puratos - lab'insight fermentation
TRANSCRIPT
BERNARD GENOT R&D Manager
PURATOS
29/10/2015
INDUSTRIAL WITNESS
Puratos, reliable partners in innovation
Solutions to optimize costs
Ingredients specialist:
bakery
patisserie
chocolate
Family-owned
Focused on nutrition and
health
Global technologies
Local applications
Consumer inspired
innovations
Facts & Figures
Products and services available in more than countries Subsidiaries in countries production units in countries employees in the world
of revenue invested in research and development Innovation Centers worldwide More than researchers and application specialists
100 69
43 6.500
2.5% 53
400 350
55
3 dimensions in R&D in Puratos
SBU’s
R&D
Country R&D
GRS Lab
400
Consumer trends, Customers & partners
Great Innovation!
Suppliers
Universities
Andenne: Competence Center for Fermentation
ENZYMES ---- SOURDOUGH
Enzymes production scheme
Powder Packaging
Fermentation
Standardization
Micro-Filtration
Gran
ulato
r
Ultra - Filtration Liquid Packaging
Micro-Organism
Chromatography
Enzyme discovery
TRANSCRIPTION
Active Enzyme
TRANSLATION
mRNA
Enzyme polypeptide
chain
SECRETION
CELLULAR INTEGRITY
RECOMBINATION
Transcriptomics: Analysis of all genes
Northern Blotting Flow cytometry
Expression cassette
Productivity quantification
Genomics: Analysis of strains/mutants
Recombinant strains development & understanding
Fermentation Process development Optimal Composition Culture Medium
Definition and understanding of fermentation parameters
Macroscopic level: T°C , pH, pO2, OUR/CPR, OD…
Microscopic level: population heterogeneity
Empiric methods: RM composition Vs Strain needs
Use of Metabolic models
Lab scale Pilot scale Industrial scale
Upscalling processus
Downstream process definition Filtration/purification: MF/UF, Chromatography
Innovative filtration technologies: screening & validation
Drying:
Impact of drying on Enzymes activty
Lab scale Pilot scale Industrial scale
Upscalling processus
Sankt-Vith : Center for Bread Flavour
Spray dried
Drum dried
Fermentation rye, wheat, durum, …
starter cultures fermentation conditions
Heat Exchanger
Active liquid
35°C 4°C
Heat Exchanger
Deactivated liquid
35°C 80°C
Collaboration project
• Discover
• Understand
• Optimize
• Share
– Partners
– Customers