Door Panel and Door Hanger, Connection Between Door Hanger and Door Hanger Carrier).
0400 (3.3.6, 3.3.7)
Interior Doors Check for proper function of Emergency release devices. If not, adjust Bowden cables as required.
0400 (3.3.10)
Interior Doors Manually open doors halfway and check that they rotate freely and are damage free. Replace as necessary (Door-Mounted Guide Rollers).
0400 (3.3.19)
Interior Doors Ensure all components are properly lubricated. 0400 (Table 3-2)
Interior Step Assembly
Operate the step assemblies and check for binding, chattering, or grinding.
0401
Interior Step Assembly
Inspect for wear, damage, torque marks, and that hardware is tightly fastened. Clean as needed.
0401
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX T
Document Type:
LRV4 11-33K PMI Checklist Document N0:
L.CK.017.T
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 11/33K PMI CK Page 210 of 288
Pre-Shutdown Functional
Location System/
Component Task Comments / Defects Found RMS Page
End
Code Empl
A B C
Interior Step Assembly
Visually inspect step gap. 0401
Interior Step Assembly
Verification and adjust (Turnbuckles, Linkages, Switches).
0401
Interior Step Assembly
Vacuum dirt and debris from the stepwells 0401
Interior/ Roof
Pantograph Perform a functional test of the pantograph. 0800
Interior/ Roof
Pantograph Check operation of hand crank. 0800
Roof Upper Articulation
Perform Nitrogen pressure check for hydraulic spring using the TOD. Switch TOD to “maintenance mode”. Press the maintenance soft key. Press the RTDG soft key. Scroll down and select SKS, unit should be analog. Scroll down parameters and select “Articul. Damper press (AE134_3)”. Press “Green Add Parameter soft key and press “start session” soft key. Must read 375 psi or above.
0200 (Appendix
B)
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX T
Document Type:
LRV4 11-33K PMI Checklist Document N0:
L.CK.017.T
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 11/33K PMI CK Page 211 of 288
Interior
Location System/
Component Task Comments / Defects Found
RPM
Page
End
A B C Code Empl
Interior Passenger Seats
Check security of seat fasteners for loose seats.
Interior Cab Seat Inspect seat mounting to pedestal base, pedestal mounting to cab floor and seat cover. Vacuum seat cover.
Interior Cab Seat Perform function test.
Interior Communications
Clean and visual inspect (Gooseneck Microphone, PEI Station, MMI).
Interior Windows Inspect for cracks, severe scratches, or breakage. Report a cracked or broken window to maintenance supervisor (Passenger and Cab Windows and Windshield).
Interior Windows Inspect window sealing for dry cracking or signs of leakage (Passenger and Cab Windows and Windshield).
Interior Windows Inspect vandal shield for damage.
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX T
Document Type:
LRV4 11-33K PMI Checklist Document N0:
L.CK.017.T
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 11/33K PMI CK Page 212 of 288
Interior
Location System/
Component Task Comments / Defects Found
RPM
Page
End
A B C Code Empl
Interior Access Panels / Interior Panels
Inspect access panels for damage, loose fit, or vandalism.
Interior Access Panels / Interior Panels
Check security of mounting hardware. Tighten any loose hardware. Replace any missing hardware.
Interior Hand Rails Inspect hand rails for damage, bends, or loose fit.
Check security of mounting hardware. Tighten any loose hardware. Replace any missing hardware.
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX T
Document Type:
LRV4 11-33K PMI Checklist Document N0:
L.CK.017.T
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 11/33K PMI CK Page 213 of 288
Exterior
Location System/
Component Task Comments / Defects Found Page
End Code Empl
A B C
Exterior Windshield Wiper/ Washer
Inspect wiper arm assembly and linkage components for wear, damage, loose, or missing hardware. Replace any missing hardware. Torque M10 mounting nuts to 29ft-lbs (38 Nm).
Exterior Windshield Wiper/Washer
Check tank fluid levels and fill as necessary. Visually inspect tank for cranks, leakage, loose lines, or missing parts. Replace tank as necessary. Replace washer lines as necessary. Verify tank mounting hardware is in place and tight.
Exterior
Carbody Perform Vehicle Exterior inspection.
Exterior Carbody Inspect Skirt Assemblies for damage, loose fit, or vandalism. Check security of mounting hardware and tighten any loose hardware. Replace any missing hardware.
Check operation of pneumatic cylinders and locks. Replace any damaged components.
Exterior Carbody Visually inspect articulation bellows for dirt, oil, debris accumulation. Clean as required.
0200 Appendix C
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX T
Document Type:
LRV4 11-33K PMI Checklist Document N0:
L.CK.017.T
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 11/33K PMI CK Page 214 of 288
Exterior
Location System/
Component Task Comments / Defects Found Page
End Code Empl
A B C
Exterior Carbody Inspect articulation bellows for tears or holes in fabric. Inspect for broken aluminum profiles.
0200
Exterior Doors Check for proper function of Emergency release devices. If not, adjust Bowden cables as required.
0400 (3.3.10)
Exterior Lighting Clean lenses of all exterior lights. 0600 (3.3.1
3)
Exterior CCTV Ensure camera lens is dust free and clean.
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX T
Document Type:
LRV4 11-33K PMI Checklist Document N0:
L.CK.017.T
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 11/33K PMI CK Page 215 of 288
Roof
Location System/
Component Task Comments / Defects Found
RPM
Page
End
A B C Code Empl
WARNING Disconnect and lock out overhead traction power (600 VDC ) from vehicle. Pantograph is under tension. Secure the Cross Arm of the Collector Head to the Base Frame.
Roof Summing Linkage
Inspect for damage, loose or missing hardware. Inspect condition of grease seals and ball joint boots. Replace any missing hardware.
Roof Surge Arrester
Visually inspect surge arrester and perform resistance test if signs of arcing or damage are present.
0200 (3.3)
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX T
Document Type:
LRV4 11-33K PMI Checklist Document N0:
L.CK.017.T
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 11/33K PMI CK Page 216 of 288
Roof
Location System/
Component Task Comments / Defects Found
RPM
Page
End
A B C Code Empl
Roof Pantograph Inspect for wear or damage (Long and Short Carbon Strips, End Horn, Safety System, Tow Rope, Shunts, Oscillation Damper, Pan Guide, Pan Head Underlying Spring, Pan Head Leaf Spring, Pan Head Guiding Units, Raising Spring Cable, Lowering Device Insulator).
0800
Roof Pantograph Lubricate Safety System, Tow Rope, and Raising Spring Cable.
0800
Roof Battery Visual Inspection of the battery, tray and the container. Clean all dust and debris.
1100
Roof Battery Check electrolyte level. Fill if necessary. 1100
Roof APS Visually Inspect Unit. (Air Intake Grille, Air Outlet, Air Ducts, Drain Holes, Gaskets, and Magnetic Components). Vacuum air intake grills inside and outside of the container.
0900
Roof HVAC Remove and replace all air filters. 0500
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX T
Document Type:
LRV4 11-33K PMI Checklist Document N0:
L.CK.017.T
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 11/33K PMI CK Page 217 of 288
Roof
Location System/
Component Task Comments / Defects Found
RPM
Page
End
A B C Code Empl
Roof HVAC Inspect the drainage openings. Make sure they are clean and free of debris. Clean debris by means of a vacuum cleaner.
Disconnect drainage hoses from channel part and clean drainage hose.
0500
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX T
Document Type:
LRV4 11-33K PMI Checklist Document N0:
L.CK.017.T
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 11/33K PMI CK Page 218 of 288
Undercar/Truck
Location System/
Component Task Comments / Defects Found Page
End Code Empl
A B C
Under Car
Coupler Assembly
Inspect exterior of Coupler components for damage.
Inspect all electrical cables and connectors for missing or damaged hardware.
Tighten / Replace as necessary.
0300
Under Car
Coupler Assembly
Apply MYSTIK JT-6 grease on Coupler components as specified
0300
Under Car
Coupler Assembly
Inspect Draft Gear, Centering Device, Cover, and Buffer Assy. for damage, worn components, and loose or missing hardware. Check all fasteners for proper torque.
0300
Under Car
Electrical Coupler RH
/ LH
Clean Electrical Coupler (Left & Right). Grease the coupler lock according to the lubrication schedule.
Check if springs are broken, replace if necessary.
Check the coupler lock for smooth operation.
Clean or open drain hole.
0300
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX T
Document Type:
LRV4 11-33K PMI Checklist Document N0:
L.CK.017.T
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 11/33K PMI CK Page 219 of 288
Undercar/Truck
Location System/
Component Task Comments / Defects Found Page
End Code Empl
A B C
Under Car
Electrical Coupler RH
/ LH
Clean the guiding rods.
Check the electric head operating gear for proper function by moving the electric head back and forth several times.
Grease the articulation points of the operating gear according to the lubrication schedule.
0300
Under Car
Electrical Coupler RH
/ LH
Extend the spindle of the electric motor, clean and grease according to the lubrication schedule.
Check if compression springs are broken, replace if necessary.
Measure the electric head projection and readjust if necessary.
Check function of operating gear motor, replace motor if defective.
0300
Under Car
Electrical Coupler RH
/ LH
Clean the centering elements, the contact block and the electric contacts.
Clean the sealing frame.
0300
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX T
Document Type:
LRV4 11-33K PMI Checklist Document N0:
L.CK.017.T
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 11/33K PMI CK Page 220 of 288
Undercar/Truck
Location System/
Component Task Comments / Defects Found Page
End Code Empl
A B C
Under Car
Electrical Coupler RH
/ LH
Check mobile contacts for proper spring action and check if the contact returns to its initial position automatically. If the contact jams, repeat the thumb test 10 times. Replace the mobile contact if needed.
0300
Under Car
Muff Coupling
Corrosion protection: Check whether the bores of the lower muff are filled with grease, re-grease if necessary according to the lubrication schedule.
0300
Under Car
Truck Assembly
Visually inspect the truck for damage, accumulation of debris, loose or damaged track clearers, loose electrical cables or connections, and hydraulic fluid leakage from components and hydraulic lines.
Under Car
Sanding System
Inspect Sander Hoses, nozzles and brackets.
Check the sanding nozzle height is 50mm + 5mm (2 in + 0.2in)
Under Car
Track Clearer
Inspect track clearer for damage and debris. Check security of mounting hardware. Retorque bolts as necessary to 43.5 ft-lbs (59 Nm).
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX T
Document Type:
LRV4 11-33K PMI Checklist Document N0:
L.CK.017.T
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 11/33K PMI CK Page 221 of 288
Undercar/Truck
Location System/
Component Task Comments / Defects Found Page
End Code Empl
A B C
Under Car
Track Clearer
Measure from top of rail to base of track clearer at all four corners. Compare measurement values to specification of 55 ± 1 mm. Adjust height of track clearer(s) if measurement exceeds specification.
1200 (3.3.2)
Under Car
Truck Frame
Visually inspect the truck frame for rust, damage, pitting, scrapes, scuffs, and bulging. Visually check frame, paying special attention to all weld seams for cracks. If cracks are found, perform ultrasonic or magnetic particle test.
Under Car
Secondary Suspension
Remove any accumulation of dirt and debris on coil springs.
Inspect coil springs for damage or cracks.
Inspect layer springs, vertical buffers, and leveling actuators for damage.
Truck Primary Suspension
Visually check the rubber surfaces of the Chevron springs for damage.
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX T
Document Type:
LRV4 11-33K PMI Checklist Document N0:
L.CK.017.T
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 11/33K PMI CK Page 222 of 288
Undercar/Truck
Location System/
Component Task Comments / Defects Found Page
End Code Empl
A B C
Truck Primary Suspension
The Chevron springs must be replaced on a truck at second internal re-tiring, truck overhaul, or if the following conditions are found:
a. Defective bonding between rubber and metal greater than 10 mm deep.
b. Breaking or cracking which results in severe deformation of layered sheets.
c. Sticky rubber or a change in volume (deformity) of rubber resulting from contact with oil or grease.
Truck Primary Suspension
Clean with soap and warm water and a 1.5% sodium carbonate solution.
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX T
Document Type:
LRV4 11-33K PMI Checklist Document N0:
L.CK.017.T
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 11/33K PMI CK Page 223 of 288
Undercar/Truck
Location System/
Component Task Comments / Defects Found Page
End Code Empl
A B C
Truck Primary Suspension
Measure suspension creep as detailed below:
• With vehicle at AW0 condition, measure the distance between the bottom of the shim pack under the wheel arch and the top of the journal bearing housing at each of the four wheel locations on the powered truck.
• Compare measurement to specification of 28.5 - 29.5 mm. Record measurement.
• If measurement exceeds specification, re-shim primary suspension to obtain specification for Dimensions Z and Y.
1200 (3.3.1)
Truck
Axle Gear Unit Output
Coupling
Visually inspect the output coupling for dirt, mounting position, coupling components, screw connections, paint coating, and wedge packs.
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX T
Document Type:
LRV4 11-33K PMI Checklist Document N0:
L.CK.017.T
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 11/33K PMI CK Page 224 of 288
Undercar/Truck
Location System/
Component Task Comments / Defects Found Page
End Code Empl
A B C
Truck
Axel Gear Unit
Check gear unit oil level. Perform gear unit oil sampling.
Visually inspect gear unit housing for cracks and oil leaks. Visually inspect support and spherical bearings for cracks.
Visually inspect gear unit teeth.
Truck
Traction Motors
Inspect air inlet and outlet for external damage and mechanical connections.
Truck Journal Bearing
Assembly
Visual check for mechanical damage and missing or loose parts.
Truck Track Brakes
Check track brakes for correct rail gap (8-10 mm).
Truck Friction Brakes
Clean brake calipers.
Inspect brake calipers for damage, leaks, missing parts, and secure fasteners.
Inspect Caliper Brake Pads for wear.
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX T
Document Type:
LRV4 11-33K PMI Checklist Document N0:
L.CK.017.T
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 11/33K PMI CK Page 225 of 288
Undercar/Truck
Location System/
Component Task Comments / Defects Found Page
End Code Empl
A B C
Under Car
Accumulators
Inspect for damage, loose connectors, and charge level. Charge accumulators as required.
Under Car
HPU Inspect HPU for damage and leaks.
Check torque of mounting bolts.
Under Car
Brake System
Hydraulic Lines
Inspect the hydraulic system lines, hoses and connectors for damage and leaks. Clean the hydraulic line and connectors.
WARNING Disconnect and lock out overhead traction power (600 VDC) from vehicle. Pantograph is under tension. Secure the Cross Arm of the Collector Head to the Base Frame.
Under Car
Propulsion Inspect and clean the Air Inlet Filter for accumulation and debris.
Inspect and clean the Air Outlet Grid for accumulation of debris.
0700 (3.3)
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX T
Document Type:
LRV4 11-33K PMI Checklist Document N0:
L.CK.017.T
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 11/33K PMI CK Page 226 of 288
Miscellaneous
Location System/
Component Task Comments / Defects Found Page
End Code Empl
A B C
Interior (Tech)
ATCS Inspection and recalibration for wheel wear compensation switch (Tachometer/TWR).
Look at YDTD Sheet in the 01 Defect Package.
1800
Truck (Tech)
All Truck Wheel Sets
Check and record all Truck Wheel Tire dimensions on Wheel Measurement Sheet in the 01 Defect Package.
Check and record all brake rotor measurements on Wheel Measurement Sheet in the 01 Defect Package.
Look at Wheel Measurement Sheet in the 01 Defect Package.
Interior (Tech)
VCU Save and clear the VCU fault logs
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX T
Document Type:
LRV4 11-33K PMI Checklist Document N0:
L.CK.017.T
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 11/33K PMI CK Page 227 of 288
SIGNATURE SHIFT/CREW START DATE COMPLETION DATE STATIONS
COMPLETED
COMMENTS:
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 22K PMI Checklist Document N0:
L.CK.017.U
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 22K PMI CK Page 228 of 288
Pre-Shutdown Functional
Location System/
Component Task Comments / Defects Found
RMS
Page
End
Code Empl
A B C
Interior Lighting Verify operation of all exterior lights (Headlights, Tail/Brake Lights, Directional Indicator Lights, Fault Lights, and Destination Sign Marker Lights).
0600 (3.3.1 – 3.3.12)
Interior Lighting Verify operation of all lights (Passenger Lighting, Cab Light, “Door Out of Service” Signs, Door Open Lights, Door Step/Platform Light, and Door Closing Warning Lights).
0600 (3.3.1 – 3.3.12)
Interior Lighting Check Headlight Aim.
Interior Horn & Gong
Perform a functional test of the Horn and Gong. Decibel Meter is not used for this test.
Interior Cab Windows
Check operation of heating elements (Cab Window and Windshield). USE IR TESTER
Interior Cab Windows
Check operation and security of cab window slider assembly.
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 22K PMI Checklist Document N0:
L.CK.017.U
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 22K PMI CK Page 229 of 288
Pre-Shutdown Functional
Location System/
Component Task Comments / Defects Found
RMS
Page
End
Code Empl
A B C
Exterior Doors Perform a functional test of all the exterior Passenger door push buttons. Check LED lights on push buttons for proper function.
Interior/ Exterior
Windshield Wiper/ Washer
Verify proper function of windshield wiper/washer. Do not conduct test on a dry windshield. Operate wiper and listen for unusual noises from wiper motor and linkage. Check mounting of wiper motor. Tighten any loose hardware. Check electrical connections for security.
Inspect wiper blade for wear, tears, or separation from metal mounting strip. Replace wiper blade as required.
Interior/ Exterior
Windshield Wiper/ Washer
Actuate washer system to test for clogged, misaligned, or damaged jet. Clean/replace jet as necessary. Realign jet as necessary.
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 22K PMI Checklist Document N0:
L.CK.017.U
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 22K PMI CK Page 230 of 288
Pre-Shutdown Functional
Location System/
Component Task Comments / Defects Found
RMS
Page
End
Code Empl
A B C
Interior/ Exterior
Windshield Wiper/ Washer
Actuate washer system to test for pump operation. Check washer lines for loose fit, cracks, or other damage. Replace pump or lines as necessary. Verify pump mounting hardware is in place and tight.
Interior Rear View Monitors
Perform a functional test of the rear view monitors. Check that the touch screen function works. Check that the monitors switch from split screen to single view when the vehicle moves and that the monitors switch from single view to split screen when the vehicle stops.
Interior/ Under
Car
Sanding System
Perform functional test of the Sanding System.
Interior
Doors Functional test operating sequence of Doors. Check for normal door opening and closing. Check wiring and circuit if malfunctioning.
Interior Doors Door System Finger Protection/Obstruction Detection test. Use test on gauge 10x50.
0400 (3.3.5)
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 22K PMI Checklist Document N0:
L.CK.017.U
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 22K PMI CK Page 231 of 288
Pre-Shutdown Functional
Location System/
Component Task Comments / Defects Found
RMS
Page
End
Code Empl
A B C
Interior Doors Check for tightness and record condition. Tighten using normal hand tools. Observe and listen for normal operation (Limit Switches, Buzzers, Wire and QF Work, Bottom Actuator/Roller Assembly).
0400 (3.3.20, 3.3.18)
Interior Doors Check torque and tighten to specification as necessary (Connection Between Door Panel and Door Hanger, Connection Between Door Hanger and Door Hanger Carrier).
0400 (3.3.6,
3.3.7)
Interior Doors Check for proper function of Emergency release devices. If not, adjust Bowden cables as required.
0400 (3.3.10)
Interior Doors Manually open doors halfway and check that they rotate freely and are damage free. Replace as necessary (Door-Mounted Guide Rollers).
0400 (3.3.19)
Interior Doors Ensure all components are properly lubricated. 0400 (Table 3-2)
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 22K PMI Checklist Document N0:
L.CK.017.U
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 22K PMI CK Page 232 of 288
Pre-Shutdown Functional
Location System/
Component Task Comments / Defects Found
RMS
Page
End
Code Empl
A B C
Interior Step Assembly
Operate the step assemblies and check for binding, chattering, or grinding.
0401
Interior Step Assembly
Inspect for wear, damage, torque marks, and that hardware is tightly fastened. Clean as needed.
0401
Interior Step Assembly
Visually inspect step gap.. 0401
Interior Step Assembly
Verification and adjust (Turnbuckles, Linkages, Switches).
0401
Interior Step Assembly
Vacuum dirt and debris from the stepwells
Interior Destination Signs
Clean and visually inspect (Double Sided Destination LED Display, Interior TFT Sign).
1000
Interior Communications
Clean and visual inspect (Gooseneck Microphone, PEI Station, MMI).
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 22K PMI Checklist Document N0:
L.CK.017.U
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 22K PMI CK Page 233 of 288
Pre-Shutdown Functional
Location System/
Component Task Comments / Defects Found
RMS
Page
End
Code Empl
A B C
Interior CCTV Camera/housing viewing window is clean and dust free.
Interior/ Roof
Pantograph Perform a functional test of the pantograph. 0800
Interior/ Roof
Pantograph Check operation of hand crank. 0800
Interior Upper Articulation
Perform Nitrogen pressure check for hydraulic spring using the TOD. Switch TOD to “maintenance mode”. Press the maintenance soft key. Press the RTDG soft key. Scroll down and select SKS, unit should be analog. Scroll down parameters and select “Articul. Damper press (AE134_3)”. Press “Green Add Parameter soft key and press “start session” soft key. Must read 375 psi or above.
0200 (Appendix B)
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 22K PMI Checklist Document N0:
L.CK.017.U
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 22K PMI CK Page 234 of 288
Interior
Location System/ Component
Task Comments / Defects Found Page
End
Code Empl
A B C
Interior Passenger Seats
Check security of seat fasteners for loose seats.
Interior Cab Seat Inspect seat mounting to pedestal base, pedestal mounting to cab floor and seat cover. Vacuum seat cover.
Interior Cab Seat Perform function test.
Interior Windows Inspect for cracks, severe scratches, or breakage. Report a cracked or broken window to maintenance supervisor (Passenger and Cab Windows and Windshield).
Interior Windows Inspect window sealing for dry cracking or signs of leakage (Passenger and Cab Windows and Windshield).
Interior Windows Inspect vandal shield for damage.
Interior APC Inspect for dirt or damage. Clean the optic sensor as needed.
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 22K PMI Checklist Document N0:
L.CK.017.U
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 22K PMI CK Page 235 of 288
Interior
Location System/ Component
Task Comments / Defects Found Page
End
Code Empl
A B C
Interior Articulation/Floor
Inspect articulation flooring section for damage and secure mounting. Repair or replace as required. Inspect articulation bellows for tears or holes in fabric. Inspect for broken aluminum profiles.
0200
Interior Floor Inspect for damage, tears, severe stains, or vandalism.
0200
Interior Access Panels / Interior Panels
Inspect access panels for damage, loose fit, or vandalism.
Interior Access Panels / Interior Panels
Check security of mounting hardware. Tighten any loose hardware. Replace any missing hardware.
Interior Hand Rails Inspect hand rails for damage, bends, or loose fit.
Check security of mounting hardware. Tighten any loose hardware. Replace any missing hardware.
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 22K PMI Checklist Document N0:
L.CK.017.U
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 22K PMI CK Page 236 of 288
Exterior
Location System/
Component Task Comments / Defects Found Page
End Code Empl
A B C
Exterior Windshield Wiper/ Washer
Replace the windshield wiper blades.
Exterior Windshield Wiper/ Washer
Inspect wiper arm assembly and linkage components for wear, damage, loose, or missing hardware. Replace any missing hardware. Torque M10 mounting nuts to 29ft-lbs (38 Nm).
Exterior Windshield Wiper/Washer
Check tank fluid levels and fill as necessary. Visually inspect tank for cranks, leakage, loose lines, or missing parts. Replace tank as necessary. Replace washer lines as necessary. Verify tank mounting hardware is in place and tight.
Exterior
Carbody Perform Vehicle Exterior inspection.
Exterior Carbody Inspect Skirt Assemblies for damage, loose fit, or vandalism. Check security of mounting hardware and tighten any loose hardware. Replace any missing hardware.
Check operation of pneumatic cylinders and locks. Replace any damaged components.
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 22K PMI Checklist Document N0:
L.CK.017.U
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 22K PMI CK Page 237 of 288
Exterior
Location System/
Component Task Comments / Defects Found Page
End Code Empl
A B C
Exterior Carbody Visually inspect articulation bellows for dirt, oil, debris accumulation. Clean as required.
0200 Appendix C
Exterior Carbody Inspect articulation bellows for tears or holes in fabric. Inspect for broken aluminum profiles.
0200
Exterior Doors Check for proper function of Emergency release devices. If not, adjust Bowden cables as required.
0400 (3.3.10)
Exterior Lighting Clean lenses of all exterior lights. 0600 (3.3.13)
Exterior CCTV Ensure camera lens is dust free and clean.
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 22K PMI Checklist Document N0:
L.CK.017.U
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 22K PMI CK Page 238 of 288
Roof
Location System/
Component Task Comments / Defects
RPM
Page
End
A B C Code Empl
WARNING Disconnect and lock out overhead traction power (600 VDC ) from vehicle. Pantograph is under tension. Secure the Cross Arm of the Collector Head to the Base Frame.
Roof Upper Articulation
Perform Nitrogen pressure check for hydraulic spring using the TOD. Switch TOD to “maintenance mode”. Press the maintenance soft key. Press the RTDG soft key. Scroll down and select SKS, unit should be analog. Scroll down parameters and select “Articul. Damper press (AE134_3)”. Press “Green Add Parameter soft key and press “start session” soft key. Must read 375 psi or above.
0200 (Appendix B)
Roof Summing Linkage
Inspect for damage, loose or missing hardware. Inspect condition of grease seals and ball joint boots. Replace any missing hardware.
Roof Surge Arrester
Visually inspect surge arrester and perform resistance test if signs of arcing or damage are present.
0200 (3.3)
Roof HVAC Remove and replace all air filters. 0500 (5.5, 5.6, 5.7)
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 22K PMI Checklist Document N0:
L.CK.017.U
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 22K PMI CK Page 239 of 288
Roof
Location System/
Component Task Comments / Defects
RPM
Page
End
A B C Code Empl
Roof HVAC Inspect the drainage openings. Make sure they are clean and free of debris. Clean debris by means of a vacuum cleaner.
Disconnect drainage hoses from channel part and clean drainage hose.
0500
Roof HVAC Visually inspect unit for damage and leakage. Check insulation if properly glued. Replace if necessary (Covers, General HVAC, Compressor, Drain Pan, Frame, Gasket).
0500 (3.3.1, 3.3.9)
Roof HVAC Visual Inspect isolation mounts.
Roof HVAC Inspect for cleanliness and vacuum all dust or debris (Condenser and Evaporator Coils, Evaporator Blower, Fresh Air Intake, Condenser Fan Motor, Fresh Air Damper, Return Air Damper, Frame).
0500
Roof HVAC Inspect all mounting hardware and wiring connections. Tight or replace any loose or missing hardware (Condenser Fan, Evaporator Blower, Compressor, Wiring Harnesses).
0500
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 22K PMI Checklist Document N0:
L.CK.017.U
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 22K PMI CK Page 240 of 288
Roof
Location System/
Component Task Comments / Defects
RPM
Page
End
A B C Code Empl
Roof HVAC Inspect heater elements, all wiring connections, and thermal switches.
0500
Roof HVAC Inspect electrical connections, controller, contactors and relays for fraying, burning, and mounting (Electro Panel, Circuit Breakers, Contactors, Fuses).
0500
Roof Brake Resistor
Check for foreign objects, overheating and tightening of nuts and bolts.
0702
WARNING Disconnect and lock out overhead traction power (600 VDC) from vehicle. Pantograph is under tension. Secure the Cross Arm of the Collector Head to the Base Frame.
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 22K PMI Checklist Document N0:
L.CK.017.U
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 22K PMI CK Page 241 of 288
Roof
Location System/
Component Task Comments / Defects
RPM
Page
End
A B C Code Empl
Roof Pantograph Inspect for wear or damage (Long and Short Carbon Strips, End Horn, Safety System, Tow Rope, Shunts, Oscillation Damper, Pan Guide, Pan Head Underlying Spring, Pan Head Leaf Spring, Pan Head Guiding Units, Raising Spring Cable, Lowering Device Insulator).
0800
Roof Pantograph Lubricate Safety System, Tow Rope, and Raising Spring Cable.
0800
Roof APS Visually Inspect Unit. (Air Intake Grille, Air Outlet, Air Ducts, Drain Holes, Gaskets, and Magnetic Components). Vacuum air intake grills inside and outside of the container.
0900
Roof Battery Visual Inspection of the battery, tray and the container. Clean all dust and debris.
1100
Roof Battery Check electrolyte level. Fill if necessary. 1100
Roof Battery Measure overall battery voltage. 1100
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 22K PMI Checklist Document N0:
L.CK.017.U
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 22K PMI CK Page 242 of 288
Undercar/Truck
Location System/
Component Task Comments / Defects Found Page
End Code Empl
A B C
Under Car
Coupler Assembly
Inspect exterior of Coupler components for damage.
Inspect all electrical cables and connectors for missing or damaged hardware.
Tighten / Replace as necessary.
0300
Under Car
Coupler Assembly
Apply MYSTIK JT-6 Grease on Coupler components as specified
0300
Under Car
Coupler Assembly
Inspect Draft Gear, Centering Device, Cover, and Buffer Assy. for damage, worn components, and loose or missing hardware. Check all fasteners for proper torque.
0300
Under Car
Electrical Coupler RH
/ LH
Clean Electrical Coupler (Left & Right). Grease the coupler lock according to the lubrication schedule.
Check if springs are broken, replace if necessary.
Check the coupler lock for smooth operation.
Clean or open drain hole.
0300
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 22K PMI Checklist Document N0:
L.CK.017.U
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 22K PMI CK Page 243 of 288
Undercar/Truck
Location System/
Component Task Comments / Defects Found Page
End Code Empl
A B C
Under Car
Electrical Coupler RH
/ LH
Clean the guiding rods.
Check the electric head operating gear for proper function by moving the electric head back and forth several times.
Grease the articulation points of the operating gear according to the lubrication schedule.
0300
Under Car
Electrical Coupler RH
/ LH
Extend the spindle of the electric motor, clean and grease according to the lubrication schedule.
0300
Under Car
Electrical Coupler RH
/ LH
Clean the centering elements, the contact block and the electric contacts.
Clean the sealing frame.
0300
Under Car
Electrical Coupler RH
/ LH
Check mobile contacts for proper spring action and check if the contact returns to its initial position automatically. If the contact jams, repeat the thumb test 10 times. Replace the mobile contact if needed.
0300
Under Car
Muff Coupling
Corrosion protection: Check whether the bores of the lower muff are filled with grease, re-grease if necessary according to the lubrication schedule.
0300
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 22K PMI Checklist Document N0:
L.CK.017.U
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 22K PMI CK Page 244 of 288
Undercar/Truck
Location System/
Component Task Comments / Defects Found Page
End Code Empl
A B C
Under Car
Truck Assembly
Visually inspect the truck for damage, accumulation of debris, loose or damaged track clearers, loose electrical cables or connections, and hydraulic fluid leakage from components and hydraulic lines.
Under Car
Sanding System
Inspect Sander Hoses, nozzles and brackets.
Check the sanding nozzle height is 50mm + 5mm (2 in + 0.2in)
Under Car
Track Clearer
Inspect track clearer for damage and debris. Check security of mounting hardware. Retorque bolts as necessary to 43.5 ft-lbs (59 Nm).
Under Car
Track Clearer
Measure from top of rail to base of track clearer at all four corners. Compare measurement values to specification of 55 ± 1 mm. Adjust height of track clearer(s) if measurement exceeds specification.
1200 (3.3.2
)
Under Car
Truck Frame
Visually inspect the truck frame for rust, damage, pitting, scrapes, scuffs, and bulging. Visually check frame, paying special attention to all weld seams for cracks. If cracks are found, perform ultrasonic or magnetic particle test.
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 22K PMI Checklist Document N0:
L.CK.017.U
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 22K PMI CK Page 245 of 288
Undercar/Truck
Location System/
Component Task Comments / Defects Found Page
End Code Empl
A B C
Under Car
Secondary Suspension
Remove any accumulation of dirt and debris on coil springs.
Inspect coil springs for damage or cracks.
Inspect layer springs, vertical buffers, and leveling actuators for damage.
Truck Primary Suspension
Visually check the rubber surfaces of the Chevron springs for damage.
Truck Ball
Bearing Slewing
Ring
Visually inspect for wear or damage. Report any visual damage to supervisor.
Lubricate slewing rings with Fuchs Gleitmo 585k grease.
Truck Axle Gear Unit Output Coupling
Visually inspect the output coupling for dirt, mounting position, coupling components, screw connections, paint coating, and wedge packs.
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 22K PMI Checklist Document N0:
L.CK.017.U
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 22K PMI CK Page 246 of 288
Undercar/Truck
Location System/
Component Task Comments / Defects Found Page
End Code Empl
A B C
Truck Axel Gear Unit
Check gear unit oil level. Perform gear unit oil sampling.
Visually inspect gear unit housing for cracks and oil leaks. Visually inspect support and spherical bearings for cracks.
Visually inspect gear unit teeth.
Truck
Traction Motors
Inspect air inlet and outlet for external damage and mechanical connections.
Truck Journal Bearing
Assembly
Visual check for mechanical damage and missing or loose parts.
Truck Track Brakes
Check track brakes for correct rail gap (8-10 mm).
Truck Friction Brakes
Clean brake calipers.
Inspect brake calipers for damage, leaks, missing parts, and secure fasteners.
Lubricate
Inspect Caliper Brake Pads for wear.
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 22K PMI Checklist Document N0:
L.CK.017.U
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 22K PMI CK Page 247 of 288
Undercar/Truck
Location System/
Component Task Comments / Defects Found Page
End Code Empl
A B C
Truck Friction Brakes
Inspect brake discs assembly and attaching parts for damage. Check disc for wear and clean.
Truck Wheels Check that wheel resistance is ≤ 0.005 ohms. If wheel resistance is >0.005 ohms, the problem must be corrected. Check for corroded connections, or loose or broken shunt wires and fasteners. Clean or replace damaged items as required.
1201
Truck Leveling System
Inspect for damage and leaks.
Truck ATCS Adjust RX and TX antenna heights to specs.
Under Car
Accumulators
Inspect for damage, loose connectors, and charge level. Charge accumulators as required.
Under Car
HPU Inspect HPU for damage and leaks.
Check torque of mounting bolts.
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 22K PMI Checklist Document N0:
L.CK.017.U
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 22K PMI CK Page 248 of 288
Undercar/Truck
Location System/
Component Task Comments / Defects Found Page
End Code Empl
A B C
Under Car
HPU Check fluid level. Add fluid as needed.
Under Car
Brake System
Hydraulic Lines
Inspect the hydraulic system lines, hoses and connectors for damage and leaks. Clean the hydraulic line and connectors.
WARNING Disconnect and lock out overhead traction power (600 VDC) from vehicle. Pantograph is under tension. Secure the Cross Arm of the Collector Head to the Base Frame.
Under Car
Propulsion Inspect and clean the Air Inlet Filter for accumulation and debris.
Inspect and clean the Air Outlet Grid for accumulation of debris.
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 22K PMI Checklist Document N0:
L.CK.017.U
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 22K PMI CK Page 249 of 288
Undercar/Truck
Location System/
Component Task Comments / Defects Found Page
End Code Empl
A B C
Under Car
Propulsion Compact Inverter TBK9 (A100)
Cooling Fins
Visually inspect for accumulation of debris and damaged gaskets.
Under Car
Propulsion Blower (E100)
Visually inspect/clean motor, impeller, and water drain for dust and debris.
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 22K PMI Checklist Document N0:
L.CK.017.U
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 22K PMI CK Page 250 of 288
Miscellaneous
Location System/
Component Task Comments / Defects Found Page
End Code Empl
A B C
Interior (Tech)
ATCS Inspection and recalibration for wheel wear compensation switch (Tachometer/TWR).
Look at YDTD Sheet in the 01 Defect Package.
1800
Interior (Tech)
ATCS Inspect VOBC for damage. Conduct a data dump.
Look at YDTD Sheet in the 01 Defect Package.
1800
Truck (Tech)
All Truck Wheel Sets
Check and record all Truck Wheel Tire dimensions on Wheel Measurement Sheet in the 01 Defect Package.
Check and record all brake rotor measurements on Wheel Measurement Sheet in the 01 Defect Package.
Look at Wheel Measurement Sheet in the 01 Defect Package.
Interior (Tech)
VCU Save and clear the VCU fault logs
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 22K PMI Checklist Document N0:
L.CK.017.U
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 22K PMI CK Page 251 of 288
SIGNATURE SHIFT/CREW START DATE COMPLETION DATE STATIONS
COMPLETED
COMMENTS:
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 44K PMI Checklist Document N0:
L.CK.017.V
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 44K PMI CK Page 252 of 288
Pre-Shutdown Functional
Location System/
Component Task Comments / Defects Found
RMS
Page
End
Code Empl
A B C
Interior Lighting Verify operation of all exterior lights (Headlights, Tail/Brake Lights, Directional Indicator Lights, Fault Lights, and Destination Sign Marker Lights).
0600 (3.3.1 – 3.3.12)
Interior Lighting Verify operation of all lights (Passenger Lighting, Cab Light, “Door Out of Service” Signs, Door Open Lights, Door Step/Platform Light, and Door Closing Warning Lights).
0600 (3.3.1 – 3.3.12)
Interior Lighting Check Headlight Aim.
Interior Horn & Gong
Perform a functional test of the Horn and Gong. Decibel Meter is not used for this test.
Interior Cab Windows
Check operation of heating elements (Cab Window and Windshield).
Interior Cab Windows
Check operation and security of cab window slider assembly.
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 44K PMI Checklist Document N0:
L.CK.017.V
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 44K PMI CK Page 253 of 288
Pre-Shutdown Functional
Location System/
Component Task Comments / Defects Found
RMS
Page
End
Code Empl
A B C
Exterior Doors Perform a functional test of all the exterior Passenger door push buttons. Check LED lights on push buttons for proper function.
Interior/ Exterior
Windshield Wiper/ Washer
Verify proper function of windshield wiper/washer. Do not conduct test on a dry windshield. Operate wiper and listen for unusual noises from wiper motor and linkage. Check mounting of wiper motor. Tighten any loose hardware. Check electrical connections for security.
Inspect wiper blade for wear, tears, or separation from metal mounting strip. Replace wiper blade as required.
Interior/ Exterior
Windshield Wiper/ Washer
Actuate washer system to test for clogged, misaligned, or damaged jet. Clean/replace jet as necessary. Realign jet as necessary.
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 44K PMI Checklist Document N0:
L.CK.017.V
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 44K PMI CK Page 254 of 288
Pre-Shutdown Functional
Location System/
Component Task Comments / Defects Found
RMS
Page
End
Code Empl
A B C
Interior/ Exterior
Windshield Wiper/ Washer
Actuate washer system to test for pump operation. Check washer lines for loose fit, cracks, or other damage. Replace pump or lines as necessary. Verify pump mounting hardware is in place and tight.
Interior Rear View Monitors
Perform a functional test of the rear view monitors. Check that the touch screen function works. Check that the monitors switch from split screen to single view when the vehicle moves and that the monitors switch from single view to split screen when the vehicle stops.
Interior/ Under
Car
Sanding System
Perform functional test of the Sanding System.
Interior
Doors Functional test operating sequence of Doors. Check for normal door opening and closing. Check wiring and circuit if malfunctioning.
Interior Doors Door System Finger Protection/Obstruction Detection test. Use test on gauge 10x50.
0400 (3.3.5)
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 44K PMI Checklist Document N0:
L.CK.017.V
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 44K PMI CK Page 255 of 288
Pre-Shutdown Functional
Location System/
Component Task Comments / Defects Found
RMS
Page
End
Code Empl
A B C
Interior Doors Check for tightness and record condition. Tighten using normal hand tools. Observe and listen for normal operation (Limit Switches, Buzzers, Wire and QF Work, Bottom Actuator/Roller Assembly).
0400 (3.3.20, 3.3.18)
Interior Doors Check torque and tighten to specification as necessary (Connection Between Door Panel and Door Hanger, Connection Between Door Hanger and Door Hanger Carrier).
0400 (3.3.6, 3.3.7)
Interior Doors Check for proper function of Emergency release devices. If not, adjust Bowden cables as required.
0400 (3.3.10)
Interior Doors Manually open doors halfway and check that they rotate freely and are damage free. Replace as necessary (Door-Mounted Guide Rollers).
0400 (3.3.19)
Interior Doors Ensure all components are properly lubricated. 0400 (Table 3-2)
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 44K PMI Checklist Document N0:
L.CK.017.V
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 44K PMI CK Page 256 of 288
Pre-Shutdown Functional
Location System/
Component Task Comments / Defects Found
RMS
Page
End
Code Empl
A B C
Interior Step Assembly
Operate the step assemblies and check for binding, chattering, or grinding.
0401
Interior Step Assembly
Inspect for wear, damage, torque marks, and that hardware is tightly fastened. Clean as needed.
0401
Interior Step Assembly
Visually inspect step gap. 0401
Interior Step Assembly
Verification and adjust (Turnbuckles, Linkages, Switches).
0401
Interior Destination Signs
Clean and visually inspect (Double Sided Destination LED Display, Interior TFT Sign).
1000
Interior Communications
Clean and visual inspect (Gooseneck Microphone, PEI Station, MMI).
Interior CCTV Camera/housing viewing window is clean and dust free.
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 44K PMI Checklist Document N0:
L.CK.017.V
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 44K PMI CK Page 257 of 288
Pre-Shutdown Functional
Location System/
Component Task Comments / Defects Found
RMS
Page
End
Code Empl
A B C
Interior/ Roof
Pantograph Perform a functional test of the pantograph. 0800
Interior/ Roof
Pantograph Check operation of hand crank. 0800
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 44K PMI Checklist Document N0:
L.CK.017.V
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 44K PMI CK Page 258 of 288
Interior
Location
System/ Component
Task
Comments/Defects Found
RPM
Page
End
Code
Empl
A B C
Interior Passenger Seats
Check security of seat fasteners for loose seats.
Interior Cab Seat Inspect seat mounting to pedestal base, pedestal mounting to cab floor and seat cover. Vacuum seat cover.
Interior Cab Seat Perform function test.
Interior Cab Heater Remove any accumulation of dirt, dust and debris.
Confirm thermostat operation.
Confirm fan operation
Confirm heating element operation
Electrical parameter check.
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 44K PMI Checklist Document N0:
L.CK.017.V
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 44K PMI CK Page 259 of 288
Interior
Location
System/ Component
Task
Comments/Defects Found
RPM
Page
End
Code
Empl
A B C
Interior Friction Brakes EBCU (Electronic Brake Control Unit)
Inspect connectors and mounting hardware (Qty. 3; A car motor truck EBCU mounted in +115 A car rack, B car motor truck EBCU and center truck EBCU mounted in +215 B car rack).
Interior Windows Inspect for cracks, severe scratches, or breakage. Report a cracked or broken window to maintenance supervisor (Passenger and Cab Windows and Windshield).
Interior Windows Inspect window sealing for dry cracking or signs of leakage (Passenger and Cab Windows and Windshield).
Interior Windows Inspect vandal shield for damage.
Interior APC Inspect for dirt or damage. Clean the optic sensor as needed.
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 44K PMI Checklist Document N0:
L.CK.017.V
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 44K PMI CK Page 260 of 288
Interior
Location
System/ Component
Task
Comments/Defects Found
RPM
Page
End
Code
Empl
A B C
Interior Articulation/Floor
Inspect articulation flooring section for damage and secure mounting. Repair or replace as required. Inspect articulation bellows for tears or holes in fabric. Inspect for broken aluminum profiles.
0200
Interior Floor Inspect for damage, tears, severe stains, or vandalism.
0200
Interior Access Panels / Interior Panels
Inspect access panels for damage, loose fit, or vandalism.
Interior Access Panels / Interior Panels
Check security of mounting hardware. Tighten any loose hardware. Replace any missing hardware.
Interior Hand Rails Inspect hand rails for damage, bends, or loose fit.
Check security of mounting hardware. Tighten any loose hardware. Replace any missing hardware.
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 44K PMI Checklist Document N0:
L.CK.017.V
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 44K PMI CK Page 261 of 288
Exterior
Location System/
Component Task Comments / Defects Found Page
End Code Empl
A B C
Exterior Windshield Wiper/ Washer
Replace the windshield wiper blades.
Exterior Windshield Wiper/ Washer
Inspect wiper arm assembly and linkage components for wear, damage, loose, or missing hardware. Replace any missing hardware. Torque M10 mounting nuts to 29ft-lbs (38 Nm).
Exterior Windshield Wiper/Washer
Check tank fluid levels and fill as necessary. Visually inspect tank for cranks, leakage, loose lines, or missing parts. Replace tank as necessary. Replace washer lines as necessary. Verify tank mounting hardware is in place and tight.
Exterior
Carbody Perform Vehicle Exterior inspection.
Exterior Carbody Inspect Skirt Assemblies for damage, loose fit, or vandalism. Check security of mounting hardware and tighten any loose hardware. Replace any missing hardware.
Check operation of pneumatic cylinders and locks. Replace any damaged components.
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 44K PMI Checklist Document N0:
L.CK.017.V
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 44K PMI CK Page 262 of 288
Exterior
Location System/
Component Task Comments / Defects Found Page
End Code Empl
A B C
Exterior Carbody Visually inspect articulation bellows for dirt, oil, debris accumulation. Clean as required.
0200 Appendix C
Exterior Carbody Inspect articulation bellows for tears or holes in fabric. Inspect for broken aluminum profiles.
0200
Exterior Knife Switch Check security of all connections.
Tighten attaching hardware as necessary.
Exterior Knife Switch Visually inspect contact surfaces for signs or pitting or dirt.
If minor pitting is noted, smooth and clean the contact surface with clean, fine sandpaper (400 – 600 grit).
Clean contacts with standard solvent.
Grease contacts with Copaslip “Molyslip” (Mersen PN L108501).
Check that at closing and opening stroke end, the mobile stop arm (on contact) stops with a safety distance of 1 – 3 mm before the fixed stop. There must not be any significant mechanical stress.
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 44K PMI Checklist Document N0:
L.CK.017.V
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 44K PMI CK Page 263 of 288
Exterior
Location System/
Component Task Comments / Defects Found Page
End Code Empl
A B C
Exterior Knife Switch Inspect for cracks or burns.
Clean insulators with a clean, wet shop towel (wrung-out) and detergent.
Rinse insulators with a separate clean, wet shop towel (wrung-out).
Exterior Knife Switch Access knife switch and remove access cover.
Vacuum dust and debris from box and components.
Open and close knife switch to ensure proper operation of the switch mechanism.
Exterior Knife Switch Check operation of locking axe mechanism (spring action) to make sure it engages handle and prevents operating handle movement.
Check operation of locking axe mechanism (spring action) to make sure it can be retracted (via handle) to release operating handle.
Exterior Doors Check for proper function of Emergency release devices. If not, adjust Bowden cables as required.
0400 (3.3.10)
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 44K PMI Checklist Document N0:
L.CK.017.V
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 44K PMI CK Page 264 of 288
Exterior
Location System/
Component Task Comments / Defects Found Page
End Code Empl
A B C
Exterior Lighting Clean lenses of all exterior lights. 0600 (3.3.13)
Exterior CCTV Ensure camera lens is dust free and clean.
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 44K PMI Checklist Document N0:
L.CK.017.V
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 44K PMI CK Page 265 of 288
Roof
Location System/ Component
Task Comments / Defects Found Page End
A B C
Code Empl
WARNING Disconnect and lock out overhead traction power (600 VDC ) from vehicle. Pantograph is under tension. Secure the Cross Arm of the Collector Head to the Base Frame.
Roof Upper Articulation
Visually inspect hydraulic spring for leaks, damage, or corrosion.
0200
Roof Upper Articulation
Perform oil leak chamber check. 0200
Roof Upper Articulation
Perform Nitrogen pressure check for hydraulic spring using the TOD. Switch TOD to “maintenance mode”. Press the maintenance soft key. Press the RTDG soft key. Scroll down and select SKS, unit should be analog. Scroll down parameters and select “Articul. Damper press (AE134_3)”. Press “Green Add Parameter soft key and press “start session” soft key. Must read 375 psi or above.
0200 (Appendix B)
Roof Summing Linkage
Inspect for damage, loose or missing hardware. Inspect condition of grease seals and ball joint boots. Replace any missing hardware.
Roof Surge Arrester
Visually inspect surge arrester and perform resistance test if signs of arcing or damage are present.
0200 (3.3)
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 44K PMI Checklist Document N0:
L.CK.017.V
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 44K PMI CK Page 266 of 288
Roof
Location System/ Component
Task Comments / Defects Found Page End
A B C
Code Empl
Roof HVAC Remove and replace all air filters. 0500 (5.5, 5.6, 5.7)
Roof HVAC Visually inspect unit for damage and leakage. Check insulation if properly glued. Replace if necessary (Covers, General HVAC, Compressor, Drain Pan, Frame, Gasket).
0500 (3.3.1, 3.3.9)
Roof HVAC Visual Inspect isolation mounts.
Tighten mounts. Use torque tool.
Roof HVAC Inspect for cleanliness and vacuum all dust or debris (Condenser and Evaporator Coils, Evaporator Blower, Fresh Air Intake, Condenser Fan Motor, Fresh Air Damper, Return Air Damper, Frame).
0500
Roof HVAC Inspect all mounting hardware and wiring connections. Tight or replace any loose or missing hardware (Condenser Fan, Evaporator Blower, Compressor, Wiring Harnesses).
0500
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 44K PMI Checklist Document N0:
L.CK.017.V
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 44K PMI CK Page 267 of 288
Roof
Location System/ Component
Task Comments / Defects Found Page End
A B C
Code Empl
Roof HVAC Inspect heater elements, all wiring connections, and thermal switches.
0500
Roof HVAC Inspect electrical connections, controller, contactors and relays for fraying, burning, and mounting (Electro Panel, Circuit Breakers, Contactors, Fuses).
0500
Roof HVAC Rotate motor shaft by hand. Check for bearing noise, roughness or looseness (Evaporator Blower).
0500
Roof HVAC Rotate fan by hand. Check for bearing noise, roughness, or looseness (Condenser Fan Motor).
0500
Roof HVAC Check all refrigerant lines, soldered joints, and pressure switch connections for refrigerant leaks using an electronic leak detector.
0500
Roof Brake Resistor
Check for foreign objects, overheating and tightening of nuts and bolts.
0702
Roof Brake Resistor
Check the insulators. 0702
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 44K PMI Checklist Document N0:
L.CK.017.V
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 44K PMI CK Page 268 of 288
Roof
Location System/ Component
Task Comments / Defects Found Page End
A B C
Code Empl
Roof Brake Resistor
Inspect for cleanliness and vacuum all dust or debris.
0702
WARNING Disconnect and lock out overhead traction power (600 VDC) from vehicle. Pantograph is under tension. Secure the Cross Arm of the Collector Head to the Base Frame.
Roof Pantograph Inspect for wear or damage (Long and Short Carbon Strips, End Horn, Safety System, Tow Rope, Shunts, Oscillation Damper, Pan Guide, Pan Head Underlying Spring, Pan Head Leaf Spring, Pan Head Guiding Units, Raising Spring Cable, Lowering Device Insulator).
0800
Roof Pantograph Lubricate Safety System, Tow Rope, and Raising Spring Cable.
0800
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 44K PMI Checklist Document N0:
L.CK.017.V
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 44K PMI CK Page 269 of 288
Roof
Location System/ Component
Task Comments / Defects Found Page End
A B C
Code Empl
Roof Pantograph Clean Frame Insulators. 0800
Roof Pantograph Check contact force.
Roof HSCB Measure contact wear. 0801
Roof HSCB Inspect horns and arc chute and clean horns. 0801
Roof APS Visually Inspect Unit (Air Intake Grille, Air Outlet, Air Ducts, Drain Holes, Main Fans, Power Contactor, Gaskets, and Magnetic Components). Vacuum air intake grills inside and outside of the container.
0900
Roof Battery Visual Inspection of the battery, tray and the container. Clean all dust and debris.
1100
Roof Battery Clean any debris underneath the battery box using compressed air.
1100
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 44K PMI Checklist Document N0:
L.CK.017.V
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 44K PMI CK Page 270 of 288
Roof
Location System/ Component
Task Comments / Defects Found Page End
A B C
Code Empl
Roof Battery Check electrolyte level. Fill if necessary. 1100
Roof Battery Measure overall battery voltage. 1100
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 44K PMI Checklist Document N0:
L.CK.017.V
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 44K PMI CK Page 271 of 288
Undercar/Truck
Location System/
Component Task Comments / Defects Found Page
End Code Empl
A B C
Under Car
Coupler Assembly
Inspect exterior of Coupler components for damage.
Inspect all electrical cables and connectors for missing or damaged hardware.
Tighten / Replace as necessary.
0300
Under Car
Coupler Assembly
Apply recommended lubricants on Coupler components as specified
0300
Under Car
Coupler Assembly
Inspect Draft Gear, Centering Device, Cover, and Buffer Assy. for damage, worn components, and loose or missing hardware. Check all fasteners for proper torque.
0300
Under Car
Coupler Assembly
Check the earth wires for damage, replace is necessary.
Check all fasteners for tight seat and intact color marking; if necessary, replace the fasteners and apply new color marking.
Treat the earthing sockets with terminal grease.
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 44K PMI Checklist Document N0:
L.CK.017.V
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 44K PMI CK Page 272 of 288
Undercar/Truck
Location System/
Component Task Comments / Defects Found Page
End Code Empl
A B C
Under Car
Electrical Coupler RH
/ LH
Clean Electrical Coupler (Left & Right). Grease the coupler lock according to the lubrication schedule.
Check if springs are broken, replace if necessary.
Check the coupler lock for smooth operation.
Clean or open drain hole.
Measure the coupler lock backlash.
0300
Under Car
Electrical Coupler RH
/ LH
Clean the guiding rods.
Check the electric head operating gear for proper function by moving the electric head back and forth several times.
Grease the articulation points of the operating gear according to the lubrication schedule.
0300
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 44K PMI Checklist Document N0:
L.CK.017.V
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 44K PMI CK Page 273 of 288
Undercar/Truck
Location System/
Component Task Comments / Defects Found Page
End Code Empl
A B C
Under Car
Electrical Coupler RH
/ LH
Extend the spindle of the electric motor, clean and grease according to the lubrication schedule.
Check if compression springs are broken, replace if necessary.
Measure the electric head projection and readjust if necessary.
Check function of operating gear motor, replace motor if defective.
0300
Under Car
Electrical Coupler RH
/ LH
Clean the centering elements, the contact block and the electric contacts.
Clean the sealing frame.
0300
Under Car
Electrical Coupler RH
/ LH
Check the tension spring of the lid for damage, replace if necessary.
0300
Under Car
Electrical Coupler RH
/ LH
Check mobile contacts for proper spring action and check if the contact returns to its initial position automatically. If the contact jams, repeat the thumb test 10 times. Replace the mobile contact if needed.
0300
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 44K PMI Checklist Document N0:
L.CK.017.V
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 44K PMI CK Page 274 of 288
Undercar/Truck
Location System/
Component Task Comments / Defects Found Page
End Code Empl
A B C
Under Car
Electric Uncouple
Device
Check function of uncouple motor, replace motor if defective.
0300
Under Car
Electric Unit
Check all screws for tight seat.
Clean the sensors with a grease-free rag.
0300
Under Car
Muff Coupling
Corrosion protection: Check whether the bores of the lower muff are filled with grease, re-grease if necessary according to the lubrication schedule.
0300
Under Car
Muff Coupling
"Verify bolted joints have firm seating:
• Check fastening screws to the vehicles for tight seat by means of a torque wrench."
Clean or open drain hole.
0300
Under Car
Coupler Shank
Check the buffer for oil or grease leaks. If oil or grease leaks are found, report to a supervisor immediately.
Grease visible sliding surfaces of the buffer.
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 44K PMI Checklist Document N0:
L.CK.017.V
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 44K PMI CK Page 275 of 288
Undercar/Truck
Location System/
Component Task Comments / Defects Found Page
End Code Empl
A B C
Under Car
Truck Assembly
Visually inspect the truck for damage, accumulation of debris, loose or damaged track clearers, loose electrical cables or connections, and hydraulic fluid leakage from components and hydraulic lines.
Under Car
Truck Assembly
Visually inspect truck for paint damage. If found, touch-up or repaint, as required.
Under Car
Sanding System
Inspect Sander Hoses, nozzles and brackets.
Check the sanding nozzle height
is 50mm + 5mm (2 in + 0.2in)
Under Car
Sanding System
Clean compressor cooler ribs and filter element of the intake filter.
Under Car
Track Clearer
Inspect track clearer for damage and debris. Check security of mounting hardware. Retorque bolts as necessary to 43.5 ft-lbs (59 Nm).
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 44K PMI Checklist Document N0:
L.CK.017.V
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 44K PMI CK Page 276 of 288
Undercar/Truck
Location System/
Component Task Comments / Defects Found Page
End Code Empl
A B C
Under Car
Track Clearer
Measure from top of rail to base of track clearer at all four corners. Compare measurement values to specification of 55 ± 1 mm. Adjust height of track clearer(s) if measurement exceeds specification.
1200 (3.3.2)
Under Car
Truck Frame
Visually inspect the truck frame for rust, damage, pitting, scrapes, scuffs, and bulging. Visually check frame, paying special attention to all weld seams for cracks. If cracks are found, perform ultrasonic or magnetic particle test.
Under Car
Secondary Suspension
Remove any accumulation of dirt and debris on coil springs.
Inspect coil springs for damage or cracks.
Inspect layer springs, vertical buffers, and leveling actuators for damage.
Truck Primary Suspension
Visually check the rubber surfaces of the Chevron springs for damage.
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 44K PMI Checklist Document N0:
L.CK.017.V
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 44K PMI CK Page 277 of 288
Undercar/Truck
Location System/
Component Task Comments / Defects Found Page
End Code Empl
A B C
Truck Primary Suspension
The Chevron springs must be replaced on a truck at second internal re-tiring, truck overhaul, or if the following conditions are found:
a. Defective bonding between rubber and metal greater than 10 mm deep.
b. Breaking or cracking which results in severe deformation of layered sheets.
c. Sticky rubber or a change in volume (deformity) of rubber resulting from contact with oil or grease.
Truck Primary Suspension
Clean with soap and warm water and a 1.5% sodium carbonate solution.
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 44K PMI Checklist Document N0:
L.CK.017.V
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 44K PMI CK Page 278 of 288
Undercar/Truck
Location System/
Component Task Comments / Defects Found Page
End Code Empl
A B C
Truck Primary Suspension
Measure suspension creep as detailed below:
• With vehicle at AW0 condition, measure the distance between the bottom of the shim pack under the wheel arch and the top of the journal bearing housing at each of the four wheel locations on the powered truck.
• Compare measurement to specification of 28.5 - 29.5 mm. Record measurement.
• If measurement exceeds specification, re-shim primary suspension to obtain specification for Dimensions Z and Y.
1200 (3.3.1)
Truck Ball
Bearing Slewing
Ring
Visually inspect for wear or damage. Report any visual damage to supervisor.
Lubricate slewing rings with Fuchs Gleitmo 585k grease.
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 44K PMI Checklist Document N0:
L.CK.017.V
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 44K PMI CK Page 279 of 288
Undercar/Truck
Location System/
Component Task Comments / Defects Found Page
End Code Empl
A B C
Truck Lateral
Dampers All Trucks
Inspect lateral dampers for damage or signs of leakage. Replace as necessary.
"Check security of mounting hardware as follows:
a. Frame end - 121 ft-lbs. (164 Nm).
b. Articulation bolster end - 211.6 ft-lbs. (287 Nm)."
Truck Vertical
Dampers - Powered
Truck
Inspect vertical dampers for damage or signs of leakage. Replace as necessary.
"Check security of mounting hardware as follows:
a. Frame end - 53.8 ft-lbs. (73 Nm).
b. Bolster end - 53.8 ft-lbs. (73 Nm)."
Truck Vertical
Dampers - Unpowered
Truck
Inspect vertical dampers for damage or signs of leakage. Replace as necessary.
"Check security of mounting hardware as follows:
a. Frame end - 50.1 ft-lbs. (68 Nm).
b. C car end - 51.6 ft-lbs. (70 Nm)."
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 44K PMI Checklist Document N0:
L.CK.017.V
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 44K PMI CK Page 280 of 288
Undercar/Truck
Location System/
Component Task Comments / Defects Found Page
End Code Empl
A B C
Truck
Traction Link Rods Inspect traction link rods for loose fit in
brackets (damaged/worn bushings). Replace as necessary.
Check security of mounting hardware. Torque M24 hex nuts on both traction link rods to 335.5 ft-lbs. (455 Nm).
Truck
Speed Sensors
(PT)
Clean sensor face with soft cloth and solvent to remove any metallic filings or dirt.
Apply a thin coat of general purpose grease onto the cylindrical outer shell. Do not apply grease to the bottom face.
Carefully install speed sensor.
Torque M8 x 25 hex bolts to 14.7 ft-lbs. (20 Nm).
Truck
Speed Sensors
(TT)
Clean sensor face with soft cloth and solvent to remove any metallic filings or dirt.
Torque M8 x 25 hex bolts to 14.7 ft-lbs. (20 Nm).
Truck
Axle Gear Unit Output
Coupling
Visually inspect the output coupling for dirt, mounting position, coupling components, screw connections, paint coating, and wedge packs.
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 44K PMI Checklist Document N0:
L.CK.017.V
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 44K PMI CK Page 281 of 288
Undercar/Truck
Location System/
Component Task Comments / Defects Found Page
End Code Empl
A B C
Truck
Axle Gear Unit
Perform scheduled gear unit oil change.
Truck
Traction Motors
Inspect air inlet and outlet for external damage and mechanical connections.
Inspect traction motors for external damage and condensation. Grease bearings (N-END)
Truck Journal Bearing
Assembly
Visual check for mechanical damage and missing or loose parts.
Truck Track Brakes
Check track brakes for correct rail gap (8-10 mm).
Clean track brake assembly.
Check assembly and attaching parts for damage.
Check track brakes for wear (10 mm allowable).
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 44K PMI Checklist Document N0:
L.CK.017.V
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 44K PMI CK Page 282 of 288
Undercar/Truck
Location System/
Component Task Comments / Defects Found Page
End Code Empl
A B C
Truck Friction Brakes
Clean brake calipers.
Inspect brake calipers for damage, leaks, missing parts, and secure fasteners.
Lubricate
Inspect Caliper Brake Pads for wear.
Truck Friction Brakes
Inspect brake discs assembly and attaching parts for damage. Check disc for wear and clean.
Truck Wheels Check that wheel resistance is ≤ 0.005 ohms. If wheel resistance is >0.005 ohms, the problem must be corrected. Check for corroded connections, or loose or broken shunt wires and fasteners. Clean or replace damaged items as required.
1201
Truck Leveling System
Inspect for damage and leaks.
Truck ATCS Adjust RX and TX antenna heights to specs.
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 44K PMI Checklist Document N0:
L.CK.017.V
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 44K PMI CK Page 283 of 288
Undercar/Truck
Location System/
Component Task Comments / Defects Found Page
End Code Empl
A B C
Under Car
Accumulators
Inspect for damage, loose connectors, and charge level. Charge accumulators as required.
Under Car
HPU
Inspect HPU for damage and leaks.
Check torque of mounting bolts.
Under Car
HPU
Check fluid level. Add fluid as needed.
Under Car
HPU Hydraulic
Fluid
Flush hose lines and replace the fluid in the HPU
Under Car
HPU High Pressure
Filter
Replace the high pressure filter and air filter/breather.
Under Car
Brake System
Hydraulic Lines
Inspect the hydraulic system lines, hoses and connectors for damage and leaks. Clean the hydraulic line and connectors.
WARNING Disconnect and lock out overhead traction power (600 VDC) from vehicle. Pantograph is under tension. Secure the Cross Arm of the Collector Head to the Base Frame.
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 44K PMI Checklist Document N0:
L.CK.017.V
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 44K PMI CK Page 284 of 288
Undercar/Truck
Location System/
Component Task Comments / Defects Found Page
End Code Empl
A B C
Under Car
Propulsion Inspect and clean the Air Inlet Filter for accumulation and debris.
Inspect and clean the Air Outlet Grid for accumulation of debris.
Under Car
Propulsion Compact Inverter TBK9 (A100)
Cooling Fins
Visually inspect for accumulation of debris and damaged gaskets.
Visually inspect air duct, power/control connections, and electronic area for fit, damage, or debris.
Under Car
Propulsion Pre-
Charging Contactor
(Q102)
Visually inspect main contacts for charring or melting.
Visually inspect insulating parts for dirt/dust deposits and damage.
Under Car
Propulsion Blower (E100)
Visually inspect/clean motor, impeller, and water drain for dust and debris.
Check gap between impeller and inlet jet (air intake area).
Operate blower (E100) for a minimum of 30 minutes.
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 44K PMI Checklist Document N0:
L.CK.017.V
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 44K PMI CK Page 285 of 288
Undercar/Truck
Location System/
Component Task Comments / Defects Found Page
End Code Empl
A B C
Under Car
Propulsion Line
Contactor (Q100)
Visually inspect contact and arc chute for dirt/dust deposits, damage, and erosion/wear.
Visually inspect fixed or moving contacts for erosion or melting.
Visually inspect/clean coils and insulating parts.
Check for smooth movement.
Check line contactor (Q100) insulation.
Under Car
Propulsion Line
Reactor (R100)
Visually inspect windings for smoothness and insulation damage.
Visually inspect air channels for accumulation of debris.
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 44K PMI Checklist Document N0:
L.CK.017.V
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 44K PMI CK Page 286 of 288
Miscellaneous
Location System/
Component Task Comments / Defects Found Page
End Code Empl
A B C
Vehicle Trucks & Suspension
Perform Vehicle Leveling Maintenance.
Please look at 01 Defect package for the leveling sheet
Interior (Tech)
ATCS Inspection and recalibration for wheel wear compensation switch (Tachometer/TWR).
Look at YDTD Sheet in the 01 Defect Package.
1800
Interior (Tech)
ATCS Inspect VOBC for damage. Conduct a data dump.
Look at YDTD Sheet in the 01 Defect Package.
1800
Interior (Tech)
ATCS Recalibrate the accelerometer. Look at YDTD Sheet in the 01 Defect Package.
1800
Truck (Tech)
All Truck Wheel Sets
Check and record all Truck Wheel Tire dimensions on Wheel Measurement Sheet in the 01 Defect Package.
Check and record all brake rotor measurements on Wheel Measurement Sheet in the 01 Defect Package.
Look at Wheel Measurement Sheet in the 01 Defect Package.
Exterior (Tech)
Horn & Gong
Perform a functional test of the Horn using a Decibel Meter.
Look at 01 defect card in the 01 Defect Package.
Interior Event Recorder
Check clock.
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 44K PMI Checklist Document N0:
L.CK.017.V
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 44K PMI CK Page 287 of 288
Miscellaneous
Location System/
Component Task Comments / Defects Found Page
End Code Empl
A B C
Roof
(Tech)
HVAC Download unit operating data from the controller using a portable computer and Service Software.
0500
Title:
RAIL VEHICLE PMI SCHEDULE - APPENDIX U
Document Type:
LRV4 44K PMI Checklist Document N0:
L.CK.017.V
Effective Date:
SEPT 14, 2018
Revision No.
10
CAR: DATE: SHIFT: MILEAGE: WORK ORDER #:
Completion Codes (X) OK for continued Service (A) Adjustment made (C) Cleaned (R) Replace or Repaired (O) Needs Additional Repair 44K PMI CK Page 288 of 288
SIGNATURE SHIFT/CREW START DATE COMPLETION DATE STATIONS
COMPLETED
COMMENTS: