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Quality, Reliability, PerformanceSIMATIC IPC: The More Industrial PC

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New productivity standards thanks to Totally Integrated AutomationEfficient interaction between all automation components means optimized processes and offers considerable cost savings, shorter time to market, and increased flexibility. Right from the engineering phase, users benefit from systematic minimization of costs and time and reduced work overhead – for a lasting boost to your competitiveness. Totally Integrated Automation stands for industrial automation from Siemens and is open to third-party systems through the consistent use of international standards.

As an integral component part of Totally Integrated Automation, SIMATIC IPCs can be configured and programmed easily and efficiently via the TIA Portal integrated engineering framework. Whether you need control, visualization or drive solutions: You always benefit from integrated and safe engineering with a high level of data transparency.

PC innovations for industry

For almost three decades, Siemens has offered industrial PCs that are both innovative and designed to remain available over the long term, enabling you to implement increasingly complex tasks with less risk and less effort.

The range encompasses compact, maintenance-free Embedded IPCs, high-end IPCs, and industrial PCs that can be flexibly adapted to suit any requirement. They are highly reliable and durable. We develop and manufacture the mainboards to meet increased industrial require-ments.

System availability can be expanded via a range of hardware and software options, making SIMATIC IPCs the more industrial PC.

The success story made in GermanyIndustrial PCs from Siemens have enjoyed success on the market for more than 30 years now. As early as 1983, Siemens combined standard PC technology with industrial characteristics. Since then, SIMATIC IPCs have continuously set new milestones. Over the past 9 years, Siemens has more than doubled the number of PC-based systems in the field – to over a million devices today.

Number of PC-based SIMATIC systems in the field

1 Mio.

0.5 Mio.

Efficient automation starts with efficient engineering Totally Integrated Automation: Start efficiently. Increase productivity. Achieve maximum engineering efficiency with the TIA Portal, the common engineering framework for all automation tasks:

siemens.com/tia-portal

2004 2006 2008 2010 2012 2014 2016 ...

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Distributed operator control and monitoring

Device versions for special requirements

High-end IPCs – Maximum performance and expandability

SIMATIC IPC – The more industrial PC

As varied as industry requirements. 4

Quality and continuity. 6

SIMATIC Embedded IPCs

Extremely rugged, compact, and maintenance-free 8

Highlights of the SIMATIC Embedded Industrial PCs 10

SIMATIC High-end IPCs

Rugged and powerful with high functionality 12

Highlights of the SIMATIC High-end Industrial PCs 14

SIMATIC Industrial PCs

High performance, attractive price 16

Distributed operator control and monitoring 18

Intuitive and fast operation with multitouch glass front 19

Device versions for special requirements 20

Software controller based on SIMATIC 22

Bundles and packages – all from a single source 23

Individually expandable system availability 24

More application options 25

References for PC-based automation 26

Embedded IPCs – rugged, compact, maintenance-free

Industrial PCs – High performance, attractive price

4

As varied industry requirements

Embedded industrial PC Highly robust

Highly compact Maintenance-free – fanless

High-end industrial PC Highly robust

High performance High functionality

Industrial PC Rugged

Attractive price

2xx series Optimized performance, highly compact

4xx series High performance, extremely compact

6xx series Compact

8xx series Expandable

5xx series Max. performance, expandable, latest PC technology

Identical mainboard

base

Identical mainboard

base

Identical mainboard

base

Rack PC Box PC Panel PC

Benefits of an identical mainboard base

• Same system software and drivers due to identical processors and chipsets

• Reduced evaluation effort when using different SIMATIC IPCs

• Reduced spare parts inventory (e.g. memory, hard disks)

Long-term availability and defined further development

• In-house development and production in Germany• Long-term availability of 4 to 6 years• 5-year repair and spare parts serviceThis results in a total service and support period of 9 to 11 years

siemens.com/tia-selection-tool

More product diversity, more selection optionsSIMATIC IPCs are available in various designs and with different functionalities. You can order more than 90 million configurations directly from the catalog, in order quantities as small as one unit. We can also supply you with individual products and systems based on the SIMATIC standard, precisely tailored to your specific requirements.

The quick and simple way to a suitable system – with the TIA Selection ToolThe TIA Selection Tool supports you with picking the right processors, memory configurations, drives, add-on cards, and pre-installed, already activated operating systems. In addition, a wizard enables you to select according to technical requirements or the type of application. To order, you can export your configuration directly to the cart of the Industry Mall or the CA 01 catalog.

IPC227E

IPC427D

IPC627D

IPC827D

IPC677D

IPC477D

IPC277E

IPC647D

IPC847D

IPC547E

IPC347D

3xx series High performance, optimized price

Clos

e to

the

mac

hine

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More networking options with PROFINET onboard

SIMATIC IPCs offer PROFINET onboard as an option. This sim-plifies integration into PROF-INET networks – for integrated real-time-capable communi-cation from the corporate management level down to the field level. Real-time, IT com-munication, and TCP/IP are thus possible on a single line.

Compared with conventional solutions, PROFINET reduces costs for the installation and integration of system components by 30 to 35%.

More service and supportFor SIMATIC IPCs, we provide a well-developed service and support offering that you can rely on any time:

◾ Online support: comprehensive help at the click of a mouse – with FAQs, tools, downloads, newsletters, etc.

◾ SIMATIC Hotline: Experts answer your questions 24 hours a day – even in difficult cases

◾ PC-based competence center: professional help with planning your PC-based automation project – and support with engineering

◾ Local service, worldwide: 35 Repair Centers in 30 countries and branch offices in 190 countries provide comprehensive support – from PC repair in our Repair Centers to servicing your plant

Your benefits at a glance

• The PROFINET onboard interface saves one slot which can then be used for other PC cards

• The intelligent controller architecture with integrated 3-port switch (ERTEC 400) improves the PC system performance by reducing the processor load

• Full support of the SIMATIC Software Controllers• Optimized integration of SIMATIC IPCs in

PROFINET configurations• Efficient self-diagnostics via status LEDs

for easier commissioning and diagnostics

IPC847D HMI IPC677D with WinCC visualization software and for IT applications

Industrial Ethernet

Industrial EthernetIPC427D with S7-1500 software as controller

IPC477D with WinCC for visualization

PROFINET

Third port vacant for connecting a PG for servicing

Line topology

ET 200SP SINAMICS S120

SIMATIC PG

Easy integration of SIMATIC IPCs in PROFINET networks over the PROFINET interface with integrated 3-port switch

IPC627D

Integration into higher-level networks via Gigabit Ethernet interface

Backing you all the way – from the support service to the forum:

siemens.com/automation/support

After Sales Information System (ASIS) – news about our products:

siemens.com/asis

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Quality and continuity

More qualitySIMATIC IPCs provide top quality for reliable continuous operation in an industrial environment. One reason for this is our well-developed, gapless concept for quality assurance – from in-house development and production, to the test center, to logistics, use in the field, and environmental protection. Starting with development, we do not leave anything to chance. We conduct two test runs with 40 prototypes each. Production in climate-con-trolled halls with constant temperature/ air humidity and special test procedures, series- accompanying type tests and trials ensure 100% correct functioning and compliance with all technical specifica-tions. The highest packaging and transportation quality ensures that the product reaches you in its manufactured quality. And as for quality in the field, regular inspections show that the CE and UL certifications are not only complied with but vastly exceeded. Finally, Siemens standard SN 36350-1 for environmentally sound product design reduces the environmental impact – from production to disposal.

Compatibility and long-term availability for SIMATIC IPC

Hardware (processor, memory, ...)Service (spare parts, repairs)

Software/ interfacesInstallation space, assembly

Win 98Win NT; ISA slot, LPT / S5 interfaceUnplanned chipset fault correction


• Top quality and reliable compliance with all specifications

• Full performance even in continuous operation and in especially harsh and demanding ambient conditions

• High continuity and long-term availability• Easy on resources and environmentally friendly

Experience quality:

siemens.com/simatic-ipc-video-quality

More continuity and long-term availability

More continuitySIMATIC IPCs stand for compatibility and long-term avail-ability – with at least 6 months overlap as innovations and new generations are adopted. For example, we usually guarantee availability for four to six years, and a repair and spare parts service for five years. On request, you can also be provided with systems permanently tailored to a specific application, so-called design freeze systems – complete and ready for operation. Where practical, the mechanical dimensions of SIMATIC IPCs are compatible with the design of their predecessors. This enables quick and simple integration. A high level of image compatibility within each device generation also minimizes adaptation effort.

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Designed for industry Meeting the high demands of industrial compatibility starts with the product design of the SIMATIC IPCs. Their special features include:

◾ Mainboards developed in-house ◾ Rugged enclosures featuring high electromagnetic

compatibility (EMC) and degrees of protection up to IP65/NEMA 4

◾ Integrated industrial power supplies (to NAMUR) and redundant power supplies that can be swapped during normal operation

◾ High MTBF even in the extended temperature range ◾ High vibration/shock resistance thanks to special hard

disk holders ◾ Lockable plug connectors and card retainers ◾ Internal USB interface, e.g. for a software dongle ◾ Installed and activated MS operating systems

for faster installation ◾ More service-friendly, modular device design ◾ Restore CD/DVD for recovery to the delivery state

Relatively low costs for maximum system availability

Downtime costs due to system failure

Costs for: •Service/support •Updates/changes •Commissioning • Implementation •Procurement •Planning

Reduction of total costs thanks to SIMATIC IPCs with system availability components

Total cost of ownership (TCO) for plants with higher availability demands

Further information on the system highlights of our SIMATIC IPCs:

siemens.com/the-more-industrial-pc

Rugged enclosure designs with high electromagnetic compatibility (EMC)

Card retainers secure expansion cards under severe vibration/shock conditions

Fan with speed monitoring for enhanced dust protection by means of overpressure ventilation

Filter mat and fan can be replaced without tools

Industrial power supply reliably bridges voltage dips of up to 20 ms (according to NAMUR) or redundant power supply, can be swapped during operation

Cable grips ensure permanent contact of the plug-in connections

Internal USB interface to prevent unauthorized removal of software dongles

High vibration/shock resistance thanks to special hard disk holders

Higher system availabilityThanks to their product features and additional components for enhancing system availability, SIMATIC IPCs ensure high plant availability in the long term, with reduced subsequent costs. This creates the conditions for maximum productivity and economic efficiency.

Features for greater robustness and industrial compatibility, using a SIMATIC Rack PC as example

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General features IPC227E – Nanobox PC – extremely compact, flexible mounting and dust protection

IPC277E – Nanopanel PC – compact with displays from 7"

IPC427D – Microbox PC – powerful with versatile configuration

IPC477D – Panel PC – versatile configuration, displays from 12"

IPC477D PRO (19")

Operating systems (preinstalled and activated)

Windows Embedded Standard 7 E/P / Windows 7 Ultimate (32 bit/64 bit in each case) Windows Embedded Standard 7 / Windows 7 Ultimate (32 bit/64 bit in each case) Windows 7 Ultimate (Multi Language) / Windows Embedded Standard 7 (32 bit/64 bit in each case)

Processor Intel Celeron N2930 – 1.83 GHz (2.16 GHz); Intel Celeron N2807 – 1.58 GHz (2.16 GHz) Intel Core i7-3517UE – 1.7 GHz (2.8 GHz); Core i3-3217UE – 1.6 GHz; Celeron U827E – 1.4 GHz

Intel Core i7-3517UE – 1.7 GHz (2.8 GHz), Intel Core i3-3217UE –1.6 GHz,

Intel Celeron 827E – 1.4 GHz

SATA HDD, SATA SSD, CFast HDD 320 GB (IPC227E only); SSD 160 / 80 GB; CFast up to 16 GB (can be replaced from outside) HDD 250 GB; SSD 80 / 160 GB (Standard); 1 x CFast up to 16 GB (can be replaced from outside), second CFast up to 16 GB internally

SSD 80/160 GB (Standard) / CFast 2 … 16 GB (internal and external)

Networking options (onboard) 2 x Gigabit Ethernet, 1 x PROFINET (real-time via standard Ethernet) 2 x Gigabit Ethernet, 1 x MPI / PROFIBUS (optional), 1 x PROFINET (3 ports, optional) 2 x Gigabit Ethernet, 1 x MPI / PROFIBUS (optional) 1 x PROFINET (3 ports, optional)

Expandability with cards 1 x PCIe (optional) – Up to 2 x PCIe (optional) 1 x PCIe (optional) 0 x PCIe (deviates from built-in unit)

Integrated retentive memory NVRAM 512 KB (optional), of which 128 KB usable for software controller 512 KB NVRAM, of which 128 KB usable for software controller 512 KB NVRAM, of which 128 KB usable for software controller

long-term availability

Availability ¹⁾ 4 to 6 years 4 to 6 years 4 to 6 years

Repair and spare parts service Additional 5 years Additional 5 years Additional 5 years

Industrial compatibility

Shock / vibration 15 g / 1 g 15 g / 1 g 5 g / 1 g 5 g / 1 g

Ambient temperature during operation 0 … 60 °C 0 … 50 °C 0 … 55 °C 0 … 50 °C 5 … 45 °C (up to 40 °C for processors i3/i7 with SSD)

Options for increased system availability

DiagMonitor diagnostics software ■ ■ ■

Remote access (Intel AMT for Core i5/i7) – ■ / and via SIMATIC IPC Remote Manager via SIMATIC IPC Remote Manager

Image & Partition Creator backup software

■ ■ ■

¹⁾ As of start of delivery

SIMATIC Embedded IPCs

Robust, compact, and maintenance-free

For universal installation in machines, control enclosures and control cabinets, the fan-free embedded devices from SIMATIC are available in Box PC and Panel PC formats.The Embedded Industrial PCs SIMATIC IPC2x7E/ IPC4x7D enable particularly flexible and compact handling of the most diverse tasks:

■ Measuring, open-loop control, closed-loop control, and testing of process and machine data

■ Deployment as a data concentrator or gateway ■ Industrial image processing with data acquisition and processing

■ Visualization and machine operator control as Panel PC or distributed with SIMATIC Industrial Flat Panels

■ The SIMATIC IPC277D INOX Panel PC is available for applications subject to special hygiene requirements, such as in the food and beverages industry (see Page 20)

Benefits of embedded devices

• Extremely high system availability and data security• High degree of flexibility for interfaces and

expansions• Universal installation positions and mounting options• Fast commissioning due to pre-installed and

activated operating system• Ready-to-use bundles with visualization and

control software

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General features IPC227E – Nanobox PC – extremely compact, flexible mounting and dust protection

IPC277E – Nanopanel PC – compact with displays from 7"

IPC427D – Microbox PC – powerful with versatile configuration

IPC477D – Panel PC – versatile configuration, displays from 12"

IPC477D PRO (19")


Windows Embedded Standard 7 E/P / Windows 7 Ultimate (32 bit/64 bit in each case) Windows Embedded Standard 7 / Windows 7 Ultimate (32 bit/64 bit in each case) Windows 7 Ultimate (Multi Language) / Windows Embedded Standard 7 (32 bit/64 bit in each case)

Processor Intel Celeron N2930 – 1.83 GHz (2.16 GHz); Intel Celeron N2807 – 1.58 GHz (2.16 GHz) Intel Core i7-3517UE – 1.7 GHz (2.8 GHz); Core i3-3217UE – 1.6 GHz; Celeron U827E – 1.4 GHz

Intel Core i7-3517UE – 1.7 GHz (2.8 GHz), Intel Core i3-3217UE –1.6 GHz,

Intel Celeron 827E – 1.4 GHz

SATA HDD, SATA SSD, CFast HDD 320 GB (IPC227E only); SSD 160 / 80 GB; CFast up to 16 GB (can be replaced from outside) HDD 250 GB; SSD 80 / 160 GB (Standard); 1 x CFast up to 16 GB (can be replaced from outside), second CFast up to 16 GB internally

SSD 80/160 GB (Standard) / CFast 2 … 16 GB (internal and external)

Networking options (onboard) 2 x Gigabit Ethernet, 1 x PROFINET (real-time via standard Ethernet) 2 x Gigabit Ethernet, 1 x MPI / PROFIBUS (optional), 1 x PROFINET (3 ports, optional) 2 x Gigabit Ethernet, 1 x MPI / PROFIBUS (optional) 1 x PROFINET (3 ports, optional)

Expandability with cards 1 x PCIe (optional) – Up to 2 x PCIe (optional) 1 x PCIe (optional) 0 x PCIe (deviates from built-in unit)

Integrated retentive memory NVRAM 512 KB (optional), of which 128 KB usable for software controller 512 KB NVRAM, of which 128 KB usable for software controller 512 KB NVRAM, of which 128 KB usable for software controller

long-term availability

Availability ¹⁾ 4 to 6 years 4 to 6 years 4 to 6 years

Repair and spare parts service Additional 5 years Additional 5 years Additional 5 years

Industrial compatibility

Shock / vibration 15 g / 1 g 15 g / 1 g 5 g / 1 g 5 g / 1 g

Ambient temperature during operation 0 … 60 °C 0 … 50 °C 0 … 55 °C 0 … 50 °C 5 … 45 °C (up to 40 °C for processors i3/i7 with SSD)

Options for increased system availability

DiagMonitor diagnostics software ■ ■ ■

Remote access (Intel AMT for Core i5/i7) – ■ / and via SIMATIC IPC Remote Manager via SIMATIC IPC Remote Manager

Image & Partition Creator backup software

■ ■ ■


Quick and easy configuration of your ideal system with the TIA Selection Tool:


Highlights IPC2x7E

• Ultra-compact design with approx. 1l volume • Power saving Intel Quad or Dual Core processor• Can be used at ambient temperatures of up to 60 °C • Optimum dust protection thanks to sealed enclosure• 1 x USB 3.0• Can be expanded with 1x PCIe• Up to 8 GB RAM

Highlights IPC4x7D

• Intel Core-i or Celeron processor• Can be expanded with 1 or 2 x PCIe• 4 x USB 3.0• Remote access via Intel AMT• Powerful Intel HD Graphics 4000• Dual Monitoring

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IPC427D basic unit

4 x LEDDisplayPort

4 x USB 3.0 DVI-D 2 x Gigabit Ethernet

50.5 mm

1 x PROFINET or PROFIBUS

All-metal enclosurePower switch

24 V DC power supply, isolated

CFast slot

COM1

COM2 (opt.)

PCIe version with additional: 1 x PCIe (x4)

80.5 mm

100.8 mm

PCIe version with additional: 1 x PCIe (x4), 1 x PCIe (x1)

262 mm

Mounting depth from 83 mm (12" unit)

IPC477D basic unit 12"From 12" to 22", from 15" with 1 x front USB 2.0, available as single-touch or multitouch version from 15"

Highlights of the SIMATIC Embedded IPCs

SIMATIC IPC427D / IPC477D: Connections and expansions

High degree of flexibility for interfaces and expansions

Extremely high system availability and data securitySIMATIC Embedded IPCs are extremely robust and reliable devices, partly due to:

■ Rugged mass storage device: – Solid-state drive (SSD) with 80 / 160 GB – CFast drive up to 16 GB

■ 512 KB non-volatile retentive memory (opt.), e.g. for backing up process data during a power failure

■ Front LED display for efficient self-diagnostics ■ Pre-installed local diagnostics software for monitoring mass storage device, battery, temperature, and program execution

IPC277E basic unit 7"

PCIe version with additional: 1 x PCIe (x1)

From 7" to 19" Mounting depth from 77 mm (7" unit)

IPC227E basic unit

Enclosed all-metal housing

24 V DC power supply, isolated

CFast DisplayPort4 x LED

60 mm

Power switch

1 x USB 3.0

2 x COM: RS232 / RS485 /RS422

2 x Gigabit Ethernet

3 x USB 2.0

SIMATIC IPC227E / IPC277E: Connections and expansions

191 mm

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Dis

play

siz

es

7" 9" 12" 15" 19" 22" 15" MT 19" MT* 22" MT 15" Key

IPC477D

IPC277E

Mounting options for Embedded PCs using the SIMATIC IPC227E as example

Tool-free mounting on standard rail

Flexible wall mounting with interfaces above or below

Space-saving portrait mounting with a small footprint

Universal installation positions and mounting optionsThe compact SIMATIC IPC227E and IPC427D Box PCs are optimized for flexible use in confined spaces in the control cabinet and directly at the machine. They offer versatile mounting options and installation positions while still featuring characteristics such as ambient temperatures up to 60 °C (IPC227E).

■ More than 20% space savings; for easy installation and fast cabling, all the interfaces are conveniently accessible from one side

■ Simple, tool-free mounting on standard rail, e.g. in conjunction with a SITOP power supply

Our innovative SIMATIC IPCs are available in numerous versions with different display sizes. Complete bundles with the WinCC preinstalled visualization software are also available for our embedded solutions.

* IP65 fully enclosed

Embedded Panel PCsThe SIMATIC Panel PC portfolio optimally suited for visualization tasks directly on the machine or in the plant. The all-in-one Panel PC devices integrate an industrial PC and an operator panel. They excel thanks to their robust-ness, performance and a brilliant display.

The IPC277E and IPC477E device families satisfy a wide range of requirements in factory and process automation.

Further information:

siemens.com/panel-pc

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SIMATIC High-end IPCs

Rugged and powerful with high functionality

The rugged, high-end industrial PCs from SIMATIC offer a high degree of functionality and are particularly powerful for high-speed processing of large volumes of data.

The following device versions are available: ■ 19" Rack PC for the control cabinet, or as a desktop IPC ■ Integrated box and panel PC platform for direct installation in machines

It is quick and simple to configure your ideal system with the TIA Selection Tool:


Benefits of high-end devices

• High performance and extremely fast system response

• Platform with identical performance features• High system availability and data security• High energy efficiency• Easy servicing

General features IPC647D – Rack PC High performance,

functionality, and compactness

IPC847D – Rack PC High performance,

functionality, and expandability

IPC627D – Box PC High performance,




IPC677D – Panel PC High performance and

functionality with single-touch and multi-touch displays from 15"


Windows 7 Ultimate (32 bit/64 bit); Windows Server 2008 / 2012 R2 (64 bit) Windows 7 Ultimate (32 bit/64 bit)

Processor Intel Xeon E3-1268L v3 – 2.3 GHz (3.3 GHz)

Core i5-4570TE – 2.7 GHz (3.3 GHz) Core i3-4330TE – 2.4 GHz

Intel Xeon E3-1275 v3 – 3.5 GHz (3.9 GHz) Intel Xeon E3-1268L v3 – 2.3 GHz (3.3 GHz)


Intel Xeon E3-1269L v3 – 2.3 GHz (3.3 GHz) Core i3-4330TE – 2.4 GHz

Celeron G1820TE – 2.2 GHz

Drives Internal/removable drive bay: 500 GB; 1 TB; 2 x 1 TB; SSD 240 GB;

RAID1: HDD (SAS or SATA) or SSD

Internal/removable drive bay: 500 GB; 1 TB, 2 x 1 TB; SSD 240 GB;

RAID1: HDD (SAS or SATA) or SSD; RAID5: HDD (SAS or SATA)

None; 250 GB; 500 GB; SSD 240 GB; RAID1: HDD

Networking options (onboard) 2 x Gigabit Ethernet; 1 x PROFINET 3 ports optional, 1 x PROFIBUS / MPI optional

2 x Gigabit Ethernet; 1 x PROFINET 3 ports optional; 1 x PROFIBUS / MPI optional

Expandability with cards 4 x PCI-Express x 16 or

2 x PCI; 2 x PCIe x 16

7 x PCI, 1 x PCI-Express x 16, 3 x PCI-Express x 4 or

3 x PCI, 5 x PCI-Express x 16, 3 x PCI-Express x 4

2 x PCI or

1 x PCIe x 16, 1 x PCI or

1 x PCIe x 16, 1 x PCIe x 4

3 x PCI, 1 x PCIe x 16 and 1 x PCIe x 4

2 x PCI or


1 x PCIe x 16, 1 x PCIe x 4Integrated non-volatile memory

– Battery-backed SRAM 2 MB, 128 KB of which can be used for WinAC

long-term availabilityAvailability ¹⁾ 4 to 6 years 4 to 6 years

Repair / spare parts service Additional 5 years Additional 5 yearsIndustrial compatibilityShock / vibration 5 g / 0.5 g 5 g / 1 gAmbient temperature During operation: 5 … 50 °C During operation: 5 … 55 °COptions for increased system availabilityDiagnostics software SIMATIC IPC DiagMonitor SIMATIC IPC DiagMonitorRemote access Intel AMT 9.0 (for Core i5, Core i7, and Xeon) and via

SIMATIC IPC Remote ManagerIntel AMT 9.0 (for Core i5, Core i7, and Xeon) and via

SIMATIC IPC Remote ManagerBackup software SIMATIC IPC Image & Partition Creator SIMATIC IPC Image & Partition Creator¹⁾ As of start of delivery

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SIMATIC High-end IPCs are the first choice for tasks with the highest demands on performance and system availability:

■ Measuring and open/closed-loop control of industrial processes

■ Visualization of production sequences – centrally with the IPC677D or distributed, e.g. with Industrial Flat Panel Monitors

■ Image processing, e.g. for quality inspections ■ Data acquisition and management, e.g. for recipe management

■ Intelligent energy management ■ Industrial server applications with maximum system performance, system availability, and data security

General features IPC647D – Rack PC High performance,


IPC847D – Rack PC High performance,






IPC677D – Panel PC High performance and

functionality with single-touch and multi-touch displays from 15"


Windows 7 Ultimate (32 bit/64 bit); Windows Server 2008 / 2012 R2 (64 bit) Windows 7 Ultimate (32 bit/64 bit)

Processor Intel Xeon E3-1268L v3 – 2.3 GHz (3.3 GHz)


Intel Xeon E3-1275 v3 – 3.5 GHz (3.9 GHz) Intel Xeon E3-1268L v3 – 2.3 GHz (3.3 GHz)


Intel Xeon E3-1269L v3 – 2.3 GHz (3.3 GHz) Core i3-4330TE – 2.4 GHz

Celeron G1820TE – 2.2 GHz

Drives Internal/removable drive bay: 500 GB; 1 TB; 2 x 1 TB; SSD 240 GB;

RAID1: HDD (SAS or SATA) or SSD

Internal/removable drive bay: 500 GB; 1 TB, 2 x 1 TB; SSD 240 GB;

RAID1: HDD (SAS or SATA) or SSD; RAID5: HDD (SAS or SATA)

None; 250 GB; 500 GB; SSD 240 GB; RAID1: HDD

Networking options (onboard) 2 x Gigabit Ethernet; 1 x PROFINET 3 ports optional, 1 x PROFIBUS / MPI optional

2 x Gigabit Ethernet; 1 x PROFINET 3 ports optional; 1 x PROFIBUS / MPI optional

Expandability with cards 4 x PCI-Express x 16 or

2 x PCI; 2 x PCIe x 16

7 x PCI, 1 x PCI-Express x 16, 3 x PCI-Express x 4 or

3 x PCI, 5 x PCI-Express x 16, 3 x PCI-Express x 4

2 x PCI or


1 x PCIe x 16, 1 x PCIe x 4

3 x PCI, 1 x PCIe x 16 and 1 x PCIe x 4

2 x PCI or


1 x PCIe x 16, 1 x PCIe x 4Integrated non-volatile memory

– Battery-backed SRAM 2 MB, 128 KB of which can be used for WinAC

long-term availabilityAvailability ¹⁾ 4 to 6 years 4 to 6 years

Repair / spare parts service Additional 5 years Additional 5 yearsIndustrial compatibilityShock / vibration 5 g / 0.5 g 5 g / 1 gAmbient temperature During operation: 5 … 50 °C During operation: 5 … 55 °COptions for increased system availabilityDiagnostics software SIMATIC IPC DiagMonitor SIMATIC IPC DiagMonitorRemote access Intel AMT 9.0 (for Core i5, Core i7, and Xeon) and via

SIMATIC IPC Remote ManagerIntel AMT 9.0 (for Core i5, Core i7, and Xeon) and via

SIMATIC IPC Remote ManagerBackup software SIMATIC IPC Image & Partition Creator SIMATIC IPC Image & Partition Creator¹⁾ As of start of delivery

Universal implementation and easy installationSIMATIC Box PCs are optimized for flexible use in confined spaces in the switching cabinet and directly at the machine.

Stainless steel frontsThe SIMATIC HMI IPC677C Panel PC with 15" touch display is also available with a stainless front and is designed for use in the food and beverages industry.

It is characterized by: ■ Simple cleaning and disinfecting ■ High resistance ■ Display with splitter protection ■ High degree of protection

14

Highlights of the SIMATIC High-end IPCs

Maximum performance and extremely fast system response

■ 4th generation Intel Core processors ■ Powerful onboard HD graphics integrated into the CPU

■ Now also with Intel Xeon processors ■ PCI Express x 16 and USB 3.0 ■ High data transfer rates thanks to two Gigabit Ethernet ports

Special features of the SIMATIC Rack PCs

High-quality industrial design ■ Vibration- and shock-absorbing hard disk holder ■ Reliable dust protection and low noise due to fan-controlled

overpressure ventilation ■ Painted enclosure for increased corrosion protection

Easy servicing ■ Front fan can be replaced

without tools ■ Only one screw needs to be

removed to quickly open the enclosure

■ Hard disks and power supply unit can be replaced during operation

High level of security ■ Lockable front door protects

drives, on/off button, and reset button on the front from misuse

■ USB flash drive can be operated while the front door is locked

■ Additional internal USB interface for protection against unauthorized removal of USB flash drives (e.g. for software dongles)

Industrial server functionality ■ Integrated UPS ■ Hardware RAID ■ Controller and SAS hard disks

Efficient self-diagnosticsFront LED display, e.g. for simple identification of a faulty hard disk in the RAID group by HDD1, HDD2 or HDD3 ALARM (IPC847D)

Multi-monitoringUp to 5 monitors – via optional PCI Express x 16 graphics card and onboard graphics

Redundant 100/240 V AC power supply (optional) can be replaced during operation

Expansion slots: 4 x PCIe x 16 or 2 x PCI, 2 x PCIe x 16

2 x VGA or 2 x DVI-D via PCIe graphics card (optional)

2 x PS / 2Power switch

COM1 Audio

2 x DisplayPort V1.2

1 x PROFINET (3 ports, opt.)

Module monitoring for redundant power supply

2 x Gigabit Ethernet 2 x USB 3.0, 2 x USB 2.0

SATA hard disk removable drive bay (hot swap with RAID1)

IPC647D

IPC847D

1 x USB 3.0, 1 x USB 2.0 DVD+/–R/RW

Expansion slots: 7 x PCI, 1 x PCIe x 16, 3 x PCIe x 4 or 3 x PCI, 5 x PCIe x 16, 3 x PCIe x 4

SATA/SAS hard disk removable drive bay (hot swap with RAID1 / 5)

1 x USB 3.0, 1 x USB 2.0 DVD+/–R/RW

SIMATIC IPC647D / IPC847D: Connections and expansions

DVI-I

2 U

4 U

Platform with identical performance features ■ High degree of resistance to vibrations and shocks ■ Full performance even at higher temperatures ■ Great expansion potential with PCI Express slots ■ High degree of compatibility regarding installation, interfaces and software

■ Optional PROFIBUS or PROFINET interface with three ports for cost-effective connection of distributed field devices or to couplings to SIMATIC S7

15

Maximum system availability and data security ■ High-quality industrial design with vibration/shock- absorbing hard-disk holders

■ RAID controller onboard with additional hot-spare hard disk¹⁾

■ Rugged mass storage device, solid-state drive with 240 GB

■ ECC RAM work memory with error correction ■ Non-volatile data memory for storing the process data after a power failure

Special features of IPC627D / IPC827D / IPC677D

Fast replacement of the CMOS battery (even when installed) due to externally accessible battery compartment.

Fast diagnosis of the operating state and display of the BIOS start procedure by four status and signaling LEDs: 1 x LED: BIOS 2 x LEDs: User/WinAC RTX 1 x LED: WinAC RTX

The SIMATIC IPC677D is available as a single- touch or multi-touch device.

¹⁾ On Rack PC²⁾ With Intel Core i7 / i5

IPC627D

IPC827D

IPC677D

Power unit fan

AC power supply 120/230 V or 24 V DC power supply

Expansion slots: 2 x PCI, optional 1 x PCI and 1 x PCIe x 16 or 2 x PCIe (x 4, x 16)

Power switch

PROFIBUS / MPI 2 x Gigabit Ethernet, 4 x USB 3.0

DisplayPort V1.2

1 x DVI-DCOM1

On/off button

Expansion slots: 3 x PCI, 1 x PCIe x 4, 1 x PCIe x 16

1 x PROFINET (3 ports, opt.)

4 x status / diagnostic LEDs

1 x USB 3.0

Mount-ing depth approx. 112 mm

SIMATIC Software Packages: Secure your price advantage with our package offers for all available SIMATIC IPCs

siemens.com/simatic-ipc-packages

IPC627D / IPC827D / IPC677D: Connections and expansions

■ Redundant power supply (hot swap)¹⁾ ■ Redundancy thanks to two teaming-capable Gigabit Ethernet connections

■ Secure remote access via Intel AMT ²⁾ and SIMATIC IPC Remote Manager

High energy efficiency ■ Low power consumption thanks to new Intel processors ■ Wake-on-LAN functionality for timed start-up from a central point over the network (e.g. after a shutdown weekend)

16

SIMATIC IPCs

High performance, attractive price

With the new SIMATIC IPC347D, we offer you the ideal entry into the world of SIMATIC IPCs. The new 19-inch Rack PC in a rugged all-metal enclosure is especially suitable for applications in production which require greater robustness than office PCs. These include visual-ization tasks, data collection, management, and storage, as well as measurement and testing tasks, for example in building or process automation, logistics, and the mail- order business, and in medical engineering. Four fixed configurations are available that differ by their processor type, RAM, optical drives, and operating system.

General features IPC347D Rack PC – ideal entry-level device in a rugged metal enclosure

IPC547E – Rack PCs with short enclosure – high performance at an attractive price

with small mounting depth

IPC547E – Rack PC – maximum performance at an attractive price


Windows 7 Ultimate (64 bit) Windows 7 Ultimate (32 / 64 bit) Windows 7 Ultimate (32 bit/64 bit); Windows Server 2008 / 2012 R2 (64 bit)

Processor Intel Core i5-3000 series Intel Pentium G2010 – 2.8 GHz

Intel Pentium Dual Core G3420 – 3.2 GHz Celeron G1820 – 2.7 GHz

Intel Core i7-4770S – 3.1 GHz (3.9 GHz) Core i5-4570S – 2.9 GHz (3.6 GHz)

Pentium Dual Core G3420 – 3.2 GHzDrive 500 GB 500 GB; 1 TB, 2 x 1 TB Internal/removable drive bay: 500 GB; 1 TB; 2 x 1 TB; SSD 240 GB;

RAID1: HDD; RAID5: HDD Networking option (onboard) 2 x Realtek Gigabit Ethernet 1 x Gigabit Ethernet 2 x Gigabit EthernetExpandability with cards 4 x PCI, 1 x PCIe x 16, 1 x PCIe x 8, 1 x PCIe x 1 4 x PCI, 2 x PCIe x 16, 1 x PCIe x 8 4 x PCI, 2 x PCIe x 16, 1 x PCIe x 8long-term availabilityAvailability ¹⁾ At least 1 year At least 1.5 years At least 1.5 yearsRepair and spare parts service Approx. 1 further year Additional 3 years Additional 3 yearsIndustrial compatibilityShock / vibration Not specified 1 g / 0.2 g 1 g / 0.2 gAmbient temperature during operation 5 … 40 °C 5 … 40 °C 5 … 40 °COptions for increased system availabilityDiagnostics software – SIMATIC IPC DiagMonitor SIMATIC IPC DiagMonitorRemote access – – Intel AMT 9.0 (for Core i5, Core i7) /

and via SIMATIC IPC Remote ManagerBackup software – SIMATIC IPC Image & Partition Creator SIMATIC IPC Image & Partition Creator


SIMATIC IPC347D: Your benefits at a glance

• Industrial functionality at an optimized price• Ideal for visualization and SCADA applications• Clearly enhanced system availability compared

with office PCs

Highlights at a glance: IPC347D ◾ 3rd generation Intel Core processors (up to i5 with 4C/4T) ◾ No additional dust protection required thanks to filter mat

and overpressure ventilation (replacement without tools) ◾ RAM can be expanded up to 16 GB ◾ Lockable front covers ◾ Front USB interfaces (lockable with front cover) ◾ Prepared for mounting on telescopic rails

17

General features IPC347D Rack PC – ideal entry-level device in a rugged metal enclosure

IPC547E – Rack PCs with short enclosure – high performance at an attractive price

with small mounting depth

IPC547E – Rack PC – maximum performance at an attractive price


Windows 7 Ultimate (64 bit) Windows 7 Ultimate (32 / 64 bit) Windows 7 Ultimate (32 bit/64 bit); Windows Server 2008 / 2012 R2 (64 bit)

Processor Intel Core i5-3000 series Intel Pentium G2010 – 2.8 GHz

Intel Pentium Dual Core G3420 – 3.2 GHz Celeron G1820 – 2.7 GHz

Intel Core i7-4770S – 3.1 GHz (3.9 GHz) Core i5-4570S – 2.9 GHz (3.6 GHz)

Pentium Dual Core G3420 – 3.2 GHzDrive 500 GB 500 GB; 1 TB, 2 x 1 TB Internal/removable drive bay: 500 GB; 1 TB; 2 x 1 TB; SSD 240 GB;

RAID1: HDD; RAID5: HDD Networking option (onboard) 2 x Realtek Gigabit Ethernet 1 x Gigabit Ethernet 2 x Gigabit EthernetExpandability with cards 4 x PCI, 1 x PCIe x 16, 1 x PCIe x 8, 1 x PCIe x 1 4 x PCI, 2 x PCIe x 16, 1 x PCIe x 8 4 x PCI, 2 x PCIe x 16, 1 x PCIe x 8long-term availabilityAvailability ¹⁾ At least 1 year At least 1.5 years At least 1.5 yearsRepair and spare parts service Approx. 1 further year Additional 3 years Additional 3 yearsIndustrial compatibilityShock / vibration Not specified 1 g / 0.2 g 1 g / 0.2 gAmbient temperature during operation 5 … 40 °C 5 … 40 °C 5 … 40 °COptions for increased system availabilityDiagnostics software – SIMATIC IPC DiagMonitor SIMATIC IPC DiagMonitorRemote access – – Intel AMT 9.0 (for Core i5, Core i7) /

and via SIMATIC IPC Remote ManagerBackup software – SIMATIC IPC Image & Partition Creator SIMATIC IPC Image & Partition Creator


For the high performance range, too, we offer an industrial PC at an attractive price – the SIMATIC IPC547E: The powerful and flexibly expandable Rack PC in 19" for-mat (4U) is especially suitable as an industrial workstation and server for fast parallel processing of large volumes of data in industrial image processing, process visualization, data acquisition and processing. In addition to the high performance, the IPC547E impresses with its high system and data availability. This means that failures can be avoided and continuous operation ensured. For a better overview in the control room, up to five monitors or displays can be connected.

SIMATIC IPC547E: Your benefits at a glance

• Maximum performance and ultrafast system response

• Extremely high system availability and data security• High data transfer rates and redundancy• Remote access for service and updates via Intel AMT• Targeted start-up from a central position via

network with wake-on-LAN functionality

Highlights at a glance: IPC547E ◾ 4th generation Intel Core processors

(up to i7 with 4C/8T) ◾ Powerful onboard Intel HD graphics 4600 ◾ DDR3 memory technology up to 32 GB ◾ RAID controller onboard for up to 3 hard disks

in RAID5 network in hot-swap removable drive bay plus optional hot-spare hard disk

◾ Solid-state drive (SSD) with 240 GB (SATA 2.5") ◾ Redundant power supply (hot swap) ◾ Front LED displays for efficient self-diagnostics ◾ Multi-monitoring with up to 5 monitors via

onboard graphics or optional graphics card ◾ 11 x USB ports ◾ Wake-on-LAN functionality for timed start-up from a

central point, over the network

Special features of IPC547E

Maximum data availability with hot spare HDD and RAID1 or RAID5 support

Optimum system availability thanks to redundant power supply

Space-saving installation in the cabinet enabled by two enclosure versions (depths 356 mm and 446 mm)

18

For distributed operating concepts, Siemens offers two different device platforms: Industrial Flat Panel as remote industrial monitor and Industrial Thin Client for implementing a client-server architecture.

SIMATIC IFP Industrial Flat Panel – for fast response timesSIMATIC IFPs are available in the following versions: with widescreen fronts in 12", 15", 19", and 22" as pure display devices, with touch operation and as a 15" touch/key version with front USB and multi-touch design. Devices can be separated from the industrial PC up to a distance of 30 m via a graphics interface and unlimited via an Ethernet interface. They offer quick response times – for jog mode or curve display, for example – as well as being fully enclosed with degree of protection IP65.


• Cast aluminum fronts for 24-hour continuous operation, even with high temperature, vibration, shock and EMC requirements

• Built-in units and mounting outside of control cabinet on support arm and stand in IP65

• High-resolution widescreen display for clear display and operator input, with very good readability from all directions

• Use of standard components: – Display port/DVI and USB for distances up to 30 m; Ethernet interface for unlimited distances – Very long-term availability

SIMATIC IFP Industrial Flat Panel Monitors:

siemens.com/simatic-ifp

SIMATIC ITC Industrial Thin Clients:

siemens.com/simatic-itc

Distributed operator control and monitoringwith Industrial Flat Panels and Thin Clients

Industrial Thin Client Thin Client PRO Industrial Flat Panel Industrial Flat Panel PRODisplay size 12" to 22" (16:9) 15" (4:3) 12" to 22" (16:9) 19" (16:9)Operation Single-touch (membrane

front) Single-touch (membrane front)

Keys, single-touch (membrane front) Display, multi-touch (glass front)

Multi-touch (glass front)

Type of connection Ethernet (RJ45; CAT6; TCP/IP) DVI / DP / USB Ethernet (RJ45; CAT6; TCP/IP)Distance Unlimited via Ethernet (LAN/TCP/IP) DP (15 m), DVI, USB (up to 30 m) unlimited via Ethernet (LAN/TCP/IP)Communication protocols Citrix, RDP, VNC, WinCC OA, Web browser, JAVA,

SINUMERIK, WinCC Sm@rtserver–

Number of operating units on a server

1 to n (different screen contents) Up to 4 monitors (Clone or Extended Desktop Mode)

Number of servers on an operating unit

1 to n 1

Type of mounting Installation Support arm, stand Installation Support arm, standDegree of protection IP65 at the front

IP20 at the rear IP65 all-round IP65 at the front

IP20 at the rear IP65 all-round

SIMATIC ITC Industrial Thin Clients – for cost- optimized and versatile client-server architecturesSIMATIC ITCs are powerful operator terminals with high-resolution widescreen touch displays in the sizes 12", 15", 19", and 22". They are especially user-friendly for example when implementing distributed HMI solutions with client-server architecture, and they can be used flexibly – from machine-level operator control and monitoring, right up to the connection to control systems (SCADA) and numerical controls.The devices can be almost any distance from the server system over Industrial Ethernet. Diverse supported protocols offer high flexibility and high-speed communication with other systems. Intrinsically safe devices are available for hazardous areas, as well as devices with all-round IP65 degree of protection.

19

Intuitive and fast operation with multi-touch glass front

The trend toward operation with gestures and/or more than one finger at a time is all around us – and is now also entering automation. The best example: the new Flat Panel Monitors and Panel PCs. They offer an attractive design, industry-standard widescreen displays and projected capacitive touch displays specially designed for industrial applications. This innovative touch technology enables fast and efficient operation of machines and plants with intuitive single-touch and multi-touch gestures or two-hand operation. Approvals for hazardous areas and marine use will be available soon.


• Completely anti-glare glass front, scratchproof, and resistant to chemicals, with metal surround for extra protection

• Sharp and high-contrast displays, uniform brightness improves legibility

• Detection of 5 fingers simultaneously with high touch resolution for exact operation

• Intelligent operating error detection (e.g. heel of hand detection, drop detection, soiling, etc.)

• High shock and vibration resistance as well as high EMC ensure reliability and a long service life

• IP65 degree of protection on the front• Software support

– Individual programming using the tablet functions of Windows 7/8 – SIMATIC TIA Portal V13 – SIMATIC WinCC from V7.2 – SIMATIC WinCC OA V3.13

Further information on our multi-touch devices:

siemens.com/hmi-multitouch

20

PRO devices: All-round protection with IP65 protection, flexible useThe new operator panels with all-round IP65 protection expand the portfolio of glass-front devices. The SIMATIC HMI PRO devices (PRO = protected) are perfectly equipped for harsh ambient conditions. They can be mounted on support bracket and stand systems from different manu-facturers using a basic adapter. This means they can be used directly at the machine outside the control cabinet, for ergonomic operation at different points in the plant or production line.

The PRO devices are available with different functionalities as Flat Panel Monitor and Embedded Panel PC.

Device versions for special requirements


• Operator panels with all-round IP65 protection for mounting on support arms or stands

• Removable rear wall cover for optimum servicing convenience, with degree of protection IP65

• User-friendly assembly due to low weight and easy cabling using standard connectors

• Modern, slim design with end-to-end, scratch-resistant glass front

• Intuitive operation with capacitive multitouch

SIMATIC IFP1900 PRO and SIMATIC IPC477D PRO 19" for mounting on support arms and stands


• Operator panels in stainless steel enclosure with all-round IP66K degree of protection

• Flexible mounting options outside of the control cabinet due to mounting on support arms or stands

• Due to the flush-fitting fronts between display and enclosure there are no dirt-collecting edges

• No sharp corners or edges • Stainless steel surface polished with grain size 240• Food-standard seals• Available as Panel PC IPC277D in 19" or IFP1900 with

Ethernet interface

HMI devices with stainless steel enclosure: INOX PROWe offer INOX-specific operator panel fronts for smooth and approved use in industries subject to special hygiene requirements.

The IFP1900 industrial monitor and IPC277D Panel PC with touch screen and stainless steel enclosure are designed for use in the food, beverages and tobacco industries, even in the splash zone of food production, and in the pharmaceutical and fine chemicals industries. They were developed based on the safety and hygiene requirements for food processing machinery (EN 1672-2).

SIMATIC IPC277D INOX PRO in 19" for special hygiene requirements

21

SIMATIC Panel PCs for hazardous areasThe intrinsically safe HMI devices SIMATIC HMI Panel PC Ex can be used direct in hazardous area Zones 1/21 and 2/22, without special measures such as complex and costly enclosures or additional certification procedures. They are highly resistant to vibration and shock and are certified for marine use. Especially suitable for the chemical and oil & gas industries, because the full performance capa-bility is not impaired even when operating in extreme temperatures from –40 °C to +65 °C.

Individual SIMATIC IPCs

Wherever SIMATIC standard products (IPC, HMI, S7) do not fully meet your requirements, we offer you Customized Automation for the perfect solution in our familiar high quality.An offer that leaves nothing to be desired:• Changes in design (e.g. company logo, color)• OEM products (e.g. with special expansion cards)• Software products (e.g. with special drivers and customer images)• Turnkey products (e.g. with ready-to-use HMI operator stations) • Industry solutions (e.g. for oil & gas, chemicals, food & beverages)• Individual service, support and logistics solutions

(e.g. tests, certification, approvals, just-in-time delivery)

Individual design in less than 20 days:

With Digital Express Design, the operator panel fronts can be designed in less than 20 working days even for small ordered quantities. Even photorealistic images with a resolution up to 600 dpi are possible.

SIMATIC HMI PRO devices with degree of protection IP65 all-round:

siemens.com/ip65-hmi-devices

Intrinsically safe SIMATIC HMI devices for hazardous areas:

siemens.com/simatic-hmi-ex

Customized solutions:

siemens.com/customized-automation

The SIMATIC HMI Panel PC Ex is available as a 22" (16:9) or 15" (4:3) version


• Robust and with all-round IP66 degree of protection• Simple operation of the capacitive touch display

(multitouch)• Sunlight readable display (1000 cd/m²) permits an

almost entirely non-glare view even when operating in direct sunlight

• High performance capability due to high-speed Intel Core i7 multi-core processor

• Large main memory and data memory (up to 8 GB RAM and 300 GB SSD)

• Four different mounting versions can be ordered directly via the configurator

• Equipment options such as an additional camera, Bluetooth, wireless functionality, and an internal RFID reader can also be ordered via the configurator

22

S7-1500 Software Controller at a glance

• Increased system availability due to autonomous software controller (independent of Windows)

• Increased security due to fine-grained protection of expertise and access

• Modular setup of machines facilitated by free selection of the platform

• Complete engineering in the TIA Portal: no Windows settings required on controller

SIMATIC S7-1500 Software Controller

High availability and independent of WindowsThe new S7-1500 Software Controller is a scalable controller which is particularly suitable for applications in special-purpose machine manufacturing. It stands out due to its high system availability, since production is continued in the event of a reboot (for example due to updates) or even if Windows fails. All functions of the SIMATIC S7-1500 can now also be used for PC-based automation, because functions such as motion, security, and system diagnostics are already integrated. The SIMATIC S7-1500 Software Controller is used together with SIMATIC IPCs and is scalable via the IPC platform and functionality. Engineering is conveniently implemented in the TIA Portal – meaning no Windows settings on the soft-ware controller are required. Security Integrated ensures know-how protection for mechanical engineers and access protection for the end user. Due to the easy integration of PC applications and high-level languages into the user program, even special requirements can be met with ease and versatility.

Flexible control for special-purpose machines with high performance and function requirements

◾ Flexible application options on the IPC427D, IPC477D, IPC627D, IPC827D, IPC677D, IPC647D and IPC847D platforms

◾ Integrated system functions as for the SIMATIC S7-1500 Advanced Controllers

◾ Integration of user-specific functions via open interfaces (e.g. C/C++)

◾ Flexible connection to any interfaces (e.g. IT) and fieldbus systems

Industry- and customer-specific requirements are fulfilled

◾ Integration of PC software, e.g. for image processing ◾ All on a single device, easier communication ◾ High computing power and integration of complex

algorithms into the control program ◾ Integration of model-based software development

(e.g. MATLAB/Simulink)

Increased system availability ◾ Fast start-up of controller ◾ Reboot of Windows during operation (e.g. updates) ◾ The controller continues to run, even if Windows fails

Engineering efficiency ◾ Complete engineering in the TIA Portal:

No Windows settings required on controller ◾ Simple integration of high-level languages into the

user program ◾ Easy implementation of interfaces to PC applications

with ODK 1500S ◾ Full compatibility with SIMATIC S7-1500

Security Integrated ◾ Know-how protection for the machine builder ◾ Access protection for the end customer

Additional information

Software controllers:

siemens.com/software-controller

23

Scalable hardware and software combinations are available for PC-based automation. Optimum interaction with SIMATIC IPCs is ensured by joint development and extensive system testing.

Perfect interaction of hardware and software


• Simplified ordering procedure and quick commissioning

• Cost savings compared to ordering components individually resulting from matched hardware and software packages

• Reduced planning and testing overhead achieved by using system-tested and certified products

• Increased planning reliability thanks to components that remain available over the long term

• Reduced downtimes due to intelligent and integrated diagnostics

• Increased data security and system availability as a result of integrated protective mechanisms

HMI software – PC-based visualization at the highest level

With the SIMATIC WinCC (TIA Portal), SIMATIC WinCC and SIMATIC WinCC Open Architecture product families, SIMATIC HMI covers the entire engineering and visualization software spectrum for the human machine interface.

Almost the entire range of SIMATIC HMI devices can be configured with the SIMATIC WinCC (TIA Portal) software. The functionality also covers PC-based visualization tasks, both at the machine level and for applications on PC-based multi-user systems.

SIMATIC WinCC is available for extremely complex process visualization tasks and SCADA applications, e.g. taking account of redundant solutions and vertical integration all the way to plant intelligence solutions.

You can benefit from the resulting advantages with pre-installed bundles and cost-optimized complete packages.

WinCC Open Architecture addresses applications with high customer-specific demand for adaptation and specialized functional scope, even on non-Windows platforms.


SIMATIC Embedded Bundles and software packages for fast commissioning:

siemens.com/simatic-embedded-bundles


SIMATIC WinCC, our HMI software:

siemens.com/simatic-wincc

TIA Portal

siemens.com/tia-portal

24

Individually expandable system availability

Prevention of potential failures With its robust design and high industrial suitability, SIMATIC IPCs set standards in availability – despite the heavy loads placed on both the hardware and software in industry. For applications with individual requirements for system availability, we offer a coordinated spectrum of optional expansion components with which potential failures can be detected early and actual downtimes can be effectively minimized. These include:

◾ Uninterruptible power supplies (UPS) ◾ Replacement of the redundant power supply unit

during operation ◾ Flash disk and SSD as safe mass storage ◾ RAID1/RAID5 configuration with automatic

multiple data backup and restore

Uninterruptible power supplies (UPS)Rugged UPS ensure reliable data storage, controlled shutdown and correct restart following power outages lasting longer than 20 ms. Can be directly integrated with Rack PC IPC847D or with SITOP DC-UPS.

More information about uninterruptible power supplies:

siemens.com/sitop/ups

SIMATIC IPC DiagMonitor – intelligent and comprehensive diagnostics, local or remoteWith SIMATIC IPC DiagMonitor, potential failures in the field can be detected early. The software tool provides intelligent and extensive diagnostic and alarming functions that permit preventive maintenance in good time.

Minimization of downtimesOnce a fault has brought a plant to a standstill, it must be started up again as quickly as possible to minimize costs. SIMATIC IPCs therefore have at their command various expansion options required to achieve this.These include:

◾ SIMATIC IPC Remote Manager software for implement-ing low-cost maintenance, troubleshooting, and administration of SIMATIC IPCs by means of encrypted remote access

◾ SIMATIC IPC Image & Partition Creator software for preventive data backup and efficient partition management

◾ Second hard disk for data/image backup

Expansion options to increase system availability of SIMATIC IPCs:

siemens.com/ipc-expansion-components

25

Application examples

SIMATIC IPCs are perfectly equipped and suitable for open- and closed-loop control, visualization, measuring and testing, data processing and communication tasks, and functioning as a gateway or network transition. They are also being increasingly used for intelligent energy management and in shipbuilding.

More application options

HMI station

Chassis marriage

Solar cell manufacturing

Automotive industry Food and beverages industry

3-D animations of typical applications:

siemens.com/pc-based-applications

HMI station

Chassis adjustment test bench

Bottling plant

HMI station Wet area

Inspection

Control room

HMI station Dry area

Selenation

Sputtering

Cleaning

SIMATIC IPCs – at home in many industries ◾ Automotive industry (e.g. test bays, paint lines) ◾ Semiconductor & electronics industry (e.g. diffusion

plants) ◾ Renewable energy sources (solar, wind) ◾ Chemicals & pharma industry (e.g. presses, fermenters) ◾ Oil, gas & water (e.g. water treatment, water supply) ◾ Food & beverages industry (e.g. filling systems, fruit

presses) ◾ Stockkeeping & logistics (e.g. high-bay warehouses,

conveyor technology) ◾ Mechanical engineering (e.g. printing machines, textile

machines, CD/DVD production)

26

References for PC-based automation

Machine data acquisition optimizes production

AGCO GmbH, one of the largest manufacturers and suppliers of tractors and farm machinery worldwide, offers high-tech solutions for agriculture. To facilitate more economic production processes with reduced consumption of resources, centralized and integrated machine data acquisition has been introduced by means of panel PCs with all-round protection. Easy retrofitting of the panel PCs direct in the production plant on a stand meant there was no need for additional installation of a control desk, reducing costs even further.

Retrofit for high performance and precision

Heinrich Kuper GmbH & Co. KG, a global player in the woodworking and plastics processing industry, is a specialist in retrofitting older machines. New automation and safety engineering with a fail-safe software controller on a maintenance-free embedded PC multiplied the performance and precision of a customer plant, as well as providing an integrated diagnostics capability. The control cabinet size was reduced by 20 percent, wiring by 50 percent, and machine downtimes were shortened, too.

Control and monitoring of wind turbine generator systems

Siemens turbines for offshore wind farms feature technical characteristics that ensure long-term, low-maintenance operation. Rugged Box PCs in a shock- and vibration-proof all-metal enclosure with high electromagnetic compatibili-ty ensure safe 24-hour continuous operation at ambient temperatures up to 55 °C. RAID1 mirror disk systems have been selected to provide a high level of data security. International standards, CE and UL certification, as well as worldwide servicing ensure global use.

Retrofit with safety:

siemens.com/reference-video-kuper

References in multiple industries:

siemens.com/automation/references

26

Siemens Industry, Inc. 3333 Old Milton Parkway Alpharetta, GA 30005

Follow us on: twitter.com/siemensindustry youtube.com/siemens

SIMATIC IPC – the more industrial PC

Comprehensive range of rugged and reliable industrial PCs

Innovative, high-quality hardware and software with long-term availability

SIMATIC IPC – all you need to know!

Subject to change without prior notice US Order No. BABR-1BF02-1115 German Article No: 6ZB5370-1BF02-0BC7 Printed in USA All rights reserved. © 2015 Siemens Industry, Inc.

The information provided in this brochure contains merely general descriptions or characteristics of performance which in case of actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract.

All product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners.

Industrial Security

Siemens provides automation and drive products with industrial security functions that support the secure operation of plants or machines. They are an important component in a holistic industrial security concept. With this in mind, our products undergo continuous further development. We therefore recommend that you check regularly for our product updates and only use the most recent versions. For more information, visit: http://support.automation.siemens.com. You can also register there for product-specific newsletters.

For the secure operation of a plant or machine, it is also necessary to take suitable protective measures (e.g. cell protection concept), and to integrate the automation and drives components into a holistic, state-of-the-art industrial security concept for the entire plant/machine. Any third-party products that may be in use should also be considered. You can find further information at: www.siemens.com/industrialsecurity

Find out more:

siemens.com/pc-based-automation

quality, reliability, performance - siemens · usa.siemens.com/ipc quality, reliability,...

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