Product RangeAutomated infrared fusion machine IR-315 A

GF Piping Systems

Peace of mind in quality of jointing

IR-315 A

Pressure piping systems for industrial applications place high demands on mechanical stability, reproducibility and quality of fusion jointing. The new IR-315 A is part of the automated IR-A family made by GF. Automation, intuitive handling, system security and the revolutionary cooling system for big dimensions enable highest reproducibility, quality and efficiency for installers and operators.

Integrated cooling system

Automated heater unit

Safety bar

Ambient temperature

sensor

Protected level adjustment

Automated facer unit

Lockable main switch

Circuit breakers

IR temperaturesensor

Video camera

Specifications IR-315 A

Dimensions d110 – d315 mm (4’’ – 12’’)Materials PVDF SYGEF

PP grey PROGEFPP-H PROGEFPE100 ecoFIT (≤ d225 mm)

Languages English, German, Korean Power supply 400 V 50/60 Hz, max. 5000W,

integrated UPS(uninterruptible power supply)

Machine control PLC (programmable logical controller)

Working temperature range +5°C to +40°C

Fusion factor fs ≥ 0.80Weight machine/ incl. transport case 665kg / 720kgWeight working table / incl. transport case 300kg / 350kgDimensions transport case machine L x W x H 1.2 x 0.8 x 1.45 mDimensions transport case working table L x W x H 1.2 x 0.8 x 1.0 mConformance/ standards DVS 2007-6, DVS 2203-1Compliance to 2006/42/EC (MD) + 2004/108/

EC (EMC)Applications Fusion machine and working

table are designed for industrial applications and clean room conditions

Purchase order number for fully equipped machine (with working table) 790.165.001

Working table for clean room conditions including all

necessary accessories for example printer and clamping

inserts

Transport cases with integrated Euro-pallet

Easy and standardized transportation

Smart storage

12.1’’ touchscreen display on pivoting arm

Two-hand buttons for safe operation

Interfaces:• 4 x USB• Ethernet• 230V output

Automated clamping slide

1

IR-315 A Automated Fusion Machine and Spare Parts

IR-315 A Automated Fusion Machine

Model:• Fully equipped automated infrared fusion machine and working table designed for industrial

applications and clean room conditions• Welding of PVDF SYGEF (Standard/Plus), PP PROGEF (Standard/Plus), PE100 ecoFIT

(d≤d225 mm)• Dimensions d110-315 mm• Automated facer, clamping slide and heater• Integrated cooling system• User friendly touch-screen interface 12.1” with various languages• 4 USB interfaces, LAN Ethernet interface, 230 V Output• Integrated video camera and temperature sensors• Clamping inserts d110-280 mm (8 pcs. per dimension)• End caps PE d110-315 mm (4 pcs. per dimension)• Transport cases with integrated Euro-pallet (fusion machine and working table)• 3-phase AC (50/60 Hz) 400 V L1/L2/L3/N/PE• Set of facing knives (2 pcs.)• Torx key (T25) for facing knife• Hexagon keys (10 mm + 8 mm)• Fork key (36 mm)• Cleaning brush• Label printer (incl. ribbon 24 mm)• Instruction manual 

d-d(mm)

Code Weight(kg)

110 - 315 790 165 001 1070.000

Clamping inserts

• The clamping inserts are different for each dimension. They are used to clamp and position thepipe components. d

(mm)Code Weight

(kg)Pieces

110 790 165 010 1.500 1125 790 165 011 1.400 1140 790 165 012 1.300 1160 790 165 013 1.300 1180 790 165 014 1.200 1200 790 165 015 1.100 1225 790 165 016 1.000 1250 790 165 017 0.900 1280 790 165 018 0.700 1

 

2

Set of end caps

• A set includes 4 end caps. The end caps are different for each dimension. The ends of the pipemust be closed. The caps prevent heat loss due to airflow in the fusion zone and guarantee op-timum fusion results of the pipe components. d

(mm)Code Weight

(kg)Pieces

110 790 133 038 0.180 4125 790 133 039 0.150 4140 790 133 040 0.180 4160 790 133 041 0.045 4200 790 133 042 0.080 4225 790 133 043 0.400 4250 790 134 151 0.400 4280 790 134 152 0.400 4315 790 134 153 0.400 4

Set of facing knives

• A set includes two facing knives and ten screws. Each facing knife has four blades. In case of ablunt blade the facing knife may be turned three times before it must be replaced. 

d-d(mm)

Code Weight(kg)

Pieces

110 ‐ 315 790 165 549 0.100 2

Torx key

• For facing knives Description Code Weight

(kg)

T25 790 133 577 0.009

Cleaning brush

Code Weight(kg)

790 133 198 0.055

3

Accessories

Tangit KS Cleaner

• Special cleaner for plastic fusion connections in the materialof PP, PE, PVDF and PB• Suitable for Tangit Rapid. Must not be used for solvent cementing• DVGW approved• DW 5290 BR 0464 

Size Code Weight(kg)

1 liter 799 298 023 0.872

Cleaning tissue KO-TON-R

Minimum order quantity 100 pieces• This cleaning tissue is suitable for the cleaning of the welding zone of piping components, be-

cause it is lint free and clean room checked. Code Weight

(kg)

790 122 085 0.005

Label Printer

• Label 36 mm included, order Label 24 mm separately description Code Weight

(kg)

Label Printer Brother PT-P900W 790 131 066 2.740Ribbon 24 mm Brother TZe-251 790 131 065 0.100

7

The one-stop-shop solution

Technology

The pioneer in IR fusionGF Piping Systems has been the pioneer and leader for innovative infrared fusion technology since 1992. We have been working closely together with our customers focussing on their real-life needs. As a result we developed the automated IR-A family, which covers the dimension range from d20 up to d315 mm.

Advantages of IR fusion • Short welding time • Minimal defined bead• High reproducibility• High reliability • Less thermo-stress• Best for high purity applications

The optimized heating process Non-contact heating (IR) shortens the heating time by more

than 30% compared to conventional butt fusion. The entire

equalization process is no longer necessary which solves

the problem of varying bead formations”. The tendency for

melted material to stick to the heating element (especially

PVDF) is eliminated.

IR (infrared) fusion Conventional butt fusion

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GF Piping Systems

Worldwide at homeOur sales companies and representatives ensure local customer support in more than 100 countries

www.gfps.com

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