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Principles of Mechanistic Pavement Design prof. Ezio Santagata ANAS S.p.A. - Politecnico di Torino Doha, December 11 th , 2018

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Principles of Mechanistic

Pavement Design

prof. Ezio Santagata

ANAS S.p.A. - Politecnico di Torino

Doha, December 11th, 2018

Presentation outline

• Historical perspective – AASHTO Design Method

• Main hypotheses of mechanistic pavement design

• Required data

• Practical implications

• Pavement design in Qatar

• Ongoing activities of the QSD-ANAS team

• Discussion

Historical perspective

• Originally developed in the 60s

• Based on the new concepts of:

• Structural Number (SN)

• Present Serviceability Index (PSI)

• Equivalent Single Axle Loads (ESAL)

• PSI depends mainly on:

• Smoothness (Slope Variance, SV)

• Rutting (Rut Depth, RD)

• PSI depends only marginally on cracking

• Main emphasis on load spreading capacity (stiffness)

AASHTO Design Method - Origin

Historical perspective

• Improvement of procedures

• Minor mechanistic components

• Introduction of reliability

AASHTO Design Method - 1993

• Limitations:

• Extension to extreme environmental conditions

• Extension to non-conventional and regional materials

• Extrapolation beyond actual traffic loadings

• Derived from the old style approach to pavement design:

subgrade protection (rather than true performance)

Need for a “physical” (mechanistic) approach to pavement design

Main hypotheses of mechanistic pavement design

• Vertical loads uniformly distributed on circular areas

• Layers of constant thickness on a semi-infinite half-space

• Full friction (adhesion) between layers

• Materials: homogeneous, isotropic and elastic

Multi-layer elastic model

Evaluation of structural response

(stresses, strains, displacements)

by means of adequate methods/algorithms

• Critical issues:

• Obtain input data (accounting for effects of external variables)

• Ensure consistency with hypotheses (materials and construction practices)

TESTING, MODELLING & QA/QC SYSTEMS

Layer 1

Layer 2

Layer 3

Interface 1

Interface 2

Interface n-1

Layer n

(homogeneous half-space)

h1, E1, ν1

h2, E2, ν2

h3, E3, ν3

hn = ∞, En, νn

Main hypotheses of mechanistic pavement design

• ASPHALT

Viscoelastic (rate- and temperature-dependent)

• Complex modulus (or ITT resilient modulus) formally considered as an elastic modulus

• Representative temperature and loading rate (frequency)

• Direct measurement or calculation by means of composition-dependent models

• Assumed values of Poisson’s ratio

• Dependency upon stress mode (e.g. uniaxial vs. bending vs. indirect tensile)

Assessment of materials properties (stiffness)

• UNBOUND MATERIALS

Non-linear elastic (stress- or strain-dependent)

• Resilient modulus formally considered as an elastic modulus

• Direct measurement for a wide combination of stress states and subsequent modelling

• Assumed values of Poisson’s ratio

Main hypotheses of mechanistic pavement design

Adhesion between layers

• Lack (or loss) of adhesion:

• Affects stress-strain distribution (and consequently fatigue life)

• Can lead to reduction of fatigue life and to debonding/delamination phenomena

• Can lead to surface cracking (top-down)

• Adhesion is strongly dependent upon tack coat and prime coat application

• Need for specific QA/QC and performance tests

Canestrari & Santagata (2005) Raab & Partl (2007)Roque et al. (2017)

Main hypotheses of mechanistic pavement design

Thickness uniformity and materials homogeneity

• Variability of thickness and homogeneity:

• Promotes the onset of relative permanent deformation (rutting and roughness)

• Amplifies dynamic loading which further contributes to relative permanent deformation

• Leads to creation of weak areas with corresponding local damage

• Need for tight control during production and laying

Santagata & Sciamanna (2015)Santagata & Barbati (2006)

Main hypotheses of mechanistic pavement design

Rationale of mechanistic (structural) design

• By means of transfer functions structural response can be related to:

• Limiting conditions = pass/fail approach

N/Nf (terminal damage)

single loading and conditions

• Performance = damage accumulation approach

D(N) = ΣNi/Nfi (progressive damage)

multiple loadings and conditions

• Classical transfer functions:

• FATIGUE CRACKING: tensile strain at bottom of the asphalt layers

• RUTTING: compressive strain on top of the subgrade

TESTING & FIELD OBSERVATION

Santagata et al. (2004)

Main hypotheses of mechanistic pavement design

Assessment of materials properties (transfer functions)

• ASPHALT – Fatigue life

• Generally expressed as a function of strain level (Wohler curve)

• Laboratory assessment to be adjusted to field performance (calibration)

• Direct measurement or calculation by means of composition-dependent models

• Dependent upon stress mode (e.g. uniaxial vs. bending vs. indirect tensile)

• Advanced modelling with Viscoelastic Continuum Damage (VECD) mechanics

Number of loadings to failure

Init

ial st

rain

m)

Miglietta et al. (2018)

Main hypotheses of mechanistic pavement design

Auxiliary information for mechanistic (structural) design

• Traffic loading - MONITORING & MODELLING

• Intensity, distribution and time growth

• Operative speed

• Models of various levels of complexity:

• Network-based models

• Relationship with social factors

• Environmental factors - MONITORING & MODELLING

• Temperature

• Moisture

• Models of various levels of complexity:

• TEMPERATURE: single temperature vs. continuous modelling

• MOISTURE: prevalent conditions vs. continuous modelling

Main hypotheses of mechanistic pavement design

Key points for the best use of mechanistic design methods

• The value of a mechanistic design method is mainly a function of its VALIDATION

• Quality of predictions depends on quality of input data

• “Cross-breeding” of different methods can jeopardize their predictive capacity

• Fundamental role of (laboratory) testing

• Necessary support of good construction practices and adequate QA/QC systems

Pavement design in Qatar

Reference documents

• Qatar Highway Design Manual 1997 (QHDM 1997)

• Qatar Strategic Transport Model (QSTM 2013)

• Interim Advice Note No. 016 (IAN 016, 2013) – Expressways → Stiffness ranges, no transfer function

• Interim Advice Note No. 019 (IAN 019, 2013)

• Qatar Construction Specifications 2014 (QCS 2014)

• Supplementary Guidelines for Pavement Design (2015) – Local Roads

• Qatar Highway Design Manual 2015 (QHDM 2015) → General “transition document” (refers to MEPDG)

• Interim Advice Note No. 101 (IAN 101, 2016)

More recent documents do not explicitly introduce a Qatar-specific procedure

Pavement design in Qatar

QHDM 1997

• Catalogue format but based on mechanistic principles

• Reference values of materials properties

• Explicit transfer functions (Austroads, adapted from Shell)

• Guidelines for traffic monitoring and modelling

• ESAL loading – suggested truck factor ranges (including overloading)

• Single reference temperature

• Lack of true validation

FATIGUE transfer function

RUTTING transfer function

Ongoing activities of the QSD-ANAS team

Assessment of relevant input data - MATERIALS

• ASPHALT STIFFNESS

• Calculation from binder rheology and volumetrics

• Effects of short-term and long-term ageing

• Calibration against direct measurements

• Neat and modified binders

1.E-02

1.E-01

1.E+00

1.E+01

1.E+02

1.E+03

1.E+04

1.E+05

1.E+06

1.E-07 1.E-05 1.E-03 1.E-01 1.E+01 1.E+03 1.E+05

G*

[kP

a]

ω [rad/s]

Bitumen A - Original

Bitumen A - RTFOT

Bitumen A - PAV

Bitumen B - Original

Bitumen B - RTFOT

Bitumen B - PAV

Ongoing activities of the QSD-ANAS team

Assessment of relevant input data - MATERIALS

• ASPHALT STIFFNESS AND FATIGUE

• Direct measurement and modelling

• Multiple configurations (uniaxial, 4-point bending, indirect tensile)

• Introconversion and adjustment for compaction level, rate of loading and temperature

• Mixes with neat and modified binders, including RAP and CR

1

10

100

1000

10000

100000

1.0E-05 1.0E-04 1.0E-03 1.0E-02 1.0E-01 1.0E+00 1.0E+01 1.0E+02 1.0E+03 1.0E+04 1.0E+05 1.0E+06

|E*|

MP

a

Reduced Frequency, fr=f*a(T)

E*(raw) - aT (fit)

E* (fit) - aT (fit)

Ongoing activities of the QSD-ANAS team

Assessment of relevant input data - MATERIALS

• STIFFNESS OF UNBOUND MATERIALS

• Direct measurement and modelling

• Effect of moisture content and level of compaction

• Correlation with index properties

• Functional for the sub-layering of sub-base and subgrade

Santagata et al. (2001)

Sub

-bas

e

Mean stress (kPa) Deviatoric stress (kPa)

First stress invariant (kPa)

Sub

grad

e

Deviatoric stress (kPa)

Re

silie

nt

mo

du

lus

(kP

a)

Re

silie

nt

mo

du

lus

(kP

a)

Ongoing activities of the QSD-ANAS team

Assessment of relevant input data - TRAFFIC

• Follow-up of data processing from classified traffic counts

• Reference: Qatar Strategic Traffic Model (QSTM)

• North Road (3 stations), Dukhan Road (1 station), Salwa Road (6 stations)

Ongoing activities of the QSD-ANAS team

Assessment of available design methods - TRIALS AND IMPLEMENTATION

• In the absence of field data for calibration/validation:

• Back-analysis of QHDM 1997 and sensitivity evaluation

• Adaptation of Austroads 2017 (in continuity with QHDM 1997)

• Trial use of AASHTO MEPDG (U.S.A., 2008) and SAPEM (South Africa,2013)

• With field data: preliminary implementation

0.00

0.20

0.40

0.60

0.80

1.00

1.E+05 1.E+06 1.E+07 1.E+08 1.E+09

Term

inal

dam

age

, N/N

f

ESALs

Reference

Reduced E1

Reduced E1, Increased E2

Reduced E1, Increased E2, Reduced h1

T1 T2 T6T5T4T3 T6+

Ongoing activities of the QSD-ANAS team

Challenges

• Characterization of non-conventional materials

• Recycled components (e.g. RAP and CR)

• Fine asphalt mixtures (ref. QCS 2018)

• Incorporate countermeasures for rutting and bleeding

• Include perpetual pavement option

• Retrieve and model reliable/ unbiased traffic data for all categories of roads

• Calibration and validation of transfer functions with field data

• Consistency with other reference documents adopted in Qatar

• Link mechanistic design to Life Cycle Cost Analysis (LCCA) and Pay Factors

• Dissemination and training

All stakeholders are invited to cooperate and share available data/information

Thank you

For further information please visit

the “Qatar Future Roads” website

http://www.q-roads.com.qa/