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ELGEF Plus branch saddle system Topload and accessories
The modular system for large dimensions
up to 2000 mm
Table of Contents
ELGEF Plus Branch saddle 3
Tee 90° reduced with saddle 6
Installation set 7
Core cutter set 12
Pipe gauge 16
ELGEF Plus branch saddle51 336 001 Branch saddle topload
outlet 160 - 225 mm• PE 100 SDR 11 (ISO S5)• 10 bar Gas / 16 bar Water• Branch Saddle installation only with installation set Topload
TL225 (799.300.807); angle adaptors (799.350.340) for fusioncable required
• 4 mm pin connectors• Limited path fusion indicators• Spigot outlet for butt- and electrofusion• Full pressure applicable - no derating factord[mm]
d1[mm]
Code SP kg h[mm]
H[mm]
L[mm]
L1[mm]
B[mm]
d2[mm]
315 160 193 135 402 1 2.662 212 137 322 110 282 131315 225 193 135 404 1 4.594 306 160 366 127 260 184355 160 193 135 412 1 2.662 206 137 322 110 282 131355 225 193 135 414 1 4.710 319 160 366 127 249 184400 160 193 135 422 1 2.678 198 137 322 110 300 131
400 225 193 135 424 1 4.700 329 160 366 127 241 184450 160 193 135 432 1 2.678 194 137 322 110 300 131450 225 193 135 434 1 4.700 329 160 366 127 233 184500 160 193 135 442 1 2.708 186 137 322 110 310 131500 225 193 135 444 1 4.650 344 160 366 127 226 184
560 160 193 135 452 1 2.708 183 137 322 110 310 131560 225 193 135 454 1 4.650 344 160 366 127 220 184630 160 193 135 462 1 2.500 177 137 322 110 312 131630 225 193 135 464 1 4.630 353 160 366 127 214 184710 160 193 135 472 1 2.500 172 137 322 110 312 131
710 225 193 135 474 1 4.630 352 160 366 127 350 184800 160 193 135 482 1 2.500 168 137 322 110 312 131800 225 193 135 484 1 4.610 359 160 366 127 356 184900 225 193 135 494 1 4.610 359 160 366 127 199 184
1000 225 193 135 504 1 4.610 359 160 366 127 356 184
ELGEF Plus branch saddle51 336 001 Branch saddle topload
outlet 315 - 500 mm• PE 100 SDR 11 (ISO S5)• 10 bar Gas / 16 bar Water• Branch saddle installation only with installation set Topload
TL315 (799.300.808) or TL500 (799.300.809)• Angle adaptors (799.350.340) for fusion cable required• 4 mm pin connectors• Limited path fusion indicators• Spigot outlet for butt- and electrofusion• Full pressure applicable - no derating factord[mm]
d1[mm]
Code SP kg H[mm]
h[mm]
L[mm]
L1[mm]
D[mm]
d2[mm]
500 315 193 135 446 1 17.000 216 337 500 157 500 232560 315 193 135 456 1 16.100 216 327 500 157 500 232630 315 193 135 466 1 15.400 216 312 500 157 500 232710 315 193 135 476 1 14.800 216 296 500 157 500 232800 315 193 135 486 1 14.300 216 287 500 157 500 232900 315 193 135 496 1 13.800 216 282 500 157 500 232
1000 315 193 135 506 1 13.500 216 274 500 157 500 232
ELGEF Plus branch saddle51 336 001 Branch saddle topload
outlet 315 - 500 mm• PE 100 SDR 17 (ISO S8)• 5 bar Gas / 10 bar Water• Branch saddle installation only with installation set Topload
TL315 (799.300.808) or TL500 (799.300.809)• Angle adaptors (799.350.340) for fusion cable required• 4 mm pin connectors• Limited path fusion indicators• Spigot outlet for butt- and electrofusion• Full pressure applicable - no derating factord[mm]
d1[mm]
Code SP kg H[mm]
h[mm]
L[mm]
L1[mm]
D[mm]
d2[mm]
710 315 193 135 676 1 14.000 216 296 500 157 500 250800 315 193 135 686 1 13.500 216 287 500 157 500 250900 315 193 135 696 1 13.100 216 281 500 157 500 250900 500 193 135 698 1 32.600 280 406 700 219 700 397
1000 315 193 135 706 1 12.800 216 277 500 157 500 250
1000 500 193 135 708 1 31.400 280 297 700 219 700 3971200 315 193 135 716 1 12.300 216 267 500 157 500 2501200 500 193 135 718 1 29.400 280 377 700 219 700 3971400 315 193 135 726 1 11.900 216 257 500 157 500 2501400 500 193 135 728 1 28.100 280 362 700 219 700 397
1600 315 193 135 736 1 11.700 216 252 500 157 500 2501600 500 193 135 738 1 27.100 280 352 700 219 700 3972000 315 193 135 746 1 11.300 216 246 500 157 500 2502000 500 193 135 748 1 25.700 280 337 700 219 700 397
Spigot fittings in PE10053 20 10 Tee 90° reduced with welded saddle
PE100 SDR11• PE 100 SDR 11 (ISO S5)• 5 bar Gas / 16 bar Water• Long spigot versiond[mm]
d1[mm]
Code SP kg z[mm]
z1[mm]
L[mm]
L1[mm]
d2[mm]
315 225 753 201 404 1 22.570 702 318 168 127 172355 90 753 201 356 1 27.729 818 410 279 81 70355 110 753 201 357 1 28.204 818 410 279 86 90355 125 753 201 358 1 28.820 818 410 279 92 90355 160 753 201 412 1 26.450 732 315 205 110 123
355 225 753 201 414 1 28.500 732 338 183 127 172400 90 753 201 359 1 38.213 910 455 325 81 70400 110 753 201 360 1 38.763 910 455 325 86 90400 125 753 201 361 1 39.393 910 455 325 92 90400 160 753 201 422 1 34.150 762 337 220 110 123
400 225 753 201 424 1 36.170 762 360 198 127 172450 90 753 201 362 1 50.936 970 485 355 81 70450 110 753 201 363 1 51.516 970 485 355 86 90450 125 753 201 364 1 52.173 970 485 355 92 90450 160 753 201 432 1 44.420 792 362 235 110 123
450 225 753 201 434 1 46.440 792 385 213 127 172500 90 753 201 365 1 68.151 1060 530 400 81 70500 110 753 201 366 1 68.774 1060 530 400 86 90500 125 753 201 367 1 69.472 1060 530 400 92 90500 160 753 201 442 1 66.510 980 387 329 110 123
500 225 753 201 444 1 68.450 980 410 307 127 172560 90 753 201 368 1 120.536 1510 755 625 81 70560 110 753 201 369 1 121.384 1510 755 625 86 90560 125 753 201 370 1 122.278 1510 755 625 92 90560 160 753 201 452 1 85.020 1010 417 344 110 123
560 225 753 201 454 1 86.970 1010 440 322 127 172630 90 753 201 371 1 163.834 1630 815 685 81 70630 110 753 201 372 1 164.742 1630 815 685 86 90630 125 753 201 373 1 165.688 1630 815 685 92 90630 160 753 201 462 1 111.120 1050 452 364 110 123630 225 753 201 464 1 113.250 1050 475 342 127 172
Tools for preparing pipe surfacesInstallation set Topload TL 225• Suitable for branch saddle d315-1000mm with spigot outlet
d160/d225• Use of set is mandatory for the installation of branch saddles• Set includes frame with tension belts, peeling tool, clamp and
transport box• Patent pendingCode kg
799 300 807 48.000
Tools for preparing pipe surfacesInstallation set Topload TL 315• Suitable for branch saddle d500-2000mm with spigot outlet
d315• Use of set is mandatory for the installation of branch saddles• Set includes frame with tension belts, peeling tool, clamp for
outlet d315mm and transport box• For outlet d500 the clamp TL 500 is to be used, is not includ-
ed in scope of delivery• Patent pendingCode kg
799 300 808 104.000
Tools for preparing pipe surfacesInstallation set Topload TL 500• Suitable for branch saddle d500-2000mm with spigot outlet
d315/500• Use of set is mandatory for the installation of branch saddles• Set includes frame with tension belts, peeling tool, clamp for
outlet d315mm/500mm and transport box• Patent pendingCode kg
799 300 809 124.000
Tools for preparing pipe surfacesClamp set Topload TL 500• Suitable for branch saddle d500-2000mm with spigot outlet
d500• Complementary set to Installation set Topload TL 315 for
clamping branch saddles with outlet d500mm• Use of set is mandatory for the installation of branch saddles• Set includes clamp for spigot outlet d500 and transport boxCode kg
799 300 813 19.500
Tools for preparing pipe surfacesAccessories / single parts for Installationset Topload
Code kg Description
799 300 923 18.500 Transport box TL 225 (860x700x180)TL225 (860x700x180)
799 300 820 14.000 Frame TL 225 incl. tension belt up to1000mm
799 300 835 5.600 Peeling tool TL 225799 300 920 9.900 Clamp TL 225799 300 831 0.066 Peel cutter TL
Tools for preparing pipe surfacesCore cutter set for PE pipes• Suitable for drilling of pressureless PE pipes• Set includes core cutter, pilot drill, adapter SDS max, ejector
rod and transport box• Suitable for ELGEF Plus branch saddle with spigot outlet
(193135402 - 748)• Core cutter is specialy developed for plastic material• Enables quick drilling• Cutout stays in the core cutter Technical information Core cutter L = 300 mm
d = spigot outlet fitting in mmd1 = spot boring diameter in mmMax. wall thickness = 120 mm
Pilot drill d = 14mm, L = 365 mmEjector rod d = 12mm, L = 500 mmConnection drill ma-chine
SDS max
Connection core cutter G 1/2" (female thread) d160, 225, 315G 1 1/4" (female thread) d500
Machine suggestion Effective power minimum 1000 wattRotation speed 100-200 rpm
d[mm]
d1[mm]
Code kg Description
160 123 799 198 101 7.200 Core cutter set in transport box225 172 799 198 102 10.000 Core cutter set in transport box315 238 799 198 103 13.400 Core cutter set in transport box500 420 799 198 104 34.000 Core cutter set in transport box
Tools for preparing pipe surfacesTransport box for Core cutter set• Suitable for core cutter set (799198101 - 104)
d[mm]
Code kg Description
160 799 198 121 3.900 Transport box 160; 565x170x180mm225 799 198 122 4.700 Transport box 225; 565x220x230mm315 799 198 123 7.500 Transport box 315; 280x280x565mm500 799 198 124 9.000 Transport box 500; 465x465x565mm
Tools for preparing pipe surfacesDrill stand for Core cutter set• Suitable for safe and guided drilling of pressureless PE pipes• Set includes drill stand, drilling machine, extension arm and
standtracks• Suitable for branch saddle with spigot outlet (193135402 -
748)• Suitable for core cutter set (799198101 - 104)• Tension belts for the fixation of the drill stand onto the PE pipe
are not included in scope of delivery• Use of Core cutters 160/225/315 requires additionaly adaptor
1 1/4" - 1/2" (799198138)• In case of using the pilot drill for core cutters 160/225/315
adaptor 1/2"M - 1/2" F (799198106) is required
Code kg Description
799 198 137 68.000Drill stand BS400 with vulcanised-rub-ber bonded standtracks. Extension armsuitable for branch saddle 4-drift drill ma-chine D38-BB
Tools for preparing pipe surfacesAccessories for Core cutter set• Suitable for core cutter set (799198101 - 104)
Code kg Description
799 198 133 0.300 Pilot drill d = 14mm; L = 365 mm799 198 131 0.450 Ejector rod d = 12mm; L = 500 mm799 198 138 0.520 Adaptor 1¼“ UNC–R–½“799 198 105 0.160 Adaptor drill chuck 13799 198 106 0.180 Adaptor thread799 198 107 0.300 Adaptor SDS-max
Pipe gauge
• Pipe gauge enables check of pipe ovality on existing pipelines• Applicable on any user-defined spot within the pipeline
• Material: aluminum
d Code Description[mm]
315 799350660 Pipe gauge355 799350661 Pipe gauge400 799350662 Pipe gauge450 799350663 Pipe gauge500 799350664 Pipe gauge560 799350665 Pipe gauge630 799350666 Pipe gauge710 799350667 Pipe gauge800 799350668 Pipe gauge900 799350669 Pipe gauge
1'000 799350670 Pipe gauge1'200 799350671 Pipe gauge1'400 799350672 Pipe gauge1'600 799350673 Pipe gauge
PF 251 305 008 2'000 799350674 Pipe gauge
• Strongly recommended for all installations of brach saddles on pipes d315mm and above (193135402 -748)• Plug gauge (799350659) for exact measuring of out-of roundness deviations is not included in scope of delivery
Pipe gauge set
• Pipe gauge set enables check of pipe ovality on existing pipelines• Applicable on any user-defined spot within the pipeline
• Each with 1 pipe gauge per main dimension• Material: aluminum
d d1 Code Description[mm] [mm]
315 450 799350681 Pipe gauge set 1; 4 pipe gauges, 1 plug gauge500 630 799350682 Pipe gauge set 2; 3 pipe gauges, 1 plug gauge710 1000 799350683 Pipe gauge set 3; 4 pipe gauges, 1 plug gauge
1200 2000 799350684 Pipe gauge set 4; 4 pipe gauges, 1 plug gauge
315 2000 799350685 Pipe gauge set complete; 15 pipe gauges, 1 plug gauge, 1 transport box
PF 251 305 008
Accessories / single parts for pipe gauge
• Suitable for pipe gauge (799350660 - 685)
d d1 Code Description
[mm] [mm]
799350659 For exact measuring of out-of roundness deviations315 2000 799350686 Empty transport box for all pipe gauge set (1+2+3+4)
PF 251 305 008
• Scope of delivery: Pipe gauges of listed dimension range; plug gauge (799350659) for exact measuring of out-of roundness deviations
• Strongly recommended for all installations of brach saddles on pipes d315mm and above (193135402 -748)
GFDO_6305_4 (10.12)© Georg Fischer Piping Systems LtdCH-8201 Schaffhausen/Switzerland, 2010Printed in Switzerland
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Our sales companies and representatives
ensure local customer support in over 100 countries. www.piping.georgfischer.com
Argentina / Southern South AmericaGeorg Fischer Central Plastics Sudamérica S.R.L.Buenos Aires, ArgentinaPhone +5411 4512 02 [email protected]
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Adding Quality to People’s LivesThe technical data are not binding. They neither constitute expressly warranted characteristics nor guaranteed properties nor a guaranteed durability. They are subject to modification. Our General Terms of Sale apply.