questions for code of practice short course: the answers · questions for code of practice short...

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Questions for Code of Practice Short Course: The Answers June 13‐14, 2018 • Addis Ababa, Ethiopia Name____________________________________________________________________ Your Organization __________________________________________________________ 1. What are some of the critical legal, institutional framework components that need to be in place before private sector developers will move forward with project development? Page # xviii Designation of responsible ministry, the application process and requirements thereof, Application fees, Bonding requirements, Enforcement of the provisions of the Code, Penalties for noncompliance with provisions of the Code 2. Is the Code of Practice primarily a regulatory system or a guidance document designed to promote best practices? ‐ Page # xvii Is a guidance document, promotes best practices in geothermal drilling, some should be given serious consideration and others that shall be complied with. 3. Does the Code of Practice provide for: (Mark all that apply) Page # xv [ X ] Health and safety [ X ] Environmental protection [ X] Well control [ X ] Data acquisition and management [ X ] Risk mitigation 4. Can the drilling plan be used for multiple wells? [ ] Yes [ X ] No. What are the primary What are the primary well design considerations? Explain. Page 11 A basic well design can used for multiple wells can be used for a particular field, but every well should have its own drilling plan and casing setting depths to be modified per well as needed. Intended purpose, design lifetime and ongoing operation and maintenance. All the assumptions used like corrosion rates, thermal cycles etc shall be recorded a part of the documentation.

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Page 1: Questions for Code of Practice Short Course: The Answers · Questions for Code of Practice Short Course 13. What is the role of the drilling supervisor? Drilling Supervisor Or Company

QuestionsforCodeofPracticeShortCourse:TheAnswers

June13‐14,2018•AddisAbaba,Ethiopia

Name____________________________________________________________________

YourOrganization__________________________________________________________

1. Whataresomeofthecriticallegal,institutionalframeworkcomponentsthatneedtobe

inplacebeforeprivatesectordeveloperswillmoveforwardwithprojectdevelopment?‐ Page#xviii‐ ‐ Designationofresponsibleministry,theapplicationprocessandrequirements

thereof,‐ Applicationfees,Bondingrequirements,EnforcementoftheprovisionsoftheCode,

PenaltiesfornoncompliancewithprovisionsoftheCode

‐ 2. IstheCodeofPracticeprimarilyaregulatorysystemoraguidancedocumentdesigned

topromotebestpractices?‐Page#xviiIsaguidancedocument,promotesbestpracticesingeothermaldrilling,someshouldbegivenseriousconsiderationandothersthatshallbecompliedwith.

3. DoestheCodeofPracticeprovidefor:(Markallthatapply)Page#xv

[X]Healthandsafety[X]Environmentalprotection[X]Wellcontrol[X]Dataacquisitionandmanagement[X]Riskmitigation

4. Canthedrillingplanbeusedformultiplewells?[]Yes[X]No.Whataretheprimary

Whataretheprimarywelldesignconsiderations?Explain.Page11Abasicwelldesigncanusedformultiplewellscanbeusedforaparticularfield,buteverywellshouldhaveitsowndrillingplanandcasingsettingdepthstobemodifiedperwellasneeded.Intendedpurpose,designlifetimeandongoingoperationandmaintenance.Alltheassumptionsusedlikecorrosionrates,thermalcyclesetcshallberecordedapartofthedocumentation.

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5. Explainthedifferencesbetweenthedrillingplan,thewellsiteplanandthewelldesign.

DrillingplanPage11

Drillingplan–descriedtheworks,demonstrateadequateprecautionsasperprovisionsofthecodeandwellcontrolmethodstobeused.

WellSitePlanPage51WellSitePlan–sitedesignandconstruction,managingrunoffduringthedrillingoperation,Geotechnicalassessmentandcompliancewithexistingenvironmentalconsentsandpermitapplicationsrequirements.WellDesignPage14WellDesign‐basedonthewelldepth,wellheadlocationandwelltarget.Expectedsubsurfaceconditions,casingsettingdepthsandfactors.

6. WhatarethetopicstobediscussedduringtheDrillWellonPaper(drillingplanningstage)andwhoshouldbeinvolved?

DWOPisanimportantstepinwellplanning.Theprocessanalyseseachprocessofdrillingthewell,improvingdrillingefficiency,maintainingoperationalsafetystandards,focusingontimeandcostofthewelldrilling,andreducingthenonproductivetime.

Attendees–DrillingorProjectmanager,DrillingSuperintendent,DrillingEngineer,

DrillingSupervisor,LogisticsManager,Geologist,Geophysicist,Geochemist,Reservoir

Engineer,ProductionManager,HSEManager,Rigmanager,Toolpusher,Driller,Rig

Crew,RigMechanic,RigElectrician,MudEngineer,SolidControlMechanic,Cementing

Engineer,AirDrillingEngineer,MudLoggingEngineer,WirelineEngineer,Casing

RunningCrewChief,DrillingBitEngineer,WellTestingEngineer,DirectionalDrilling

Engineer,OtherKeyStakeholderslikeStateorCountyRepresentative,CampServices

Head.

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Page3of12–QuestionsforCodeofPracticeShortCourse7. Whatfactorsshouldbeconsideredinwellsiteselection?Page50

Surfacethermalactivityandgeologyintheimmediatevicinityofthelocation.Sufficientopensurroundingsfordispersionofdangerousgasesthatmaycomefromthewell,requirementforlightingspillmanagementandfornoiseabatementduringthedrillingandwelltestingoperation.

8. Whatinformationshouldbeincludedinthewellsiterecords?Page57Asbuiltdiagramtoinclude–welllocation,cellarconstruction,anyundergroundpipeworksorservices,areasofcutandfillandanygrouting,locationsofdrillcuttingsandsump(existingorremoved,ifdrillingcuttingsonsite,locationandanychemicalanalysis

9. Whenwouldgroutingofthepadberequired?Howshoulditbecarriedout?Page127Necessarytoimproveshallowconditionsatwellsiteincludingincreasingloadbearingcapacity,reducethefrequencyandseverityoffluidlossesinthetopholesection,strengthentheformationtohelpindivertinggeothermalfluidflowincaseoffashallowblowout

10. Whendesigningthedrainageandwastedisposal(sump)whatarethedesignconsiderations?Page53Tocontaincuttings,liquidandcementingwastematerials,isolationofpartofthevolumeforprimarysettlement,maximumfluidlevelshouldbebelowcellarfloorlevel,noerosionorcollapseofsumpwalls,havethevolumenecessarytocontainalldrilledsolids,wastemudandcement,holdingcapacitytobefivetimesthevolumeofsolidmaterialexpectedtobedrilled,shouldbeperiodicallymonitoredincompliancewithenvironmentalpermitsandconsents.

11. WhataboutCellardesignconsiderations?Page52Cellardepthtobeminimizedandwellventilated,withstandalldirectandindirectloadsimposedbydrillingequipmentandothersubsequentinstallations,permanentlevellingdatumshouldbeestablishedoncellarasreferencepoint,shouldbedrainedatfloorlevelwith250mmormorediameterand1in40grade.

12. Whatarethecriteriaforcasingsettingdepths?Page20MinimumcasingshoedepthofeachcementedcasingstringshallbecalculatedtobetheverticaldepthwheretheformationhassufficientEffectiveContainmentPressuretoequaltheMaximumDesignPressureexpectedtobeencounteredinthenextopenholesection.Incompetentformation,caseoutlosszones,providereservoirisolation,andavoidpossibilityofinterconnectionwithadjacentwell.

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13. Whatistheroleofthedrillingsupervisor?

DrillingSupervisorOrCompanyMan‐Directsandcontrolsalldailyoperationalactivitiestodrilling,workover,wellcompletionoperationscarriedoutbythesubcontractorsandservicecompaniesontherig.Directingtheexecutionofthedrillingprogramsincludingcasing,cementing,directionaldrillingandairdrilling,anychangestotheplan,inasafemannerforpersonnelandequipment.Conformancetoalllocal,state,andfederal,andinternationalrulesandregulations.Monitoringlogisticsandavailabilityofequipmentandmaterialsontime,Preparesthedailydrillingreportincludingandisresponsibleforthewellcontroloperations.

14. Whatistheroleofthesafetyofficer?Assuranceofsaferworkplaceenvironmentwithregardtothehealthofworkers.Developingandcommunicatingmeasurestoassurepersonnelsafety,correctunsafeactsincludingSTOPwork.Participateinmorningmeetingsandprejobsafetymeetingstoidentifyanyhealthandsafetyconcerns.ReviewtheIncidentActionPlanforsafetyimplications.Investigateaccidentsthathaveoccurredwithinincidentareas,includingspillsandhazardouswastemanagement.EnsurepreparationandimplementationofSiteSafetyandHealthPlan(SSHP).Inspectsthesitetoensureitisahazard‐freeenvironmentandmaintenanceofallsafetyequipmentlikefireextinguishers,firealarms.Reviewandapproveallsubcontractorssafetyplans.Conductsinvestigationsofallaccidentsandnear‐misses,riskassessmentandjobhazardanalysis.Preparestheaccidentreportandreportstotheconcernedauthorities.Promotessafepracticesatthejobsite.Enforcessafetyguidelinesandconductsemergencydrills.EnforcethePermitToWorksystem,monitoringandreview.

15. Isawatersupplyrequiredfordrillingoperationsadequateforwellcontrol?

[]Yes[X]NoIfnot,howmuchwateristheminimumrequirement??

Theon‐sitewaterreservoirshouldhaveavolume.Page55Tosupportalldrillingoperations,supplyrateadequateforallquenching,drilling(withoutreturnsortotallosses)andcementingoperations.Haveacapacitythatallowscontinuousquenchingofthewellforaperiodofnotlessthan12hours,normally800‐1000litresperminutewouldberequiredforquenching

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16. TheSiteSignagethatisrequiredshallincludeatleast–Page56Hazards,constraintsonentry,andrequirementsofpersonalprotectiveequipment(PPE),Wastesumpsthatconstitutehazardsandareaswherehazardousgasescanaccumulate.

17. Inconsideringgeneratorcapacity,whatfactorsand/orpiecesofequipmentshouldbeconsidered?Page62ItshalladequatetosupplyentireelectricalloadrequiredbytherigandassociatedequipmentusedindrillingincludingPrimemovers,electricallydrivenaircompressors,BOPaccumulatorpump,Lighting,mudagitatorsanddeckwinches,heating,fluidcoolingfacility,fueltransferandofficesandaccommodation.Page5of12–QuestionsforCodeofPracticeShortCourse

18. Whereshouldthecontrolpanel(s)fortheblowoutpreventerbelocatedrelativetothedrillingrigandwhatotherdesignfactorsneedtobeconsidered?Page69HowoftenandwhenshouldtheBOPbetested?Page85OperationoftheBOPsystemshouldbepossiblefromatleasttwoindependentlocations.Oneoftheseshallbeadjacenttothedriller’sconsoleandotherbeasafedistanceawayfromrigfloor(accumulatorposition)whichissheltered.Drillingwellheadsshallbepressuretestedafterassemblyandpriortodrillingoutthecementfromthecasing.TheBOPshallbefunctiontestedatleastonceaweekasperAPISTD53

19. WhatarethepropertiesofDrillingFluidsthatshouldmonitored?(Markallthatapply.)Page80[X]Density, [X]FunnelViscosity[X]GelStrength [X]Waterloss[X]Solidcontent [X]MudtemperatureINandOUT.Themudcoolers(fluidcoolingsystem)shouldbedesignedtomaintainmudtemperaturebelow__60__degreesCentigrade?Page66

20. Precautionswhencementingageothermalwell?(Markallthatapply.)Page92[X]Pressuretestingcementinglines,

[X]Cementdensitymonitoringwhilepumping,

[X]Avoidtrappingwaterbetweencasings,

[X]Backfillannuluscementtogetcementbacktosurface.

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21. Backuppumpsand/orgeneratorsshouldbeprovidedforwhatpiecesofequipment?Page62Backupgeneratorcapacityshallbeavailableandadequatetosupplyataminimum,theelectricalloadforitems(a)to(d)–Primemovers,electricallydrivenaircompressors,lightingandBOPaccumulatorpump

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22.Whatgasesarecriticaltomonitoratalltimesduringdrillingoperationsevenwhennotmakinghole?Indesigningthegasdetectionsystemwhatarethedesignconsiderationsandminimumrequirements?Page71H2S(hydrogensulphide)andCO2(carbondioxide)Gasdetectionsystemshallbefunctioningatalltimeswhiletherigisoperating,withbothaudibleandvisualalarms,Agashazardabatementplanshouldbepreparedandalltherigcrewshallbefamiliarwithitsapplication.

23. Whataretheparametersanditemstoberecordedinthedailydrillingreport?Instructorwillshowacopyofadailyreport

24.Whatisthepurposeofhavingwindsocksatthedrillingsite?Whatisthemusterpointandwhereshoulditbelocatedandwhy?Thewindsockonadrillingrigsitehelpstoshowthewinddirection,andtoescapetotheupwinddirectionincaseofreleaseofhazardousgasesfromthewell.Amusterpointisadesignatedplacewhereallpersonnelonthedrillsiteassembleincaseofanemergencyonthedrillrigsite.Thetwomusterpointsarelocatedupwindanddownwindoftheprevailingwindcondition.Thiswillallowthepersonneltogototheupwindmusterpointifthewinddirectionchanges.

25. Whatparametersshouldbecontinuallymonitored(RigInstrumentationMinimumRequirements)?Page71Minimumrequirementsforriginstrumentationshallbe:

(a)Totalweightindicator;(b)Tankvolumeandgain‐lossindicators;(c)Standpipepressuregauge;(d)Wellheadpressuregauge;and(e)Indicatorsfortemperaturesofrigpumpsuctionfluidsandreturningfluids.

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26. Doexplosiveson‐siteneedspecialconsideration?[X]Yes[]NoIfyes,explain–Page74

Whereexplosivesaretobeuseddownhole(forexamplestring‐shots,junkcharges,perforatingcharges),theexplosives,detonators,detonatingcord,detonatingsystem,andthewirelineshallallbeselectedforthetemperatureandpressureconditionslikelytobeencountered.Explosivesandassociateditemsshallbestoredaccordingtolocalornationalrequirementsandsecuredagainstentrybyunauthorizedpersonal

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27. Whyiscompletedataacquisitionandmanagementacriticalaspectofanydrilling

operation?Page106Drillingrecordsareabaselineforsubsequentwellconditionmonitoring,andanyworkoverorinterventioninfuture.Tobeusedasoffsetdataforcorrelation,helpindirectionaldrillingplanning,tolocatedownholeformationconditions,andbetterunderthegeologyandreservoirconditions.

28. Howoftenshouldtheconceptualmodelofthefieldbeupdatedandwhy?Page106Conceptualmodelofthefieldshouldbeupdatedaftereverywellisdrilled,usingthedrillingparameterlogs,welllogsandwelltestinginformation.Thisishelpfulinreservoirengineeringpurposes(permeablezonesandformationpressureandtemperatureconditions),welldesigningforfuturewellsandbetterunderstandthegeologyofthefield.

29. WhatarethetopicstobediscussedduringtheLessonLearnt(endofthewellmeeting)andwhoshouldbeinvolved?Thewelldrillingprogramandtheactualwelldrilleddetails,bits,mud,casingandcement,directionaldrilling,airdrilling,nonproductivetimeandHSEincidents.Thetime,costandincidentsgraphicalandfigures.Thesolutionsfortheproblemsorimprovementsforthenextwellprogram.Attendees–DrillingorProjectmanager,DrillingSuperintendent,DrillingEngineer,DrillingSupervisor,LogisticsManager,Geologist,Geophysicist,Geochemist,ReservoirEngineer,ProductionManager,HSEManager,Rigmanager,Toolpusher,Driller,RigMechanic,RigElectrician,MudEngineer,SolidControlMechanic,CementingEngineer,AirDrillingEngineer,MudLoggingEngineer,WirelineEngineer,CasingRunningCrewChief,DrillingBitEngineer,WellTestingEngineer,DirectionalDrillingEngineer,OtherKeyStakeholders

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ExtraPointQuestions

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Describewhatiswronginthesephotos:Photo1:Casings

Casings are not stored properly

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Photo 2: Forklift

Worn out forklift tyres

Photo 3: Sensors

Hydrogen sulphide sensor installed but not connected.

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Photo 4: BOP

Missing bolts

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Photo 5: Drill Rig

Wind sock is missing

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Photo6:BlowOutPreventerActivator

IncorrectlocationofBOPkoomeyaccumulator.It'stooclosetothewellandnotprotected.