qcc presentation

30
QCC PRESENTATION OF MAINTENANCE DEPARTMENT

Upload: junaid-zeb-ghouri

Post on 22-Jan-2017

1.012 views

Category:

Documents


31 download

TRANSCRIPT

Page 1: QCC Presentation

QCC PRESENTATION OF

MAINTENANCE DEPARTMENT

Page 2: QCC Presentation

INTODUCTION OF QCCA quality circle is a volunteer group

composed of workers (or even students), usually under the leadership of their supervisor (or an elected team leader), who are trained to identify, analyze and solve work-related problems and present their solutions to management in order to improve the performance of the organization, and motivate and enrich the work of employees. When matured, true quality circles become self-managing, having gained the confidence of management.

Page 3: QCC Presentation

Quality circles were first established in Japan in 1962; Kaoru Ishikawa has been credited with their creation. The movement in Japan was coordinated by the Japanese Union of Scientists and Engineers (JUSE). The first circles were established at the Nippon Wireless and Telegraph Company but then spread to more than 35 other companies in the first year. By 1978 it was claimed that there were more than one million quality circles involving some 10 million Japanese workers.

Page 4: QCC Presentation

Department: Section:

Circle Name: Date :

DESCRIPTION:

SAFETY

QUALITY

COST

PRODUCTIVITY

OTHERS

1) PROMOTION LEADER ( Head of Department)

2) ADVISOR/COORDINATOR (Director Prod. & Tech.)

3) FACILITATOR

4) CIRCLE/ THEME LEADER

Signature Circle Leader Signature Head of Department

Sr. Sr.

1 6

2 7

3 8

4 9

5 10

THEME REG. NO. _________________________ REG. DATE :_________________________ QCC (T/L) Sign :________________

29.01.2013Zero Break Down

Mr. Nazeer

(Foreman) (Supervisor) (Sr. Electrician)

Mr. S. Shahid AliMr. Abdul Raheem

Mr. Hamid Khan.Mr. Ahsan-ul-Haq

QCC REGISTRATION FORM

QCC Department use only

Theme Name :

Member Name Title Member Name Title

CIRCLE MEMBERS (6~10 Member)

Maintenance I Hamid Khan

Develop key machine list and their system of Preventive Maintenance. (Target Date: 31.03.2013).

(Electrician)

Mr. Ayoub Ahmed

Mr. Ameer KhusrooMr. Junaid Zeb Ghouri.

Page 5: QCC Presentation

QUALITY CONTROL CIRCLE NAME

ZERO BREAK DOWN

Page 6: QCC Presentation

Approved by Prepared by Date

Sr. # Will it make the work easier ?

Can the circle solve it by

themselves ?

Can they complete it on

time ?

What will happen if the problem is not solved now ?

What will the benefit for company ?

Total

1 5 5 4 5 5 24

2 4 4 5 4 4 21

3 3 3 3 3 3 15Hyd. Press of Tool & Die modification.

THEME SELECTION CRITERIA

Proposed Theme

Develop key machines list and their system of preventive maintenance.

Renovation of Heat Treatment Oven.

Procon Engineering (Pvt.) Ltd.

THEME SELECTION

01 050402 03

Very Low Low Average High Very High

Page 7: QCC Presentation

QCC THEMEDevelop key machines list

and their system of preventive maintenance.

Page 8: QCC Presentation

UP DATED: 15/4/13

S/NO MACHINE NAME CODES DEPARTMENT REMARKS1 SHEARING MACHINE (MECHANICAL) O25502 DECK ASSEMBLY

2 PIPE BENDING MACHINE O33801 WIRE SHOP

3 PIPE CUTTING (AUTO) O37103 WIRE SHOP

4 ZIG ZAG SPRING MACHINE O33301 WIRE SHOP

5 WIRE CUTTING MACHINE (AUTO) O33101 WIRE SHOP

6 HANGING SPOT WELDING MACHINE O43901 WELDING SHOP

7 HYDRAULIC PRESS 330 TON O50204 SEAT PRESS SHOP

8 SHEARING MACHINE # 02 O55502 SEAT PRESS SHOP

9 STEAM GENERATOR BOILER 104701 CUSHIONING 4 WHEEL

10 OVEN 147801 PAINT SHOP

11 OVEN 147802 PAINT SHOP

12 LAMINATION PLANT (FLAME) 155102 LAMINATION

13 LAMINATION PLANT (GLUE) 155101 LAMINATION

14 SEALING MACHINE 01 KW 191601 CUTTING & STITCHING

15 PNUEMATIC PRESS (MORI) 250 TON 214914 RECLINER

16 HUDRAULIC RIVETING MACHINE 224002 CHASSIS ASSEMBLY

17 PLASMA CUTTING MACHINE 224801 CHASSIS ASSEMBLY

18 LONG MEMBER PRESS 3600 TON 220201 CHASSIS ASSEMBLY

19 FIRE PUMP DIESEL 176601 GENERAL

20 FIRE PUMP ELECTRIC 176602 GENERAL

21 COOLING TOWER 173605 HEAVY PRESS SHOP

22 HOIST (LIFT) 178205 COIL CUTTING AREA

KEY MACHINE LIST FOR MAINTENANCE

Page 9: QCC Presentation

00.5

11.5

22.5

2

0

1

0

SHEARING MA-CHINE # 025502 (DECK ASSEM-

BLY)

Hou

rs

Page 10: QCC Presentation

0

0.5

1

1.5

2

2.52

1.5

0 0

PIPE BENDING # 033801 (WIRE

SHOP)

Hou

rs

Page 11: QCC Presentation

0

0.2

0.4

0.6

0.8

1

0 0 0 0

PIPE CUTTING (AUTO) # 037103

(WIRE SHOP)

Hou

rs

Page 12: QCC Presentation

00.20.40.60.8

1

0 0 0 0

ZIG ZAG SPRING MACHINE #

033301 (WIRE SHOP)

Hou

rs

Page 13: QCC Presentation

00.20.40.60.8

11.2 1

0 0 0

WIRE CUTTING MACHINE #

033101 (WIRE SHOP)

Hou

rs

Page 14: QCC Presentation

00.20.40.60.8

1

0 0 0 0

HANGING SPOT WELDING MA-

CHINE # 043901 (WELD SHOP)

Hou

rs

Page 15: QCC Presentation

0

0.5

1

1.5

21.5

0 0

1

HYD. PRESS 330 TON # 050204 (SEAT PRESS

SHOP)

Hou

rs

Page 16: QCC Presentation

00.20.40.60.8

11.2

0

1

0 0

SHEARING MA-CHINE # 055502

(SEAT PRESS SHOP)

Hou

rs

Page 17: QCC Presentation

00.20.40.60.8

1

0 0 0 0

STEAM GENER-ATOR BOILER # 104701 (CUSH-ION 4 WHEEL)

Hou

rs

Page 18: QCC Presentation

0

1

2

3

4

5

1

4.5

0 0

OVEN # 147801 (PAINT SHOP)

Hou

rs

Page 19: QCC Presentation

0

0.2

0.4

0.6

0.8

1

0 0 0 0

OVEN # 147802 (PAINT SHOP)

Hou

rs

Page 20: QCC Presentation

0

1

2

3

4

5

1.5

4.5

2.5

0

GLUE LAMINA-TION # 155101 (LAMINATION )

Hou

rs

Page 21: QCC Presentation

00.20.40.60.8

11.21.41.6

1

1.5

1

0

FLAME LAMI-NATION #

155102 (LAMI-NATION)

Hou

rs

Page 22: QCC Presentation

00.20.40.60.8

11.2 1

0 0 0

SEALING MA-CHINE 1 KW #

191601 (STITCHING &

CUTTING)

Hou

rs

Page 23: QCC Presentation

050

100150200

0 0

165

0

PNEUMATIC PRESS (MORI)

250 TON # 214914 (RA RECLINER)

Hou

rs

Page 24: QCC Presentation

00.5

11.5

22.5

3

0

2.5

1

0

HYD. RIVITING MACHINE #

224002 (CHASSIS ASSEMBLY)

Hou

rs

Page 25: QCC Presentation

00.10.20.30.40.50.6 0.5

0 0 0

PLASMA CUT-TING MACHINE# 224801 (CHASSIS

ASSEMBLY)

Hou

rs

Page 26: QCC Presentation

00.20.40.60.8

1

0 0 0 0

LONG MEMBER PRESS 3600 TON

# 220201 (CHASSIS ASEMBLY)

Hou

rs

Page 27: QCC Presentation

0

0.2

0.4

0.6

0.8

1

0 0 0 0

FIRE PUMP DIESEL # 176601

(GENERAL)

Hou

rs

Page 28: QCC Presentation

00.20.40.60.8

1

0 0 0 0

FIRE PUMP ELECTRIC #

176602 (GENERAL)

Hou

rs

Page 29: QCC Presentation

00.20.40.60.8

1

0 0 0 0

COOLING TOWER # 173605 [HEAVY

PRESS SHOP (GENERAL)]

Hou

rs

Page 30: QCC Presentation

00.20.40.60.8

1

0 0 0 0

HOIST (LIFT) # 178205 [COIL

CUTTING AREA (GENERAL)]

Hou

rs