preparation and characteristics of sugarcane low alcoholic drink by submerged alcoholic fermentation
TRANSCRIPT
RESEARCH ARTICLE
Preparation and Characteristics of Sugarcane Low AlcoholicDrink by Submerged Alcoholic Fermentation
Gan-Lin Chen • Feng-Jin Zheng • Bo Lin •
Tian-Shun Wang • Yang-Rui Li
Received: 8 May 2013 / Accepted: 16 July 2013
� Society for Sugar Research & Promotion 2013
Abstract A new low alcoholic drinks, was brewed from
fresh sugarcane juice using different kinds of yeast, viz.,
wine yeast, Fali yeast and thermo-tolerant yeast by sub-
merged alcoholic fermentation. The main characteristic
parameters of fermented cane juice such as alcohol content,
total sugars, total acids and reducing sugar were investi-
gated during the process of alcoholic fermentation in order
to evaluate the effect of yeasts on the quality of alcoholic
drinks. The results showed that alcoholic fermentation
period and the alcohol content of fermented cane juice
ranged from 9 to 20 days and 2.8–4.8 %, respectively.
With respect to sensory evaluation, the alcoholic drink
obtained by using wine yeast was found suitable with
yellow-brown colour, clear and brighter appearance, full
wine and cane aromas and flavor. Its soft, mild, mellow and
slightly sweet taste made it possible to be used as a bev-
erage in dines. The results of this study concerning the use
of sugarcane juice as one of raw materials could be
promising for industrial fermentations of low alcoholic
drinks production, and also provides a new approach to
process sugarcane by-products.
Keywords Sugarcane juice � Alcoholic fermentation �Low alcoholic drinks � Yeast
Introduction
Sugarcane is a field grown, thick, tough and tall perennial
grass having stalks appear like bamboo, and is the most
important sugar crop all around the world because it stores
15–18 % sucrose in its juicy stalks. In addition to making
white sugar, sugarcane juice is highly beneficial to human
health as it contains many amino acids such as aspartic
acid, alanine and citric acid; vitamins A, B1, B2, B3, and
C, niacin, riboflavin and essential nutrients such as cal-
cium, phosphorus, manganese, zinc, etc. and especially the
iron (9 mg/kg) (Huang et al. 2006; Legaz et al. 1990).
Because of having such a nutritious contents, its juice is
very important medicinally and used as a drink to prevent
and heal sore throat, cold and flu, lowering glyceric index,
fighting against prostration and breast cancer cells due to
its alkaline nature, prolonging heat and physical activity,
refreshing and energizing the body instantly as it is rich in
carbohydrates, keeping the urinary flow clear and helps the
kidneys to perform their functions smoothly and hastening
recovery from jaundice. Sugarcane juice is also an excel-
lent substitute for aerated drinks and Cola, and it is one
amongst the sweet drinks suitable for diabetic patients also
(Chen et al. 2011).
Due to health benefits, there are many kinds of prod-
ucts exploited in China recently. The fresh cane juice
drinks or compound juice with other fruit is the most
popular one amongst them. Among the different sub-
strates (apple fruit and alcohol) available for low alcohol
drinks production, sugarcane, as a prime crop in China, is
a good substrate owing to its high sugar content and easy
G.-L. Chen � B. Lin � T.-S. Wang � Y.-R. Li (&)
Sugarcane Research Center, Chinese Academy of Agricultural
Sciences/Sugarcane Research Institute/Guangxi Academy of
Agricultural Sciences/Key Laboratory of Sugarcane
Biotechnology and Genetic Improvement (Guangxi), Ministry of
Agriculture/Guangxi Key Laboratory of Sugarcane Genetic
Improvement, Nanning 530007, Guangxi, China
e-mail: [email protected]
F.-J. Zheng
Agricultural Product Processing Research Institute, Guangxi
Academy of Agricultural Sciences, Nanning 530007,
Guangxi, China
123
Sugar Tech
DOI 10.1007/s12355-013-0248-3
availability (Chen et al. 2011). From the industrial point
of view for ethanol production, the sucrose-based sub-
strates such as cane and sugar beet juices or molasses
present many advantages including their relative abun-
dance and renewable nature (Thomas and Kwong 2001;
Taherzadeh 1999), In Brazil, sugar cane juice and sugar
cane molasses are the substrates of choice for fuel ethanol
because of its high sugar content and availability (Wheals
et al. 1999).
Sugarcane is also a prime economic crop in southern
China (Liang et al. 2008). China is the third largest
sugarcane and sugar producing country, and produced
10.51 million tons of cane sugar in 2011–2012 milling
season. As the largest sugarcane producer of China,
Guangxi Province produced 6.94 million tons of sugar in
2011–2012 milling season, accounted for 66.5 % of the
total sugar production and almost 70 % of the cane sugar
production in China. In addition to making cane sugar and
direct drink, the sugarcane juice has high prospects for
making alcoholic drinks, and during the recent years,
because of the health fitness awareness campaigns, the
processing of sugarcane juice for making soft drinks and
other alcoholic drinks gained a major attention by
researchers (Zhang et al. 2010; Li and Xiong 2009; Chen
et al. 2011; Li et al. 2010; Beltran et al. 2008; Yu et al.
2009; Gong et al. 2011).
In the present study, different kinds of yeasts were used
to brew a new sugarcane low-alcoholic drink by submerged
alcoholic fermentation of cane juice. During the fermen-
tation processing, the alcohol content, total sugars, total
acids and reducing sugar were investigated to evaluate the
effect of yeasts on the quality of alcoholic drink, and the
sensory evaluation indicators of colour and lustre, scent
and fragrance, taste were presented for further developing
of sugarcane drinks.
Materials and Methods
Sugarcane Juice
Milling canes of sugarcane varieties ROC22 (bred in Tai-
wan) and GT series varieties bred in GXAAS, China were
selected as materials. All damaged and spoiled materials
were eliminated, and fresh healthy stalks were used. All
stalks were crushed in a mechanical crusher. The fresh
cane juice with 19�–21� brix was boiled for 10 min for
sterilisation, siphoned off using a sterilisable plastic filter
of diameter 5 mm, and then cooled at normal temperature
in range of 20–25 �C. The cooled juice was diluted with an
equal amount (for capacity-to-capacity ratio, or v/v, viz
1:1) of sterilised pure water and used for alcoholic fer-
mentation (Chen et al. 2011).
Yeasts
Almost ten kinds of different yeasts were selected and put to
use for screening test and comparison test. Based on
the descriptions and recommendations of previous trials,
three kinds of yeast, of which the Fali yeast was provided by
Harbin Mauri Yeast Co., Ltd., China, and the Wine yeast and
Thermo-tolerant yeast were provided by Angel Yeast Co.,
Ltd., Hubei, China, were used in this experiments.
Alcoholic Fermentation
Based on our previous experimental results and recom-
mendations, yeasts were weighted (for weight-to-capacity
ratio, or w/v, viz. 0.90, 1.20 g/L), dissolved in 150–250 mL
of water, and re-activated at 38–42 �C for 30 min. The fully
activated yeasts were poured in a tank filled with 20 L of
sugarcane juice and then mixed properly (Chen et al. 2011).
The tank was sealed and left for fermentation at normal
temperature in range of 20–25 �C.
Analytical Methods
During the period of alcoholic fermentation, the alcohol con-
tent (%), total sugars (%), total acids (%), reducing sugar (%)
and other parameters of fermenting cane juice were measured
using the methods as described in Analytical methods of wine
and fruit wine of GB/T 15038-2006, State Standard of the
People’s Republic of China (Anonymous 2007).
Sensory evaluation of fermented cane juice for colour and
luster, were evaluated by methods of GB/T 21172-2007/
ISO 11037-1999 (Anonymous 2008), sent and fragrance,
evaluated by methods of GB 12313-1990/ISO 6564-1985
(Anonymous 1990), and taste, evaluated by methods of GB/
T 12312-2012/ISO 3972-1991 (Anonymous 2012), State
Standard of the People’s Republic of China.
Results and Discussion
Correlation of Alcohol Content and Total Sugars
in Fermented Cane Juice
During the alcoholic fermentation of sugarcane juice, total
sugars involve sucrose and its monomers, fructose and
glucose, existed in sugarcane juice, are important carbon
sources for production of ethanol or low alcohol drinks
(Liang et al. 2008). The fermentation process of sugarcane
juice involves decomposition of carbohydrate source to
produce alcohol and carbon dioxide using activated yeasts
(Chen et al. 2011), and the quantity of alcohol content
showed increasing gradually with the consumption of total
sugars (Figs. 1, 2).
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It is clear from Fig. 1 that the actual fermentation period
ranged from 9 to 20 days in case of different kinds of yeast
during the process of alcoholic fermentation. Alcohol
started to produce after 2 days of fermentation beginning,
and gradually increased to the highest level from 3 to 9
days, depending on the yeast used; and finally became
almost constant after 20 days of fermentation. In contrast,
the total sugars content decreased rapidly until first 9 days
and consumed completely in 9–20 days of fermentation,
depending on the yeast used.
In the actual alcoholic fermentation with yeast, such as
wine yeast, the initial 2 days are called as pre-fermentation
stage, during which the yeast cells adapted to atmosphere
and breed (budding). Re-activating yeast by dissolving it in
water could enhance the fermenting vitality of yeast and
decrease this duration (Yadira et al. 2005). Generally,
alcohol was not produced during this period. The period
from 3rd to 9th days is called vigorous growing stage of
fermentation. During this period, total sugars decrease
rapidly and alcohol content increases constantly to its
maximum, and the bubbles of CO2 come out on the surface
and gives alcoholic fragrance (Sheehan 2009; Liang et al.
2008). The period after 10th day is the last stage of
fermentation, when sugar content is exhausted and very
little change occurs in alcohol concentration. At this stage,
the fermented cane juice looks clear and bright and brown
or yellow in color.
Three kinds of yeasts showed almost similar effects on
fermentation process. However, the fermentation carried
out using wine yeast could give up to 4.8 % alcohol con-
tent and the fermentation was completed within 8–18 days
with 0.7 % residual sugars. Different doses of yeast (0.90,
1.20 g/L) did not show any difference in fermentation
period or alcohol content except in case of Fali yeast where
use of 1.20 g/L yeast resulted in higher alcohol content and
shorter period of fermentation compared to 0.90 g/L dose
of yeast (Fig. 1).
Total Acids in Fermented Cane Juice
The acidity of fermented cane juice should be appropriate
in the process of alcoholic fermentation of cane juice,
because higher acidity of fermented juice could be
advantageous to inhibit propagation of harmful microor-
ganisms, but will be disadvantageous to the activity of
yeast at a certain extent. Conversely, lower acidity, such as
0.0
1.0
2.0
3.0
4.0
5.0
6.0
0 3 6 9 12 15 18 21 24 27 30
Time (d)
Alc
ohol
con
tent
(%
)-Wine yeast 0.9 g/L 1.2 g/L
Fali yeast 0.9 g/L 1.2 g/L
Thermo-tolerant yeast 0.9 g/L 1.2 g/L
Fig. 1 Influence of different yeasts and doses on alcohol content of
fermented juice
Fig. 2 Influence of different yeasts and doses on total sugars of
fermented juice
Fig. 3 Influence of different yeasts and doses on total acids of
fermented juice
0.0
0.2
0.4
0.6
0.8
1.0
1.2
1.4
1.6
0 3 6 9 12 15 18 21 24 27 30
Time (d)
Red
ucin
g su
gar
(%)-
Wine yeast 0.9 g/L 1.2 g/mLFali yeast 0.9 g/mL 1.2 g/LThermo-tolerant yeast 0.9 g/L 1.2 g/L
Fig. 4 Influence of different yeasts and dose on reducing sugar of
fermented juice
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near neutral, will be apt to reproduce and grow harmful
microorganisms, which also could inhibit the activity of
yeast (Chen 2009; Liang et al. 2008).
The rate of increase in total acid content during pre-fer-
mentation stage was very high and it slowed down and
became constant during later stages of alcoholic fermenta-
tion. During initial 4 days, total acids content increased from
0.9 to 2.6 %, then increased little during next 5–20 days and
stabilized gradually after 20 days. The total acids produced
during the process ranged from 3.0 to 4.3 %. The highest acid
content (4.3 %) was produced by Fali yeast (0.90 g/L). The
ability of wine yeast to produce acid was found relatively
stable and showed little difference at different doses (3.3 and
3.0 % at 0.90 and 1.20 g/L doses) (Fig. 3).
Reducing Sugar in Fermented Cane Juice
Reducing sugar of sugarcane juice, as a single sugar of
carbohydrate nutrient, mainly includes glucose and fruc-
tose, which is another important parameter in the alcoholic
fermentation of cane juice as shown in Fig. 4 (Chen et al.
2011).
The reducing sugar content decreased gradually until
exhausted in prolonged process of alcoholic fermentation.
During initial 4 days (pre-fermentation stage), the reducing
sugar decreased sharply due to their consumption in alco-
holic fermentation. The rate of decrease in reducing sugar
became slow during 5–20 days, and then stabilized later. At
the end of alcoholic fermentation, the residual reducing
sugar ranged from 0.05 to 0.10 %. The highest residual
reducing sugar content (0.33 %) was found in juice fer-
mented by using Fali yeast (0.90 g/L).
Sensory Evaluation of Fermented Cane Juice
The alcoholic drinks produced by using different kinds of
yeast showed different sensory properties, such as colour and
luster, scent and fragrance. Taste was evaluated by methods
of GB/T China Standards or ISO Standards, which were
mentioned as description and characterization (Table 1).
The fermentation duration required by Fali yeast was
found relatively shorter, i.e., the fermentation speed was
faster compared to other yeasts. But the residual total
sugars content in juice fermented by using Fali yeast was
higher than thermo-tolerant yeast and wine yeast. How-
ever, the cane juice fermented by using wine yeast was
found better than other yeasts in regard to sensory evalu-
ation, such as colour, lustre, fragrance and taste. It appears
suitable with yellow-brown colour, clear and brighter, full
wine and cane aromas and flavor. Its soft, mild, mellow and
slightly sweet taste made it possible to be used as low
alcohol drinks in dines.
Conclusions
Sugar cane juice is the substrates of choice for fuel ethanol
or alcohol drinks because of its high sugar content and
availability (Wheals et al. 1999). Sucrose and its mono-
mers, fructose and glucose, existed in sugarcane juice and
molasses, are important carbon sources for production of
several products such as ethanol or low alcohol drinks
(Liang et al. 2008). In this study, the low alcohol drink
obtained by alcoholic fermentation of sugarcane juice
using suitable three kinds of yeast, which found to be up to
4.8 % of alcohol content, ranged from 3.0 to 4.3 % of total
acids and 0.7 % residual sugar content.
Our study suggests that sugarcane juice may be used
commercially as a low alcohol drink by using submerged
alcoholic fermentation by using suitable yeast species.
Acknowledgments This study was supported by the International
S&T Cooperation Program of China (Grant No. 2009DFA30820), the
Guangxi Natural Science Foundation (2010GXNSFB013015), Fun-
damental Research Funds of GXAAS (Gui Nong Ke 2011YM26 &
2013YM02). The author would like to thank Dr. Manoj Kumar
Srivastava, post-doctoral fellow, GXAAS (Nanning, China) for his
assistance in the revision of this paper.
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Yellow-orange, clear and bright, no
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Some wine aromas and cane flavor, no odor
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