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  • 7/21/2019 Purge Tech Review

    1/16T1The Leaders in Purging Techn ologyTM www.bebcoeps.com

    Pepperl+Fuchs, Inc. Purge/Pressurization Systems Technology Revie

    H a n d b o o k C o n te n ts

    The nee d to place genera l purpose eq uipment in haz ardo us

    (clas sified ) loca tions is not new, yet in the las t three d ec ad esthe nee d ha s intensifie d d rama tica lly. This is primarily due to

    the follow ing fac ts:

    Proces s c ontrol, meas uring a nd recording eq uipment that

    was once primarily pneumatic is now primarily general

    purpose electronic eq uipment.

    Motors and sw itchgea r now use electronic a cc ess ories to

    satisfy the needs for position, speed or process control

    and energy efficiency, which often renders the equipment

    unsuitab le for use in ha za rdous loca tions.

    Newly developed eq uipment, such as robotic manipulators,

    CNCs , batc h weigh/co unt a nd filling sys tems, a nalyzers,

    programmab le c ontrollers a nd C RT work s ta t ions a re

    rapidly becoming more prevalent in the industrial workenvironment.

    While the de ma nd for these new d evice s co ntinues to

    grow, most of them cannot be economically installed in ahazardous location by using explosion proof enclosures

    or intrinsic safety barriers, alone. Most modern electronic

    eq uipment is expens ive and de lica te. For this reas on, it

    requires environmental protection that cannot be provided

    by explosion proof e nclosures o r intrinsic s afety ba rriers.

    Therefore, the nee d for a n a lterna tive to explos ion proof

    enclosures a nd intrinsic sa fety ba rriers has bec ome extremely

    critical.

    The alternative is purge and pressurization.

    As you learn mo re a bo ut it will

    become apparent that this technology is exactly what you

    require. It will then become obvious that this technology

    offers the safest and most economical means of installingelectrica l eq uipment in a ha za rdous loca tion. In ad dition, this

    technolog y w ill undoub tedly impress you a s the only defi nitive

    way to enhance your eq uipment's performanc e and a cc ess ,

    while increas ing the life expec tanc y of d elica te instruments.

    Fina lly, you'll lea rn the mo st impo rta nt point of a ll:

    The answer to your need is Pepperl+Fuchs Bebco EPS.

    A Pepperl+Fuchs Bebco Rapid ExchangeTMPurging Systemand several accessories make this enclosure acceptable forClass I, Group C & D, Division 2 hazardous locations.

    This MSA Monitor is protected with a Pepperl+FuchsBebco Model 1001A Type "Z" Purg ing System making itsuitable for Class I, Group A-D, Division 2 hazardous locations.

    D e fin in g th e N e e d

    INTRODUCTION

    Defining the Need Page T1

    Examining the Solutions Page T2

    STUDY GUIDE

    Defining Hazardous Areas Page T4

    Common Questions Page T5

    NFPA & ISA Design Standards Page T6

    Pressurization System Designs Page T7

    DESIGN GUIDE

    Typical Enclosure Connections Page T8

    Indicators, Alarms & Cutoffs Page T9

    Enclosure Marking & Wiring Page T10

    Basic Operating Procedures Page T11

    APPLICATION GUIDE

    Enclosure Design Considerations Page T12

    Device Use Considerations Pages T13 - T14

    Typical Applications Pages T15 - T16

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    INTROD

    UCTION

    The Leaders in Purging Techn ologyTM www.bebcoeps.com

    Pepperl+Fuchs, Inc. Purge/Pressurization Systems Technology Review

    Exa m ining the So lut io ns

    Explos ion P roof Enc losure s

    Intent

    These enc los ures are des igne d to co ntain an explos ion if a n

    electrica l device ignites fla mma ble substa nce s within the enc los ure,

    thus preventing ig nition of the surround ing a tmo sp here. Thes eenc los ures a re commo nly used for circuit brea kers, mec hanica l

    sw itchg ea rs a nd high-powe red eq uipment. The failure to prope rly

    tighten all bolts and screw covers on these enclosures is the

    greatest problem fac ing end users.

    Advantages

    Explosion Containment No Electronics

    Requires Low Maintenance No Moving Pa rts

    High-Powered Equipment

    Disadvantages

    Ca nnot Indicate Failure of Co ntainment Ca pab ility

    Da ng er to Eq uipme nt After Explosions

    P os sibility of Insta lla tion/Maintena nce Errors

    Co st of Protec tion per ft3 Increases With Enclosure Size

    Windows are Limited

    Promotes Condensation Limited Sizes

    Cumbersome, Limited Access Bulky Designs

    Ca uses Ha rmful Heat B uild up Excessive Weight

    Intent

    Thes e de vice s are de signe d to limit the current a nd voltag e

    co nducte d through a device's po we r or signa l wiring. This

    limitation prevents s horting and a rcing of the wires o r de vice ,

    thus preventing ignition of the surrounding atmosphere.

    They a re com monly used for protec tion of instruments that

    ope rate at extremely low powe r levels and are suitable for

    expos ure to the environment.

    Advantages

    The Only Protec tion Allow ed for Zone 0

    Eliminate s P os sibility of Explos ion No Hot Permits

    Req uires Low Maintena nce No S pecial Ca bles

    Idea l for Low-Pow er Device s Limits Energy to Device

    Disadvantages

    Req uires Doc umentation of I.S. C ircuits a nd Insta llation

    Ca n be Used Only With Low-P owe r Device s

    In t r ins ic Sa fe ty B arr ie rs

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    Advantages

    Reduces Heat Build up

    Inhibits Metal Corrosion

    Requires Low Maintenance

    Increa se s Equipment Long evity

    No S pec ial Enclosures Req uired

    Allows Fast Acc es s to Equipment

    Red uces Moisture &Dust B uild up

    Red uces Clas sifica tion Within the Enclosure

    Continuous S ystem Sta tus Indication

    P rotects Enclosures up to 450 ft3

    Allows use of any Enclosure S hape

    Co st of Protec tion per ft3DecreasesWith Enclosure Size

    Disadvantages

    Contains Moving Parts

    Req uires Instrument Air S upply

    S ome S ystems Req uire Electronics

    Hot Pe rmits Req uired

    Pe p p e r l+Fu c h s B e b c o EPS

    Purg e and Pre ssur iza t ion is the onlyt e c h n o lo g y t ha t m e e t s t he d e m a n d f o r

    g e n e r a l p u r p o s e e q u ip m e n t w it h s ta n d a r denc losure s ins ide haza rdous loc a t ions

    Intent

    P ep p erl+ Fu c h s B eb c o E P S Divis ion Products are

    designed to supply one or more protected enclosures witha clea n instrument air or inert ga s. This proc es s removes

    flammable gases or prevents the accumulation of ignitable

    dus ts w ithin the protecte d e nclosure(s). This m ethod of

    protection is no t limited by the q uantity, co nfig uration, powe r

    requireme nts, or loc ation of the protec ted e q uipment. These

    sys tems a re commo nly used for all ap plica tions involving ba sic

    electronics, electrical equipment, motors and switchgear.

    In ad dition these systems ca n also meet the dema nds of

    rack mounted instrumentation, vide o displays, program ma blecontrollers, computers, printers, recorders, measurement,

    ga s a nalyzers a nd c alibration eq uipment.

    One of the bes t benefits is the slow but continuous flow

    of protec tive ga s, which ca n be spe cifica lly used to eliminate

    prob lems like heat, mo isture, dust a nd c orros ion. And unlike

    explosion proof enc los ures , failure of a P eppe rl+ Fuchs

    Bebco Enclosure Protection System does not create an

    immediate danger.

    En c lo s u re Pro te c t io n S ys te m s

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    T4

    STUD

    YGUIDE

    Pepperl+Fuchs, Inc. Purge/Pressurization Systems Technology Review

    D e fin in g H a z a r d o u s Ar e a s

    Hazardous Area Definition

    Haza rdous (class ifi ed ) loca t ions a re those area s in

    an industrial complex where the atmosphere containsflammable concentrations of gases or vapors by leakage,

    or ignitable conc entrations of dusts or fibers by s uspens ion

    or dispersion.

    The Nat ional Fire Protection Association

    The Na tional Fire P rotec tion Ass oc iation (NFPA), forme d

    in 1896, is a nonprofit organization devoted to fire safety

    standards and codes. It currently retains over 40,000

    memb ers who wo rk to determine sa fe prac tice s a nd esta blish

    sta nda rds for all a reas o f comme rcial, industrial and residential

    co nstruc tion. They publish ma ny doc uments including NFPA

    70 - better known a s the Nationa l Elec tric C od e a nd NFPA

    496 - the doc ument that spec ifies recommended practices

    for pres suriza tion a nd p urging.

    Area Classification Methods

    The NFPA es tab lishes a rea class ific ations using three

    factors. Identified as Classes, Groups and Divisions, these

    factors are combined to define c onditions of spec ific areas.

    Classes are used to define the explosive or ignitable

    substa nces that are present in the atmosphere.

    Class I - Flam ma ble ga se s or liq uid vapo rsClass II - Ignitable meta l, ca rbon or orga nic dusts

    Class III - Ignitable fibrous ma terials

    Divisions are used to define the deg ree of ha zard by

    dete rmining the explosive o r ignitable s ubsta nce's

    expected concentration in the atmosphere.

    Division 1 - C ontains substa nces undernormal c onditions

    Division 2 - C ontains substa nces underabnormal conditions

    Important Notes:Division 1 areas must be surrounded by Division 2 areas.

    Groups a re used to defi ne substa nces by rating their

    explosive or ignitable nature, in relation to other known

    substances .

    TYPICAL CLASS I SUBSTANCES

    Group A - Ace tylene

    Group B - Hydrog en or > 30% Hydrog en by Volume

    Group C - Ethyl Ether &Ethylene

    Group D - Ace tone, Ammonia, Be nzene &Ga so line

    TYPICAL CLASS II SUBSTANCES

    Group E - Aluminum, Mag nesium &Alloys

    Group F - Ca rbon, Coke &Coal

    Group G - Flour, G rain, Woo d, P lastic &Chem ica ls

    Zones are used to defi ne the deg ree of haza rd byde termining the e xplos ive or ignitable sub sta nce's

    expected conc entration in the a tmosphere.

    Zone 0 - Conta ins substa nces undernormal c ond itions (Co ntinuously)

    Zone 1 - Conta ins substa nces undernorma l co nditions (Intermittently)

    Zone 2 - Conta ins substa nces underabnormal conditions

    Today's mod ern refineries and manufacturing comp lexesoften contain b oth flammable g ases and ignitab le dusts,making area classification of Division 1 and Division 2locations an important b ut tricky task.

    C lass Rat ings

    Gro up Rat ings

    D ivision Ra ting s

    Zone Rat ings

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    How can the equipment be accessed?

    Equipment mounted in the protected enclos ure ca n

    be a cc ess ed if the area is known to be nonhaza rdous,

    or if all power to the protected equipment has been

    de-energized. In other words , internal equipment

    should be treated as if located in an explosion proofenclosure. However, a cooling period may be required

    before ac ces sing hot compo nents, such as transformers

    or variable speed drives, which would otherwise be

    unacceptable for use in the hazardous location.

    Equipment mounted through the surfac e o f a

    protected enc losure may req uire a s ea led a cc ess doo r

    if the equipment is not suitable for exposure to the

    surrounding atmosphere. Advanced pressurization

    systems, like Pe pperl+ Fuchs B ebc o Rapid ExchangeTM

    Purging Systems can maintain a positive pressure, by

    increasing the flow of protective ga s w hile the a cc ess

    door is open.

    What is purging?

    P urging is the proc es s of supplying enc los ures w ith compress ed

    air or inert ga s a t the prope r flow a nd press ure in order to red uce the

    haz ardo us ga s inside the enc los ure to a sa fe level. Pres suriza tion

    is the process of bringing compressed air or inert gas within an

    enclosure to a press ure w here there is no ingress of haza rdous ga sse sor comb ustible ga s. B oth purging a nd press uriza tion a re req uired in a

    Clas s I, ga s a tmosphe re. Only press uriza tion is required in a C las s II,

    dust atmos phere.

    What is used to purge/pressurize?

    The most commo n and prac tica l protective gas is compressed

    instrument quality air that contains no more than trace amounts

    of combustible vapor. Inert gases, such as nitrogen or argon are

    ac ce ptab le. Although they a re usually expens ive and imprac tica l,

    they may be required for some g as ana lysis applica tions.

    What is the pressure requirement?

    Most purging a pplica tions req uire a minimum enc losure press ureof 0.10 inches (2.5 mm) of water. One psi is equal to 27.7 inches

    of wa ter. In som e circums tanc es , a minimum enclosure press ure

    of 0.50 inches (12.7 mm) of water is required to protect against

    ignitable dust. But in all cases, a higher enclosure pressure

    should be ma intained to create a rea so nab le sa fety factor. In rare

    circumsta nces , enclosure pressures a s high a s 2.5 inches (63.5 mm)

    of wa ter may be req uired to offset sudd en atmos pheric press ure

    fluctuations, such as those created near missile launching or

    off-sho re drilling p latforms .

    How much purging gas is used?

    Average protective ga s cons umption during pressuriza tion at a 0.10

    inch (2.5 mm) enc los ure press ure s hould fa ll somew here betw een

    0.1 to 3.5 s c fh pe r cub ic foo t (2.83 to 99.11 l/hr) of en c los ure volume .However, use w ill depend on the protected enclosure's integrity a nd

    normal press ure s etting. Use is a lso depend ent on the q uantity a nd

    size of covers a nd do ors a s w ell as d evices which penetrate the

    surfac e. Adva nced forms of protection such a s c ooling o r dilution

    may require continuous flow rates of 30 to 100 scfm (849.38

    to 2831.26 l/m). Purging req uires a much higher flow rate than

    press uriza tion, b ut only for a s hort period of time.

    What kinds of enclosures can be purged?

    Any enc los ure can be purge d, but enclosures fea turing ga sketing

    and multiple d oor fas teners a re ide al. Therefore, in the a bs enc e

    of offi cia l co nstruction req uirements for purge d e nclos ures,

    Peppe rl+ Fuchs Be bco reco mmends enc losures which meet or

    excee d the National Elec trica l Manufac turers Ass oc iation rating

    of NEMA 4 or NEMA 12. For more information on this subject,

    se e pa ge T12.

    What kinds of devices can be purged?

    Virtually any ba sic electrica l device ca n be purge d, if a ll " live"

    or energized components can be isolated from the surrounding

    environment. Devices such as push-buttons, relays, timers and

    programmable controllers only need to be installed in a sealed

    enclos ure. Motors only req uire a tota lly enc los ed housing.

    ?C o m m o n Q u e s t io n s

    In this app lication, a stainless steel enclosure features anaccess door for con trol adjustments and maintenance,along with a very unique audible and visual alarm system.

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    T6

    STUD

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    Pepperl+Fuchs, Inc. Purge/Pressurization Systems Technology Review

    Purging and Pressurizing Methods

    The NFPA a nd ISA de fine se veral tec hniques for

    protecting equipment. Most eq uipment req uires only bas ic

    press uriza tion in Class II area s o r purging in Class I area s.

    Ventilation a nd d ilution a re ad vanc ed protection method s

    for heat producing or flamma ble ga s a nalyzing e quipment.

    Purging

    Common equipment in Class I Areas

    As s trictly defi ned by NFPA 496, this m ethod is a sta rt-up

    process of Class I area pres surizing w hich removes fla mmab le

    vapo rs from a protected enclosure. This is ac co mplished

    by exchanging a known volume of protective gas, while

    maintaining a minimum positive enclosure pressure of 0.10

    inche s (2.5 mm) of w a ter. The 2003 ed ition o f NFPA 496

    recomm end s 4 volume excha nge s for all enclos ures a nd 10

    volume excha nge s for all motors.

    Pressurization

    Common equipment in Class I & II Areas

    This method prevents the entrance of fla mma ble ga s or

    co mbustible dus t into protecte d enc losures. In Class II a reas,

    this is accomplished by manually removing any dust and

    then ap plying a protective g as supply to maintain a pos itive

    enclosure pressure of 0.50 inches (12.7 mm) of water. In

    Class I areas, this is acc omplished by " purging" as defined

    below, a nd by then maintaining a minimum pos itive enc losure

    press ure o f 0.10 inche s (2.5 mm) of wa ter. P owe r ca n then

    be applied to the protected equipment under conditionses tab lishe d b y the Division rating.

    Ventilation

    Hot equipment in Class I & II Areas

    This me thod provide s protec tion a s o utlined a bove a nd

    also removes or dissipates hea t from e lec trica l devices within

    a protec ted enc los ure. This metho d is com monly use d to

    co ol eq uipment or reduce enc los ure surface tem peratures.

    Ventilation req uires high a ir flow a nd is c ommo nly performed

    with blowers for high voltage switchgear devices.

    Dilution

    Analytical equipment in Class I Areas

    This method provide s protection as outlined ab ove and

    also co ntinuously removes or dissipates flamma ble gas es

    within a protected enc los ure. Dilution ma y req uire the use of

    nitrogen to b lanket the enc losure. Otherwise, a higher flow

    of instrument a ir w ill likely b e req uired.

    N FPA & ISA De s ign S tanda rdsPressurization Standards

    Co mmittee S P12 of the Instrument S oc iety of America

    (IS A) es tab lished the first Des ign S tand ard in 1966, entitled

    " IS A s12.4 - Instrument P urging For Red uction Of Ha za rdous

    Area Cla ss ifica tion." In 1967, the NFPA Tec hnica l Com mittee

    on Elec trica l Equipment in Che mical Atmos pheres e sta blishedrecommended practices, entitled "NFPA 496 - Purged and

    P ressurized Enclos ures for Elec trica l Eq uipment." S ince

    then, the NFPA has expanded their document by adding

    recom mend ations for enc losure ventilation a nd d ilution.

    The NFPA do cume nt is the America n stand ard for de sign,

    ma rking a nd performanc e of enclosures and press uriza tion

    sys tems. The IS A do cument ad dress es c onstruct ion,

    insta lla t ion and test ing of protected enclosures and

    pressurization systems.

    Pressurization "Types"

    The NFPA and ISA de fine " Types" of press uriza tion bas ed

    on the Division rating of a ha za rdous loca tion a nd elec trica l

    ratings of the protected eq uipment. Ge neral purpose and

    Division 2 rated electrica l eq uipment req uire different mea ns

    of protection, depe nding on their loc ation.

    Type "X"

    Protects general purpose equipment in Division 1 Areas

    This system red uces the clas sifica tion within protected

    enc los ures from Division 1 to nonha za rdous. It is req uired to

    automatically control electrical power to all protected

    equipment.

    Type "Y"

    Protects Division 2 rated equipment in Division 1 Areas

    This system red uces the clas sifica tion within protected

    enclosures from Division 1 to Division 2. All protected

    equipment must be rated for Division 2. Automatic power

    co ntrol disc onnec ts a re not req uired, but visual and /or audible

    a larms m ust be initiated whe n there is loss of pressure.

    Type "Z"Protects general purpose equipment in Division 2 Areas

    This system red uces the clas sifica tion within protected

    enc los ures from D ivision 2 to nonc las sified . Automatic pow er

    co ntrol disc onnec ts a re not req uired, but visual and /or audible

    a larms m ust be initiated whe n there is loss of pressure.

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    Pre ssur iza t ion S ys te m D e s igns

    These pressurization system diagrams represent the basicdesigns of modern pneumatic systems.

    There a re four prima ry fac tors tha t de termine w hich purge

    sys tem is app ropriate for your applica tion:

    Classifica tion of the area.

    Ratings of the eq uipment inside the enclosure.

    Enclos ure size, pos ition of do ors, windows a nd

    any ac cess ories .

    Po we r requirement to the enclosure (type X system s).

    Area Classification

    The area clas sifica tion determines the type of purge system

    needed. For Division 1 areas, the equipment inside the

    enc los ure d etermines whethe r a Type X sys tem (equipment

    rated for gene ral-purpose ) or a Type Y sys tem (equipment

    rated for Division 2) ca n be us ed .

    Equipment Ratings

    The rating on the eq uipment inside the enclosure be co mes

    important in evaluating which purge system to use in a

    Division 1 a rea. If the Division 1 a rea c onta ins a t leas t one

    ge neral-purpos e c ompo nent, a Type X system is req uired.

    If all devices in the enclosure are rated for Division 2, then

    a Type Y system c an b e used . Sp ec ial cond itions e xist for

    enclosures such as ga s ana lyzers and chromatographs that

    co ntain a fla mma ble ga s. Re fer to NFPA 496 2003 for more

    information.

    Enclosure Size

    The size of the enclosure de termines the size of the purge

    system. How the sys tem is mo unted depend s on the pos ition

    of doors, windows a nd cab le entrance s.

    Power Requirement

    For Type X sys tems, the co ntrol unit operates the pow er

    disc onnec t to the enc los ure. If the pow er req uirement for the

    enclosure exceeds the contact ratings on the control unit,

    a c ontrol relay mus t be a dd ed. If the co ntrol relay is loc ated

    in the haza rdous area, it must be rated for that ha zardous

    location. As power increases inside the enclosure, high

    tempera tures bec ome a problem. Refer to NFPA 496 2003for more information.

    For Type Y a nd Z purge system s, aud ible ala rms or visua l

    indicators must be used to notify operators that pressure

    inside the enclosure is below the NFPA minimum. Ala rms are connec ted directly to the enclosure and monitor

    the differential air press ure be twe en the enc los ure a nd the

    environment outside it. These alarms are a ctivate d b y the

    reduction in flow or press ure w ithin the protec tive enc los ure

    and have a direct connection to the enclosure, eliminating

    the need for an alarm on the protective g as supply.

    The alarm must be loc ate d where the ope rator ca n

    se e it ea sily.

    The alarm must take its mea surement from the

    enc los ure only.

    Alarms located in the haza rdous area must be rated

    for the area .

    Valves ca nnot be connec ted betwee n the alarm and

    the enclosure.

    C ho o s ing a S ys te m Re q uire m e nts fo r Ala rm s

    OP TIONAL PRES SU RE

    RELIEF DEVICE

    PRESSURE

    INDIC ATOR

    OP TIONAL

    ALARM

    OR

    POWER

    C UT-OFF

    S WITCH

    P ROTECTIVE

    GAS SUP PLY

    PRESSURE

    REG ULATOR

    P ROTECTED

    ENCLOSURE

    BALL

    VALVE

    NEEDLE

    VALVE

    OP TIONAL PRES SU RE

    RELIEF DEVICE

    PRESSURE

    INDIC ATOR

    OP TIONAL

    ALARM

    OR

    PO WER

    CUT-OFF

    S WITC H

    P ROTECTIVE

    GAS SUP PLY

    P ROTEC TED

    ENCLOSURE

    PRESSURE

    REG ULATOR

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    Pepperl+Fuchs, Inc. Purge/Pressurization Systems Technology Review

    Typic a l Enc los ure C o nne c t io ns

    General Recommendations

    1. The press urizing s ystem s hould be loc ate d immediately

    adjacent to the protected enclosure(s) when possible.

    2. The press urizing s ystem sho uld b e installed at e ye level,

    in a prominent location, for convenient viewing.

    3. No valves s hould be insta lled b etw een the press urizing

    system and the protected enclosure(s).

    4. The reference c onnec tion from the protected enclosure(s)

    should be installed in a location which is not directly

    affected by air flow through the protected enclosure(s).

    5. All tubing, piping and c onnec tion fittings sho uld be s uita ble

    for the loca tion in which they a re insta lled and sho uld b e

    protected against mechanical damage.

    Class I Area Recommendat ions

    If fla mma ble ga se s are lighter than air, the supp ly

    connec tion to ea ch enc losure should enter near a bottom

    co rner and the co nnection for an optional vent or piping to

    the next protected enclosure should exit near an extreme

    oppo site top corner.

    If flammab le ga ses a re heavier than air, connections

    should be reversed.

    Multiple Enclosure Recommendations

    1. Protected enclosures should be connected from the

    sma lles t to large st enc los ure in se ries .

    2. Connections should be sized to allow proper operation

    of the pressuriza tion sys tem.

    3. Co nduit or wirewa ys may be utilized a s protected enc losures

    or as connec tions b etween protected e nclosures.*

    These Clas s I a rea recomme nda t ions exceed the

    req uireme nts o f NFPA 496. They a re prese nted b y

    Pe pperl+ Fuchs Beb co a s a method to enhance the removal

    of flamma ble gas es by the use of g ravity.

    These C las s I a rea rec omme nda tions only ap ply to

    enclosure volumes exceeding two cubic feet.

    Single Enclosures

    M ult ip le Enc losure s

    REFERENC E TO

    ALARM, INDIC ATOR

    OR C UT-OFF S WITC H

    OPTIONAL PRES S URE

    RELIEF DEVICE

    SUP PLY FROM

    ENCLOSURE

    PRESSURIZING

    SYSTEM

    P ROTECTED

    ENCLOSURE

    4. All pressurized conduit and wireways should be sized to

    allow proper protective gas flow through the protected

    enclosures.

    * The NFPA reco gnizes the us e of electrica l co nduit or

    wirewa ys a s a part of an " ap proved system" . The NFPA

    term "approved system" refers to a complete purged

    assembly that has been approved by the authority

    having jurisdiction.

    REFERENC E TO

    ALARM, INDIC ATOR

    OR C UT-OFF S WITC H

    SUP PLY FROM

    ENCLOSURE

    PRESSURIZING

    S YSTEM

    OP TIONAL PRES SU RE

    RELIEF DEVICE

    P ROTECTED

    ENCLOSURE

    INTERCONNECTINGP IP E OR WIREWAY

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    Ind ic a tors , Ala rm s & C utof fs

    The disc onnec t sw itch immed iately cuts off powe r to the

    enclos ure w hen press ure d rops be low a s afe level. This

    sw itching is required for Type X sys tems but c a n used inType Y a nd Z s ystem s.

    There are exce ptions to the disc onne ct rule for Type X

    systems, bec ause in some instances, a power loss represents

    a g reater ha za rd than operating the sys tem under low pres sure.

    An alarm is a cc eptab le in those circums tanc es , but only for

    a short time and special requirements may be necessary.

    Requirements for disconnect switches:

    Must be ac tuated by either the protec tive ga s flow rate

    or the differential pressure inside the enclosure.

    Must be a pproved for its loc ation.

    No valves shall be connec ted betwee n the disco nnect

    switch and the enclosure.

    S hall take its signa l from the protec ted enc los ure and

    sha ll not be installed b etw een the enc los ure a nd the

    protec tive g a s s upply. Refer to NFPA 496, se c tion 4.10.1

    for more information.

    Indica tors can be used whe n there is an alarm for the

    protective gas supply and the enclosure is isolated with a

    valve immed iately a djace nt to the e nclosure. The va lve musthave an a ppropriate w a rning labe l a nd ca n be used only for

    the enclosure. Refer to NFPA 496 2003, section 4.8.4 for

    more information.

    The indica tor must be loc ated whe re the operator can

    se e it eas ily.

    The indica tor must show either press ure or flow.

    The indica tor ca nnot be insta lled b etwe en the enc los ure

    and protective gas supply.

    No valves shall be co nnected betw een the indica tor and

    the enclosure.

    The protec tive ga s supply shall have an a la rm loca ted in a

    constantly attended area and fulfill requirements in 4.3.2.

    Single Enclosure Applications Multiple Enclosure Applications

    Upstream Alarm Application Downstream Alarm Application

    Re quire m e nts fo r Ind ic a to rs Re quire m e nts fo r Dis c onne c ts

    P RO TEC TIVE

    GAS SUP PLY

    P ROTECTED

    ENCLOSURE

    INDIC ATOR , ALARM

    OR CU TOFF S WITCH

    P ROTECTIVE

    GAS SUP PLY

    P ROTECTED

    ENCLOSURES

    INDICATOR, ALARM

    OR CU TOFF S WITCH

    P ROTECTIVE

    GAS SUP PLY

    ALARMVALVE P ROTECTED

    ENCLOSURE(S)

    P OS ITION NOT CR ITICAL

    P ROTEC TED

    ENCLOSURE(S)

    P RO TEC TIVE

    GAS SUP PLY

    ALARM VALVE

    P OS ITION &LABEL CR ITICAL

    (S EE ABOVE)

    Pro te c te d En c lo s u reDe v ice De ta ils

    Pro te c t iv e Ga sSupply Alarm Detai ls

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    In a gene ral se nse, protec ted enclosures should be wired

    similar to explos ion proo f enclos ures, in ac co rda nce w ith Article

    500 of the National Electric Code - NFPA 70.

    Single conductor wiring should be placed in rigid metal

    co nduit, sea l-flex conduit or other med iums a pproved for use

    in the ha za rdous loca tion s urrounding the protected enclosure.

    Additionally, NFPA 496requires the use o f approved se als onall pres surized enclosure co nduit wiring entries , in acc orda nce

    with NFPA 70. Furthermore, the use of an approved seal issimply the most practical way to prevent excessive leakage

    through c onduit connections.

    However, while explosion proof enclosures require conduit

    seals on all cable entries, in accordance with NFPA 70. Othermethods of sea led ca ble entries that a re suitable for haza rdous

    loca tions ca n be used, such as c ompression glands.

    In co nclusion, there a re two prima ry go als. First, the insta llersho uld ensure that all as so ciated w iring a nd ca ble is protected

    by pressurization or other means, such as explosion proof

    conduit or intrinsic safety barriers. Secondly, the installer

    should e nsure that a ll asso ciated c onduit and wirewa ys a re

    sealed to conserve protective gas, unless they are used to

    supply protec tive ga s to other enclosures or device s.

    Sections 4.11 & 6.3of the 2003 NFPA 496 req uire ma rking son a ll protected e nclosures with a " permanent label," loc ated in

    a " prominent loc ation," nea r all do ors and ac ce ss covers. The

    lab els must include the following o r eq uivalent statem ents:

    Class I Locations:" WARNING - PRESSURIZED ENCLOSURE"

    " This enclosure sha ll not be op ened unless the area is known to be free

    of fla mmab le ma terials o r unless all devices have be en de -energized."

    Class II Locations:" WARNING - PRESSURIZED ENCLOSURE"

    " Pow er shall not be restored after the enclosure has been o pened until

    co mbustible dust have been removed a nd the enclosure repress urized."

    Section 5.3 requires the following or equivalent statementin addition to the statement required by Section 4.11 above.

    " Po wer sha ll not be restored a fter enclosure has b een ope ned until

    enclos ure ha s b een purged for _ minutes a t a flow rate of _."

    ANote to Section 5.3pe rmits the use of minimum pres surein place of flow rate if the pressure can positively indicate a

    known flow rate.

    An Exception to Section 5.3allow s plac eme nt of the sta rt-upinstructions on the p ressurizing sys tem, if they a re referenced

    by the permane nt la bel on the protec ted enc los ure.

    In ad dit ion, a l l permane nt la bels must include three

    other ma rkings :

    Section 4.11:Clas s, G roup and Division of surrounding area

    Section 4.11:NFPA pres s uriza tion Type X, Y, o r Z

    Section 4.11:TCode (temperature identification number):se e NFPA 70, The Na tiona l Elect ric C od e, Article 500,

    Ta ble 500-3(d)

    Exception No. 1a llows omission of the TCo de ma rking if thehottest temperature do es not exceed 100 C.

    Exception No. 2 a llows omission of the T Cod e ma rkingfor equipment which is marked for specific use in gas or dust

    atmos pheres a nd doe s not exceed 80% of the flammab le or

    ignitable a tmos phere's ignition te mperature.

    Enc los ure M a rk ing & W ir ing

    E nc lo s ur e M a r k in g R e q uir e m e n ts Typ ic a l En c lo s ur e W ir in g M e t ho d s

    Spe c ia l M ark ing Requirem ents

    Exceptions to S ec tion 4.5 require enclosures to be ma rked w iththe following o r equivalent statem ent if they house eq uipment w hich

    ca n exceed the T-Co de rating, to c omply with Se ction 4.11.4:

    "WARNING - HOT INTERNAL PARTS"" This enc losure sha ll not be opened unless the area is known to be

    nonflamma ble or unless all equipment within has been

    de -energized fo r _ minutes ."

    An Exception to Sec tion 4.8.2 permits the use of an indica tor on

    the protected enclosure if all isolation valves are adjacent to the

    enclosure (see page 11) and marked to comply with Section 4.11.5:

    "WARNING - PROTECTIVE GAS SUPPLY VALVE"" This valve must b e kept open unless the a rea is known to be

    nonflammable or unless all equipment within the protectedenclosure is de-energized."

    Typical EnclosureW iring Co nnec tion

    P ROTECTED

    ENCLOSURE

    OR DEVICE

    EXPLOSION

    PROOF DEVICE

    INTRINS ICALLY

    SAFE OR FIBER

    OP TIC DEVICE

    INTRINS ICALLY

    SAFE OR FIBER

    OP TIC DEVICE

    INDEP ENDE NTLY

    PRESSURIZED

    DEVICE

    ADJ ACENT

    PRESSURIZED

    DEVICE

    PRESSURIZED

    RAC EWAY

    CONDUITSEAL

    CONDUITSEAL

    CONDUITSEAL

    G LAND FITTINGCABLE

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    Start- Up Conditions

    P rotec tion Method: Type " X" Press uriza tion S ystemPo we ring Method: Automatic Po we r Co ntrol Unit or

    Local Disconnect SwitchSys tem Sta tus: Protected Equipment De-energized

    Alarm S ys tem a nd Air Supply On

    Operating Procedures

    1. Remove haz ardous s ubstanc e from the protectedenclosure. A vacuum device is the preferred tool fordus t remova l.

    2. Che ck ope ration of e nclosure press ure relief de vice(if utilized ) and se al the protected enc los ure.

    3. Press urize the protected e nclosure to set and ma intaina p os itive pres sure o f 0.50 inc hes (12.7 mm) of w a ter.

    4. Sys tem will ap ply power automa tica lly whe n pressure isset a nd ma intained a t a pos itive pres sure of 0.50 inches

    (12.7 mm ) of w a ter.5. Los s of press uriza tion must a utomatica lly de -energize

    protected eq uipment pow er immed iately.Exception:Automatic power control is not required ifthe enclosure is de signed to prevent the entranc e ofdust and the pressurization system activates an audibleor visua l alarm in a co nsta ntly attend ed loc ation.

    6. Eq uipment that ma y overloa d or overheat, such a smotors o r trans formers, require therma l overloa d c utoffswitches or a larms.

    B a s ic O p e r a t in g Pro c e d u r e s

    Start- Up Conditions

    P rotection Method : Type " X" P urge /P ress uriza tion S ystemPo we ring Method: Automatic Po we r Co ntrol UnitSys tem Sta tus: Protected Equipment De-energized

    Alarm S ys tem a nd Air Supply On

    Operating Procedures

    1. Che ck ope ration of enc los ure press ure relief device(if utilized) and seal the protected enclosure.

    2. Pres surize the protec ted enc los ure to set and m aintain aminimum po sitive pres sure o f 0.10 inches (2.5 mm) of wa ter.

    3. Exchange the recommend ed volumes of purging ga s.

    4. S ystem w ill de ny powe r automatica lly until recom mend edvolume exchange is c omplete a nd pressure is s et andmaintained at a minimum positive pressure of 0.10 inches(2.5 mm) of wa ter.

    5. Loss of pressuriza tion must a utomatica lly de -energizeprotected eq uipment pow er immed iately.Exception:P owe r may be ma intained for a s hort periodif immed iate loss of powe r would result in a mo re haza rdouscondition and if the system activates both audible andvisual alarms in a constantly attended location.

    6. Equipment that may overloa d or overhea t, such as m otorsor tra nsformers, req uire therma l overloa d c utoff switchesor alarms.

    Start-Up Conditions

    P rotec tion Method : Type "Z" Purge/Press urization S ystemPo wering Method: Loca l Disc onnec t S witchS ystem S tatus: P rotec ted Equipment De-energized Alarm S yste m a nd Air S upply On

    Operating Procedures

    1. Chec k operation of enc los ure pres sure relief de vice(if utilized) and seal the protected enclosure.

    2. Pressurize the protected enclosure to set and maintain aminimum pos itive press ure of 0.10 inches (2.5 mm) of wa ter.

    3. Exchang e the recommended volumes of purging ga s.

    Exception:Pow er may be e nergized immed iately ifthe protected enclosure atmosphere is known to benonflammable.

    4. Energize the protected eq uipment po we r manually w itha disconnect s witch o r breaker rated for the haza rdouslocation.

    5. Loss of press uriza tion req uires immediate a ttention o rthe manua l de -energizing of protected eq uipment pow er.

    6. Excessively hot equipment must be isolated in a separateprotected e nclosure, unles s the enc los ure is markedwith a warning which indicates a required cool-downtime period b efore a cc ess .

    Start-Up Conditions

    Protec tion Method: Type " Z" Pres suriza tion S ystemPo wering Method: Loca l Disc onnec t S witchS ystem S tatus: P rotec ted Equipment De-energized Alarm S ys tem a nd Air S upply On

    Operating Procedures

    1. Remove haz ardous s ubstance from the protectedenclosure. A vacuum device is the preferred tool fordust remova l.

    2. Chec k operation of enc los ure pres sure relief de vice(if utilized) and seal the protected enclosure.

    3. Press urize the protected enclosure to set a nd ma intaina p os itive pres sure o f 0.50 inch es (12.7 mm) of w a ter.

    4. Energize the protected eq uipment po we r manually w itha disconnect s witch o r breaker rated for the haza rdouslocation.

    5. Loss of press uriza tion req uires immediate a ttention o rthe manua l de -energizing of protected eq uipment pow er.

    6. Excessively hot equipment must be isolated in a separateprotected e nclosure, unles s the enc los ure is markedwith a warning which indicates a required cool-downtime period b efore a cc ess .

    C la s s II, D iv. 1 P re s s ur iz a t io n C la s s II, D iv. 2 P r e s s ur iz a t io n

    Class I, Div. 1Purge/Pressurizat ion

    C la ss I, Div. 2Purge/Pressurizat ion

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    Enc los ure D e s ig n Co ns ide ra t ions

    1. All window s should be shatterproof and sized as s ma llas poss ible.

    2. All NFPA 496 req uired m a rkings s hould be plac ed o n ornea r all do ors a nd co vers, and s hould be e a sily visible.

    3. The enclosure should withstand an internal pres sure offive (5) inches of wa ter without sus taining p ermane ntde formation a nd resist a ll corros ive elements in thesurrounding atmosphere.

    4. All lightw eight objec ts in the enclosure, such a s pa peror insulation, s hould b e fi rmly s ec ured .

    5. The enclosure should be c onstructed from materialssuc h as meta l or polycarbo nate to meet NEMA 4 or 12performanc e requirements , but doe s not require 3rdparty approval.

    6. The insta lla tion of obstructions or other barriers which blockor imped e the flow of protective ga s s hould be avoided.

    7. The creation of a ir poc kets or other a reas w hich trapflamma ble g as es within the enclosure s hould b e a voided .

    8. The enclosure should be loc ate d in an area whereimpact hazards are minimal.

    9. A press ure relief device sho uld be us ed if it is req uired toprotect the enc los ure a ga inst press urization system co ntrolfailure or to a llow proper purging s ystem ope ration.

    10. If the enclosure is non-metallic and contains equipmentwhich utilizes or switches powe r loa ds greater than2500 VA, it sho uld b e c ons tructed from s ubs ta ntiallynon-comb ustible materials, such a s ma terials des ignedto mee t or exc ee d ANSI/UL94 rating s o f 94 V-0 or 94 5V.

    11. The enc los ure s hould ha ve no s urfac e a rea tha texceed s 80% of the flamma ble or ignitab le s ubstanc e'sauto-ignition temperature.

    12. If the enc los ure is protec ted by a Type X S ystem a ndca n be op ened without the use o f a tool or key, thedo or should be e q uipped with a Division 1 rate d pow erinterloc k switch to d e-energize a ll equipment that is notsuitable for Division 1 a reas .

    1. The tota l volume of a ll pres surized enc losures , devicesand w irewa ys should be c onsidered.

    2. All enclosure, d evice and wirewa y volumes sho uld b eca lculated w ithout cons ideration of internally co nsumedspace. Exceptions: motor starters, rotors, field coils, etc.

    3. Cubical device volumes should be calculated as follows:

    Height x Width x Dep th - in inches 1728 = ft3

    - in feet = ft3

    4. Cylindrica l device volumes m ay b e ca lculated as follow s:

    r2x Cy linder Length - in inches 1728 = ft3

    - in feet = ft3

    1. All pres sure relief devices s hould be de signe d to minimizeair leakage, unless intended for dilution or ventilation.

    2. All press ure relief devices s hould be c ons tructed fromflame, shatter and ignition proof substances. In addition,they should b e de signed to prevent the esca pe of spa rksa nd burning ma terials.

    1. All interna l enc losures (within the protec ted e nclos ure)should be p rotected by one o f the follow ing me ans , if thefree volume of the internal enc los ure exc eed s 1.22 cubic

    inches (20 cm3).2. Internal enclosures s hould be ventilated on the top and

    bottom sides with at leas t one (1) sq uare inch (6.5 cm3) ofope ning fo r eac h four hundred (400) cub ic inches (6560 cm3)of volume within the internal protected enclosure, with aminimum s ize of o ne q ua rter (1/4) inch d iame ter (6.3 mm); or,

    3. Adjace nt and internal enc los ures s hould be purged inse ries w ith the protec ted enc los ure or be purgedse pa rately; or,

    4. Equipment within ad jac ent and internal enclosures shouldbe protected by other means; e.g. explosion proofenclos ures , hermetically se aled housings or intrinsicsafety barriers.

    Captive screw and cage nutassemb lies can be used to p rovide

    multiple po int fasteners, and improveenclosure app earance and pressure seals.

    Some enclosuremanufacturersutilize clamp ingfasteners to meetTYPE 4 performancerequirements.

    All design considerations presented on thispage are intended for basic applications only.

    P ro te c te d Enc lo s ure s Ad ja c e nt & In te rna l Enc lo s ure s

    Pre s s u re Re lie f D e v ic e s

    Typic a l Fa ste ninga n d G a s k e t in g M e t h o d s

    Ca lcu la t ion o f Enc losurea n d De v ic e Vo lu m e s

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    This enclosure features a removablegasketing trim, which features a highprofile w ith excep tional memory.

    Most cus tom and s tand a rd enclosures a re suitable for purging a nd press uriza tion if req uirements mee t or exce ed Type 4 or

    requirements. However, the use of multiple door fasteners provides a well-sealed enclosure that allows conservation of protective ga

    In this application, a custom b uilt stainlessteel enclo sure is fitted wit h severalPepperl+Fuchs Bebco products, includina Rapid ExchangeTMPurging System, andan Enclosure Protection Vent.

    In this app lication, a dual p ressurization systemis mounted abo ve two identical devices thatare separately protec ted to allow independentaccess. Both devices feature TYPE 4 cases,which makes them suitable for purging as is.

    Both assemblies

    pictured aresuitable forClass I,Group C & D,Division 2hazardouslocations.

    Unlike previous subjec ts, these cons ide rations are ba se d

    mainly upon commo n sense and sound e ngineering prac tices ,

    bec aus e while the NFPA and IS A have ad dress ed ma ny other

    fac tors, d evice use is m os tly unregulated. Therefore, w hile

    the following considerations are based on applications that

    have been installed and proven, many are presented in the

    ab senc e of standa rds. In add ition, this sec tion does not ad dress

    ana lytical eq uipment. Re memb er, the ultima te respo nsibility

    for insta llation a pproval, reg a rdles s of c urrent reg ulations, lies

    with the a uthority ha ving jurisdiction.

    D e v ic e Use C ons ide ra t ions

    P r e f a c e

    Controllers, Indicators & Recorders

    Tod ay's pa nel mounted instrumenta tion is a lmos t strictly

    elec tronic. The protruding fac e of these instruments norma lly

    contains LEDs, LCDs and incandescent or florescent lights.

    Therefore, it is extremely importa nt to isolate a ll instrumenta tion

    from the surrounding atmosphere, unless the face is sealed

    and all electronics are properly ventilated to the protected

    enclosure.

    The use of devices tha t penetrate the surfac e of a protectedenclosure must be carefully scrutinized. Protruding devices

    will likely c onta in elec trica l comp onents that co uld either be

    exposed to the hazardous location or be isolated from the

    flow o f protective gas . Conventional wisdom sug ges ts that a

    protruding device should be acceptable if it is (1) explosion

    proof, (2) intrinsica lly s afe, (3) proven to emit insuffic ient ene rgy

    to ig nite the surrounding a tmos phere (applica ble for Division 2

    loca tions only), (4) co nstruc ted s o tha t all elec tronics w ithin its

    fac e a re suitab ly sea led from the surrounding environment and

    properly ventilated to the protected enclosure, o r (5) iso lated

    from the surrounding a tmosphere by a sea led w indow o r ac ces s

    do or that is properly ventilated to the protected enclosure.

    Prot rud ing De v ice s

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    Motors

    Tota lly enc lose d moto rs, with NEMA rating s suc h a s TENV,

    TEFC or TEAO, a re be st suited for press uriza tion, b ut the

    following factors should also be considered. (1) All motors

    should have suffic ient ca vities and openings to pe rmit the flow

    of protective ga s a round the w indings . (2) The ga s c onnec tions

    for the supply and return of protective g as should be loca ted

    at extreme o ppos ite ends of the motor. (3) Pe ripheral device s

    such as electrical connections, optical encoders and brakes

    may require a separate housing, purged in series with the

    motor. (4) Pressure within the motor should not exceed

    the minimum requirement ,

    bec ause exces sive pres sure

    will force grease out of

    sha ft bea ring se a ls. Finally,

    Class I motors require 10

    volume exchang es be fore

    energizing power.

    D e v ic e Use C ons ide ra t ions

    Peripheral Devices & Instrument Keypads

    Tec hnica lly sp ea king, it is impos sible to pres surize ma ny

    peripheral device s, e ven if they a re Type 4 rate d. First, m os t

    ba r coders and wa nds feature no internal cavity. Sec ondly,

    the membrane assembly of most peripheral keyboards

    iso lates key contac ts from the protected ga s. Therefore,all peripheral devices not s uitab le for pres suriza tion s hould

    be protected by intrinsic safety barriers. Furthermore, the

    ba rriers a nd a ll intrinsic s afe wiring should b e me cha nica lly

    isolated from all other devices and wiring in the protected

    enclosure. Most peripheral devices can be easily modified

    with intrinsic safety barriers, however, its very impractical to

    modify pa nel mounted instrument keypad s. Acc epting this fac t,

    such instruments should be located b ehind a se aled ac ces s

    door that is properly ventilated to the protected enclosure.

    NOTE:S ome e nd use rs allow the us e of these d evice s in Division2 areas without barriers, assuming the normally low energy

    to these devices will not ignite the surrounding a tmos phere.

    However, the pos sibility of a ground fault or current overloa d

    will always exist without barrier protection.

    Pilot Lights

    A pilot light is norma lly unacc epta ble unles s rated for use

    in the haz ardo us loca tion. However, some a uthorities ha ving

    jurisdiction permit the use of LED clusters and VDC bulbs,

    after determining they have insufficient power to ignite thesurrounding atmosphere. Other concerns should include

    impa ct resistanc e and potential pow er diss ipation, unles s the

    pilot light is protected as noted.

    Relays, timers, c ounters, pow er supplies a nd o ther internally

    mounted e lectrica l eq uipment sho uld be ventila ted or protec ted

    in ac co rdanc e with the cons ide rations for adjace nt and internal

    enc losures (see pa g e T12). In ad dition a ll de vice s sho uld

    not exceed 80% of the flammable or ignitable substance

    auto-ignition tem perature, unles s (1) it c an be show n by testing

    that the device will not ignite the surrounding atmosphere,(2) the device is enc los ed in a he rmetica lly se aled cha mbe r,

    (3) the protected enclosure is equipped with a temperature

    warning nameplate, or (4) the device is separately housed

    and pressurized.

    Printers

    In ad dition to co nside rations for internal eq uipme nt, sp ec ial

    attention must be given to printing devices. First, in order

    to dispense the printed material, protected enclosures may

    req uire a "c hute" to g uide it outward. S econd, a "s lot" must be

    inco rporated to dispe nse the p rinted m a teria l, while minimizing

    the leakage of protective gas. Finally, if the slot dispenses

    printed ma teria l through the top of the protec ted e nclos ure, or

    if printed m ate ria l is only dispe nse d pe riod ica lly, the protec tedenclosure may also require a cover or a s ealed a cc ess door to

    prevent e nclosure co ntamination.

    In terna l De v ice s

    Due to the limitations es tab lished ab ove, mos t instrumentswill require isolation through the use of a s ea led a cc es s d oor

    (se e pa ge T5). How ever, w hile the instruments a re then norma lly

    inac ces sible, some end use rs permit " limited a cc ess" while

    maintaining a positive pressure, to perform maintenance,

    ca libration and a djustme nt. The proces s of limited a cc es s ma y

    be a cco mplished by using P epperl+ Fuchs Beb co Rapid

    ExchangeTM Purging Systems. Specia l door labeling or

    p u r g i n g s y s t e m a u t o m a t i o n m a y a l s o b e r e q u i r e d .

    NOTE: Thes e de signs s hould b e reviewe d by a ll pa rties ,es pec ially the a uthority ha ving jurisd iction, prior to eng ineering

    or fabrica tion co mmitments.

    Operators

    Pa nel mounted operators such as push but tons and

    se lecto r sw itch es s hould be Type 4 rated or oil-tight

    and should not conta in i l lumina t ion dev ices such as

    inca ndesc ent bulbs, unless they are protected a s noted b elow.

    NOTE: A majority of end users permit the use of generalpurpose illuminated operators in Division 2 areas, if they are

    isolated from impact with guards.

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    Pepperl+Fuchs, Inc. Purge/Pressurization Systems Technology Revie

    C a m e r a s & M o n it o rs

    With increa se d use over the la st de ca de , in areas like se curity

    surveillance, thermography and pollution control monitoring, video

    equipment can reach into many hazardous areas. Most applications

    normally revolve a round mod ifying o r enca sing the existing c am era, b ut

    co st a re usually neg ligible.

    Reg ardless of their loc ation, displays a nd a nnunciato rs are one of the

    simplest devices to protect, simply because they require only limited

    ac ce ss . Typical insta llation sa vings may run into thousa nds of do lla rs,

    and the eq uipment is protected from a ll eleme nts of the environment.

    Disp lays & Annuncia to rs

    Ada pting ge neral purpose meters, lights a nd co ntrols for use in a

    haza rdous area requires lit t le more than a sea led enclosure, a sea led doo r

    for limited ac ce ss , a nd a protection sys tem. In this ap plica tion, intrinsic

    sa fety ba rriers a re loc ated within the enclosure (a s afe a rea) and receive

    signa ls from the flow rate tra nsmitters loc ated in the nearby pipelines.

    Loca l Co ntro l Pa ne ls

    Typ ic a l Ap p lic a t io ns

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    APPLICATIONGUIDE

    Pepperl+Fuchs, Inc. Purge/Pressurization Systems Technology Review

    Reg a rdless of their purpos e, be it milling, grinding, drilling, wra pping

    or stuffing , C NC (Co mputer Numerica lly C ontrolled ) mac hinery ca nnot

    typica lly be use d in a ha za rdous loca tion, bec aus e the majority of market

    ap plica tions drives mo st ma nufac turers to o nly offer conventiona l de signs.

    However, by ca refully exa mining a nd mo difying va rious C NC ma chines,

    P+ F Bebc o has sa tisfie d ma ny applica tions, including s ome very unusualneed s, suc h a s the milling of plastic explosives for military a pplica tions

    and the stretch wrapping of pallets loaded with bags of highly ignitable dust.

    C N C M a c h in e r y

    Be ginning with the controls, protection of a filling or we ighing system is

    simple. Weigh sc ale platform eq uipment is usua lly ea sy to press urize, o r

    ma y be a vaila ble in intrinsica lly sa fe versions. From there, filling eq uipme nt,such a s s olenoids , motors, servos and dribble valves ca n be protected in

    a number of w ays . Finally, to c omplete the ap plica tion, o n-site, real-time

    printouts of tickets, reports or prod uct labels ca n be obta ined by a dd ing

    cus tom-built pres surized enc los ures for the printing eq uipment.

    Filling & W e ig hing

    Whethe r they are reciproca l motion or multimotion mac hines,

    today's advanced robotic machines are going into many hazardous

    or toxic a reas . Pe pperl+ Fuchs p roducts a re there too, utilized to allow

    robotic equipment to perform tasks such as automotive paint spraying,

    silico ne chip production and ca rbon fiber lam ination of ae rospa ce pa rts.

    Motors, servos, s ensors a nd on-boa rd e lectronics are ea sily protected

    with a combination of intrinsic safety barriers and pressurization, and

    in most cases these upgrades require only limited modification of the

    original machine.

    Robot ics

    Typ ic a l Ap p lic a t io ns