product lines 500 series sanitary quick disassembly sanitary hp pressure sensor augmentor sanitary...
TRANSCRIPT
Product Lines500 Series
SanitaryQuick Disassembly
Sanitary HP Pressure SensorAugMentor
Sanitary 500
Sanitary Pumps
Sanitary Solutions for Over 50 Years!
• “F” style pump, based on L-Frame, developed in the early ‘50s. Now obsolete.
• “FF” style with 3A acceptance, also based on L-frame; developed in the mid-1960s.
• New Sanitary design, based on 1000 Series, developed in 1995.
• AugMentor developed in 1997.• Sanitary 500, based on 500
wobble stator; developed in 1998.• Sanitary High Pressure based on
the 2000 Series developed in 1999.
Moyno® Sanitary Pump History
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Moyno Sanitary Pumps Provide High Product Integrity:
• The ability to pump solids up to 1.1”.
• Excellent particle identity; minimal damage.
• The ability to handle a wide range of fluids from thin liquids to high viscous products (10 million + CPS).
• Precise metered flow.• Pulsation free.• Extremely low shear (yogurts,
etc.).• Exceptional CIP cleaning
capabilities.• High suction lift capabilities.
Moyno Sanitary Pumps Have:
• Reduced stress on mechanical seals; one seal on suction side only.
• Abrasive pumping capabilities.• Higher efficiencies than other PD pumps.• Quick disassembly design.• Long, low-cost service life.• Easy to maintain, no timing gears to adjust, no
valves to clog.• Special options to customize the pump to
customer’s application.• Local factory trained stocking distributors.
Configurations and Capacities
• Over 190 standard models. • Capacities from .02 - 325 gpm.• Pressures to 600 psi.• Clean-in-place options.• Single mechanical seal
standard.• Open throat design with built-in
auger. • Close-coupled configuration
with integral gear box.• Double seal and packing
options available.
• Ultra-Flex® Food Grade Stators– Nitrile synthetic rubber– Natural rubber– EPDM synthetic rubber– Fluoroelastomers– White Nitrile, EPDM, Viton– FDA abrasion-resistant
urethane• Ultra Shield Rotor
– Wear-resistant, hard chrome-plated 316 stainless steel
• Hardened 17-4 PH for high torque– Non-plated 316 SS or 17-4 for
salts/acids
Materials of Construction
• Dairy Products– Cheese– Ice Cream, Yogurt & Frozen
Desserts
• Pharmaceutical/Cosmetics– Shampoo– Skin Cream– Hand Lotion– Penicillin Slurries
• Chemical– Wastewater Treatment– Cleaning Solutions– Chemical Feed & Metering
Typical Products Handled
• Meat & Poultry– Meat Packing Plants– Sausage & Prepared Meats
• Fruits & Vegetables – Fruit & Vegetable Juices– Pickles, Sauces & Salad
Dressings
• Bakery Products– Bread, Cake, Donuts &
Related Products– Cookies & Crackers– Yeast & Gluten
Moyno® 500 Sanitary Pumps
• Low flows.• Low-to-medium pressures.• 3A sanitary design.• Compact, cost-effective size.• #4 finish 300 Series stainless
steel.• Exclusive quick clamp
assembly.• Economical hygienic model
available.• A positive displacement pump
at centrifugal pump size and price.
Moyno Sanitary QD Pumps
• 3A Sanitary Design– Quick disassembly. No
tools required. Handles on tie rod nuts.
– Modular drive ends in FF, FG, and FH.
– Open throats with FFJ, FGJ and FHJ.
• Elements Sizes– #3 (0.8 GPM/100) to
#66 (66 GPM/100)
• Construction– STD = 316 SS, – #4 Finish– Optional 17-4 Drive
train
Moyno® Sanitary 1000Progressing Cavity Pumps
Sanitary Design Features
• Close-coupled configurations in standard flange and open throat designs.
• Mechanical seals are standard.• Eccentric reducer for self-draining
discharge.• Built-in extension tube on open
throat models.
• Housings - Product– Std = 304 SS, #4 Finish– Optional = 316 SS
• Internals– 17-4 Conrod– 17-4 Intermediate Shaft– 316 SS Rotor, 17-4 Option– 316 SS Drive Shaft
• Bearing Housing– Powder Coated for Chemical
Resistance
Standard Product with CIP
Clean-in-place bypass port
• CIP Bypass Port• Allows for higher velocity
circulation (5 + FT/SEC) throughout the CIP circuit.
• Element won’t impede higher flow based on gearbox ratio.
• Keeps high velocity CIP solution in pin joint and seal area for better cleaning.
Sanitary Drive Train
Sanitary universal joint flushes out extremely well during CIP cleaning.
Performance Features
• Standard auger assembly for positive feed of viscous materials
Sanitary Metering Pump Sizes
• Close-coupled (FB) or bare shaft design (FA)• Sold approximately 40 units on vitamin addition for
cereals
• Standardized Pricing– FB31, FB61, 3- and 6- stage #1 (0.045 GPM/100)– FA32, FA62 ,3- and 6-stage #2 (0.24 GPM/100)
Standard Product Options
• Listed in Price Book, Page: SANI.2.03
Customized stainless steel hopper
Standard Product Options
• Listed in Price Book, Page: SANI.2.01
300 Series stainless steel base
Stator Cradle
Standard Product Options
• Sanitary Options Stator cradle for large elements F,G,H,J,K,or L
• Listed in Price Book, Page: SANI.2.01
• Supports stator weight on larger units for easier assembly.
Standard Product Options
• Listed in Price Book, Page: SANI.1.01
Sanitary Stator Removal Hand Tool
Standard Product Options
• Listed in Price Book, Page: SANI.1.01
Currently designing hydraulic stator removal device for major yogurt manufacturer.
Currently designing hydraulic stator removal device for major yogurt manufacturer.
Sanitary Options2 PC Shaft Alignment Tool
Standard Product Options
• Listed in Accessory Section in the Price Book, Page: ACCESS.2.02
Fluid Detection Control for run-dry protection.
Special Product Options
• Heat Exchange Surface
• Call Applications Engineers for pricing
• Special suction housings
• Special connections
• Wine pump with 115 element from 2000 Series
Special Product Designs
Special Product Designs – Aseptic Pump
• Quench seal• Steam barrier on
stator• Aseptic clamp
connections
Special Product Designs- Covered Joints
AugMentor Feed System
• Provides effective pumping for high viscosity and no-flowable products
AugMentor Pump Stuffer
Handles viscous products up to 10,000,000 CPS at very low shear
AugMentor Feed System
• Handles viscous products up to 10,000,000 CPS at very low shear
Applications
• Extrusion • Transfer
Product Used On
AugMentor Feed System
• Applications– Extrusion– Precise Metering– Transfer
• Product Used On– Sausage– Hamburger– Fish Meat– Lobster Meat– Peanut Butter Blocks– Cookie Dough– Ricotta Cheese– Processed Cheese– Dog Food Snacks
• Current Customers– Jimmy Dean– Williams– Wamplers– Swaggerty– JC Potter– Nestle– Nabisco– Kraft– Heinze– Smuckers– Melster– World Pet
• Application Suggestions• Use Vector controls for exact weight control on
Chubb machines and extrusion processes. • Product testing usually required though trial units
or Moyno Lab tests.• Oversized rotor for temps. below 40°F• Pump taken apart daily, quote stator cradle,
stator removal tool, and 2 piece shaft alignment tool.
Application Suggestions
AugMentor ® Feed System
• Special Design for Nabisco– Heat jacket on– Hopper– Suction housing
Heat Jacket
AugMentor ® Feed System
• Special Design For Nestle – Scraper blade on
auger– Safety grate with prox
switch
AugMentor ® Feed System
Special Product Options
• Pharmaceutical Design for Clean Room– Teflon stator– All SS gearmotor– SS Adapter
The Progressing Cavity
Sanitary Solution!
Moyno® Sanitary High Pressure Pump
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• Quick Disassembly / Assembly
• Pinned drive train for quick disconnect.
• Two piece drive shaft does not disturb bearings.
• Two piece suction housing for assembling rotor/stator less the drive train.
• Clamped stator connections for quick disconnect.
Moyno Sanitary High Pressure Pump Design Features
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• Low profile design to allow pump to pull directly from the supply tank.
• No feed pump or stuffing pump required.
• Single mechanical seal located on suction side, not exposed to abuse of the high pressure environment.
• Use of drive heads on the larger models to localize thrust wear in smaller, less expensive parts.
Moyno Sanitary High Pressure Pump Design Features
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Moyno Sanitary High Pressure Pump Design Features
• Quick Disassembly / Assembly (continued)
• Rigid stator support which supports and aligns stator during assembly.
• Gasket-less stator connections.
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Moyno Sanitary High Pressure Pump Delivers:
• Pressures to 600 PSI as standard.• Can utilize PowerFlow™ elements.• Flow rates to 225 GPM.• Flow rates to 163 GPM at 500 PSI.
Moyno® Progressing Cavity Sanitary Pumps
• True sanitary design with CIP capabilities
• High pressure with extremely low shear
• High pressure with excellent particulate handling
• High pressure with steady, pulse-less flow
• The capability of high pressure at high flow with high viscosity
Applications
• Extrusion • Transfer
Product Used on
Sanitary High Pressure Pumps
• Applications– Extrusion– Precise Metering– Transfer
• Product Used on– Yogurt Base– Hand Soap– Gelatine through Votators– Fruit Slurry– Peanut Butter– Spinach Dip– Current Customers– Yoplait– Heinz– Smuckers– Cangel– Goio
Today’s Choice for Efficient, Cost-Effective Sanitary Service!
Moyno® Progressing Cavity Sanitary Pumps